CN201163627Y - A semiconductor light-emitting device forced heat dissipation device - Google Patents
A semiconductor light-emitting device forced heat dissipation device Download PDFInfo
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- CN201163627Y CN201163627Y CNU2008200431464U CN200820043146U CN201163627Y CN 201163627 Y CN201163627 Y CN 201163627Y CN U2008200431464 U CNU2008200431464 U CN U2008200431464U CN 200820043146 U CN200820043146 U CN 200820043146U CN 201163627 Y CN201163627 Y CN 201163627Y
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 57
- 230000017525 heat dissipation Effects 0.000 title abstract description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000000741 silica gel Substances 0.000 claims abstract description 19
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 19
- 230000001681 protective effect Effects 0.000 claims description 23
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 8
- 239000004411 aluminium Substances 0.000 claims 1
- 238000005452 bending Methods 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000001816 cooling Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 3
- 239000004519 grease Substances 0.000 abstract 1
- 229920001296 polysiloxane Polymers 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 11
- 238000003466 welding Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 239000000969 carrier Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 238000004020 luminiscence type Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
Abstract
本实用新型公开了一种半导体发光器件强制散热装置。该装置包括基座、导热硅胶、热管、散热翅片和大功率半导体发光器件;基座的上部开有至少一条与热管外径相配合的圆形槽,圆形槽中放入导热硅胶,热管热端放入圆形槽中,热管的冷端与散热翅片连接,基座下端设有多个大功率半导体发光器件。该装置热管与基座之间用导热硅脂紧密结合使基座下平面固定的大功率半导体发光器件产生的热量传导到热管再通过散热片散发出去。本实用新型高效传热固定基座加工简单,与热管的连接方法使热管与基座之间拥有良好的热交换效率,具有重量轻,寿命长,结构简单,实用可靠等优点。
The utility model discloses a forced heat dissipation device for a semiconductor light emitting device. The device includes a base, heat-conducting silica gel, heat pipes, cooling fins and high-power semiconductor light-emitting devices; at least one circular groove matching the outer diameter of the heat pipe is opened on the upper part of the base, and heat-conducting silica gel is placed in the circular groove, and the heat pipe The hot end is put into the circular groove, the cold end of the heat pipe is connected with the cooling fins, and a plurality of high-power semiconductor light emitting devices are arranged at the lower end of the base. The heat pipe of the device and the base are tightly combined with heat-conducting silicone grease so that the heat generated by the high-power semiconductor light-emitting device fixed on the lower plane of the base is conducted to the heat pipe and then dissipated through the heat sink. The utility model has the advantages of simple processing of the high-efficiency heat transfer fixed base, and the connection method with the heat pipe enables good heat exchange efficiency between the heat pipe and the base, and has the advantages of light weight, long life, simple structure, practicality and reliability.
Description
技术领域 technical field
本实用新型涉及一种半导体发光器件散热装置,特别是涉及一种半导体发光器件强制散热装置。The utility model relates to a heat dissipation device for a semiconductor light emitting device, in particular to a forced heat dissipation device for a semiconductor light emitting device.
背景技术 Background technique
随着能源的紧缺和对环保的日益关注,节能和环保已成为当今社会发展的大趋势。与白炽灯和荧光灯相比,LED以其体积小、全固态、长寿命、环保、省电等一系列优点,成为新一代环保型照明光源的主要发展方向之一,也是21世纪最具发展前景的高技术领域之一,是照明方式的一次具有重大意义的革命。LED发光是通过载流子发生复合放出过剩的能量而引起光子发射,可以直接将电能转化为可见光和辐射能。对于W级(≥1W)高功率LED而言,而芯片尺寸仅为1mm×1mm~2.5mm×2.5mm,也就是说芯片的功率密度很大,这种大功率LED在工作中会产生大量热量,当温度超过标准限定值时将导致不可恢复性光强衰减,有研究表明,单个LED的工作温度如果升高10℃,其可靠性则会减少50%,伴随着LED高性能、微型化、集成化的三大发展趋势,散热问题越来越突出,热量在芯片处的累积将严重影响其稳定性和使用寿命,这成为高亮度LED组合光源大规模投入实用的制约因素,因此有效解决散热问题保证其最佳性能至关重要。With the shortage of energy and the increasing attention to environmental protection, energy saving and environmental protection have become the general trend of today's social development. Compared with incandescent lamps and fluorescent lamps, LED has become one of the main development directions of a new generation of environmentally friendly lighting sources because of its small size, full solid state, long life, environmental protection, and power saving. It is also the most promising development in the 21st century. One of the high-tech fields in China is a revolution of great significance in the way of lighting. LED luminescence is caused by the recombination of carriers to release excess energy to cause photon emission, which can directly convert electrical energy into visible light and radiation energy. For W-level (≥1W) high-power LEDs, the chip size is only 1mm×1mm~2.5mm×2.5mm, which means that the power density of the chip is very high, and this kind of high-power LED will generate a lot of heat during work. , when the temperature exceeds the standard limit value, it will cause irreversible light intensity attenuation. Studies have shown that if the operating temperature of a single LED increases by 10°C, its reliability will be reduced by 50%. With LED high performance, miniaturization, With the three major development trends of integration, the problem of heat dissipation is becoming more and more prominent. The accumulation of heat at the chip will seriously affect its stability and service life. This has become a constraint factor for the large-scale application of high-brightness LED combined light sources. It is critical to ensure its optimal performance.
实用新型内容Utility model content
本实用新型的目的在于针对当前多个大功率LED组合安装后散热能力差的问题,提出了一种半导体发光器件强制散热装置,以解决多个大功率LED光源随功率增加造成热量积聚而导致的芯片迅速失效的问题。The purpose of this utility model is to solve the problem of poor heat dissipation after multiple high-power LEDs are combined and installed at present, and propose a forced heat dissipation device for semiconductor light-emitting devices to solve the heat accumulation caused by multiple high-power LED light sources as the power increases. The problem with chips failing quickly.
本实用新型通过以下技术方案来实现:The utility model is realized through the following technical solutions:
一种半导体发光器件强制散热装置,包括基座、导热硅胶、热管、散热翅片和大功率半导体发光器件;所述基座的上部开有至少一条与热管外径相配合的圆形槽,圆形槽中涂有导热硅胶,热管热端放入圆形槽中,热管的冷端与散热翅片连接,基座下端设有多个大功率半导体发光器件。A forced heat dissipation device for a semiconductor light-emitting device, including a base, heat-conducting silica gel, heat pipes, cooling fins and a high-power semiconductor light-emitting device; at least one circular groove matching the outer diameter of the heat pipe is opened on the upper part of the base The heat-conducting silica gel is coated in the shaped groove, the hot end of the heat pipe is placed in the circular groove, the cold end of the heat pipe is connected with the cooling fins, and a plurality of high-power semiconductor light-emitting devices are arranged at the lower end of the base.
为进一步实现本实用新型的目的,所述的大功率半导体发光器件安装在基座连接板上,基座连接板与基座之间放入导热硅胶,通过螺钉连接起来形成一体。所述的热管优选为2条或者1条。In order to further realize the purpose of the utility model, the high-power semiconductor light-emitting device is installed on the base connecting plate, and heat-conducting silica gel is placed between the base connecting plate and the base, and connected by screws to form a whole. The number of said heat pipes is preferably 2 or 1.
所述的基座为铜或铝制成的方形或圆形板。The base is a square or circular plate made of copper or aluminum.
所述的热管与基座板之间为紧密配合或焊接的方式连接。The heat pipe and the base plate are connected in a tight fitting or welding manner.
所述的半导体发光器件强制散热装置还包括保护罩和透明罩,保护罩设置在基座外周,透明罩设置在大功率半导体发光器件的下端,保护罩焊接在散热片下端,或为半环形结构,保护罩与透明罩形成封闭结构。The device for forcing heat dissipation of semiconductor light-emitting devices also includes a protective cover and a transparent cover, the protective cover is arranged on the outer periphery of the base, the transparent cover is arranged on the lower end of the high-power semiconductor light-emitting device, and the protective cover is welded on the lower end of the heat sink, or has a semi-circular structure , the protective cover and the transparent cover form a closed structure.
所述的多个半导体发光器件组成方形结构或圆形结构。The plurality of semiconductor light emitting devices form a square structure or a circular structure.
所述的热管为开口形的弯管或者弯折圆管。The heat pipe is an open curved pipe or a bent round pipe.
相对于现有技术,本发明具有如下优点:Compared with the prior art, the present invention has the following advantages:
(1)本实用新型提出了一种半导体发光器件强制散热装置,通过基座与热管的紧密连接,将多个大功率半导体发光器件产生的热量有效地传导到热管热端,再通过热管传导到散热片散发出去。(1) The utility model proposes a forced heat dissipation device for semiconductor light-emitting devices. Through the close connection between the base and the heat pipe, the heat generated by multiple high-power semiconductor light-emitting devices is effectively transferred to the hot end of the heat pipe, and then conducted to the heat pipe through the heat pipe. The fins let out.
(2)本实用新型利用焊接或紧密配合的方式,通过导热硅胶将基座与热管连成一体。基座加工简单,与热管的连接方拥有良好的热交换效率,具有重量轻,耐用寿命长,结构简单,实用可靠等优点。(2) The utility model utilizes welding or close fit to integrate the base and the heat pipe through heat-conducting silica gel. The base is easy to process, and the connection with the heat pipe has good heat exchange efficiency. It has the advantages of light weight, long durability, simple structure, practicality and reliability.
附图说明 Description of drawings
图1为实施方案1半导体发光器件强制散热装置结构示意图;Fig. 1 is a schematic structural diagram of a forced heat dissipation device for a semiconductor light-emitting device in
图2为实施方案2半导体发光器件强制散热装置结构示意图;2 is a schematic structural diagram of a forced heat dissipation device for a semiconductor light emitting device in
图3为实施方案3半导体发光器件强制散热装置结构示意图;3 is a schematic structural diagram of a forced heat dissipation device for a semiconductor light emitting device in
图4基座结构示意图;Fig. 4 schematic diagram of base structure;
图5为方形基座结构示意图;Fig. 5 is a schematic diagram of the structure of a square base;
图6为圆形基座结构示意图;Fig. 6 is a schematic diagram of a circular base structure;
图7为方板与圆板基座的组合结构图;Fig. 7 is the combined structural diagram of square plate and circular plate base;
图8a为半导体发光器件方形分布示意图;Fig. 8a is a schematic diagram of a square distribution of semiconductor light emitting devices;
图8b为半导体发光器件圆形分布示意图;Figure 8b is a schematic diagram of the circular distribution of semiconductor light emitting devices;
图9a为开口形热管结构示意图;Figure 9a is a schematic diagram of the structure of an open heat pipe;
图9b为弯折形热管结构示意图。Fig. 9b is a schematic diagram of the structure of the bent heat pipe.
具体实施方式 Detailed ways
下面结合实施例对本实用新型作进一步的说明,但本实用新型的实施方式不限于此。The utility model will be further described below in conjunction with the examples, but the embodiments of the utility model are not limited thereto.
实施例1Example 1
如图1所示,一种半导体发光器件强制散热装置包括基座1、基座连接板2、导热硅胶3、热管4、散热翅片5、固定螺钉6、大功率半导体发光器件7、保护罩8、透明罩9。在基座1的上部开两条与热管外径相配合的圆形槽,圆形槽中放入导热硅胶3,热管4热端放入圆形槽中,通过挤压圆形槽边或焊接的方式将热管4与基座1牢固的连接在一体,热管4的冷端与散热翅片5连接。基座1与基座连接板2之间放入导热硅胶3,通过螺钉连接起来形成一体。基座连接板2下部设有多个大功率半导体发光器件7,在基座与基座连接板2外周设有保护罩8,下端设有透明罩9,保护罩8可焊接在散热片5下端,保护罩8与透明罩9形成封闭结构。保护罩8与透明罩9的作用是对大功率半导体发光器件及基座其保护作用。这样基座连接板2下端的大功率半导体发光器件工作时产生大量的热量通过基座连接板2、导热硅胶3和基座1传导到与基座连接的热管4热端,再通过热管4传到到其冷端,热量再通过热管冷端的散热翅片5散发出去。在本实施方案中,导热硅胶3的作用不仅减少基座1与热管4之间的热阻,而且还减少基座1与基座连接板2之间的热阻。如图8a所示,基座连接板下平面大功率半导体发光器件设置形式为方形结构,也可如图8b所示为圆形结构。图5,图6为基座的二种形式,图5为方形板圆形槽结构,图6为圆形板圆形槽结构,本实施例基座可为这两种结构中任意一种,本实施例还可为图7所示的图5与图6的组合结构,即在图6所示的圆形基座上再设置一块图5所示的方形基座,两基座的圆形槽相配合,即方形基座的圆形槽设置在圆形基座的圆形槽内。本实施例中热管4的结构如图9a所示,为开口弯管。基座及基座连接板为导热系数较高的材质铜或铝制成。As shown in Figure 1, a semiconductor light-emitting device forced heat dissipation device includes a
实施例2Example 2
如图2所示,一种半导体发光器件强制散热装置包括基座1、热管2、导热硅胶3、散热翅片4、大功率半导体发光器件5、保护罩6、透明罩7。在基座1的上部开两条与热管外径相配合的圆形槽,圆形槽中放入导热硅胶3,将热管2热端放入圆形槽后,通过挤压圆形槽边或焊接的方式将热管2与基座1牢固的连接在一体,热管2的冷端与散热翅片4连接。基座1下部设有多个大功率半导体发光器件5,在基座外周设有保护罩6,下端设有透明罩7,保护罩6可焊接在散热片4下端,保护罩6与透明罩7形成封闭结构。保护罩6与透明罩7的作用是对大功率半导体发光器件及基座其保护作用。这样基座1下平面大功率半导体发光器件工作时产生大量的热量通过基座传导到热管热端,热量再通过热管冷端的散热翅片4散发出去。与实施例1不同的是,在本实施方案中,基座1为整体结构,上部与热管相连,下部为固定大功率半导体发光器件5的结构,导热硅胶3的作用是减少基座1与热管2之间的热阻。同样,整体基座结构可为图5,图6二种形式中的一种。图8为基座1下部大功率半导体发光器件固定结构的两种方式,可以为圆形结构也可以为方形结构。热管的结构如图9a所示,为开口弯管。基座为导热系数较高的材质铜或铝制成As shown in FIG. 2 , a forced heat dissipation device for a semiconductor light emitting device includes a
实施例3Example 3
如图3所示,一种半导体发光器件强制散热装置包括基座1、热管2、导热硅胶3、散热翅片4、大功率半导体发光器件5、保护罩6、透明罩7。在基座1的上部开一条与热管外径相配合的圆通孔,圆通孔中放入导热硅胶3,热管2置于圆通孔,通过焊接的方式将热管2热端与基座1牢固的连接在一体,热管2的冷端与散热翅片4连接。基座1下部设有多个大功率半导体发光器件5,在基座外周设有保护罩6,下端设有透明罩7,保护罩6形成半环形结构,保护罩6与透明罩7形成封闭结构。保护罩6与透明罩7的作用是对大功率半导体发光器件及基座其保护作用。这样基座1下平面大功率半导体发光器件工作时产生大量的热量通过基座传导到热管热端,热量再通过热管冷端的散热翅片4散发出去。在本实施方案中,基座1为整体结构,上部圆通孔与热管相连,下部为固定大功率半导体发光器件5的结构,导热硅胶3的作用是减少基座1与热管2之间的热阻。整体基座结构为图4所示,在方形的基座板材中有一凸起结构,便于设置圆通孔。图8为基座1下部大功率半导体发光器件设置的两种形式,可以为环形方式也可以为矩形方式。热管的结构如图9b所示,为弯折圆管。基座为导热系数较高的材质铜或铝制成。As shown in FIG. 3 , a forced heat dissipation device for a semiconductor light emitting device includes a
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