CN1858319A - Process for producing polyester fiber blanket - Google Patents
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- CN1858319A CN1858319A CN 200610085875 CN200610085875A CN1858319A CN 1858319 A CN1858319 A CN 1858319A CN 200610085875 CN200610085875 CN 200610085875 CN 200610085875 A CN200610085875 A CN 200610085875A CN 1858319 A CN1858319 A CN 1858319A
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Abstract
The process of producing polyester fiber blanket includes the following steps: sortig cationic DTY yarn; and warp knitting or weft knitting. The present invention has the advantages of no need of re-networking step to simplify the technological process, the universality of DTY yarn on both warp knitting loom and weft knitting loom, blotch warp knitting, less deformation of the blanket, and blanket fluff height of 4.0-12 mm, unit area weight of 280-550 g/sq m.
Description
Technical field
The invention belongs to the polyester fiber blanket processing technique field, be specifically related to a kind of production technology of polyester fiber blanket.
Background technology
The production technology of full polyester superfine fiber blanket is that industry is known to be processed as the included step of example by means of warp knitting machine, and concrete step is: select materials (preparations of DTY silk raw material), warping, weave (through compile), cut open the width of cloth, dyeing or stamp, loose baking, fixation, arrangement, HEAT SETTING, the back side fluff and put, make, become blanket in order.In view of full terylene (claiming pure terylene again) superfine fibre has the texture as the velveteen, therefore be widely used for processing dress ornament, toy, footwear, cap, composite floor cushion, quilting mat, bedding etc.; Therefore have good warmth retention property in view of pure polyester superfine fiber blanket again, spin in the dress series of products of getting into bed by its replace cotton type product and acrylic fibers product step by step in family in recent years.Yet, at present being seenly be referred to as the full polyester superfine fiber blanket of common two-sided coral suede, so grammes per square metre is generally at 280-350 gram/m owing to select for use the DTY of raw material 150D/288F or 75D/144F to make matte
2Between, the suede height about 4-5.5mm, therefore because of grammes per square metre, suede height are restricted, this blanket shows following two places shortcoming, the one, matte approaches, is when unfolding very thin plane oblateness effect; The 2nd, can stay significantly concavo-convexly after the reverse side fluffing on surface (front), cause that third dimension is poor, down is not plentiful, feel is owed frame.This blanket can't show and compare beautiful fluffy softness with acrylic fibers plush blanket, smoothly very scrape, plentiful and the style of bony arranged.
In view of this, just there is production firm to attempt to remedy one of aforesaid shortcoming with the suede height that improves blanket, make it show the style of plush blanket, yet in existing pure polyester superfine fiber, be difficult to and even can't choose suitable have the high F number fiber number of a branch of monofilament (one or) and take on this, add existing warp, the weft knitting fabric manufacture equipment can't adapt to weaves (through compiling or weft knitting) to the DTY silk of the high F number of routine, therefore merely improve the suede height with aforesaid raw material such as 150D/288F or 75D/144F, front fine hair often occurs and do not reach vertical bunch third dimension requirement, reverse side fine hair is easily flat to collapse, and warming effect is not good enough.
So, more there is production firm to attempt eliminating two of aforesaid shortcoming by the weaving density that increases grey cloth, promptly improve grammes per square metre, though this method can suitably be improved the style of blanket, make blanket show coral suede style, however flexibility be affected, make product not fluffy, lose the whole style of plush blanket, and warming effect is undesirable.Thereby commonly ready-madely be difficult to use for reference or take over through setting up the manufacturer who is equipped with for present domestic having, and technology stability is relatively poor, and the limitation of production in enormous quantities is bigger.
Theoretically, utilizing weft knitting to cut circle technology promptly uses weft machine production full polyester superfine fiber blanket not only to have process stabilizing, and can satisfy requirements of mass production, but say, because following 3 technical problems that existence at present still can't be gone beyond and do not see so far to have and adopt weft machine to process the example of the success of full polyester superfine fiber blanket from actual.One of problem, top noil ratio is big; Two of problem, matte easily lodges; Three of problem, monofilament head (lousiness head) is too much confused, and lousiness tension force is uncontrollable, and density unevenness is even, the out-of-flatness of blanket face, cross road is serious.The processing step of knitting weft machine is in regular turn: select materials (preparation of DTY silk raw material), weave (weft knitting), stamp or dyeing, loose baking, fixation, arrangement, HEAT SETTING, the back side fluffing arrangement, cropping, make, become blanket, process route just exists through compiling with weft knitting not roughly with similar through compiling.Therefore, if can solve above-mentioned 3 technical problems, so for utilizing knitting weft-knitted processes to go out to have high ideal of grammes per square metre and suede, the plentiful and fluffy softness of down, a full polyester superfine fiber blanket achievement greatly beyond doubt that warmth retention property is good.
The applicant also retrieves, and has searched patent documentations such as JP2004169234A, JP2004131890A, CN1343272A, CN1303967A, yet does not see that equally the enlightenment that is solved above-mentioned 3 technical problems is arranged.
The applicant has found the suede height of solution full polyester superfine fiber blanket and the unfavorable technical scheme of grammes per square metre, and patent application (application number: 200610038008.2) was proposed on January 25th, 2006, technical scheme is that the DTY silk raw material that the number of the nexus that will buy from market is generally 80-120/rice carries out network again, i.e. network for the second time, specifically be the 75D/144F that market is bought by twisting mill, 100D/144F, 150D/288F twists into the superfine denier fiber of the high F number of sub-thread, the number of the nexus of the superfine denier fiber of this high F number reaches 130-146/rice, the superfine denier fiber of the high F number that forms behind this network again is put to existing warp knitting machine and with common process (partly wearing technology) processing, it is 300-500 gram/m that the result has obtained grammes per square metre
2, the suede height is the full polyester superfine fiber blanket of 4.5-8mm.Yet, studies show that further that through the applicant above-mentioned patent application technical scheme still has following scarce shaking, the one, because secondary network can influence the uniformity of line density, thereby bring certain influence for the stability of blanket face; The 2nd, because the nexus number increases behind the secondary network, resistance increases in back arrangement bristle process, the number of times of reverse side fluffing simultaneously increases; The 3rd,, to make in the process through braiding, the weaving process of application is for partly wear technology through compiling, and a door web stabilization is difficult to control, finally causes a little less than stable undesirable, the non-deformability of finished product; The 4th,, because of needs network again, it is tediously long to cause technological process.
Summary of the invention
Task of the present invention be to provide that a kind of blanket hair side lodging resistance is good, the finished product non-deformability is strong, technological process is short, density evenly, grammes per square metre and suede high desirable, can be applicable to through compiling, can be applicable to the production technology of the polyester fiber blanket of weft knitting again.
Task of the present invention is finished like this, and a kind of production technology of polyester fiber blanket comprises and selects materials and weave step, described selecting materials to choosing CATION DTY silk, and described being woven as through braiding made and weft knitting any one in weaving.
CATION DTY silk of the present invention is any one CATION DTY silk among 300D/96F, 250D/96F, 200D/96F, the 300D/144F.
The technology that adopted made through braiding of the present invention is for completely wearing technology.
The technology of completely wearing of the present invention is meant that the wool yarn head that provides confusingly is arranged in parallel by 1 inch 16 when braiding is made.
Advantage of the present invention: the one, chosen CATION DTY silk pointedly, can save the technology of network again of instructing in the background technology, thereby make technological process brief; The 2nd, CATION DTY silk is to the no fastidious property of weaving of warp knitting machine, weft machine; The 3rd, only will change into and completely wear technology, and all the other all can continue to use original warp, weft-knitted technology and equipment through the braiding fabrication technique; The 4th, resulting blanket hair side lodging resistance ideal, finished product non-deformability are strong; The 5th, finished product blanket density evenly, grammes per square metre and suede height can reach 280-550 gram/m respectively
2, 4.0-12mm.
Description of drawings
Fig. 1 is an embodiment flow chart of the production technology of polyester fiber blanket of the present invention.
Fig. 2 is another embodiment flow chart of the production technology of polyester fiber blanket of the present invention.
Fig. 3～Fig. 7 is an inlaid thread chaining pad yarn schematic diagram of completely wearing technology of the present invention.
The specific embodiment
Embodiment 1:
According to step shown in Figure 1, at first select materials, promptly from the CATION DTY silk of market acquisition sub-thread 300D/96F, be put to then weave, specifically be by 26 inch 14 pin or 30 inch 14 pin weft machine upper and lower 6 pairs of triangle arrangement and by following six process cycles:
1. wool yarn (DTY) wire feed from top to bottom, at the bottom of the 1+1 at the bottom of the triangle arrangement
2. end silk (FDY) is compiled latitude bottom, the high of at the bottom of the triangle arrangement
3. cut circle, at the bottom of the high of triangle arrangement
4. wool yarn (DTY) wire feed from bottom to top, the high of 1+1 at the bottom of the triangle arrangement
5. end silk (FDY) is compiled latitude bottom, the high of at the bottom of the triangle arrangement
6. cut circle, the high of at the bottom of the triangle arrangement
With the cocycle knitting needle under fixed triangle, make circular motion on the one hand, pump on the other hand, the motion hook plucking yarn weaving lopping of knitting needle, the dabbing wheel cuts off lint to last initial point with the cutter pin simultaneously, rotating speed is 20 rev/mins, forms the grey cloth of fuzz fabric, and Density is 46-64 line/5 centimetre, 350-500 gram/m
2, then grey cloth is cutd open the width of cloth, dyeing or stamp, loose baking, fixation, the i.e. arrangement of soft treatment, HEAT SETTING, the back side fluffing arrangement, cropping in regular turn, makes with the identical step of prior art, obtaining the suede height is 280-320 gram/m for 4-5mm, grammes per square metre
2The terylene blanket.
Embodiment 2:
Select the CATION DTY silk of 250D/96F for use, all the other are with embodiment 1, and the suede height of resulting blanket is that 5～7mm, grammes per square metre are 320～380 gram/m
2
Embodiment 3:
Select the CATION DTY silk of 200D/96F for use, all the other are with embodiment 1, and the suede height of resulting blanket is that 8～10mm, grammes per square metre are 380～480 gram/m
2
Embodiment 4:
Select the CATION DTY silk of 300D/144F for use, all the other are with embodiment 1, and the suede height of resulting blanket is that 10～12mm, grammes per square metre are 480～550 gram/m
2
Embodiment 5:
According to step shown in Figure 2, at first select materials, promptly from the CATION DTY silk of the 300D/96F of market acquisition sub-thread, pass the inlaid thread chaining pad yarn signal of compiling technology by expiring of Fig. 3 to Fig. 7, the wool yarn head confusingly is arranged in parallel by 1 inch 16, by six of GE-283 warp knitting machine sley bar: GB1, GB2, GB5, GB6 produced bottom AB face fabric, GB3, GB4 pay for first in the AB face fabric that bottom forms, wherein back and forth by latch needles: Fig. 3 illustrates GB1, Fig. 4 to illustrate GB2, Fig. 5 to illustrate GB3+GB4, Fig. 6 to illustrate GB5, Fig. 7 to illustrate GB6.Trick plate spacing 8-24mm, its course of work is GB5, the GB2 sley bar is used: * * * * cam, the preceding needle-bar GB2 of pillar stitch completely wear way to get there be 2-0-0-2/2-0-0-2//; The back needle-bar GB5 of pillar stitch completely wear way to get there be 0-2-2-0/0-2-2-0//, cooperate GB1 and GB6 comb joint, traversing usefulness 4 pin inlaid thread, preceding needle-bar inlaid thread is completely worn way to get there and is: 8-8-8-0/0-0-0-8//, back needle-bar inlaid thread completely wear way to get there be 0-8-8-8/8-0-0-0//.The way to get there of plush yarn latch needles GB3+GB4 be 0-2-0-2/2-4-2-4//, the density of grey cloth is controlled at 350-500 gram/m
2Fabric width is at 1.10-2.6 rice, rotating speed is 500 rev/mins, obtain the grey cloth of fuzz fabric, then grey cloth is cutd open the width of cloth, dyeing or stamp, loose baking, fixation, the i.e. arrangement of soft treatment, HEAT SETTING, back side fluffing arrangement, makes with the identical step of prior art, obtain the high 4-5mm of being of suede, grammes per square metre is 280-320 gram/m
2Polyester fiber blanket.
Embodiment 6:
Select the CATION DTY silk of 250D/96F for use, all the other are with embodiment 5, and the suede of the blanket that obtains is high to be that 5-7mm, grammes per square metre are 320-380 gram/m
2
Embodiment 7:
Select the CATION DTY silk of 200D/96F for use, all the other are with embodiment 5, and the suede of the blanket that obtains is high to be that 8-10mm, grammes per square metre are 380-480 gram/m
2
Embodiment 8:
Select the CATION DTY silk of 300D/144F for use, all the other are with embodiment 5, and the suede of the blanket that obtains is high to be that 10-12mm, grammes per square metre are 480-550 gram/m
2
Embodiment 5-8 uses and completely wears technology, and the vertically perpendicular road of fabric is arranged closely and be even, because the nexus of CATION DTY is almost nil, blanket face hair side surface is consistent substantially with hair side root vertical condition of such behind the bristle, therefore, lodging resistance is good, and the finished product non-deformability is strong.
Claims (4)
1, a kind of production technology of polyester fiber blanket comprises and selects materials and weave step, it is characterized in that described selecting materials to choosing CATION DTY silk, and described being woven as through braiding made and weft knitting any one in weaving.
2, the production technology of polyester fiber blanket according to claim 1 is characterized in that described CATION DTY silk is any one CATION DTY silk among 300D/96F, 250D/96F, 200D/96F, the 300D/144F.
3, the production technology of polyester fiber blanket according to claim 1 is characterized in that the described technology that adopted made through braiding is for completely wearing technology.
4, the production technology of polyester fiber blanket according to claim 3 is characterized in that the described technology of completely wearing is meant that the wool yarn head that provides confusingly is arranged in parallel by 1 inch 16 when braiding is made.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610085875 CN1858319A (en) | 2006-05-29 | 2006-05-29 | Process for producing polyester fiber blanket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610085875 CN1858319A (en) | 2006-05-29 | 2006-05-29 | Process for producing polyester fiber blanket |
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| CN1858319A true CN1858319A (en) | 2006-11-08 |
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|---|---|---|---|
| CN 200610085875 Pending CN1858319A (en) | 2006-05-29 | 2006-05-29 | Process for producing polyester fiber blanket |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102108590A (en) * | 2011-01-26 | 2011-06-29 | 慈溪市中联毛绒有限公司 | Weaving method of non-split terylene plush cloth and non-split terylene plush cloth |
| CN102443961A (en) * | 2011-09-21 | 2012-05-09 | 薛金礼 | Method for processing warp knitted fabric |
| CN102851862A (en) * | 2012-08-10 | 2013-01-02 | 常熟市鹤翔针织有限公司 | Processing method of compound sodium aescinate gel flat loop pile fabric |
| CN102846168A (en) * | 2012-08-10 | 2013-01-02 | 常熟市鹤翔针织有限公司 | Method for processing double-color Oreal wool fabric |
| CN102851863A (en) * | 2012-08-10 | 2013-01-02 | 常熟市鹤翔针织有限公司 | Processing method of two-color corn velvet fabric |
| CN102965814A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Bi-color double-resistance dual-fabric and production method thereof |
| CN103422237A (en) * | 2012-05-25 | 2013-12-04 | 常州老三集团有限公司 | Fabric and dyeing and finishing process thereof |
| CN103451794A (en) * | 2013-09-09 | 2013-12-18 | 常州欣战江特种纤维有限公司 | Method for producing raw material of 900D terylene cation carpet yarn |
| CN105040249A (en) * | 2015-07-16 | 2015-11-11 | 苏州亿倍纺织品有限公司 | Heterogeneous fiber towel fabric and processing method thereof |
| CN105506853A (en) * | 2015-11-20 | 2016-04-20 | 大津编物（无锡）有限公司 | Raschel interweaved blanket weaving method |
| CN106136387A (en) * | 2015-04-23 | 2016-11-23 | 东丽纤维研究所（中国）有限公司 | A kind of multilamellar fabric |
| CN108642696A (en) * | 2018-04-23 | 2018-10-12 | 裕丰源（福建）实业发展有限公司 | Woven carpet cloth and its production method |
| CN110965199A (en) * | 2020-01-02 | 2020-04-07 | 江南大学 | Weaving mechanism, cluster three-dimensional fabric and weaving method thereof |
| CN111990848A (en) * | 2020-09-01 | 2020-11-27 | 张敏洁 | Novel antibacterial heat storage flannelette blanket and processing method thereof |
-
2006
- 2006-05-29 CN CN 200610085875 patent/CN1858319A/en active Pending
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102108590A (en) * | 2011-01-26 | 2011-06-29 | 慈溪市中联毛绒有限公司 | Weaving method of non-split terylene plush cloth and non-split terylene plush cloth |
| CN102443961A (en) * | 2011-09-21 | 2012-05-09 | 薛金礼 | Method for processing warp knitted fabric |
| CN103422237A (en) * | 2012-05-25 | 2013-12-04 | 常州老三集团有限公司 | Fabric and dyeing and finishing process thereof |
| CN102846168A (en) * | 2012-08-10 | 2013-01-02 | 常熟市鹤翔针织有限公司 | Method for processing double-color Oreal wool fabric |
| CN102851863A (en) * | 2012-08-10 | 2013-01-02 | 常熟市鹤翔针织有限公司 | Processing method of two-color corn velvet fabric |
| CN102851862A (en) * | 2012-08-10 | 2013-01-02 | 常熟市鹤翔针织有限公司 | Processing method of compound sodium aescinate gel flat loop pile fabric |
| CN102965814A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Bi-color double-resistance dual-fabric and production method thereof |
| CN103451794A (en) * | 2013-09-09 | 2013-12-18 | 常州欣战江特种纤维有限公司 | Method for producing raw material of 900D terylene cation carpet yarn |
| CN103451794B (en) * | 2013-09-09 | 2015-10-28 | 常州欣战江特种纤维有限公司 | The production method of 900D terylene cation carpet silk raw material |
| CN106136387A (en) * | 2015-04-23 | 2016-11-23 | 东丽纤维研究所（中国）有限公司 | A kind of multilamellar fabric |
| CN105040249A (en) * | 2015-07-16 | 2015-11-11 | 苏州亿倍纺织品有限公司 | Heterogeneous fiber towel fabric and processing method thereof |
| CN105506853A (en) * | 2015-11-20 | 2016-04-20 | 大津编物（无锡）有限公司 | Raschel interweaved blanket weaving method |
| CN108642696A (en) * | 2018-04-23 | 2018-10-12 | 裕丰源（福建）实业发展有限公司 | Woven carpet cloth and its production method |
| CN110965199A (en) * | 2020-01-02 | 2020-04-07 | 江南大学 | Weaving mechanism, cluster three-dimensional fabric and weaving method thereof |
| CN111990848A (en) * | 2020-09-01 | 2020-11-27 | 张敏洁 | Novel antibacterial heat storage flannelette blanket and processing method thereof |
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