CN1984824A - 保护性包装 - Google Patents

保护性包装 Download PDF

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CN1984824A
CN1984824A CNA2005800231679A CN200580023167A CN1984824A CN 1984824 A CN1984824 A CN 1984824A CN A2005800231679 A CNA2005800231679 A CN A2005800231679A CN 200580023167 A CN200580023167 A CN 200580023167A CN 1984824 A CN1984824 A CN 1984824A
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wall
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CN1984824B (zh
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J·G·皮特
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Protective Packaging Systems Europe Ltd
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    • B65D7/24—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal characterised by wall construction or by connections between walls collapsible, e.g. with all parts detachable
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    • B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
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    • B65D75/225—Articles or materials wholly enclosed in single sheets or wrapper blanks in sheets or blanks doubled around contents and having their opposed free margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding the sheet or blank being recessed to accommodate contents the sheet or blank comprising more than one fold line
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    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
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    • B65D81/025—Containers made of sheet-like material and having a shape to accommodate contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
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  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
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Abstract

一种通过从整体真空成形模制板折叠而竖立的包装箱(C；C’)具有折叠的矩形壁(1－4；71－74)，且将物品(A；S)夹卡地闭合，以保护物品不受冲撞。通过从壁(1－4；71－74)直立的蜿蜒外形的端凸缘(8－11；78－81)的等角边缘对边缘邻接而几乎完全地闭合箱的端部。凸缘边缘分别模制有脊(13、15)和槽(14、16)，其与相邻的边缘脊嵌在槽中地嵌入，以进行缓冲。壁(1－4；71－74)边缘对边缘地铰接，且其边缘阶梯(23、24、33、34、43、44)升高至中央底座(22、32、42)。相邻壁的阶梯(23、24、33、34、43、44)在竖立箱中彼此邻接以减震，且通过每面壁中随着深度直径减小且进入其底座(22、32、42)中的圆形凹进(25－28、35－38、45－49)而加固每面壁(1－4；71－74)。圆形凹进在箱的外侧生成截头圆锥减震凸起(57、58、60、62、63)。箱(C’)可容纳由端盖(83)保护的元件装载盘(T)的垛(S)。

Description

保护性包装
技术领域
本发明涉及包装，并且具体地涉及用于保护物品以在储存和运输过程中避免损坏的包装。
背景技术
为了对诸如电子元件等在储存和运输过程中进行保护采用了各种包装方法。这些方法，除了通常劳动密集型以外，还通常包括大笔费用成本，以及以例如纸板箱和装在纸板箱中的特别设计的塑料泡沫部件及褶皱纸板形式的包装部件的材料资源。
发明内容
本发明的一个目的是提供一种形式的包装箱，其在使用中可具有保护物品不受损坏和冲撞的优势，并用于减少成本和材料资源的费用。
根据本发明，提供了用于包装一件或多件物品以保护其在储存和运输过程中不受损坏和冲撞的包装箱，其中所述箱具有其中由用于加固的凹进的板材制成的壁，并且该壁彼此边缘对边缘地连接，其中壁的相邻边缘分别形成有脊和槽，从而当相互邻接时彼此脊嵌在槽中地嵌入。
已经发现，在本发明的包装箱的邻接边缘的槽中容纳脊的嵌入对于抵抗和缓冲冲撞是很有效的，并且其特征还在于使得包装更加经济。
本发明的包装箱可以是模制板结构，且可模制为整体结构。此外，具有用于在使用前存储且方便使用的优点，可仅通过折叠而将箱体设置为从平面形状直立起来。在下文中，将对壁彼此铰接以便于直立进行说明。铰链可沿着在直立箱中彼此相邻的壁的边缘，并且该壁呈阶梯状以提供边缘纵向地彼此脊嵌在槽中地嵌入。
箱的壁可具有彼此边缘对边缘邻接的凸缘，且凸缘的边缘分别形成有脊和槽，以在相互邻接时彼此脊容纳在槽中地嵌入。具体地，其中箱的壁为矩形并彼此纵向地铰接，用于箱子从平整形状直立，凸缘可从壁的端部立起，从而在箱子的竖立时凸缘彼此边缘对边缘地邻接。凸缘可以是蜿蜒外形，且在这种情况下，凸缘间的边缘对边缘邻接可在分别大致等角的、双和单峰蜿蜒外形的凸缘之间。
箱子的壁中的凹进可包括圆形的凹进，且圆形凹进分别是具有随着深度而减小的直径的分层形状。其中箱子是具有在箱子中的圆形凹进的模制板结构，其可在箱子外侧提供阶梯状的冲撞缓冲凸起。
附图说明
将参考附图以实例的方式，将对根据本发明的包装箱进行说明，其中：
图1是根据本发明的包装箱的透视图；
图2是通过折叠而竖立为图1所示的包装箱的整体模制板的平面视图；
图3是示出了从图2的整体板竖立为图1的包装箱的过程中的阶段；
图4是示出了图1的包装箱的邻接凸缘的细节的透视图；
图5是示出了在叠放具有图1所示的形状的包装箱的最初步骤的示意图；
图6是沿着图5的线VI-VI截取的示意性剖视图；
图7示出了图1的包装箱在竖立之前的修改形状，且示出了容纳在修改的箱子中的具有端盖的构件装载盘的垛；
图8是图7的修改后包装箱在直立时的侧视图；
图9是图7所示构件装载盘的垛的一端的透视图，示出了用于垛的包装的一个端盖的细节的。
具体实施方式
参考图1，在该实例中的包装采取矩形箱C的形式，用于装入需保护的物品。箱C由热塑性材料(例如，聚丙烯)的整体真空成形模制板竖立而形成，在图2中示出了该模制板的平面形式，且该模制板具有四面基本矩形的壁，即，底壁1、侧壁2和3以及顶壁4，这些壁彼此纵向铰接。更具体地，通过整体铰链5将侧壁2与底壁1铰接，并且通过整体铰链6和7将顶壁4分别与侧壁2和3铰接，从而允许箱从图2所示的平面形状竖立为图1所示的形状。
将装有要保护的立在底壁1上的物品A(在图2中以点线轮廓表示)的箱C竖立起来，且折叠壁2至4以围绕物品A，如图3的中间状态所示。更具体地，物品A水平地支撑在底壁1上，将侧壁2在铰链5上向上折叠，以允许在铰链6上向下折叠的顶壁4水平地盖在物品A上，并且在铰链7上向下折叠的侧壁3与底壁1接合，从而完成对物品A的包装。
壁1至4在箱C的每端分别具有直立的凸缘8至11；将凸缘6至11的外表面开槽以提高刚度。当箱C竖立时，在每端的凸缘8至11彼此等角地边缘对边缘邻接，且这对闭合箱的端部是很有效的，除了使物品A的存在能容易地可视检查的中央小孔12。壁1和4的凸缘8和11是双峰蜿蜒外形(如图1和3所示)，且具有沿着凸缘的边沿分布的脊13和介于其间的槽14，而侧壁2和3的凸缘9和10是单峰蜿蜒外形(图1和3)，且具有沿着凸缘的边沿分布的脊15和介于其间的槽16。当将壁1至4折叠在一起形成竖立箱C时，脊13嵌在槽16中，而脊15嵌在槽14中。图4中示出了凸缘8和9的邻接边缘之间的脊嵌在槽中的嵌入。
通过铰链板17将箱C夹卡地闭合在竖立状态，其中铰链板17通过铰链18与底壁1结合。该铰链板17与侧壁3弹性地接合，以将侧壁3夹在底壁1上，从而将箱C锁定在围绕物品A折叠的直立状态。
更具体地参考图2，底壁1的内表面21具有中心的、矩形底座区域22，其沿着壁1的两个纵向边缘，分别从铰链5和18通过阶梯23和24而上升。端凸缘8上升至区域22上方，并且两个较大的圆形凹进25和26与两个较小的圆形凹进27和28容纳在区域22中。每个凹进25至28是具有随着深度而递减的直径的分层结构，以提供对抗冲撞的缓冲。其还增强了由阶梯23和24提供的板形壁1的强度。
浅的凹进29容纳在部分地分为凹进25至28的底座区域22。其目的是容纳在物品A下方的硅胶或其它干燥剂的小袋(未示出)。作为可选地，凹进29可用于容纳与物品A相关的印刷品。
以与底壁1基本相同的方式设置顶壁4，但是没有与凹进29对应的凹进。具体地，壁4的内表面31具有中心的、矩形底座区域32，其沿着壁4的两个纵向边缘，分别从铰链6和7通过阶梯33和34上升。端凸缘11上升至区域32上方，并且两个较大圆形凹进35和36与两个较小圆形凹进37和38容纳在区域32中。每个凹进35至38是具有随着深度而递减的直径的分层结构，以提供对抗冲撞的缓冲，其还增强了由阶梯33和34提供的板形壁4的强度。然而，与壁1的凹进25和26不同，每个凹进35和36具有中心的升起部分39(仅至底部两层的高度)。
两侧壁2和3彼此结构基本相同。具体地，每面壁2和3的内表面41具有中心的、矩形的底座区域42，其分别从壁2和3的纵向边缘通过阶梯43和44而上升。端凸缘9和10上升至各区域42上方，而五个较小的圆形凹进45至49容纳在每个区域42中。每个凹进45至49是具有随着深度而递减的直径的分层结构，以提供对抗冲撞的缓冲，其还增强了由阶梯43和44提供的板形壁2和3的强度。
当箱C竖立时，阶梯43和44分别与底侧1的阶梯23和顶壁4的阶梯33邻接；每个箱中的邻接有效地将阶梯43和44的脊嵌在阶梯23和33的槽中。类似地，阶梯43和44分别与顶壁4的阶梯34和底壁1的阶梯24邻接，有效地将阶梯43和44的脊嵌在阶梯34和24的槽中。该嵌入，与凸缘9和10的脊15在凸缘8和11的槽14中以及凸缘8和11的脊13在凸缘9和10的槽16中的嵌入共同提供包装物品A的箱C的刚度。
侧壁3的自由端50突出进入铰链18的折叠处，且铰链板17转至壁3的外侧以使得铰链板17的阶梯51至54与阶梯44的反面邻接。通过与将阶梯51至54彼此分开的槽56对应的三条槽55将阶梯44分开，且这些槽56与壁3的外侧的槽55的反面弹性地接合，以将壁3与壁1锁定。
为使箱保持或锁定为闭合，设置了附加的或可选的装置。例如，为了槽56中的孔中的推入配合保持力，可将双头螺柱模制在铰链板17中，或者将铰链板17焊接成闭合。
具有上述的箱C的形式的箱，可彼此叠放以提供利于储存和运输的粘着垛。图5示出了在构成这样的垛的示例中仅包括三个箱C1至C3的初始阶段。
参考图5，箱C1和C2并排地设置，而箱C3横向地设置在其上面。箱C1和C2的侧壁3和2分别通过由彼此邻接以吸收横向冲撞的凹进45至49背面在每面壁的外侧形成的阶梯状的截头圆锥体凸起57(图1)而彼此相靠(在所示出的方向)。在这样的邻接中，通过将箱C3的底壁1与每个下方的箱C1和C2联锁而将箱C1和C2固定在一起。通过模制在箱C1和C2的顶壁4中的凹进35和36及模制在箱C3的底壁1中的凹进25而实现该联锁。
更具体地，如图6所示，每个凹进35和36的背面在顶壁4的外侧形成了阶梯状的截头圆锥体凸起58，其中升起部分39的背面形成了窝59。类似地，每个凹进25和28的背面在底壁1的外侧形成了阶梯状的截头圆锥体凸起60，然而在这种情况下，将顶部61压配合(在图6中箭头X所示)在窝59中。当将凸起60的顶部61完全容纳在窝59中时，凹进27和28背面在底壁1外侧形成的阶梯状的截头圆锥体凸起62与下面箱C1和C2的铰链6和7邻接。凹进37和38背面在每个箱C1和C2的顶壁4外侧形成的相应凸起63(图1)与箱C3的铰链18邻接。
通过将箱(未示出)沿着箱C3并排设置，并将更多的箱子相应地叠放，其中相连的层相互横向地设置，从而构造垛的剩下部分，以提供用于提高垛的刚度的连接方法。除了通过相邻箱的阶梯状的截头圆锥体凸起57彼此相邻而吸收垛的横向冲撞以外，还通过每个箱的阶梯状的截头圆锥体凸起60与下面的箱的阶梯状的截头圆锥体凸起58的邻接而吸收垂直冲撞。
当上面的箱与下面的箱对齐时，也实现了箱C相互的联锁和其间的冲撞弹性缓冲。然而，在这种情况下，上面的箱C的凸起60的顶部61在下面的箱C的两个凸起58的座59中的压配合，使得上面的箱C的凸起62与下面的箱C的相应凸起63邻接。
阶梯状形式的截头圆锥凸起57、58、60、62和63为每个箱C提供了一定程度的弹性缓冲，从而抵抗会损坏包装的物品A或箱C本身的冲撞。所提供的保护对于与壁1至4垂直角度的冲撞分量特别有效，并且促进了由阶梯23、24、33、34、43和44形成的壁1至4的底座区域22、31和42的弹性缓冲。然而，阶梯43和44与阶梯23和33的嵌入邻接，以及阶梯43和44与阶梯34和24的嵌入邻接还形成对在壁1至4的其它角度和铰链5至7和18的冲撞构件的抵抗。所有这些是除了在箱的每端的凸缘8至11的边缘的脊和槽模制而提供了波纹状结构获得的弹性缓冲之外的缓冲。脊13和15模制有圆形(与尖锐的相反)顶部，且槽14和16具有相应的圆形底部，因此每个凸缘8至11的边缘具有强回复弹性的可压缩性，从而抵抗纵向地施加在箱C上的冲撞。
此外，凸缘8至11的蜿蜒外形减少了沿着凸缘间的邻接界面传递冲撞的可能性。
可在与铰链5、6、7和18以及自由边缘50相邻的槽14和16的底部钻小孔。这些孔加固凸缘8至11的邻接边缘，且提高了减震的效果。此外，为了加固的目的，每个铰链5、6、7和18沿着其全长开槽，或者至少在自其端部的短距离开槽。槽的存在，当然在铰链得端部，优势在于对施加在箱的八个角落中任何一个的冲撞提供了增强的抵抗和缓冲。
示出了箱C的修改的形式，且将参考图7至9而进行说明。
首先参考图7和8，修改的箱C’与箱C相似，形成为具有底壁71、两侧壁72和73(在图7中侧壁73只画出局部)及顶壁74的整体真空成形的热塑板。壁71至74分别与箱C的壁1至4对应，且通过与箱C的铰链5至7分别对应的铰链75至77而铰接在一起。
壁71至74具有直立端凸缘78至81，与箱C的凸缘8至11基本相同，其具有的单和双峰的蜿蜒外形的相互嵌入的带脊和槽的边缘。然而，在箱C’中，凸缘78和81的外表面82从双峰形状伸直，从而在竖立箱C’的每端没有与孔12对应的孔(见图8)。
箱C’特别适于包装装载有电子芯片和卡的矩形托盘T。通过在垛S的任一端的包装盖83而将各个托盘T彼此叠放地固定，从而箱C’以垛S的形式而装载盘T。
现在同样参考图9，每个是热塑材料(例如，聚丙烯)的真空成形整体模制板的包装端盖83是矩形U截面，使其能装配在垛S的端部，从而包围垛S的端部。其形成有倒圆的阶梯构成的阶梯状的轮廓的加强筋84，从而为保护垛端而提供弹性缓冲。缓冲筋84的弹性使得盖83可拉伸，用于装配在垛S的端部，且将其弹性地支撑。
每个端盖83具有凹槽85，其在背面(在盖83的内部)提供与盘T上的校正槽的弹性接合，用于增强盖83在垛S的端部的保持力。此外，筋84之间的间隔，允许两条或三条带(未示出)而纵向地将盖83与盘T绑在一起而作为一体。
装配有一个端盖83的垛S通常与干燥剂包一起密封在防静电包中；将干燥剂包设置在包中，放在与箱C的凹进29对应的任何特别提供的凹进中。由于模制的内部阶梯状的和凹进形状，在包中会有用于空气流通的空间，以使得干燥剂生效。
箱C’结合有进入每面壁71和74的两端的凹进86，及进入每面壁72和73两端的凹进87，以容纳端盖83。可在每面壁71至74的两端设置靠着凸缘78至81的凹槽，以保证在端盖83中的垛S的边角浮空。

Claims (15)

1.一种用于包装一件或多件物品以保护所述物品在储存和运输过程中不受损坏和冲撞的包装箱，其中所述箱具有板材制成的壁，且所述壁用于彼此边缘对边缘地邻接，所述板材具有用于加固的凹进，其中所述壁的邻接边缘各形成有在互相邻接时脊嵌在槽中的彼此嵌入的脊和槽。
2.根据权利要求1所述的包装箱，其中所述箱是模制板结构。
3.根据权利要求2所述的包装箱，其中所述箱是整体模制板。
4.根据权利要求1至3中任一权利要求所述的包装箱，其中所述箱适于通过折叠而从平坦形状竖立起来。
5.根据权利要求4所述的包装箱，其中所述壁彼此铰接以实现箱的竖立。
6.根据权利要求1至5中任一权利要求所述的包装箱，其中所述壁沿着用于彼此邻接的边缘而彼此铰接，且所述边缘呈阶梯状以提供所述边缘的纵向的相互脊嵌在槽中的嵌入。
7.根据权利要求1至6中任一权利要求所述的包装箱，其中所述壁具有彼此边缘对边缘邻接的凸缘，且其中所述凸缘的邻接边缘各形成有脊和槽，以在互相邻接时彼此脊嵌在槽中地嵌入。
8.根据权利要求7所述的包装箱，其中所述壁是矩形的，且彼此纵向地铰接，用于所述箱从平坦形状竖立，且所述凸缘从所述壁的端部直立起来，以在所述箱竖立时彼此边缘对边缘地邻接。
9.根据权利要求8所述的包装箱，其中所述凸缘为蜿蜒外形。
10.根据权利要求9所述的包装箱，其中凸缘问的所述边缘对边缘邻接在大体等角的、分别为双和单峰的蜿蜒外形的凸缘之间。
11.根据权利要求1至10中任一权利要求所述的包装箱，其中所述壁中的所述凹进包括圆形结构的凹进。
12.根据权利要求11所述的包装箱，其中所述圆形凹进分别是具有随着深度而直径减小的分层形状。
13.根据权利要求12所述的包装箱，其中所述箱是模制板结构且所述圆形凹进在所述箱内部，以在所述箱的外侧提供阶梯状的减震凸起。
14.根据权利要求1至13中任一权利要求所述的包装箱，其结合用于与将包装在所述箱中的物品的相应端接合的端盖。
15.根据权利要求14所述的包装箱，其中在所述箱的所述壁中设置凹进，以在与所述物品的相应端接合时容纳所述端盖。
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CN109051215A (zh) * 2018-09-21 2018-12-21 石三平 一种预防医学用的疫苗类保温转运装置

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GB2414728A (en) 2005-12-07
US7743922B2 (en) 2010-06-29
EP1776290B1 (en) 2011-04-20
JP4913729B2 (ja) 2012-04-11
KR20070020263A (ko) 2007-02-20
GB0412173D0 (en) 2004-06-30
EP1776290A2 (en) 2007-04-25
CN1984824B (zh) 2010-06-23
GB0510753D0 (en) 2005-06-29
KR101124086B1 (ko) 2012-03-20
GB2414728B (en) 2006-08-30
MY135615A (en) 2008-05-30
US20080067105A1 (en) 2008-03-20
WO2005118423A2 (en) 2005-12-15
DE602005027578D1 (de) 2011-06-01
PL1776290T3 (pl) 2011-11-30
JP2008500929A (ja) 2008-01-17
WO2005118423A3 (en) 2006-03-16

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