CN102851863A - Processing method of two-color corn velvet fabric - Google Patents
Processing method of two-color corn velvet fabric Download PDFInfo
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- CN102851863A CN102851863A CN2012102838847A CN201210283884A CN102851863A CN 102851863 A CN102851863 A CN 102851863A CN 2012102838847 A CN2012102838847 A CN 2012102838847A CN 201210283884 A CN201210283884 A CN 201210283884A CN 102851863 A CN102851863 A CN 102851863A
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Abstract
The invention discloses a processing method of two-color corn velvet fabric, belonging to the technical field of fabric for a floor mat or a back cushion. The method comprises the following steps of: selecting the 300D/72F polyester silk and 300D/96F polyester cationic silk as surface silk, and selecting the 150D/48F polyester low-elasticity silk as bottom silk; weaving the surface silk and the bottom silk, wherein the texture is 4A4B; placing the gray fabric in a high-temperature high-pressure closed container for color development so that the pigment permeates into the fiber under the conditions of high temperature and high pressure; leading the color-fixed gray fabric into a pine drying machine, and drying in a tension-free state; leading the pine-dried gray fabric into a cropping machine to remove the waste wool on the surface and flatten the rough surface; and guiding the wool-removed gray fabric to a setting machine for heat setting. The method disclosed by the invention avoids bacterium breeding, guarantees a lasting soft effect, realizes an excellent antiskid effect, and has good surface fullness and ideal deformation resistance.
Description
Technical field
The invention belongs to ground cushion or back cushion and use the fabric technology field, be specifically related to a kind of processing method of double-colored corn pile fabric
Background technology
Coral suede is known by industry already as trade name, and is no lack of the technical article of relevant coral suede in various professional journals, paper and the patent documentation, and coral fleece blanket is an illustration.Take Chinese patent literature as example, Granted publication CN1266327C has introduced " terylene superfine-denier coral fleece and production method thereof "; Publication number CN101016675A has recommended " processing method of full polyester superfine fiber coral fleece blanket ", etc., thereby show that this vocabulary of terms of coral suede is public domain dawn and also very distinct to the physical behavior of product already.
Yet the concept of " double-colored corn suede " that the applicant introduces in the above mainly is based on the sense organ of this fabric or claims the shape of visual effect just as corn, and does not refer to that the raw material of fabric is maize raw material such as acid fiber by polylactic.Also can be by being not limited to the confirmation of following patent application information to this: the processing technology of a CN102286841A(bright velvet polyester cloths), the processing technology of a CN102031657A(peach face cotton face fabric) and the manufacturing technique of a CN102011250A(close silk thread), etc.
In published Chinese patent literature, is no lack of the TECHNICAL INFORMATION SOURCES that is seen in about ground cushion, recommendation has " elastic floor mat having attached bottom layer " and " ground cushion does not come unstuck " of CN1736399A introduction that a kind of " from skinning mild foamed plastic flowered ground cushion ", CN2831968Y provide such as CN1524674A, these three existing deficiencies of patent application technology contents are remedied by " Breathable anti-skidding floor mat and the processing method thereof " that publication No. CN101991341A discloses, specifically can be referring to 0002 section to 0023 section in the specification of this CN101991341A.
Say objectively, above-mentioned CN10199134A has gentle suitable layer because the surface of surface texture layer consists of, thereby has the comfortableness of trampling; Owing to the bottom surface structure layer by mesh knitted layer, plain cloth braid and the mesh knitted layer be connected with monofilament between the plain cloth structure sheaf consist of sandwich and be the mesh layer of hollow out, therefore has good anti-skidding and gas permeability, can guarantee to use safety, avoid slipping.Can avoid again because of long-term moistening breed bacteria (0023 section in specification).But there is following shortcoming: one, be not easy to clean, because though the gentle suitable layer of being filled the post of by fine hair under the use state has the advantage of admitting the trifle in the world that comes from treader's sole, but when cleaning, filled the post of by sponge owing to packed layer, and the water imbibition of sponge is extremely strong, cleans difficulty thereby cause, in case and trifle in the world enters sponge, often be difficult to remove, again, be difficult for after the cleaning drying; Its two, be difficult to keep lasting flexibility because when trifle in the world infiltration packed layer be sponge in after, owing to being difficult to even can't removing at all, thereby easily cause sponge stiff, previous flexibility is had a strong impact on, even occurs hardening; Its three, anti-skidding degree is not remarkable because according to known general knowledge, the surface of only having ground cushion is that fabric face could embody desirable skidproof effect when forming concavo-convex undulations ultimate attainmently; Its four, lose health and easy breed bacteria because owing to having used sponge as packed layer, because the trifle in the world that enters in the sponge is difficult to remove, thereby easily become the hotbed of the breed bacteria of sheltering evil people and countenance evil practices again.The applicant thinks, above-mentioned shortcoming can be selected and corresponding processing technology remedy by rational raw material, and the applicant has done useful exploration for this reason, and technical scheme described below produces under this background
Summary of the invention
Task of the present invention is to provide a kind of processing method of double-colored corn pile fabric, and the double-colored corn pile fabric that is obtained by the method helps convenient the cleaning and uses and embody health and avoid breed bacteria, be conducive to keep lasting flexibility and use and embody the comfort level of trampling, be of value to and show desirable skidproof effect and use to embody the security of using and have and be convenient to improve plumpness and use to promote and have excellent relief sight effect and improve non-deformability.
Task of the present invention is finished like this, and a kind of processing method of double-colored corn pile fabric may further comprise the steps:
A) raw material is selected, the terylene thread of selection 300D/72F and the terylene CATION silk of 300D/96F are simultaneously as the face silk, and select the low elastic polyester filament of 150D/48F as end silk, wherein, described silk shared mass percent in fabric is 70-90%, and silk of the described end shared mass percent in fabric is 10-30%, and wherein: the mass percent of the terylene thread of described 300D/72F is 40-60%, and the mass percent of the terylene CATION silk of described 300D/96F is 40-60%;
B) weave, will be by steps A) the face silk selected and end silk be put to weft machine and once weave, and is organized as 4A4B, yarn is advanced on 6 on every road, and the order of advancing yarn is respectively the terylene thread of 4 road 300D/72F and the terylene CATION silk of 4 road 300D/96F, and totally 8 the tunnel, and the rotating speed of control weft machine obtains grey cloth;
C) high temperature fixation, will be by step B) grey cloth that obtains inserts color development in the high temperature high pressure enclosed container, make pigment under High Temperature High Pressure, infiltrate into the inside of fiber, and control temperature and pressure and the control temperature retention time of high temperature high pressure enclosed container, obtain the fixation grey cloth;
D) pine baking will be by step C) the fixation grey cloth that obtains introduces loose baking machine and dries under tension-free state, and control pine baking temperature and cloth speed obtain pine baking grey cloth;
E) cropping will be by step D) the pine baking grey cloth that obtains introduces shearing machine and uses and wipe out the waste wool that floats on the surface and make the hair side leveling, obtains the cropping grey cloth;
F) finalize the design, open and cut out and make, first will be by step e) the cropping grey cloth that obtains causes setting machine HEAT SETTING and control heat setting temperature and cloth speed, then open and cut out and make, obtain Mao Gaowei 3-5mm, fabric width is that 1.6-1.8m and grammes per square metre are the double-colored corn pile fabric of 500-550g/ ㎡.
The rotating speed of the control weft machine in a specific embodiment of the present invention, step B) is that the rotating speed with weft machine is controlled to be 5-22n/min.
In another specific embodiment of the present invention, the temperature and pressure of the high temperature high pressure enclosed container of control step C) and control temperature retention time are that temperature is controlled to be 100-130 ℃, pressure is controlled to be 0.15-0.25MPa, and temperature retention time is controlled to be 25-40min
In another specific embodiment of the present invention, step D) the control pine baking temperature described in is that temperature is controlled to be 150-175 ℃, and described control cloth speed is that the cloth speed control is made as 10-14m/min.
In another specific embodiment of the present invention, step F) control heat setting temperature and cloth speed described in are that temperature and cloth speed are controlled to be respectively 150-170 ℃ and 14-16m/min.
The resulting double-colored corn pile fabric of technical scheme provided by the invention helps convenient clean and can embody health and avoid breed bacteria when being made into ground cushion, is conducive to ensure lasting soft effect and uses the embodiment comfortableness; Have excellent skidproof effect and use embodiment safety; Have good surperficial richness and use to promote and sight effect; Has desirable non-deformability.
Description of drawings
Fig. 1 is process chart of the present invention.
The specific embodiment
Embodiment 1:
By technological process shown in Figure 1.
A) raw material is selected, the terylene thread of selection 300D/72F and the terylene CATION silk of 300D/96F are simultaneously as the face silk, and select the low elastic polyester filament of 150D/48F as end silk, wherein, face silk shared mass percent in double-colored corn pile fabric is 80%, and silk shared mass percent in the end is 20%, and the mass percent of the terylene CATION silk of the terylene thread of 300D/72F and 300D/96F is respectively 60% and 40%;
B) weave, will be by steps A) the face silk that obtains and end silk be put to weft machine and once weave, weft machine is the cut velvet machine, tissue is that yarn arrays is 4A4B, yarn is advanced on 6 on every road, and the order of advancing yarn is respectively the terylene thread of 4 road 300D/72F and the terylene CATION silk of 4 road 300D/96F, and totally 8 the tunnel, the rotating speed of weft machine is 10n/min, obtains grey cloth;
C) high temperature fixation will be by step B) grey cloth that obtains introduces color development in the high temperature high pressure enclosed container, makes pigment infiltrate into fibrous inside under High Temperature High Pressure, the temperature of high temperature high pressure enclosed container is that color fixing temperature is 120 ℃, pressure is 0.2MPa, and temperature retention time is 30min, obtains the fixation grey cloth;
D) pine baking will be by step C) the fixation grey cloth that obtains introduces loose baking machine and dries under tension-free state, and pine baking temperature is 160 ℃, and cloth speed be 12m/min, obtains the loose grey cloth that dries by the fire;
E) cropping will be by step D) the pine baking grey cloth that obtains introduces shearing machine, namely repaiies floating hair (waste wool) and makes the hair side leveling to wipe out, and obtains the cropping grey cloth;
F) finalize the design, open and cut out and make, first will be by step e) the cropping grey cloth that obtains introduces the setting machine typing, and heat setting temperature is 160 ℃, and cloth speed is 15m/min, then open and cut out and make, obtain matte Mao Gaowei 4mm, fabric width is that 1.8m and grammes per square metre are the double-colored corn pile fabric of 550g/ ㎡.
Embodiment 2:
Only with steps A) in the mass percent of face silk change 90% into, change the mass percent of end silk into 10%, and change respectively the mass percent of the terylene CATION silk of the terylene thread of 300D/72F and 300D/96F into 40% and 60%; With step B) in the rotating speed of weft machine change 5n/min into; With step C) in color fixing temperature change 130 ℃ into, pressure changes 0.25MPa into, temperature retention time changes 25min into; With step D) in pine baking temperature change 175 ℃ into, cloth speed changes 14m/min into; With step F) in setting temperature change 150 ℃ into, cloth speed changes 14m/min into, obtains Mao Gaowei 3mm through opening after cutting out and making, fabric width is that 1.6m and grammes per square metre are the double-colored corn pile fabric of 500g/ ㎡, all the other are all with the description to embodiment 1.
Embodiment 3:
Only with steps A) in the mass percent of face silk change 70% into, change the mass percent of end silk into 30%, and change the mass percent of the terylene thread of 300D/72F into 50% and change the quality percentage of the terylene CATION silk of 300D/96F into 50%; With step B) in the rotating speed of weft machine change 22n/min into; With step C) in color fixing temperature change 100 ℃ into, pressure changes 0.15MPa into, temperature retention time changes 40min into; With step D) in pine baking temperature change 150 ℃ into, cloth speed changes 10m/min into; With step F) in setting temperature change 160 ℃ into, cloth speed changes 15m/min into, obtains Mao Gaowei 5mm through opening after cutting out and making, fabric width is that 1.7m and grammes per square metre are the double-colored corn pile fabric of 520g/ ㎡, all the other are all with the description to embodiment 1
Claims (5)
1.
A kind of processing method of double-colored corn pile fabric is characterized in that may further comprise the steps:
A) raw material is selected, the terylene thread of selection 300D/72F and the terylene CATION silk of 300D/96F are simultaneously as the face silk, and select the low elastic polyester filament of 150D/48F as end silk, wherein, described silk shared mass percent in fabric is 70-90%, and silk of the described end shared mass percent in fabric is 10-30%, and wherein: the mass percent of the terylene thread of described 300D/72F is 40-60%, and the mass percent of the terylene CATION silk of described 300D/96F is 40-60%;
B) weave, will be by steps A) the face silk selected and end silk be put to weft machine and once weave, and is organized as 4A4B, yarn is advanced on 6 on every road, and the order of advancing yarn is respectively the terylene thread of 4 road 300D/72F and the terylene CATION silk of 4 road 300D/96F, and totally 8 the tunnel, and the rotating speed of control weft machine obtains grey cloth;
C) high temperature fixation, will be by step B) grey cloth that obtains inserts color development in the high temperature high pressure enclosed container, make pigment under High Temperature High Pressure, infiltrate into the inside of fiber, and control temperature and pressure and the control temperature retention time of high temperature high pressure enclosed container, obtain the fixation grey cloth;
D) pine baking will be by step C) the fixation grey cloth that obtains introduces loose baking machine and dries under tension-free state, and control pine baking temperature and cloth speed obtain pine baking grey cloth;
E) cropping will be by step D) the pine baking grey cloth that obtains introduces shearing machine and uses and wipe out the waste wool that floats on the surface and make the hair side leveling, obtains the cropping grey cloth;
F) finalize the design, open and cut out and make, first will be by step e) the cropping grey cloth that obtains causes setting machine HEAT SETTING and control heat setting temperature and cloth speed, then open and cut out and make, obtain Mao Gaowei 3-5mm, fabric width is that 1.6-1.8m and grammes per square metre are the double-colored corn pile fabric of 500-550g/ ㎡.
2.
The processing method of double-colored corn pile fabric according to claim 1 is characterized in that step B) described in the rotating speed of control weft machine be that rotating speed with weft machine is controlled to be 5-22n/min.
3.
The processing method of double-colored corn pile fabric according to claim 1, it is characterized in that step C) described in the high temperature high pressure enclosed container of control temperature and pressure and control temperature retention time be that temperature is controlled to be 100-130 ℃, pressure is controlled to be 0.15-0.25MPa, and temperature retention time is controlled to be 25-40min.
4.
The processing method of double-colored corn pile fabric according to claim 1 is characterized in that step D) described in control pine baking temperature be that temperature is controlled to be 150-175 ℃, described control cloth speed is that the cloth speed control is made as 10-14m/min.
5.
The processing method of double-colored corn pile fabric according to claim 1 is characterized in that step F) described in control heat setting temperature and cloth speed be that temperature and cloth speed are controlled to be respectively 150-170 ℃ and 14-16m/min
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| CN2012102838847A CN102851863A (en) | 2012-08-10 | 2012-08-10 | Processing method of two-color corn velvet fabric |
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| CN2012102838847A CN102851863A (en) | 2012-08-10 | 2012-08-10 | Processing method of two-color corn velvet fabric |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103726201A (en) * | 2013-11-04 | 2014-04-16 | 泉州海天材料科技股份有限公司 | Multicolor knitting plane flannelette and preparing method thereof |
| CN105639737A (en) * | 2015-12-09 | 2016-06-08 | 浙江爱美莱纤体服饰有限公司 | Manufacturing method for slimming wear |
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| CN201517166U (en) * | 2009-06-24 | 2010-06-30 | 柳叶春 | Double-color chenille tufted face fabric |
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| CN103726201A (en) * | 2013-11-04 | 2014-04-16 | 泉州海天材料科技股份有限公司 | Multicolor knitting plane flannelette and preparing method thereof |
| CN105639737A (en) * | 2015-12-09 | 2016-06-08 | 浙江爱美莱纤体服饰有限公司 | Manufacturing method for slimming wear |
| CN105639737B (en) * | 2015-12-09 | 2017-07-14 | 浙江爱美莱纤体服饰有限公司 | A kind of preparation method of slim underwear |
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Application publication date: 20130102 |