CN202156007U - Full-automatic runner shearing machine - Google Patents

Full-automatic runner shearing machine Download PDF

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Publication number
CN202156007U
CN202156007U CN2011201795722U CN201120179572U CN202156007U CN 202156007 U CN202156007 U CN 202156007U CN 2011201795722 U CN2011201795722 U CN 2011201795722U CN 201120179572 U CN201120179572 U CN 201120179572U CN 202156007 U CN202156007 U CN 202156007U
Authority
CN
China
Prior art keywords
board
cylinder
fixed
piston rod
runner
Prior art date
Application number
CN2011201795722U
Other languages
Chinese (zh)
Inventor
高田敬一
Original Assignee
苏州南部塑料有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州南部塑料有限公司 filed Critical 苏州南部塑料有限公司
Priority to CN2011201795722U priority Critical patent/CN202156007U/en
Application granted granted Critical
Publication of CN202156007U publication Critical patent/CN202156007U/en

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Abstract

The utility model relates to a full-automatic runner shearing machine. An X axle linear guide rail is arranged on a working bench and is provided with a bearing platform, a lower cutter die is fixedly arranged on the bearing platform, a piston rod pushed into an air cylinder on the working bench is connected with the bearing platform, four guide rods are distributed on the working bench, an upper pressing plate is provided with four guiding holes, the upper pressing plate is sheathed in the guide rods, a fixed plate is fixed at the top of the guide rods, the fixed plate is provided with a shearing air cylinder, a piston rod of the shearing air cylinder penetrates through the fixed plate and is connected with the top surface of the upper pressing plate, an upper cutter die is arranged on the bottom surface of the upper pressing plate, a perpendicular vertical board is fixedly arranged on the working bench, the vertical plate is provided with a Z axle linear guide rail which is provided with a material taking front-rear air cylinder, the vertical plate is fixedly provided with a material taking up-down air cylinder, a piston rod of the material taking up-down air cylinder is in driving connection with a base of the material taking front-rear air cylinder, and a piston rod of the material taking up-down air cylinder is provided with a runner clamping air claw. The full-automatic runner shearing machine can realize unmanned operation, and can enable the quality consistency of products after being sheared to be improved to 100 percent.

Description

Full-automatic gate shear machine
Technical field
The utility model relates to a kind of equipment that is used for product and runner cut-out, relates in particular to a kind of full-automatic gate shear machine.
Background technology
Plastic product is because the requirement of secondary operations and die cost consider that finished product and runner link together after being shaped, and a mould 2 caves, a mould 4 caves, a mould 8 caves etc. are arranged; Normally through the manual shearing manipulation that carries out of operator, quality is unstable, and the defective products that causes is more; And owing to be the manual shearing manipulation of operator, efficient is lower, and is stronger to the dependence of operator; Personnel's shearing technique and qualification directly influence the quality stability and the output of product, and, if the cave number is many; Then need be equipped with 2 people, even 3 people could satisfy manufacturing schedule, increase production cost virtually.
Summary of the invention
The purpose of the utility model is to overcome the deficiency that prior art exists, and a kind of full-automatic device that is used for gate shear is provided.
The purpose of the utility model realizes through following technical scheme:
Full-automatic gate shear machine is provided with the work board on frame, characteristics are: said work board upper edge X-direction is provided with X axle line slideway; Be equipped with on the X axle line slideway and receive platform, receive to be fixed with down on the platform cutting die, also be equipped with on the work board and push cylinder; The piston rod that pushes cylinder is connected with receiving the platform driving, is evenly distributed with four guide rods along Z-direction on the said work board, accordingly; Top board is provided with four pilot holes, and the pilot hole on the top board matches with guide rod respectively, and top board is placed in the guide rod; The top, horizontal of guide rod is fixed with fixed head; The shearing cylinder is installed on the fixed head, and the piston rod of said shearing cylinder passes fixed head and is connected with the end face driving of top board, and the bottom surface of top board is fixed with cutting die; Be fixed with vertical riser on the said work board; Riser is provided with Z axle line slideway; Be equipped with on the Z axle line slideway and get material front and back cylinder, also be fixed with on the riser and get the material upper and lower air cylinders, the piston rod of getting the material upper and lower air cylinders drives with the base of getting material front and back cylinder and is connected; Get on the piston rod of expecting the front and back cylinder runner gripping gas pawl is installed, also be provided with the runner collecting box on the said work board.
Further, above-mentioned full-automatic gate shear machine, the side of said X axle line slideway is provided with the supplied materials photoelectric sensor switch.
Further, above-mentioned full-automatic gate shear machine, the side of said X axle line slideway is provided with ion blower.
The substantive distinguishing features of the utility model technical scheme is mainly reflected in progressive:
Full-automatic gate shear machine can be realized unmanned operation, is equipped with the corresponding cutting die of shearing, after product and runner are positioned; Cutting die gets into the shear zone and shears, and simultaneously all products is separated with runner, after the shearing; Runner is discarded the runner assembling position automatically, and product is put into respectively in the product box of corresponding numbering, makes the quality consistency after product is sheared bring up to 100%; Fraction defective is 0, realizes unmanned state's fully-automatic production, has reduced production cost; The stability of gate shear significantly improves, and the automaticity of production is high, has changed in the past shear effect and has been grasped by the operator; The limitation that fraction defective and output can't be controlled, thus guaranteed quality is stable better.
Description of drawings
Below in conjunction with accompanying drawing the utility model technical scheme is described further:
Fig. 1: the organigram of the utility model.
The implication of each Reference numeral sees the following form among the figure:
The specific embodiment
For shearing runner according to product requirement, need full-automatic gate shear machine to be set on the forming machine side, comprise that mainly product receives platform part, shear part and runner withdrawing device part.Be equipped with the corresponding cutting die of shearing, after product and runner were positioned, cutting die got into the shear zone and shears; Simultaneously all products are separated with runner, after the shearing, runner is discarded to the runner assembling position by automatically; Product is opened into respectively in the product box of corresponding numbering; Make the quality consistency after product is sheared bring up to 100%, fraction defective is 0, can realize unmanned state's fully-automatic production.
As shown in Figure 1, full-automatic gate shear machine is provided with work board 9 on frame 11; Work board 9 upper edge X-directions are provided with X axle line slideway 7, are equipped with on the X axle line slideway 7 and receive platform 6, receive to be fixed with down on the platform 6 cutting die 4; Also be equipped with on the work board 9 and push cylinder 8, the piston rod that pushes cylinder 8 is connected with receiving platform 6 drivings, is evenly distributed with four guide rods 17 along Z-direction on the work board 9; Accordingly, top board 2 is provided with four pilot holes, and the pilot hole on the top board matches with guide rod 17 respectively; Top board 2 is placed in the guide rod 17, and the top, horizontal of guide rod 17 is fixed with fixed head 16, is equipped with on the fixed head 16 to shear cylinder 1; The piston rod of shearing cylinder 1 passes fixed head and is connected with the end face driving of top board 2, and the bottom surface of top board 2 is fixed with cutting die 3; Be fixed with vertical riser on the work board 9; Riser is provided with Z axle line slideway 13; Be equipped with on the Z axle line slideway 13 to get and expect front and back cylinder 14, also be fixed with on the riser and get material upper and lower air cylinders 12, the piston rod of getting material upper and lower air cylinders 12 is connected with the base driving of getting material front and back cylinder; Get on the piston rod of expecting front and back cylinder 14 runner gripping gas pawl 15 is installed, also be provided with runner collecting box 18 on the work board 9.The side of X axle line slideway 7 is provided with supplied materials photoelectric sensor switch 5.The side of X axle line slideway 7 is provided with ion blower 10.
For guaranteeing that product receives the positioning accuracy after platform 6 is sent into the shear zone; Product is installed on the X axle line slideway 7 by platform 6, through joint with push cylinder 8 and be connected, push the signal that puts in place and obtain through the Magnetic Induction switch that is installed on the cylinder; Receive to be fixed with down on the platform 6 cutting die 4; After formed products is put into down cutting die 4, when the supplied materials photoelectric sensor switch 5 that receives platform 6 rears sense take out arm rise leave receive platform 6 after, push cylinder 8 and will receive platform 6 to push the shear part; Be similarly the assurance shear precision, shear partly is equiped with high accuracy linear bearing and guide rod 17, and the shearing cylinder 1 on the guide rod 17 upper fixed plates connects top board 2; Equally, below top board 2, be fixed with cutting die 3 in the shearing, in the last cutting die 3 first pressure guide plate be housed; Its effect is to be pressed into before down cutting die 4 is sheared at last cutting die 3, and first pressure guide plate will be pressed into down in the locating slot in the cutting die by the formed products in the platform will earlier to carry out last location fully, with the assurance shear precision; After shearing completion, product falls naturally, through the guide pipe entering hopper of shear below; After shearing completion, cutting die 3 rises in the shearing; Be provided with runner withdrawing device part in shear the place ahead; Withdrawing device is partly accomplished the action that runner takes out through both direction, wherein be provided with to get material upper and lower air cylinders 12, and get before and after the material cylinder 14 for guarantee precision by device on Z axle line slideway 13; The fore device of getting material front and back cylinder 14 has runner gripping gas pawl 15; Cylinder 14 gets into cutting die 4 down before and after the last cutting die back runner that rises takes out part through getting material upper and lower air cylinders 12 and the acting in conjunction of getting cylinder 14 before and after the material, gets material, by runner gripping gas pawl 15 with residual runner taking-up; The runner that takes out is decontroled above runner collecting box 18, finally is placed in the runner collecting box 18.
Be the protection to cutting die, on the runner gripping gas pawl 15 inductive switch be installed, be used for detecting whether taken out runner, if do not get runner, inductor sends signal, and machine stops, and sends sound and light alarm simultaneously, thereby cutting die is implemented protection.Formed products after be shaped accomplishing to putting into the moving process that receives platform; Can produce static, finally can cause products stacked, so weigh wounded for the accumulation that prevents product; Oblique rear at the supplied materials photoelectric sensor switch is equipped with ion blower 10; Adopt the ion of emission to eliminate static on the formed products, prevent that product is adsorbed in Mo Nei and the guide pipe, cause to pile up to scratch.
Moderate shear machine is located at by the forming machine, and knockout machine open sides below receives platform to be provided with a location tool; After supplied materials is placed on and receives on the platform, send into the share zone through pushing cylinder, the top, share zone is provided with one and shears cutting die; Shear cylinder cutting die is sheared downwards, after shearing completion inductor obtained signal, cutting die was opened; At this moment, product gets into magazine through the branch cave slideway that the below, share zone is provided with.Simultaneously, remaining in the runner that receives on the platform is sheared the runner withdrawing device that regional the place ahead is provided with and takes out and be put in the runner collecting box of runner withdrawing device below.
After adopting full-automatic gate shear machine, the operating personnel reduces, and can realize unmanned operation, has reduced production cost.The stability of gate shear significantly improves, and fraction defective is 0.The automaticity of producing is high, and changed in the past shear effect and grasped by the operator, the limitation that fraction defective and output can't be controlled, thus guaranteed quality stablizes better.
It is emphasized that: above only is the preferred embodiment of the utility model; Be not that the utility model is done any pro forma restriction; Every technical spirit according to the utility model all still belongs in the scope of the utility model technical scheme any simple modification, equivalent variations and modification that above embodiment did.

Claims (3)

1. full-automatic gate shear machine is provided with the work board on frame, it is characterized in that: said work board upper edge X-direction is provided with X axle line slideway; Be equipped with on the X axle line slideway and receive platform, receive to be fixed with down on the platform cutting die, also be equipped with on the work board and push cylinder; The piston rod that pushes cylinder is connected with receiving the platform driving, is evenly distributed with four guide rods along Z-direction on the said work board, accordingly; Top board is provided with four pilot holes, and the pilot hole on the top board matches with guide rod respectively, and top board is placed in the guide rod; The top, horizontal of guide rod is fixed with fixed head; The shearing cylinder is installed on the fixed head, and the piston rod of said shearing cylinder passes fixed head and is connected with the end face driving of top board, and the bottom surface of top board is fixed with cutting die; Be fixed with vertical riser on the said work board; Riser is provided with Z axle line slideway; Be equipped with on the Z axle line slideway and get material front and back cylinder, also be fixed with on the riser and get the material upper and lower air cylinders, the piston rod of getting the material upper and lower air cylinders drives with the base of getting material front and back cylinder and is connected; Get on the piston rod of expecting the front and back cylinder runner gripping gas pawl is installed, also be provided with the runner collecting box on the said work board.
2. full-automatic gate shear machine according to claim 1 is characterized in that: the side of said X axle line slideway is provided with the supplied materials photoelectric sensor switch.
3. full-automatic gate shear machine according to claim 1 is characterized in that: the side of said X axle line slideway is provided with ion blower.
CN2011201795722U 2011-05-31 2011-05-31 Full-automatic runner shearing machine CN202156007U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011201795722U CN202156007U (en) 2011-05-31 2011-05-31 Full-automatic runner shearing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011201795722U CN202156007U (en) 2011-05-31 2011-05-31 Full-automatic runner shearing machine

Publications (1)

Publication Number Publication Date
CN202156007U true CN202156007U (en) 2012-03-07

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Application Number Title Priority Date Filing Date
CN2011201795722U CN202156007U (en) 2011-05-31 2011-05-31 Full-automatic runner shearing machine

Country Status (1)

Country Link
CN (1) CN202156007U (en)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102285076A (en) * 2011-05-31 2011-12-21 苏州南部塑料有限公司 Full-automatic flow passage shearing machine
CN102699936A (en) * 2012-05-26 2012-10-03 无锡吉兴汽车声学部件科技有限公司 Front-edge cutting device for automotive interior canopy
CN102756397A (en) * 2012-07-12 2012-10-31 芜湖市琦翔机械有限公司 Punching tool for automobile sealing strip
CN102873701A (en) * 2012-09-28 2013-01-16 信源电子制品(昆山)有限公司 Disk cutter
CN102962965A (en) * 2012-12-03 2013-03-13 成都宏明双新科技股份有限公司 Automatic gate removing equipment
CN103481332A (en) * 2013-09-23 2014-01-01 东莞轩朗实业有限公司 Forming device for multihole reflection optical diaphragms
CN103895190A (en) * 2012-12-29 2014-07-02 鸿富锦精密工业(深圳)有限公司 Shearing jig
CN104070559A (en) * 2013-03-28 2014-10-01 凤凰光学股份有限公司 Automatically-discharging stamping die
CN104084983A (en) * 2014-07-19 2014-10-08 常州先进制造技术研究所 Automatic edge cutting device for paper tableware
CN106313453A (en) * 2016-10-28 2017-01-11 深圳职业技术学院 Shearing machine for injection molding water gap
CN107243935A (en) * 2017-07-31 2017-10-13 重庆良能机械有限公司 A kind of palm fibre pad cutter device
CN108858448A (en) * 2018-06-12 2018-11-23 南通金池塑胶有限公司 A kind of automobile parts pneumatic punching machine
CN110394839A (en) * 2019-08-13 2019-11-01 佛山紫熙慧众科技有限公司 A kind of guide and locating mechanism for light guide sheet cutting

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102285076A (en) * 2011-05-31 2011-12-21 苏州南部塑料有限公司 Full-automatic flow passage shearing machine
CN102285076B (en) * 2011-05-31 2013-06-05 苏州南部塑料有限公司 Full-automatic flow passage shearing machine
CN102699936A (en) * 2012-05-26 2012-10-03 无锡吉兴汽车声学部件科技有限公司 Front-edge cutting device for automotive interior canopy
CN102756397A (en) * 2012-07-12 2012-10-31 芜湖市琦翔机械有限公司 Punching tool for automobile sealing strip
CN102873701A (en) * 2012-09-28 2013-01-16 信源电子制品(昆山)有限公司 Disk cutter
CN102962965A (en) * 2012-12-03 2013-03-13 成都宏明双新科技股份有限公司 Automatic gate removing equipment
CN102962965B (en) * 2012-12-03 2015-09-02 成都宏明双新科技股份有限公司 Automatically remove photoresist jaws equipment
CN103895190A (en) * 2012-12-29 2014-07-02 鸿富锦精密工业(深圳)有限公司 Shearing jig
CN104070559A (en) * 2013-03-28 2014-10-01 凤凰光学股份有限公司 Automatically-discharging stamping die
CN103481332A (en) * 2013-09-23 2014-01-01 东莞轩朗实业有限公司 Forming device for multihole reflection optical diaphragms
CN103481332B (en) * 2013-09-23 2016-04-13 东莞轩朗实业有限公司 The shaped device of porous anacamptics diaphragm
CN104084983A (en) * 2014-07-19 2014-10-08 常州先进制造技术研究所 Automatic edge cutting device for paper tableware
CN106313453A (en) * 2016-10-28 2017-01-11 深圳职业技术学院 Shearing machine for injection molding water gap
CN107243935A (en) * 2017-07-31 2017-10-13 重庆良能机械有限公司 A kind of palm fibre pad cutter device
CN108858448A (en) * 2018-06-12 2018-11-23 南通金池塑胶有限公司 A kind of automobile parts pneumatic punching machine
CN110394839A (en) * 2019-08-13 2019-11-01 佛山紫熙慧众科技有限公司 A kind of guide and locating mechanism for light guide sheet cutting

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AV01 Patent right actively abandoned

Granted publication date: 20120307

Effective date of abandoning: 20130605

RGAV Abandon patent right to avoid regrant