CN201081395Y - 一种节能立式锅炉 - Google Patents
一种节能立式锅炉 Download PDFInfo
- Publication number
- CN201081395Y CN201081395Y CNU200720041741XU CN200720041741U CN201081395Y CN 201081395 Y CN201081395 Y CN 201081395Y CN U200720041741X U CNU200720041741X U CN U200720041741XU CN 200720041741 U CN200720041741 U CN 200720041741U CN 201081395 Y CN201081395 Y CN 201081395Y
- Authority
- CN
- China
- Prior art keywords
- boiler
- flue
- furnace
- combustion chamber
- smokebox
- Prior art date
Links
- 238000002485 combustion reactions Methods 0.000 claims abstract description 20
- 239000011901 water Substances 0.000 claims abstract description 15
- 239000000779 smoke Substances 0.000 claims description 22
- 238000004134 energy conservation Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 3
- 238000010521 absorption reactions Methods 0.000 abstract description 11
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 239000000428 dust Substances 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N carbon monoxide Chemical compound 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[O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 11
- 239000003546 flue gases Substances 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000446 fuels Substances 0.000 description 2
- 239000000463 materials Substances 0.000 description 2
- 239000011819 refractory materials Substances 0.000 description 2
- 281000119710 All-Steel companies 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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Abstract
一种节能立式锅炉，它设有炉体，在炉体内设有炉胆和冲天管，在炉胆的上部与冲天管之间设有一个高温烟气吸收烟箱，所述的炉胆通过设在其中部的过水管式炉排分为上下两个燃烧室，下燃烧室通过若干烟火管向上与所述的高温烟气吸收烟箱的下部连通，烟火管设置在炉胆外壁与炉体的内壁之间，在烟箱的中部设有横水管束，烟箱的顶部与冲天管相通连接。炉胆外壁与炉体的内壁之间的距离为160～220mm。炉胆部分为高温区，烟箱为高温烟气吸热区和灰尘释放沉淀区。其受热面积大于一般结构形式的锅炉，对高温区的热量吸收效果达到最佳状态。极大提高了热效率。增大了炉内水容量，达到供热平衡，使锅炉的连续运行能力得到保障。
Description
一种节能立式锅炉 技术领域本实用新型涉及一种锅炉，特别是一种高效节能立式蒸汽锅炉。背景技术传统的立式蒸汽锅炉只是在炉膛的上部设置横水管，通过横水管 吸收部分热量，其实大量的热量被冲天管吸走，热量损失较大。现有 技术中，有的立式锅炉在炉胆的中部通过耐火材料隔开，分隔成炉膛 和烟道，炉膛和烟道之间通过烟火管连通，这种结构在炉膛的高温区 不能够充分吸收燃料燃烧过程中的热量，热效率低，浪费燃料，节能效果不明显；另外炉膛内耐火材料容易脱落，修补困难，降低锅炉的 使用寿命。发明内容本实用新型要解决的技术问题是针对现有技术的不足，提出了一 种结构合理、受热面大、热效率高、使用寿命长的高效节能立式蒸汽 锅炉。本实用新型要解决的技术问题是通过以下技术方案来实现的，一 种节能立式锅炉，它设有炉体，在炉体内设有炉胆和冲天管，其特点 是：在炉胆的上部与冲天管之间设有一个高温烟气吸收烟箱，所述的 炉胆通过设在其中部的过水管式炉排分为上下两个燃烧室，下燃烧室
通过若干烟火管向上与所述的高温烟气吸收烟箱的下部连通，烟火管 设置在炉胆外壁与炉体的内壁之间，在烟箱的中部设有横水管束，烟 箱的顶部与冲天管相通连接。本实用新型要解决的技术问题还可以通过以下技术方案来进一 步实现，炉胆与烟箱之间通过3〜5根支撑柱连接。本实用新型要解决的技术问题还可以通过以下技术方案来进一 步实现，上燃烧室设有弧形封闭的顶。本实用新型要解决的技术问题还可以通过以下技术方案来进一 步实现，所述上下燃烧室之间的过水管式炉排与水平向设有一个倾角，倾角为6。〜10° 。本实用新型要解决的技术问题还可以通过以下技术方案来进一 步实现，炉胆外壁与炉体的内壁之间的距离为160〜220mm。本实用新型与现有技术相比，有两个燃烧室和一个高温烟气吸收 区，炉胆部分为高温区，以过水管式炉排为界，分为上下燃烧室，烟 箱为高温烟气吸热区和灰尘释放沉淀区。1、在高温区采用上部封闭 式结构，整个炉胆结构较完美，炉体内的水基本上包覆在炉胆的四周 及顶部的高温区，受热面积大于一般结构形式的锅炉，对高温区的热 量吸收效果达到最佳状态。2、炉胆部分采用同一种材料全钢制造， 其本上不需要维修，使用寿命大大增加。3、通过烟火管把炉胆与烟 箱连接起来，使整个炉胆的结构得到加强。并利用烟火管作为通风管 道，以至下燃烧室的剩余火焰及大量高温烟气在上升过程中，在烟火 管处被大量吸收，最大限度地利用煤炭燃烧所产生的热能，极大提
了热效率。烟火管是火管形式，管内部无任何水垢，所以烟火管的使 用寿命可以极大提高，随着炉型的大小，蒸发量的大小不同，在炉胆 外围所设置的烟火管的数量也不同，吸热主体的受热面积得以很大提 高，热效率也得以很大提高。4、烟箱是上升的高温烟气释放区，在 此可以把上升烟气中的大量粉尘沉淀下来，减少排放污染，其次，烟 箱上排列的多层横水管束可以再次对进入烟箱的高温烟气进行热量 吸收，使烟箱中排出的烟气温度降到最低，从而最大限度地利用热能， 达到节省能源的目的。5、由于采用外围烟火管的结构形式，在设计 上加大了炉胆外壁与炉体内壁之间的距离，从而确保制造工艺的编 制，便于生产制造。而且增大了炉内水容量，达到供热平衡，使锅炉 的连续运行能力得到保障。附图说明 图l为本实用新型的结构简图。图2为图1的A—A向剖视图。具体实施方式一种节能立式锅炉，它设有炉体5，在炉体5内下部设有炉胆9， 炉体5的上部设有冲天管6,炉胆9与冲天管6之间设有一个高温烟 气吸收烟箱7，炉胆9与烟箱7之间通过3〜5根支撑柱连接。烟箱7 的侧壁开有清灰口，烟箱7的顶部与冲天管6相通连接。所述的炉胆 9通过设在其中部的过水管式炉排10分（称之为上炉排）为上下两 个燃烧室3、 2，上燃烧室3设有弧形封闭的顶。下燃烧室2底部的 炉排1也称之为下炉排（为铸件）。下燃烧室2通过若干烟火管4向
上与所述的高温烟气吸收烟箱7的下部连通，在烟箱7的中部设有横 水管束8，横水管束8可以设置多排，如1〜5排，为了便于水在横水 管束8内流动，横不管束8以倾斜的方式设置，其倾斜角度可以设置 为6°〜10° ，所述上下燃烧室之间的过水管式炉排10由于同样原因， 也与水平向设有一个倾角，其倾角为6°〜10°之间。烟火管4设置 在炉胆外壁与炉体的内壁之间，为了便于生产制造，炉胆9外壁与炉 体5的内壁之间的距离为160〜220mm。采用这样的距离，同时可以 确保炉体5内的水在炉胆9外围和烟火管4的周围得到充分的热交 换，使锅炉在运行过程中的供热平衡得到了最大保证，蒸汽的产量与 输出不会因为给水或其它因素受到影响。
Claims (5)
1. 一种节能立式锅炉，它设有炉体(5)，在炉体(5)内设有炉胆(9)和冲天管(6)，其特征在于：在炉胆(9)的上部与冲天管(6)之间设有一个烟箱(7)，所述的炉胆(9)通过设在其中部的过水管式炉排(10)分为上下两个燃烧室(3、2)，下燃烧室(2)通过若干烟火管(4)向上与所述的烟箱(7)的下部连通，烟火管(4)设置在炉胆(9)外壁与炉体(5)的内壁之间，在烟箱(7)的中部设有横水管束(8)，烟箱(7)的顶部与冲天管(6)相通连接。
2. 根据权利要求1所述的节能立式锅炉，其特征在于：炉胆（9)与 烟箱（7)之间通过3〜5根支撑柱连接。
3. 根据权利要求1所述的节能立式锅炉，其特征在于：上燃烧室（3) 设有弧形封闭的顶。
4. 根据权利要求1所述的节能立式锅炉，其特征在于：所述上下燃 烧室（3、 2)之间的过水管式炉排（10)与水平向设有一个倾角， 其倾角为6。〜10° 。
5. 根据权利要求1所述的节能立式锅炉，其特征在于：炉胆（9)外 壁与炉体（5)的内壁之间的距离为160~220mm。
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101852488A (zh) * | 2010-06-22 | 2010-10-06 | 巢湖市东升锅炉有限公司 | 新型高效节能环保锅炉 |
| CN102022823A (zh) * | 2011-01-04 | 2011-04-20 | 岳宝元 | 一种锅炉 |
| CN102338368A (zh) * | 2010-07-26 | 2012-02-01 | 李勤坤 | 高效燃煤燃气分级分层节能蒸汽锅炉 |
| CN102563855A (zh) * | 2010-12-23 | 2012-07-11 | 吴跃增 | 一种醇基液体燃料立式锅炉 |
| CN103032953A (zh) * | 2012-12-21 | 2013-04-10 | 安徽惠创锅炉容器制造有限公司 | 一种立式锅炉 |
| CN103697581A (zh) * | 2013-11-25 | 2014-04-02 | 山西海洁星环保设备有限公司 | 立式燃煤烟尘分离式节能环保锅炉 |
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2007
- 2007-11-28 CN CNU200720041741XU patent/CN201081395Y/zh not_active IP Right Cessation
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101852488A (zh) * | 2010-06-22 | 2010-10-06 | 巢湖市东升锅炉有限公司 | 新型高效节能环保锅炉 |
| CN102338368A (zh) * | 2010-07-26 | 2012-02-01 | 李勤坤 | 高效燃煤燃气分级分层节能蒸汽锅炉 |
| CN102563855A (zh) * | 2010-12-23 | 2012-07-11 | 吴跃增 | 一种醇基液体燃料立式锅炉 |
| CN102022823A (zh) * | 2011-01-04 | 2011-04-20 | 岳宝元 | 一种锅炉 |
| CN103032953A (zh) * | 2012-12-21 | 2013-04-10 | 安徽惠创锅炉容器制造有限公司 | 一种立式锅炉 |
| CN103032953B (zh) * | 2012-12-21 | 2015-02-04 | 安徽惠创锅炉容器制造有限公司 | 一种立式锅炉 |
| CN103697581A (zh) * | 2013-11-25 | 2014-04-02 | 山西海洁星环保设备有限公司 | 立式燃煤烟尘分离式节能环保锅炉 |
| CN103697581B (zh) * | 2013-11-25 | 2017-02-01 | 山西海洁星环保设备有限公司 | 立式燃煤烟尘分离式节能环保锅炉 |
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