CN102285076A - Full-automatic flow passage shearing machine - Google Patents

Full-automatic flow passage shearing machine Download PDF

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Publication number
CN102285076A
CN102285076A CN2011101438823A CN201110143882A CN102285076A CN 102285076 A CN102285076 A CN 102285076A CN 2011101438823 A CN2011101438823 A CN 2011101438823A CN 201110143882 A CN201110143882 A CN 201110143882A CN 102285076 A CN102285076 A CN 102285076A
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CN
China
Prior art keywords
fixed
cylinder
board
piston rod
line slideway
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Granted
Application number
CN2011101438823A
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Chinese (zh)
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CN102285076B (en
Inventor
高田敬一
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Suzhou Chuan Peng Plastics Co., Ltd.
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Suzhou Nanbu Plastics Co Ltd
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Priority to CN 201110143882 priority Critical patent/CN102285076B/en
Publication of CN102285076A publication Critical patent/CN102285076A/en
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Publication of CN102285076B publication Critical patent/CN102285076B/en
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Abstract

The invention relates to a full-automatic flow passage shearing machine. An X axial straight guide rail is arranged on an operating platform, wherein a receiving platform is mounted on the X axial straight guide rail; a lower cutting die is fixed on the receiving platform; a piston rod for pushing a cylinder on the operating platform is connected to the receiving platform; four guide rods are distributed on the operating platform; four guide holes are formed on an upper pressing plate; the upper pressing plate is sleeved on the guide rods; a fixed plate is fixed at the tops of the guide rods; a shearing cylinder is mounted on the fixed plate; the piston rod of the shearing cylinder is connected to the top surface of the upper pressing plate in the form of passing through the fixed plate; an upper cutting die is fixed on the bottom surface of the upper pressing plate; a vertical upright plate is fixed on the operating platform; a Z axial straight guide rail is arranged on the vertical upright plate; a front-and-back material-taking cylinder is mounted on the Z axial straight guide rail; an up-and-down material-taking cylinder is fixed on the vertical upright plate; the piston rod of the up-and-down material-taking cylinder is in driving connection with a base of the front-and-back material-taking cylinder; and a pneumatic flow passage clamping claw is mounted on the piston rod of the front-and-back material-taking cylinder. The full-automatic flow passage shearing machine can be used for realizing unmanned operation and increasing the quality consistency of products after being sheared to 100%.

Description

Full-automatic gate shear machine
Technical field
The present invention relates to a kind of equipment that is used for product and runner cut-out, relate in particular to a kind of full-automatic gate shear machine.
Background technology
Plastic product is because the requirement of secondary operations and die cost consideration, back finished product and runner link together being shaped, one mould, 2 caves are arranged, one mould, 4 caves, one mould, 8 caves etc., normally by the manual shearing manipulation that carries out of operator, the quality instability, the defective products that causes is more, and owing to be the manual shearing manipulation of operator, efficient is lower, and is stronger to the dependence of operator, personnel's shearing technique and qualification directly influence the quality stability and the output of product, and, if the cave number is many, then need to be equipped with 2 people, even 3 the people could satisfy manufacturing schedule, increased production cost virtually.
Summary of the invention
The objective of the invention is to overcome the deficiency that prior art exists, a kind of full-automatic device that is used for gate shear is provided.
Purpose of the present invention is achieved through the following technical solutions:
Full-automatic gate shear machine, the work board is set on frame, characteristics are: described work board upper edge X-direction is provided with the X-axis line slideway, be equipped with on the X-axis line slideway and be subjected to platform, be subjected to be fixed with down on the platform cutting die, also be equipped with on the work board and push cylinder, the piston rod that pushes cylinder is connected with being subjected to the platform driving, be evenly distributed with four guide rods on the described work board along Z-direction, accordingly, top board is provided with four pilot holes, and the pilot hole on the top board matches with guide rod respectively, and top board is placed in the guide rod, the top, horizontal of guide rod is fixed with fixed head, the shearing cylinder is installed on the fixed head, and the piston rod of described shearing cylinder passes fixed head and is connected with the end face driving of top board, and the bottom surface of top board is fixed with cutting die; Be fixed with vertical riser on the described work board, riser is provided with Z axle line slideway, be equipped with on the Z axle line slideway and get material front and back cylinder, also be fixed with on the riser and get the material upper and lower air cylinders, the piston rod of getting the material upper and lower air cylinders drives with the base of getting material front and back cylinder and is connected, get on the piston rod of expecting the front and back cylinder runner gripping gas pawl is installed, also be provided with the runner collecting box on the described work board.
Further, above-mentioned full-automatic gate shear machine, the side of described X-axis line slideway is provided with the supplied materials photoelectric sensor switch.
Further, above-mentioned full-automatic gate shear machine, the side of described X-axis line slideway is provided with ion blower.
The substantive distinguishing features of technical solution of the present invention and progressive being mainly reflected in:
Full-automatic gate shear machine can be realized unmanned operation, be equipped with the corresponding cutting die of shearing, after product and runner are positioned, cutting die enters the shear zone and shears, simultaneously all products are separated with runner, after the shearing, runner is by discarded to the runner assembling position automatically, product is put into respectively in the product box of corresponding numbering, make the quality consistency after product is sheared bring up to 100%, fraction defective is 0, realizes unmanned state's fully-automatic production, reduced production cost, the stability of gate shear significantly improves, and the automaticity height of production has changed in the past shear effect and grasped by the operator, the limitation that fraction defective and output can't be controlled, thus guaranteed quality is stable better.
Description of drawings
Below in conjunction with accompanying drawing technical solution of the present invention is described further:
Fig. 1: organigram of the present invention.
The implication of each Reference numeral sees the following form among the figure:
The specific embodiment
For shearing runner according to product requirement, need full-automatic gate shear machine to be set on the forming machine side, comprise that mainly product is subjected to platform part, shear part and runner withdrawing device part.Be equipped with the corresponding cutting die of shearing, after product and runner are positioned, cutting die enters the shear zone and shears, simultaneously all products are separated with runner, after the shearing, runner is by discarded to the runner assembling position automatically, product is opened into respectively in the product box of corresponding numbering, make the quality consistency after product is sheared bring up to 100%, fraction defective is 0, can realize unmanned state's fully-automatic production.
As shown in Figure 1, full-automatic gate shear machine, work board 9 is set on frame 11, work board 9 upper edge X-directions are provided with X-axis line slideway 7, be equipped with on the X-axis line slideway 7 and be subjected to platform 6, be subjected to be fixed with down on the platform 6 cutting die 4, also be equipped with on the work board 9 and push cylinder 8, the piston rod that pushes cylinder 8 is connected with being subjected to platform 6 drivings, be evenly distributed with four guide rods 17 along Z-direction on the work board 9, accordingly, top board 2 is provided with four pilot holes, pilot hole on the top board matches with guide rod 17 respectively, top board 2 is placed in the guide rod 17, and the top, horizontal of guide rod 17 is fixed with fixed head 16, is equipped with on the fixed head 16 to shear cylinder 1, the piston rod of shearing cylinder 1 passes fixed head and is connected with the end face driving of top board 2, and the bottom surface of top board 2 is fixed with cutting die 3; Be fixed with vertical riser on the work board 9, riser is provided with Z axle line slideway 13, be equipped with on the Z axle line slideway 13 and get material front and back cylinder 14, also be fixed with on the riser and get material upper and lower air cylinders 12, the piston rod of getting material upper and lower air cylinders 12 drives with the base of getting material front and back cylinder and is connected, get on the piston rod of expecting front and back cylinder 14 runner gripping gas pawl 15 is installed, also be provided with runner collecting box 18 on the work board 9.The side of X-axis line slideway 7 is provided with supplied materials photoelectric sensor switch 5.The side of X-axis line slideway 7 is provided with ion blower 10.
For guaranteeing that product is subjected to the positioning accuracy after platform 6 is sent into the shear zone, product is installed on the X-axis line slideway 7 by platform 6, by joint with push cylinder 8 and be connected, pushing the signal that puts in place obtains by the Magnetic Induction switch that is installed on the cylinder, be subjected to be fixed with down on the platform 6 cutting die 4, after formed products is put into down cutting die 4, when the supplied materials photoelectric sensor switch 5 that is subjected to platform 6 rears sense take out arm rise leave be subjected to platform 6 after, push cylinder 8 and will be subjected to platform 6 to push the shear part; Be similarly the assurance shear precision, shear partly is equiped with high accuracy linear bearing and guide rod 17, shearing cylinder 1 on the guide rod 17 upper fixed plates connects top board 2, equally, below top board 2, be fixed with cutting die 3 in the shearing, in the last cutting die 3 first pressure guide plate is housed, its effect is to be pressed into before down cutting die 4 is sheared at last cutting die 3, elder generation's pressure guide plate will be pressed into down in the locating slot in the cutting die by the formed products in the platform will earlier to carry out last location fully, guaranteeing shear precision, after shearing is finished, product falls naturally, guide pipe by the shear below enters hopper, and after shearing was finished, cutting die 3 rose in the shearing; Be provided with runner withdrawing device part in shear the place ahead, the withdrawing device part is finished the action that runner takes out by both direction, wherein be provided with and get material upper and lower air cylinders 12, and get before and after the material cylinder 14 for guarantee precision by device on Z axle line slideway 13, the fore device of getting material front and back cylinder 14 has runner gripping gas pawl 15, the acting in conjunction of runner taking-up part after last cutting die rises by getting material upper and lower air cylinders 12 and getting material front and back cylinder 14, cylinder 14 enters down cutting die 4 before and after getting material, by runner gripping gas pawl 15 residual runner is taken out, the runner that takes out is decontroled above runner collecting box 18, finally is placed in the runner collecting box 18.
Be the protection to cutting die, on the runner gripping gas pawl 15 inductive switch be installed, be used for detecting whether taken out runner, if do not get runner, inductor sends signal, and machine stops, and sends sound and light alarm simultaneously, thereby cutting die is implemented protection.Formed products after shaping is finished to putting into the moving process that is subjected to platform, can produce static, finally can cause product to be piled up, so for the accumulation that prevents product weighs wounded, oblique rear at the supplied materials photoelectric sensor switch is equipped with ion blower 10, adopt the ion of emission to eliminate static on the formed products, prevent that product is adsorbed in Mo Nei and the guide pipe, cause to pile up to scratch.
Moderate shear machine is located at by the forming machine, knockout machine open sides below, be subjected to platform to be provided with a location tool, after supplied materials is placed on and is subjected on the platform, send into the share zone by pushing cylinder, the top, share zone is provided with one and shears cutting die, shear cylinder cutting die sheared downwards, shear finish inductor and obtain signal after, cutting die is opened, at this moment, product enters magazine by the branch cave slideway that the below, share zone is provided with.Simultaneously, remaining in the runner that is subjected on the platform is sheared the runner withdrawing device that regional the place ahead is provided with and takes out and be put in the runner collecting box of runner withdrawing device below.
After adopting full-automatic gate shear machine, the operating personnel reduces, and can realize unmanned operation, has reduced production cost.The stability of gate shear significantly improves, and fraction defective is 0.The automaticity height of producing has changed in the past shear effect and has been grasped by the operator, the limitation that fraction defective and output can't be controlled, thus guaranteed quality is stable better.
It is emphasized that: above only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, every foundation technical spirit of the present invention all still belongs in the scope of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment did.

Claims (3)

1. full-automatic gate shear machine, the work board is set on frame, it is characterized in that: described work board upper edge X-direction is provided with the X-axis line slideway, be equipped with on the X-axis line slideway and be subjected to platform, be subjected to be fixed with down on the platform cutting die, also be equipped with on the work board and push cylinder, the piston rod that pushes cylinder is connected with being subjected to the platform driving, be evenly distributed with four guide rods on the described work board along Z-direction, accordingly, top board is provided with four pilot holes, and the pilot hole on the top board matches with guide rod respectively, and top board is placed in the guide rod, the top, horizontal of guide rod is fixed with fixed head, the shearing cylinder is installed on the fixed head, and the piston rod of described shearing cylinder passes fixed head and is connected with the end face driving of top board, and the bottom surface of top board is fixed with cutting die; Be fixed with vertical riser on the described work board, riser is provided with Z axle line slideway, be equipped with on the Z axle line slideway and get material front and back cylinder, also be fixed with on the riser and get the material upper and lower air cylinders, the piston rod of getting the material upper and lower air cylinders drives with the base of getting material front and back cylinder and is connected, get on the piston rod of expecting the front and back cylinder runner gripping gas pawl is installed, also be provided with the runner collecting box on the described work board.
2. full-automatic gate shear machine according to claim 1, it is characterized in that: the side of described X-axis line slideway is provided with the supplied materials photoelectric sensor switch.
3. full-automatic gate shear machine according to claim 1, it is characterized in that: the side of described X-axis line slideway is provided with ion blower.
CN 201110143882 2011-05-31 2011-05-31 Full-automatic flow passage shearing machine Active CN102285076B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201110143882 CN102285076B (en) 2011-05-31 2011-05-31 Full-automatic flow passage shearing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201110143882 CN102285076B (en) 2011-05-31 2011-05-31 Full-automatic flow passage shearing machine

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CN102285076A true CN102285076A (en) 2011-12-21
CN102285076B CN102285076B (en) 2013-06-05

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102836935A (en) * 2012-09-28 2012-12-26 信源电子制品(昆山)有限公司 Automatic shearing mechanism
CN103963243A (en) * 2013-02-05 2014-08-06 广州海天塑胶有限公司 Automatic gate shearing machine
CN104118092A (en) * 2014-07-31 2014-10-29 宁波问鼎机器人有限公司 Automatic disconnecting and sub-packaging machine for injection molded products
CN104174916A (en) * 2014-08-07 2014-12-03 浙江锦盛包装有限公司 Burning mouth milling machine and using method thereof
CN104985772A (en) * 2015-06-25 2015-10-21 中山市佑崴自动化科技有限公司 Residual material shaping and cutting machine with material taking mechanical arm
CN104985770A (en) * 2015-06-25 2015-10-21 中山市佑崴自动化科技有限公司 Automatic whole-cutting device for injection-molding excessive materials of plastic parts
CN104985771A (en) * 2015-06-25 2015-10-21 中山市佑崴自动化科技有限公司 Movable automatic residual material cutting machine
CN105014889A (en) * 2015-06-25 2015-11-04 中山市佑崴自动化科技有限公司 Automatic gate cutting device with cabinet
CN105773932A (en) * 2015-06-25 2016-07-20 中山市佑崴自动化科技有限公司 Press-fit shaping sprue cut-off device
CN108790064A (en) * 2018-05-25 2018-11-13 歌尔股份有限公司 A kind of automatic cutting means
CN109808138A (en) * 2019-03-28 2019-05-28 上海晶欣汽车配件有限公司 A kind of mold automatic water gate cutting device

Citations (6)

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Publication number Priority date Publication date Assignee Title
CN201102258Y (en) * 2007-10-31 2008-08-20 佛山市顺德区汉达精密电子科技有限公司 Plastic member cutting machine
CN201115989Y (en) * 2007-09-14 2008-09-17 天津北科精工自动化科技发展有限责任公司 Single cutting off type pouring channel removing machine
KR100920002B1 (en) * 2009-02-27 2009-10-05 박찬성 Injection gate auto cutting apparatus for using ultrasonic wave
CN201410676Y (en) * 2009-06-15 2010-02-24 中国华录·松下电子信息有限公司 Product pouring cutting device
KR100951022B1 (en) * 2008-05-07 2010-04-06 김형권 The invention of mill-pin cutting tool by turntable type
CN202156007U (en) * 2011-05-31 2012-03-07 苏州南部塑料有限公司 Full-automatic runner shearing machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201115989Y (en) * 2007-09-14 2008-09-17 天津北科精工自动化科技发展有限责任公司 Single cutting off type pouring channel removing machine
CN201102258Y (en) * 2007-10-31 2008-08-20 佛山市顺德区汉达精密电子科技有限公司 Plastic member cutting machine
KR100951022B1 (en) * 2008-05-07 2010-04-06 김형권 The invention of mill-pin cutting tool by turntable type
KR100920002B1 (en) * 2009-02-27 2009-10-05 박찬성 Injection gate auto cutting apparatus for using ultrasonic wave
CN201410676Y (en) * 2009-06-15 2010-02-24 中国华录·松下电子信息有限公司 Product pouring cutting device
CN202156007U (en) * 2011-05-31 2012-03-07 苏州南部塑料有限公司 Full-automatic runner shearing machine

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102836935A (en) * 2012-09-28 2012-12-26 信源电子制品(昆山)有限公司 Automatic shearing mechanism
CN103963243A (en) * 2013-02-05 2014-08-06 广州海天塑胶有限公司 Automatic gate shearing machine
CN103963243B (en) * 2013-02-05 2016-07-06 广州海天塑胶有限公司 Water gap automatic shearing
CN104118092A (en) * 2014-07-31 2014-10-29 宁波问鼎机器人有限公司 Automatic disconnecting and sub-packaging machine for injection molded products
CN104118092B (en) * 2014-07-31 2016-09-07 宁波问鼎机器人有限公司 A kind of injection-molded item automatic cutting racking machine
CN104174916A (en) * 2014-08-07 2014-12-03 浙江锦盛包装有限公司 Burning mouth milling machine and using method thereof
CN104985771A (en) * 2015-06-25 2015-10-21 中山市佑崴自动化科技有限公司 Movable automatic residual material cutting machine
CN105014889A (en) * 2015-06-25 2015-11-04 中山市佑崴自动化科技有限公司 Automatic gate cutting device with cabinet
CN104985770A (en) * 2015-06-25 2015-10-21 中山市佑崴自动化科技有限公司 Automatic whole-cutting device for injection-molding excessive materials of plastic parts
CN105773932A (en) * 2015-06-25 2016-07-20 中山市佑崴自动化科技有限公司 Press-fit shaping sprue cut-off device
CN104985772A (en) * 2015-06-25 2015-10-21 中山市佑崴自动化科技有限公司 Residual material shaping and cutting machine with material taking mechanical arm
CN108790064A (en) * 2018-05-25 2018-11-13 歌尔股份有限公司 A kind of automatic cutting means
CN109808138A (en) * 2019-03-28 2019-05-28 上海晶欣汽车配件有限公司 A kind of mold automatic water gate cutting device

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Address after: 215021 No. 39 Wanyuan Road, Suzhou Industrial Park, Jiangsu, China

Patentee after: Suzhou Chuan Peng Plastics Co., Ltd.

Address before: 215021 No. 39 Wanyuan Road, Suzhou Industrial Park, Jiangsu, China

Patentee before: Suzhou Nanbu Plastic Co., Ltd.