CN201440378U - Full-automatic transformer rubber coating machine - Google Patents
Full-automatic transformer rubber coating machine Download PDFInfo
- Publication number
- CN201440378U CN201440378U CN2009200604059U CN200920060405U CN201440378U CN 201440378 U CN201440378 U CN 201440378U CN 2009200604059 U CN2009200604059 U CN 2009200604059U CN 200920060405 U CN200920060405 U CN 200920060405U CN 201440378 U CN201440378 U CN 201440378U
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- Prior art keywords
- automatic
- cylinder
- rubber coating
- displacement cylinder
- piston rod
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- 238000010073 coating (rubber) Methods 0.000 title abstract 6
- 238000006073 displacement reaction Methods 0.000 claims abstract description 23
- 239000004744 fabric Substances 0.000 claims abstract description 16
- 239000002390 adhesive tape Substances 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims 6
- 210000002683 foot Anatomy 0.000 claims 1
- 239000011505 plaster Substances 0.000 claims 1
- 210000000078 claw Anatomy 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 4
- 230000005611 electricity Effects 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型属于自动化设备技术领域,特别涉及一种全自动变压器包胶布机。The utility model belongs to the technical field of automation equipment, in particular to an automatic transformer wrapping machine.
背景技术 Background technique
目前变压器的制作过程中,包铁芯胶布工序普遍使用手工将材料放入包胶布机的工作台内进行包胶布操作,每台包胶布机由一名工人操作,工作效率低,生产成本相对较高。At present, in the production process of transformers, the iron core tape process generally uses manual materials to be put into the workbench of the tape machine for tape operation. Each tape machine is operated by one worker, the work efficiency is low, and the production cost is relatively high. high.
实用新型内容 Utility model content
本实用新型的目的就是针对现有技术存在的不足而提供一种全自动变压器包胶布机,利用自动化控制代替人工操作,生产效率高,生产成本低。The purpose of the utility model is to provide a fully automatic transformer wrapping machine for the deficiencies in the prior art, which uses automatic control instead of manual operation, and has high production efficiency and low production cost.
为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
全自动变压器包胶布机,包括工作台和自动控制装置,工作台设置有自动包胶布装置,工作台其中一侧设置有工件下料槽,还包括一自动取/送料装置,自动取/送料装置包括固定在工作台的两侧的两条支撑脚、固定在两支撑脚之间的滑台、设置在滑台的位移气缸、固定在滑台的滑轨、与滑轨配合的滑块、气缸和与气缸的活塞杆连接的气爪,位移气缸的活塞杆与滑块连接,气缸固定在滑块,自动包胶布装置、位移气缸和气缸均与自动控制装置电连接。Fully automatic transformer wrapping cloth machine, including workbench and automatic control device, the workbench is equipped with automatic wrapping cloth device, one side of the workbench is equipped with workpiece unloading chute, and also includes an automatic fetching/feeding device, automatic fetching/feeding device It includes two supporting feet fixed on both sides of the workbench, a slide table fixed between the two supporting feet, a displacement cylinder set on the slide table, a slide rail fixed on the slide table, a slide block matched with the slide rail, and an air cylinder The air claw connected with the piston rod of the cylinder, the piston rod of the displacement cylinder is connected with the slide block, the cylinder is fixed on the slide block, the automatic rubber cloth device, the displacement cylinder and the cylinder are all electrically connected with the automatic control device.
所述自动包胶布装置包括转盘、位于转盘下部的电机、设置在转盘的两个工件定位槽、胶布输送装置和切刀。The automatic adhesive cloth device includes a turntable, a motor located at the lower part of the turntable, two workpiece positioning grooves arranged on the turntable, an adhesive cloth conveying device and a cutter.
所述滑台两端均设置有定位器。Both ends of the slide table are provided with locators.
所述自动控制装置固定在滑台上。The automatic control device is fixed on the slide table.
滑块的一端设置有连接块,该连接块与位移气缸的活塞杆固定连接。One end of the slider is provided with a connecting block, which is fixedly connected with the piston rod of the displacement cylinder.
气缸与气爪均为两个。There are two air cylinders and air claws.
本实用新型有益效果为:本实用新型利用自动取/送料装置,通过位移气缸控制气爪沿滑轨做往复直线运动,气爪在气缸的控制下将待加工料放入自动包胶布装置或从自动包胶布装置取出完成的产品,在自动控制装置的控制下,位移气缸、气缸和自动包胶布装置三者互相配合,自动完成取料、工件的包胶布、取产品的工作,全程不需要人的参与,节省了劳动力,工作效率高,生产成本低。The beneficial effects of the utility model are: the utility model utilizes an automatic feeding/feeding device to control the air claw to make a reciprocating linear motion along the slide rail through the displacement cylinder, and the air claw puts the material to be processed into the automatic rubber cloth device or from the automatic rubber cloth device under the control of the cylinder. The automatic wrapping device takes out the finished product, and under the control of the automatic control device, the displacement cylinder, the cylinder and the automatic wrapping device cooperate with each other to automatically complete the work of retrieving the material, wrapping the workpiece, and taking the product. The whole process does not require people Participation saves labor, high work efficiency and low production cost.
附图说明 Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的分解示意图;Fig. 2 is the exploded schematic view of the utility model;
图3是本实用新型自动取/送料装置的分解示意图。Fig. 3 is an exploded schematic view of the automatic feeding/feeding device of the present invention.
具体实施方式 Detailed ways
见图1~3,一种全自动变压器包胶布机,包括工作台1和自动控制装置2,工作台1设置有自动包胶布装置3,工作台1其中一侧设置有工件下料槽4,还包括一自动取/送料装置5,自动取/送料装置5包括固定在工作台1的两侧的两条支撑脚5a、固定在两条撑脚5a之间的滑台5b、设置在滑台5b的位移气缸5c、固定在滑台5b的滑轨5d、与滑轨5d配合的滑块5e、气缸5f和与气缸5f的活塞杆连接的气爪5g,位移气缸5c的活塞杆与滑块5e连接,气缸5f固定在滑块5e,自动包胶布装置2、位移气缸5c和气缸5f均与自动控制装置3电连接。As shown in Figures 1 to 3, a fully automatic transformer wrapping machine includes a
所述自动包胶布装置3包括转盘3a、位于转盘3a下部的电机3b、设置在转盘3a的两个工件定位槽3c、胶布输送装置3d和切刀(图中未画出)。The automatic rubber cloth device 3 includes a rotating
所述滑台5b两端均设置有定位器6,定位器6是防止滑块5e超出预定行程。
所述自动控制装置2固定在滑台5b上。The
滑块5e的一端设置有连接块7,该连接块7与位移气缸5c的活塞杆固定连接。One end of the
所述的气缸5f与气爪5g均为两个。There are two
工作原理:开始工作时,位移气缸5c动作,将滑块5e推向最左边,此时,气缸5f的活塞杆向下移动,推动气爪5g抓取待加工的工件,抓取完成后,气缸5f的活塞杆向上移动,到达预定位置后,位移气缸5c动作,将滑块5e推向最右边,此时,气缸5f的活塞杆向下移动,气爪5g将待加工的工件放入自动包胶布装置3的工件定位槽3c内;气缸5f的活塞杆再向上移动,同时,位移气缸5c动作,将滑块5e推向最左边,等待下一次抓取待加工的工件;自动包胶布装置3工作,转盘3a转动180度完成工件的包胶布工作,此时,两个气缸5f的活塞杆向下移动,位于左边的气爪5g抓取待加工的工件,位于右边的气爪5g抓取完成包胶布的工件,两个气缸5f的活塞杆向上移动,到达预定位置后,位移气缸5c动作,将滑块5e推向最右边,到达预定位置后,两个气缸5f的活塞杆向下移动,位于左边的气爪5g将待加工的工件放入工件定位槽3c内,位于右边的气爪5g将完成包胶布的工件放入工件下料槽4内;然后,气缸5f的活塞杆再向上移动,同时,位移气缸5c动作,将滑块5e推向最左边,等待下一次抓取待加工的工件,如此往复。Working principle: When starting to work, the
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
Claims (6)
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CN2009200604059U CN201440378U (en) | 2009-07-14 | 2009-07-14 | Full-automatic transformer rubber coating machine |
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CN2009200604059U CN201440378U (en) | 2009-07-14 | 2009-07-14 | Full-automatic transformer rubber coating machine |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102674088A (en) * | 2012-05-07 | 2012-09-19 | 浚丰太阳能(江苏)有限公司 | Adhesive tape winding tool |
CN103531344A (en) * | 2013-09-30 | 2014-01-22 | 中江县凯讯电子有限公司 | Extracting needle corrector capable of fast locating |
CN104020368A (en) * | 2014-05-06 | 2014-09-03 | 徐州格利尔科技有限公司 | Multifunctional comprehensive testing device of transformer |
CN104909223A (en) * | 2015-05-29 | 2015-09-16 | 诸暨中澳自动化设备有限公司 | Intelligent automatic table-type encapsulation device and use method |
CN106252062A (en) * | 2016-08-26 | 2016-12-21 | 中车株洲电机有限公司 | One is applicable to the full-automatic binding device of ductility insulant and method |
CN108145960A (en) * | 2017-12-29 | 2018-06-12 | 苏州奔腾塑业有限公司 | Automatic winding formula gluing device |
CN112712989A (en) * | 2020-12-15 | 2021-04-27 | 中车株洲电机有限公司 | Automatic wrapping method and device for dry type transformer iron core |
CN112897192A (en) * | 2021-01-26 | 2021-06-04 | 嵊州市兰花电器科技有限公司 | Automatic rubber coating machine of inductor |
-
2009
- 2009-07-14 CN CN2009200604059U patent/CN201440378U/en not_active Expired - Fee Related
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102674088A (en) * | 2012-05-07 | 2012-09-19 | 浚丰太阳能(江苏)有限公司 | Adhesive tape winding tool |
CN103531344A (en) * | 2013-09-30 | 2014-01-22 | 中江县凯讯电子有限公司 | Extracting needle corrector capable of fast locating |
CN103531344B (en) * | 2013-09-30 | 2016-10-12 | 中江县凯讯电子有限公司 | A kind of quick location draw pin corrector |
CN104020368A (en) * | 2014-05-06 | 2014-09-03 | 徐州格利尔科技有限公司 | Multifunctional comprehensive testing device of transformer |
CN104020368B (en) * | 2014-05-06 | 2017-05-24 | 徐州格利尔科技有限公司 | Multifunctional comprehensive testing device of transformer |
CN104909223A (en) * | 2015-05-29 | 2015-09-16 | 诸暨中澳自动化设备有限公司 | Intelligent automatic table-type encapsulation device and use method |
CN106252062A (en) * | 2016-08-26 | 2016-12-21 | 中车株洲电机有限公司 | One is applicable to the full-automatic binding device of ductility insulant and method |
CN106252062B (en) * | 2016-08-26 | 2018-06-29 | 中车株洲电机有限公司 | One kind is suitable for the full-automatic binding device of ductility insulating materials and method |
CN108145960A (en) * | 2017-12-29 | 2018-06-12 | 苏州奔腾塑业有限公司 | Automatic winding formula gluing device |
CN108145960B (en) * | 2017-12-29 | 2023-11-07 | 苏州奔腾塑业有限公司 | Automatic winding type rubber coating device |
CN112712989A (en) * | 2020-12-15 | 2021-04-27 | 中车株洲电机有限公司 | Automatic wrapping method and device for dry type transformer iron core |
CN112897192A (en) * | 2021-01-26 | 2021-06-04 | 嵊州市兰花电器科技有限公司 | Automatic rubber coating machine of inductor |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100421 Termination date: 20120714 |