CN201512119U

CN201512119U - Cardboard box unloader

Info

Publication number: CN201512119U
Application number: CN200920060072XU
Authority: CN
Inventors: 张君
Original assignee: Individual
Current assignee: Individual
Priority date: 2009-07-08
Filing date: 2009-07-08
Publication date: 2010-06-23
Anticipated expiration: 2019-07-08

Abstract

The utility model discloses a cardboard box unloader, which comprises a frame, an actuating device, a bottle raising device, a bottle conveying belt device, a lifting device and a box conveying belt device, wherein a gap is formed between the belts of the bottle raising device, the bottle raising device adopts the method of clamping a bottleneck with a belt to convey the bottles, the height of the bottle can be adjusted through the lifting device, a box eliminating plate is equipped to separate the bottles from the boxes, in the bottle raising device, the combined action of belt pulley and belt guide rail is adopted to limit the belts to move along the set track, thereby realizing the free coming in and going out of the bottles by clamping the bottlenecks in entering and loosening the bottlenecks in coming out. The cardboard box unloader provided by the utility model has the advantages of low energy consumption, high production efficiency, excellent stability, and simple operation and maintenance, can meet the bottle unloading requirements of a plurality of bottles and boxes, and can realize the quick production changing when the type of bottles or boxes is changed.

Description

The carton Cargo unloader

Technical field

The utility model belongs to packing machinery technology, is specifically related to a kind of packaging facilities that target bottle (as beer bottle or other Packaging Bottle) is directly taken out and sends into defeated bottle belt conveyor from carton.

Background technology

The Foods or drinks of glass bottle packaging, based on the consideration of environmental protection and cost, Packaging Bottle tends to recycling use.Broken for preventing the returnable bottle damage, the outer packing box major part during product export reclaims in the lump.For the returnable bottle of packed in cases, output is less, kind mono-manufacturer is generally by manually directly carrying out on the manufacturing line bottle by getting bottle in the case; Output producer big or wide in variety mostly is provided with special bottle field, moves in the plastic box with the returnable bottle that manually will be contained in the carton, uses plastic box as the target empty bottle packing chest that unloads case stack machine or Cargo unloader.No matter be directly to put into the manufacturing line load-transfer device, still put into plastic box, all can't avoid manually by the link of getting bottle in the carton by getting bottle in the carton by getting bottle in the carton.Increased great amount of manpower and management input on the one hand, sharp-pointed on the other hand broken glass bottle has increased the chance that industrial injury takes place.

Present situation is: workshop-trained man is got bottle from carton speed is about 500 bottles/hour, gets bottle workman and needs a material handling workman be engaged in back work for per three.For a medium-sized brewery that produces 500000 tons of (being about 75,000 ten thousand bottles) beer per year, even if the returnable bottle that is contained in the carton only accounts for 20% of its total bottle source, where be used for manually getting the needed human input of bottle by carton every year was 400000 man-hours, by working for each person every day 8 hours, calculate annual 300 working days, is no less than 160 people from thing by the workman's (comprising the underworker who is engaged in material handling work) who gets this work of bottle the carton.Same work is 36000 bottles/hour carton Cargo unloader if use two output, is equipped with necessary accessory equipment (as the carton cutting equipment) and load transfer device, only need keep to be no more than 14 direct labors and can to finish in identical production time.

The utility model content

The utility model at first is at existing situation, the carton Cargo unloader of a kind of low energy consumption, production efficiency height, good stability, operation and easy maintenance is provided, with original labour intensity height, manpower consumption big manually transfer mechanization production to by getting this work of bottle in the carton.

The problem that the utility model further will solve is to make this carton Cargo unloader can satisfy the production of multiple bottle type and multiple box, and changing the line of production fast can realize that bottle box changes the time.

For achieving the above object, the technical solution of the utility model is as follows:

The carton Cargo unloader, comprise frame, driving device, carry bottle, a defeated bottle belting, jacking system, defeated case belting, electrical control gear, described jacking system is installed on the top of frame, the application of force unit of realizing lifting has adopted the mode of feed screw nut's transmission to realize mechanism's lifting, such application of force unit is no less than 2 in jacking system, the type of belt drive by the sprocket wheel chain between application of force unit is chained together; Describedly carry bottle is lifted on jacking system by the mechanism that can lock fast or discharge below; Described defeated bottle belting, defeated case belting and frame are fixedly connected, and have the absolute altitude of appointment; Described defeated bottle belting provides power by reducing motor independently; Described defeated case belting with carry bottle and provide power by same reducing motor, this power is installed on the defeated case belting.

Described jacking system is installed on the top of frame, carries bottle by the below that the mechanism that can lock fast or discharge is lifted on jacking system, can regulate its height and position by jacking system; Be formed with crack between the described belt of carrying bottle, the described bottle of carrying has adopted the mode of belt clamp bottleneck to transmit bottle, and be equipped with and remove boxboard and be used for the bottle case is separated, carrying bottle inside, adopted the coefficient formal constraint belt of belt pulley and belt guide rail to move along projected path, thereby realize that inlet clamps bottleneck, outlet is unclamped, and realizes that bottle is with easy access; Described defeated bottle belting and defeated case belting and frame are fixedly connected, absolute altitude with appointment, the absolute altitude of wherein defeated bottle belting will be higher than the absolute altitude of defeated case belting, carry bottle and drive bottle advances except the mode that adopts the folder bottleneck, also will promote bottle and realize that bottle is sent to defeated bottle band from defeated case band; Described carrying has been equipped with on the bottle except that boxboard, its principle drives a bottle case and advances when promoting when carrying bottle exactly, removes the interstitial site that boxboard is in bottle, intercepts the rising of chest, thereby realize that the bottle case separates, the carton after the separation is sent to the unified recovery of assigned address via the load-transfer device of special use; Described defeated case band, defeated bottle band and carry bottle and have identical drive line speed can be guaranteed bottle smooth transition in whole transport process like this, a bottle phenomenon do not occur down.

The carton Cargo unloader, carry and be used to carry the passage of bottle in the bottle more than or equal to 4, can guarantee that like this packed in cases case of different size can realize that all machinery unloads bottle, packed in cases specification such as 3*4=12 bottle/case or 4*6=24 bottle/case commonly used all can adopt 4 bottles/row's working direction to unload bottle by the carton Cargo unloader.With regard to beer bottle, bottleneck all has the same size that meets GB, because the carton Cargo unloader has adopted the defeated bottle of folder bottleneck to unload a bottle mode, and the height of carrying bottle can highly be adjusted according to different target bottles, therefore the carton Cargo unloader of the utility model indication can satisfy the production of multiple bottle type and multiple box, and changing the line of production fast can realize that bottle box changes the time.

By adopting technique scheme, the cooresponding carton Cargo unloader of the utility model can be realized 43000 bottles/hour productive capacity, and per hour consumption of current only is 2.6Kwh.These facility have the characteristics of low energy consumption, production efficiency height, good stability, operation and easy maintenance, and the carton that can satisfy multiple bottle type and multiple box unloads bottle production, and changing the line of production fast can realize that bottle box changes the time.

Description of drawings

The utility model is described in further detail below in conjunction with specific embodiment:

Fig. 1 is an equipment structure chart of the present utility model;

Fig. 2 is the utility model device structure birds-eye view;

Fig. 3 is that Packaging Box exposes the scheme drawing that bottle neck part divides after the specialized equipment cutting.

The specific embodiment

With reference to as Fig. 1 and Fig. 2, the carton Cargo unloader comprises frame 1, driving device 2, carries bottle 3, a defeated bottle belting 4, jacking system 5, fails case belting 6, electrical control gear 7.

Jacking system 5 is installed on the top of frame 1, the application of force unit of realizing lifting has adopted the mode of feed screw nut's transmission to realize mechanism's lifting, such application of force unit has used 4 symmetrically in jacking system 5, type of belt drive by the sprocket wheel chain between application of force unit is chained together, and is used to provide the handwheel of lifting power to be installed on the position of being convenient to operator's operation; Describedly carry bottle 3 is lifted on jacking system 5 by the mechanism that can lock fast or discharge below, can regulate its height and position by jacking system, it is to pull down or be reinstalled from machine in order to be convenient to carry bottle 3 when the plant maintenance that the mechanism that use can lock fast or discharge will carry that bottle 3 connects with jacking system 5; Described defeated bottle belting 4, defeated case belting 6 are fixedly connected with frame, have the absolute altitude of appointment; Described defeated bottle belting 4 provides power by reducing motor independently; Described defeated case belting 6 with carry bottle 3 and provide power by same reducing motor, this power is installed on the defeated case belting 6, and power is conducted to the power intake of carrying bottle 3 by driving device 2.

The described horizontal center line of carrying bottle 3, defeated bottle belting 4 and defeated case belting 6 is three parallel liness, and is on the same perpendicular; Be formed with crack between the described belt of carrying bottle 3, the described bottle 3 of carrying has adopted the mode of belt clamp bottleneck to transmit bottle, and has been equipped with and removes boxboard and be used for the bottle case is separated.

Described bottle 3, defeated bottle belting 4 and defeated case belting 6 tools carried are with identical drive line speed, wherein carry bottle 3 and use same propulsion source with defeated case belting 6, and carry out power conduction by driving device 2, defeated case belting 6 has adopted the technology of frequency variable synchronous in order to realize and put forward the same linear velocity of bottle 3 and defeated bottle belting 4.Driving device 2 has adopted the connecting rod form of two sprocket cassettes, and such form can guarantee that the point of application of power can adjust in the scope of whole free cheek, to adapt to the needs of carrying bottle 3 height adjustments.

Principle of work of the present utility model is: with reference to figure 3, prior art can accurately be separated by the carton cutting realization carton top and the bottom of mechanization, and the carton that the target bottle is housed breaks away from through the cutting upper back, and the bottle neck part branch of target bottle exposes out; Send into the defeated case belting 6 of carton Cargo unloader through the carton of cutting via load-transfer device, when case advances to defeated case belting 6 and carries the cohesive position of bottle 3, carry bottle and carry bottle by the mode of folder bottleneck and advance; Because target bottle and the tension force of carton and the combined action of friction, carton can advance together in company with the target bottle, when proposing bottle 3 drive target bottles risings, be installed on the interstitial site of putting forward on the bottle 3 that boxboard is in bottle of removing, intercept the rising of chest, thereby realize that the bottle case separates, the carton after the separation is sent to the unified recovery of assigned address via the load-transfer device of special use; The target bottle is delivered on the bottle belting 4 via carrying bottle 3, both can directly be delivered to the production bottle that provides online on the packaging production line, also can transfer to packing machine with stand-by in its plastic box of packing into.

Claims

1. carton Cargo unloader, comprise frame (1), driving device (2), carry bottle (3), a defeated bottle belting (4), jacking system (5), defeated case belting (6), electrical control gear (7), it is characterized in that: described jacking system (5) is installed on the top of frame (1), the application of force unit of realizing lifting has adopted the mode of feed screw nut's transmission to realize mechanism's lifting, such application of force unit is no less than 2 in jacking system (5), the type of belt drive by the sprocket wheel chain between application of force unit is chained together; Describedly carry bottle (3) is lifted on jacking system (5) by the mechanism that can lock fast or discharge below; Described defeated bottle belting (4), defeated case belting (6) are fixedly connected with frame, have the absolute altitude of appointment; Described defeated bottle belting (4) provides power by reducing motor independently; Described defeated case belting (6) with carry bottle (3) and provide power by same reducing motor, this power is installed on the defeated case belting (6).

2. carton Cargo unloader according to claim 1 is characterized in that: the described horizontal center line of carrying bottle (3), defeated bottle belting (4) and defeated case belting (6) is three parallel liness, and is on the same perpendicular; Be formed with crack between the described belt of carrying bottle (3), and be equipped with and be used for removing boxboard what the bottle case separated.

3. carton Cargo unloader according to claim 1 and 2, it is characterized in that: carry bottle (3), a defeated bottle belting (4) and defeated case belting (6) tool with identical drive line speed, wherein carry bottle (3) and use same propulsion source with defeated case belting (6), and carry out power conduction by driving device (2), defeated case belting (6) with carry bottle (3) and a defeated bottle belting (4) has same line speed.

4. carton Cargo unloader according to claim 1 is characterized in that: driving device (2) adopts the connecting rod form of two sprocket cassettes.