CN103481332B - The shaped device of porous anacamptics diaphragm - Google Patents
The shaped device of porous anacamptics diaphragm Download PDFInfo
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- CN103481332B CN103481332B CN201310434457.9A CN201310434457A CN103481332B CN 103481332 B CN103481332 B CN 103481332B CN 201310434457 A CN201310434457 A CN 201310434457A CN 103481332 B CN103481332 B CN 103481332B
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- diaphragm
- anacamptics
- porous
- bounce bed
- conveyer belt
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Abstract
The present invention relates to the shaped device of porous anacamptics diaphragm, comprise the guillotine by cutting die continuous print, reflectance coating coiled material being cut into one by one described porous anacamptics diaphragm, with for transmitting the conveyer belt of described porous anacamptics diaphragm to packing of product station, also comprise the bounce bed be arranged between described conveyer belt, described bounce bed is used for transmitting and the described porous anacamptics diaphragm that jolts, and the tiny scrap be adhered on described porous anacamptics diaphragm is departed from.Diaphragm after the present invention cuts is through bounce bed, and the tiny scrap of adhesion can automatically disengage, because adopt ion blower, tiny scrap can be collected in waste material bucket.The shaped device production efficiency of porous anacamptics diaphragm of the present invention is high, good product quality.
Description
Technical field
The present invention relates to the shaped device of the porous anacamptics diaphragm used in the backlight module of directly-down liquid crystal display.
Background technology
The porous anacamptics diaphragm used in the backlight module of directly-down liquid crystal display, PET(PETG generally selected by material, and chemical formula is COC6H4COOCH2CH2O.English name: polyethyleneterephthalate.) its structure as shown in Figure 1, diaphragm has multiple circular hole for fixed L ED lamp and lens subassembly, fixing diaphragm fixing hole is installed and adapts to the sizing broken line of backlight module shape, complicated structure.Because porous anacamptics diaphragm quality is comparatively light, require that smooth surface is clean, size is accurate, so processing is more difficult simultaneously.
The shaped device of existing porous anacamptics diaphragm, uses guillotine, by cutting die by disposable for the coiled material of the reflectance coating reflection diaphragm cutting into porous.But from the porous anacamptics diaphragm that production line gets off, through hole the tiny scrap cut toward contact adhesion, can not self falling; Current method is with manually beaing, and purges tiny scrap with air gun.Due to reasons such as Electrostatic Absorption, these tiny scrap are difficult to remove totally completely, and adhesion has the porous optical reflection diaphragm of scrap normally not use, and causes the complaint of client.Also some scrap come off drops on the PET of equipment, causes scrap adhesion, causes the surface of the follow-up porous anacamptics diaphragm cut weighs wounded.
Summary of the invention
Main purpose of the present invention is the shaped device providing a kind of porous anacamptics diaphragm, automatically can process the tiny scrap produced in the process of cutting.
The shaped device of a kind of porous anacamptics diaphragm disclosed by the invention, comprise the guillotine by cutting die continuous print, reflectance coating coiled material being cut into one by one described porous anacamptics diaphragm, and for transmitting the conveyer belt of described porous anacamptics diaphragm to packing of product station; Also comprise the bounce bed be arranged between described conveyer belt, described bounce bed is used for transmitting and the described porous anacamptics diaphragm that jolts, and the tiny scrap be adhered on described porous anacamptics diaphragm is departed from.
In an embodiment of the shaped device of porous anacamptics diaphragm of the present invention, described bounce bed comprises and carries and transmit many elastomers of described porous anacamptics diaphragm, and periodically stirs the vibrating rotator of described elastomer.
The shaped device of described porous anacamptics diaphragm, bounce bed comprises 2 motors, and one of them motor is used for driving described conveyer belt to transmit described porous anacamptics diaphragm by transmission axle, and another motor is used for driving described vibrating rotator by transmission axle.
In one embodiment of the invention, described vibrating rotator is in the process of rotating, and periodically elastomer described in jack-up, the conveyer belt that many described elastomers are formed also pitches motion simultaneously.
As one embodiment of the present of invention, described vibrating rotator has rectangular paddle, jack-up all many described elastomers while of during rotation.
As an alternative embodiment of the invention, described vibrating rotator has tined paddle, part during rotation in the described elastomer of jack-up many.
As one embodiment of the present of invention, described vibrating rotator has 2, has different phase places, be taken up in order of priority not side by side jack-up many described elastomer when it rotates.
In the shaped device of porous anacamptics diaphragm of the present invention, also comprise the ion blower of blowing to described bounce bed, for removing the tiny scrap on described bounce bed.This tiny scrap is blown off in waste material bucket.
Described ion blower can have 2, blows to described bounce bed simultaneously.
Described ion blower also can have 3, wherein 2 while blow to described bounce bed, 1 near multiple package position conveyer belt air-supply.
The shaped device of a kind of porous anacamptics diaphragm disclosed by the invention, comprise and cut parts and bounce bed, because diaphragm the jolting through bounce bed after cutting, tiny scrap can automatically disengage diaphragm.Because adopt ion blower to blow to bounce bed, tiny scrap can be collected in waste material bucket.The process units production efficiency of porous anacamptics diaphragm of the present invention is high, and quality is good.
Accompanying drawing explanation
Fig. 1 is the structural representation of porous anacamptics diaphragm.
The side schematic view of the shaped device of the porous anacamptics diaphragm of Fig. 2 mono-embodiment.
Fig. 3 is the drive mechanism schematic diagram of the bounce bed of an embodiment.
Fig. 4 is the perspective view of the bounce bed of an embodiment.
Fig. 5 is the vibrating rotator structural representation of rectangular paddle.
Fig. 6 is the structural representation of the vibrating rotator of tined paddle.
Fig. 7 is the structural representation of the vibrating rotator of 2 complementary tined paddle.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
The shaped device of porous anacamptics diaphragm disclosed by the invention, removes the tiny scrap after cutting on a production line automatically.The shaped device of porous anacamptics diaphragm comprises feeding part, cuts parts, spring parts and material receiving component, and power part.Feeding part, cut parts, spring parts and material receiving component be designed to flow production line successively.The structural representation of the shaped device of porous anacamptics diaphragm as shown in Figure 2.Feeding part comprises anacamptics diaphragm coiled material 101, waste material coiled material 103, front guide roller 105 and rear guide roller 106.Cut parts and comprise cutting table 200, and be arranged on the cutting die 202 above cutting table.Spring parts comprise bounce bed 400, the scrap bucket 402 under bounce bed 400 table top, are positioned at the ion blower 405 above bounce bed.Material receiving component comprises conveyer belt 301 and recovering hopper 303.Power part comprises power supply and multiple motor, does not illustrate in figure.
Under driven by motor, anacamptics diaphragm coiled material 101 and waste material coiled material 103 rotate, through front guide roller 105 and after the adjustment of guide roller 106, anacamptics diaphragm raw material 100 is delivered on cutting table 200, now cutting die 202 presses to cutting table 200, and after cutting diaphragm raw material, cutting die 202 lifts.Feeding part remains in operation, and the blooming piece 110 after cutting is sent to spring parts along production line on conveyer belt 401; Remaining sides horn scraps is packed up by waste material coiled material 103.After the diaphragm raw material on cutting table 200 upgrades, cutting die 202 presses to cutting table 200 again.Anacamptics diaphragm 110 is served bounce bed 400, and bounce bed bounces up and down, enters material receiving component while be sent to by blooming piece 110.Tiny scrap departs from blooming piece 110 on bounce bed, is blown in waste material bucket 402 by ion blower 405.Clean blooming piece 110 enters recovering hopper 303 along conveyer belt 301, is then organized packaging distribution.
In one embodiment of the invention, the spring parts that the shaped device of porous anacamptics diaphragm adopts as shown in Figure 3 comprise two cover dynamical systems, are driven by motor 44 and motor 33.Motor 44 drives 2 cover vibrating rotators 4001 and 4002 by hinge, and motor 33 drives conveyer belt 401 and 301 by hinge.Bounce bed adopts elastomer, and this elastomer runs along the direction of conveyer belt 401 and 301 under the driving of motor 33, and namely elastomer traffic direction is identical with 301 with conveyer belt 401.Periodically contact resilient fiber when vibrating rotator 4001 and 4002 rotates, upwards jack-up elastomer during contact, make the elastomer tightened not in one plane, the optical reflection diaphragm that the elastomer that jolts carries, the tiny scrap sticked on optical reflection diaphragm is departed from.Vibrating rotator 4001 and 4002 has different phase places when rotating, at an angle to each other, in time successively not side by side jack-up elastomer.Conveyer belt 401 and 301 adopts transmission adhesive tape, is driven, also drive aforementioned flexible fiber simultaneously under motor 22 drives by three cover transmission axles.As shown in Figure 3, the wind that ion blower 4051 and 4052 is sent is to aforementioned elastomer, and the tiny scrap departing from optical reflection diaphragm drops in the waste material bucket 402 below elastomer from the surface of this elastomer.Also comprise ion blower 4053 and send wind directly to conveyer belt 301, if ion blower 4051 and 4052 does not blow whole scrap off like this, can also remedy here.
In an embodiment as illustrated in figure 3, under the common driving of motor 44 and motor 33, the surface that elastomer is formed produces the effect transmitting and vibrate, the porous anacamptics diaphragm be carried on above it is transmitted downwards, simultaneously cut scrap is shaken off down, then by three cover ion blowers, scrap is blown off.
In an embodiment as illustrated in figure 3, first porous anacamptics diaphragm after cropped is sent on conveyer belt 401, then be sent on bounce bed 400, elastomer jolts and the scrap be bonded on porous anacamptics diaphragm is shaken off down, by ion blower, the scrap under shaking off is blown off to 402 li, scrap bucket again, porous anacamptics diaphragm is sent on conveyer belt 301, enters recovering hopper 303, and whole process completes.
The structural representation of bounce bed 400 as shown in Figure 4.One group of spaced elastomer 411 forms the plane of bounce bed 400, elastomer 411 stretches tight on power transmission shaft 413 and 412, each root elastomer 411 is all closed, motor 33 drives power transmission shaft 413 to rotate, drive elastomer 411 to rotate along the direction of production line, and transmit optical reflection diaphragm.Vibrating rotator 4001 and 4002 is width rectangular paddle slightly larger than the distance between the upper and lower of elastomer 411 closed hoop, motor 44 drives vibrating rotator 4001 and 4002 to rotate, forward near the position perpendicular to elastomer at every turn, will contact resilient fiber by its jack-up, make the plane pitch of bounce bed 400.
It is the structural representation of rectangular paddle shown in Fig. 5.Vibrating rotator in vibration processes, the rectangular paddle periodically simultaneously whole elastomer of jack-up.
It is the structural representation of tined paddle shown in Fig. 6.Vibrating rotator is in vibration processes, and tined paddle is part jack-up elastomer simultaneously.2 such profile of tooth vibrating rotators can compensate mutually, side by side jack-up part elastomer is distinguished not in rotation process, the surface that elastomer 411 is formed moves up and down with rising one after another, jolt carry porous optical reflection diaphragm, is the structural representation of the vibrating rotator of one group of complementation as shown in Figure 7.
Labor hour saved by whole scrap scavenge unit of the present invention than before artificial waste discharge, improves productivity effect and product percent of pass.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (4)
1. the shaped device of porous anacamptics diaphragm, comprises the guillotine by cutting die continuous print, reflectance coating coiled material being cut into one by one described porous anacamptics diaphragm, and for transmitting the conveyer belt of described porous anacamptics diaphragm to packing of product station; It is characterized in that, also comprise the bounce bed be arranged between described conveyer belt, described bounce bed is used for transmitting and the described porous anacamptics diaphragm that jolts, and the tiny scrap be adhered on described porous anacamptics diaphragm is departed from;
Described bounce bed comprises and carries and transmit many elastomers of described porous anacamptics diaphragm, and periodically stirs the vibrating rotator of described elastomer;
Also comprise 2 motors, one of them motor is used for driving described conveyer belt to transmit described porous anacamptics diaphragm by transmission axle, and another motor is used for driving described vibrating rotator by transmission axle; Described vibrating rotator in the process of rotating, periodically elastomer described in jack-up, the conveyer belt that many described elastomers are formed pitches motion;
Described vibrating rotator has tined paddle, part during rotation in the described elastomer of jack-up many;
Described vibrating rotator has 2, has different phase places, be taken up in order of priority not side by side jack-up many described elastomer when it rotates.
2. the shaped device of porous anacamptics diaphragm as claimed in claim 1, is characterized in that, also comprise the ion blower of blowing to described bounce bed, for removing the tiny scrap on described bounce bed.
3. the shaped device of porous anacamptics diaphragm as claimed in claim 2, it is characterized in that, described ion blower has 2, blows to described bounce bed simultaneously.
4. the shaped device of porous anacamptics diaphragm as claimed in claim 3, is characterized in that, also comprises 1 ion blower to the conveyer belt air-supply near multiple package position.
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CN201310434457.9A CN103481332B (en) | 2013-09-23 | 2013-09-23 | The shaped device of porous anacamptics diaphragm |
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CN201310434457.9A CN103481332B (en) | 2013-09-23 | 2013-09-23 | The shaped device of porous anacamptics diaphragm |
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CN103481332B true CN103481332B (en) | 2016-04-13 |
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CN106363817B (en) * | 2015-07-23 | 2018-04-20 | 东莞市冬驭新材料股份有限公司 | A kind of conductive graphite sheet waste material removal device and its minimizing technology |
Citations (4)
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CN101077586A (en) * | 2006-05-22 | 2007-11-28 | 日东电工株式会社 | Blanking device for optical film and blanking method for optical film |
CN202156007U (en) * | 2011-05-31 | 2012-03-07 | 苏州南部塑料有限公司 | Full-automatic runner shearing machine |
CN202462985U (en) * | 2012-01-06 | 2012-10-03 | 福建省腾辉包装股份有限公司 | Vibratory waste cleaning machine for clearing waste edges after die cutting of paper products |
CN202462497U (en) * | 2012-01-06 | 2012-10-03 | 福建省腾辉包装股份有限公司 | Round-mold vibration waste removing machine |
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JP2008200788A (en) * | 2007-02-19 | 2008-09-04 | Sumitomo Chemical Co Ltd | Optical film cutting device and optical film manufacturing method |
JP5081963B2 (en) * | 2010-10-19 | 2012-11-28 | 旭マシナリー株式会社 | Optical film intermediate transfer device |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101077586A (en) * | 2006-05-22 | 2007-11-28 | 日东电工株式会社 | Blanking device for optical film and blanking method for optical film |
CN202156007U (en) * | 2011-05-31 | 2012-03-07 | 苏州南部塑料有限公司 | Full-automatic runner shearing machine |
CN202462985U (en) * | 2012-01-06 | 2012-10-03 | 福建省腾辉包装股份有限公司 | Vibratory waste cleaning machine for clearing waste edges after die cutting of paper products |
CN202462497U (en) * | 2012-01-06 | 2012-10-03 | 福建省腾辉包装股份有限公司 | Round-mold vibration waste removing machine |
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Address after: 517000 Heyuan, Guangdong Jiangdong new district, Linjiang Town, Lian Xin Village, Po Po, Henan Road, Lang Lang Industrial Park first, second Patentee after: Guangdong Xuan Long Industrial Co., Ltd. Address before: 523000 A 1 1 and 2 floor, No. 352 Xiangyang Road, Shigu community, Tangxia Town, Dongguan, Guangdong Patentee before: Dongguan Xuan Lang Industrial Company Limited |