CN201440378U - Full-automatic transformer rubber coating machine - Google Patents

Full-automatic transformer rubber coating machine Download PDF

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Publication number
CN201440378U
CN201440378U CN2009200604059U CN200920060405U CN201440378U CN 201440378 U CN201440378 U CN 201440378U CN 2009200604059 U CN2009200604059 U CN 2009200604059U CN 200920060405 U CN200920060405 U CN 200920060405U CN 201440378 U CN201440378 U CN 201440378U
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CN
China
Prior art keywords
automatic
cylinder
rubber coating
displacement cylinder
piston rod
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Expired - Fee Related
Application number
CN2009200604059U
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Chinese (zh)
Inventor
余正
蒋忠敏
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Dongguan Chuangci Magnetic Components Co ltd
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Dongguan Chuangci Magnetic Components Co ltd
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Priority to CN2009200604059U priority Critical patent/CN201440378U/en
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Abstract

The utility model belongs to the technical field of automation equipment, in particular to a full-automatic transformer rubber coating cloth machine, including workstation and automatic control device, the workstation is provided with automatic rubber coating cloth device, one side wherein of workstation is provided with work piece unloading groove, still include an automatic get/material feeding unit, the automatic get/material feeding unit includes two supporting legs fixed at the both sides of workstation, fix the slip table between two supporting legs, the displacement cylinder that sets up at the slip table, fix the slide rail at the slip table, the slider that cooperates with the slide rail, the cylinder and the gas claw that is connected with the piston rod of cylinder, the piston rod of displacement cylinder is connected with the slider, automatic rubber coating cloth device, displacement cylinder and cylinder all are connected with the automatic control device electricity; under the control of the automatic control device, the displacement cylinder, the cylinder and the automatic rubber coating device are matched with each other, the work of taking materials, rubber coating of workpieces and taking products is automatically completed, the whole process does not need human participation, the labor force is saved, the working efficiency is high, and the production cost is low.

Description

全自动变压器包胶布机Fully automatic transformer wrapping machine

技术领域 technical field

本实用新型属于自动化设备技术领域,特别涉及一种全自动变压器包胶布机。The utility model belongs to the technical field of automation equipment, in particular to an automatic transformer wrapping machine.

背景技术 Background technique

目前变压器的制作过程中,包铁芯胶布工序普遍使用手工将材料放入包胶布机的工作台内进行包胶布操作,每台包胶布机由一名工人操作,工作效率低,生产成本相对较高。At present, in the production process of transformers, the iron core tape process generally uses manual materials to be put into the workbench of the tape machine for tape operation. Each tape machine is operated by one worker, the work efficiency is low, and the production cost is relatively high. high.

实用新型内容 Utility model content

本实用新型的目的就是针对现有技术存在的不足而提供一种全自动变压器包胶布机,利用自动化控制代替人工操作,生产效率高,生产成本低。The purpose of the utility model is to provide a fully automatic transformer wrapping machine for the deficiencies in the prior art, which uses automatic control instead of manual operation, and has high production efficiency and low production cost.

为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

全自动变压器包胶布机,包括工作台和自动控制装置,工作台设置有自动包胶布装置,工作台其中一侧设置有工件下料槽,还包括一自动取/送料装置,自动取/送料装置包括固定在工作台的两侧的两条支撑脚、固定在两支撑脚之间的滑台、设置在滑台的位移气缸、固定在滑台的滑轨、与滑轨配合的滑块、气缸和与气缸的活塞杆连接的气爪,位移气缸的活塞杆与滑块连接,气缸固定在滑块,自动包胶布装置、位移气缸和气缸均与自动控制装置电连接。Fully automatic transformer wrapping cloth machine, including workbench and automatic control device, the workbench is equipped with automatic wrapping cloth device, one side of the workbench is equipped with workpiece unloading chute, and also includes an automatic fetching/feeding device, automatic fetching/feeding device It includes two supporting feet fixed on both sides of the workbench, a slide table fixed between the two supporting feet, a displacement cylinder set on the slide table, a slide rail fixed on the slide table, a slide block matched with the slide rail, and an air cylinder The air claw connected with the piston rod of the cylinder, the piston rod of the displacement cylinder is connected with the slide block, the cylinder is fixed on the slide block, the automatic rubber cloth device, the displacement cylinder and the cylinder are all electrically connected with the automatic control device.

所述自动包胶布装置包括转盘、位于转盘下部的电机、设置在转盘的两个工件定位槽、胶布输送装置和切刀。The automatic adhesive cloth device includes a turntable, a motor located at the lower part of the turntable, two workpiece positioning grooves arranged on the turntable, an adhesive cloth conveying device and a cutter.

所述滑台两端均设置有定位器。Both ends of the slide table are provided with locators.

所述自动控制装置固定在滑台上。The automatic control device is fixed on the slide table.

滑块的一端设置有连接块,该连接块与位移气缸的活塞杆固定连接。One end of the slider is provided with a connecting block, which is fixedly connected with the piston rod of the displacement cylinder.

气缸与气爪均为两个。There are two air cylinders and air claws.

本实用新型有益效果为:本实用新型利用自动取/送料装置,通过位移气缸控制气爪沿滑轨做往复直线运动,气爪在气缸的控制下将待加工料放入自动包胶布装置或从自动包胶布装置取出完成的产品,在自动控制装置的控制下,位移气缸、气缸和自动包胶布装置三者互相配合,自动完成取料、工件的包胶布、取产品的工作,全程不需要人的参与,节省了劳动力,工作效率高,生产成本低。The beneficial effects of the utility model are: the utility model utilizes an automatic feeding/feeding device to control the air claw to make a reciprocating linear motion along the slide rail through the displacement cylinder, and the air claw puts the material to be processed into the automatic rubber cloth device or from the automatic rubber cloth device under the control of the cylinder. The automatic wrapping device takes out the finished product, and under the control of the automatic control device, the displacement cylinder, the cylinder and the automatic wrapping device cooperate with each other to automatically complete the work of retrieving the material, wrapping the workpiece, and taking the product. The whole process does not require people Participation saves labor, high work efficiency and low production cost.

附图说明 Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是本实用新型的分解示意图;Fig. 2 is the exploded schematic view of the utility model;

图3是本实用新型自动取/送料装置的分解示意图。Fig. 3 is an exploded schematic view of the automatic feeding/feeding device of the present invention.

具体实施方式 Detailed ways

见图1~3,一种全自动变压器包胶布机,包括工作台1和自动控制装置2,工作台1设置有自动包胶布装置3,工作台1其中一侧设置有工件下料槽4,还包括一自动取/送料装置5,自动取/送料装置5包括固定在工作台1的两侧的两条支撑脚5a、固定在两条撑脚5a之间的滑台5b、设置在滑台5b的位移气缸5c、固定在滑台5b的滑轨5d、与滑轨5d配合的滑块5e、气缸5f和与气缸5f的活塞杆连接的气爪5g,位移气缸5c的活塞杆与滑块5e连接,气缸5f固定在滑块5e,自动包胶布装置2、位移气缸5c和气缸5f均与自动控制装置3电连接。As shown in Figures 1 to 3, a fully automatic transformer wrapping machine includes a workbench 1 and an automatic control device 2. The workbench 1 is provided with an automatic wrapping device 3, and one side of the workbench 1 is provided with a workpiece unloading trough 4. Also includes an automatic fetching/feeding device 5, the automatic fetching/feeding device 5 includes two support feet 5a fixed on both sides of the workbench 1, a slide table 5b fixed between the two support feet 5a, and a slide table 5b arranged on the slide table The displacement cylinder 5c of 5b, the slide rail 5d fixed on the slide table 5b, the slide block 5e matched with the slide rail 5d, the cylinder 5f and the air claw 5g connected with the piston rod of the cylinder 5f, the piston rod of the displacement cylinder 5c and the slide block 5e is connected, the cylinder 5f is fixed on the slide block 5e, the automatic rubber cloth device 2, the displacement cylinder 5c and the cylinder 5f are all electrically connected with the automatic control device 3.

所述自动包胶布装置3包括转盘3a、位于转盘3a下部的电机3b、设置在转盘3a的两个工件定位槽3c、胶布输送装置3d和切刀(图中未画出)。The automatic rubber cloth device 3 includes a rotating disk 3a, a motor 3b positioned at the bottom of the rotating disk 3a, two workpiece positioning grooves 3c arranged on the rotating disk 3a, an adhesive tape conveying device 3d and a cutter (not shown in the figure).

所述滑台5b两端均设置有定位器6,定位器6是防止滑块5e超出预定行程。Positioners 6 are provided at both ends of the slide table 5b, and the positioners 6 prevent the slider 5e from exceeding a predetermined stroke.

所述自动控制装置2固定在滑台5b上。The automatic control device 2 is fixed on the slide table 5b.

滑块5e的一端设置有连接块7,该连接块7与位移气缸5c的活塞杆固定连接。One end of the slider 5e is provided with a connecting block 7, and the connecting block 7 is fixedly connected with the piston rod of the displacement cylinder 5c.

所述的气缸5f与气爪5g均为两个。There are two cylinders 5f and air claws 5g.

工作原理:开始工作时,位移气缸5c动作,将滑块5e推向最左边,此时,气缸5f的活塞杆向下移动,推动气爪5g抓取待加工的工件,抓取完成后,气缸5f的活塞杆向上移动,到达预定位置后,位移气缸5c动作,将滑块5e推向最右边,此时,气缸5f的活塞杆向下移动,气爪5g将待加工的工件放入自动包胶布装置3的工件定位槽3c内;气缸5f的活塞杆再向上移动,同时,位移气缸5c动作,将滑块5e推向最左边,等待下一次抓取待加工的工件;自动包胶布装置3工作,转盘3a转动180度完成工件的包胶布工作,此时,两个气缸5f的活塞杆向下移动,位于左边的气爪5g抓取待加工的工件,位于右边的气爪5g抓取完成包胶布的工件,两个气缸5f的活塞杆向上移动,到达预定位置后,位移气缸5c动作,将滑块5e推向最右边,到达预定位置后,两个气缸5f的活塞杆向下移动,位于左边的气爪5g将待加工的工件放入工件定位槽3c内,位于右边的气爪5g将完成包胶布的工件放入工件下料槽4内;然后,气缸5f的活塞杆再向上移动,同时,位移气缸5c动作,将滑块5e推向最左边,等待下一次抓取待加工的工件,如此往复。Working principle: When starting to work, the displacement cylinder 5c moves to push the slider 5e to the far left. At this time, the piston rod of the cylinder 5f moves downward, pushing the air claw 5g to grab the workpiece to be processed. After the grab is completed, the cylinder The piston rod of 5f moves upward, and when it reaches the predetermined position, the displacement cylinder 5c acts to push the slider 5e to the far right. At this time, the piston rod of cylinder 5f moves downward, and the air claw 5g puts the workpiece to be processed into the automatic bag In the workpiece positioning groove 3c of the tape device 3; the piston rod of the cylinder 5f moves upwards, and at the same time, the displacement cylinder 5c moves to push the slider 5e to the far left, waiting for the next time to grab the workpiece to be processed; the automatic tape wrapping device 3 Work, the turntable 3a rotates 180 degrees to complete the work of wrapping the workpiece. At this time, the piston rods of the two cylinders 5f move downward, the air claw 5g on the left grabs the workpiece to be processed, and the air claw 5g on the right grabs the workpiece For the workpiece covered with rubber cloth, the piston rods of the two cylinders 5f move upwards. After reaching the predetermined position, the displacement cylinder 5c moves to push the slider 5e to the far right. After reaching the predetermined position, the piston rods of the two cylinders 5f move downward. The air claw 5g on the left puts the workpiece to be processed into the workpiece positioning groove 3c, and the air claw 5g on the right puts the coated workpiece into the workpiece unloading groove 4; then, the piston rod of the cylinder 5f moves upwards , At the same time, the displacement cylinder 5c moves to push the slide block 5e to the far left, waiting for the next time to grab the workpiece to be processed, so reciprocating.

以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.

Claims (6)

1. fully-automatic conversion depressor bag adhesive tape machine, comprise workbench and automatic control equipment, workbench is provided with automatic encapsulate cloth apparatus, a workbench wherein side is provided with the workpiece blanking groove, it is characterized in that: comprise that also one gets/pay-off automatically, get automatically/pay-off comprises two feets of the both sides that are fixed on workbench, be fixed on two slide units between the spike, be arranged on the displacement cylinder of slide unit, be fixed on the slide rail of slide unit, the slide block that cooperates with slide rail, cylinder and the gas pawl that is connected with the piston rod of cylinder, the piston rod of displacement cylinder is connected with slide block, cylinder is fixed on slide block, automatically the encapsulate cloth apparatus, displacement cylinder and cylinder all are electrically connected with automatic control equipment.
2. fully-automatic conversion depressor bag adhesive tape machine according to claim 1 is characterized in that: described automatic encapsulate cloth apparatus comprises rotating disk, be positioned at the motor of rotating disk bottom, be arranged on two workpiece location notchs, adhesive plaster conveying device and the cutting knife of rotating disk.
3. fully-automatic conversion depressor bag adhesive tape machine according to claim 1, it is characterized in that: described slide unit two ends are provided with locator.
4. fully-automatic conversion depressor bag adhesive tape machine according to claim 1, it is characterized in that: described automatic control equipment is fixed on the slide unit.
5. fully-automatic conversion depressor bag adhesive tape machine according to claim 1, it is characterized in that: an end of slide block is provided with contiguous block, and this contiguous block is fixedlyed connected with the piston rod of displacement cylinder.
6. fully-automatic conversion depressor bag adhesive tape machine according to claim 1, it is characterized in that: cylinder and gas pawl are two.
CN2009200604059U 2009-07-14 2009-07-14 Full-automatic transformer rubber coating machine Expired - Fee Related CN201440378U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009200604059U CN201440378U (en) 2009-07-14 2009-07-14 Full-automatic transformer rubber coating machine

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Application Number Priority Date Filing Date Title
CN2009200604059U CN201440378U (en) 2009-07-14 2009-07-14 Full-automatic transformer rubber coating machine

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CN201440378U true CN201440378U (en) 2010-04-21

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102674088A (en) * 2012-05-07 2012-09-19 浚丰太阳能(江苏)有限公司 Adhesive tape winding tool
CN103531344A (en) * 2013-09-30 2014-01-22 中江县凯讯电子有限公司 Extracting needle corrector capable of fast locating
CN104020368A (en) * 2014-05-06 2014-09-03 徐州格利尔科技有限公司 Multifunctional comprehensive testing device of transformer
CN104909223A (en) * 2015-05-29 2015-09-16 诸暨中澳自动化设备有限公司 Intelligent automatic table-type encapsulation device and use method
CN106252062A (en) * 2016-08-26 2016-12-21 中车株洲电机有限公司 One is applicable to the full-automatic binding device of ductility insulant and method
CN108145960A (en) * 2017-12-29 2018-06-12 苏州奔腾塑业有限公司 Automatic winding formula gluing device
CN112712989A (en) * 2020-12-15 2021-04-27 中车株洲电机有限公司 Automatic wrapping method and device for dry type transformer iron core
CN112897192A (en) * 2021-01-26 2021-06-04 嵊州市兰花电器科技有限公司 Automatic rubber coating machine of inductor

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102674088A (en) * 2012-05-07 2012-09-19 浚丰太阳能(江苏)有限公司 Adhesive tape winding tool
CN103531344A (en) * 2013-09-30 2014-01-22 中江县凯讯电子有限公司 Extracting needle corrector capable of fast locating
CN103531344B (en) * 2013-09-30 2016-10-12 中江县凯讯电子有限公司 A kind of quick location draw pin corrector
CN104020368A (en) * 2014-05-06 2014-09-03 徐州格利尔科技有限公司 Multifunctional comprehensive testing device of transformer
CN104020368B (en) * 2014-05-06 2017-05-24 徐州格利尔科技有限公司 Multifunctional comprehensive testing device of transformer
CN104909223A (en) * 2015-05-29 2015-09-16 诸暨中澳自动化设备有限公司 Intelligent automatic table-type encapsulation device and use method
CN106252062A (en) * 2016-08-26 2016-12-21 中车株洲电机有限公司 One is applicable to the full-automatic binding device of ductility insulant and method
CN106252062B (en) * 2016-08-26 2018-06-29 中车株洲电机有限公司 One kind is suitable for the full-automatic binding device of ductility insulating materials and method
CN108145960A (en) * 2017-12-29 2018-06-12 苏州奔腾塑业有限公司 Automatic winding formula gluing device
CN108145960B (en) * 2017-12-29 2023-11-07 苏州奔腾塑业有限公司 Automatic winding type rubber coating device
CN112712989A (en) * 2020-12-15 2021-04-27 中车株洲电机有限公司 Automatic wrapping method and device for dry type transformer iron core
CN112897192A (en) * 2021-01-26 2021-06-04 嵊州市兰花电器科技有限公司 Automatic rubber coating machine of inductor

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Granted publication date: 20100421

Termination date: 20120714