CN103726201A - Multicolor knitting plane flannelette and preparing method thereof - Google Patents
Multicolor knitting plane flannelette and preparing method thereof Download PDFInfo
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- CN103726201A CN103726201A CN201310536608.1A CN201310536608A CN103726201A CN 103726201 A CN103726201 A CN 103726201A CN 201310536608 A CN201310536608 A CN 201310536608A CN 103726201 A CN103726201 A CN 103726201A
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Abstract
The invention relates to the technical field of knitting, in particular to multicolor knitting plane flannelette and a preparing method thereof. The multicolor knitting plane flannelette is formed by knitting modified cationic yarn and colored yarn, and the mass fraction of the colored yarn is 30-70%, preferably 50%; the modified cationic yarn comprises, by weight, 2-5% of sulphonate, 0.05-0.25% of barium sulfate, 0.2-1% of nano titanium nitride, 0.2-1% of nano zinc oxide, 0.1-0.5% of antioxidant 1010, and the balance modified cationic fibers. The preparing method comprises the steps of yarn blended knitting and the dyeing and finishing process. By means of plane flannelette products which are produced according to the preparing method, fleece is conducted on bottom yarn, and the effect of warm keeping is good. Polyester fibers have an uvioresistant effect, and the practicability of the plane flannelette products is increased.
Description
Technical field
The present invention relates to textile technology field, specifically, is knitting plane flannelette of a kind of polychrome and preparation method thereof.
Background technology
Along with scientific and technical development and the raising of people's living standard, people increase the requirement of clothing, are not only that demand fabric itself has comfort level, also require health, product materialization, fashion-orientation, personalizationization, and along with modernization is accelerated, extensively and be in depth radiated in people's life.But this use High Temperature High Pressure is carried out the dyeing of fiber multiple color, adds a large amount of fuel in dyeing course, production process is the dyeing process of a severe contamination, causes the waste of the energy.And after a lot of fabrics are painted by dyeing, COLOR FASTNESS is not high, resistance to soaping not, make a period of time after clothing cannot keep original vividness, hindered the product materialization of clothing, the trend of fashion-orientation etc.
Fabric in existing technology also has by Masterbatch and is spun into colored fibre, but often monotechnics makes fabric have defect.The fabric color fastness that Masterbatch spinning forms is higher, but exists vividness not high.
The present invention is knitting plane flannelette of a kind of modified cation yarn and coloured yarns interwoven and dyeing and finishing technology combination and preparation method thereof, can keep fabric color fastness, and can provide again a kind of method of tool polychrome fiber, reduce multiple color colouring difficulty, and the effects of energy saving and emission reduction acquiring a certain degree.And the object of the invention is preparation and there is warming effect, anti-ultraviolet color flat flannelette.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, knitting plane flannelette of a kind of polychrome and preparation method thereof is provided.
The object of the invention is to be achieved through the following technical solutions:
The knitting plane flannelette of polychrome, is formed by modified cation yarn and the braiding of coloured yarn, and the mass fraction of coloured yarn is 30～70%, is preferably 50%.
Described modified cation yarn, its raw material percentage composition is:
Containing sulfonate 2～5%,
Barium sulfate 0.05～0.25%,
Nano titanium nitride 0.2～1%,
Nano zine oxide 0.2～1%,
Antioxidant 1010 0.1～0.5,
Modified cation fiber surplus.
A preparation method for the knitting plane flannelette of polychrome, its concrete steps are:
One, yarn blending is weaved
Contained sulfonate modified CATION can improve fiber on dye vividness, barium sulfate can reduce the friction of fiber, improve the spinnability of fiber, anti ultraviolet agent can effectively absorb ultraviolet ray, reducing Radiation On Human body damages, anti ultraviolet agent and antioxidant synergy, the ageing properties of fortifying fibre.
Described modified cation yarn and coloured yarn are respectively through operation preparations such as shredding, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn, winders.
The described synthetic fibre yarn that has is commercially available prod.
Described raw material components optimum quality percentage is according to the required pattern adjustment of weaving finished product.Can adjust by the woven required scene of carrying out of lines and supplier that interweaves of blank cloth.
Two, dyeing and finishing technology
(1) dyeing of deoiling
Deoil staining procedure for to add dyestuff and auxiliary agent in the time of 30～40 ℃ in dyeing caldron, and wherein auxiliary agent consists of: disperse type cationic dye, HAc, NaS0
4turn round 5～15 minutes, then with the speed of 2 ℃ per minute, be warmed up to 70 ℃, be incubated 3～7 minutes, with the speed of 1～1.2 ℃ per minute, be warmed up to 90 ℃ again, be incubated 3～7 minutes, then be warmed up to 120～125 ℃ with the speed of 0.8～1 ℃ per minute, insulation dyeing 30-50 minute, then with the speed of 1～2 ℃ per minute, cool to 80 ℃, sample cutting, qualified rear overflow washing 5 minutes, then Warm Wash 10 minutes.
In dyeing post processing, add raising agent in dye vat, according to customer demand, select hydrophily or non-hydrophily raising agent, its process conditions are:
Raising agent 1～3% (owf) bath raio l:15
40～55 ℃ of 15～25 minutes processing times for the treatment of temperature.
(2) bristle
In order to make fiber reach the function of warming ANTIPILLING again, we have changed conventional technology mode, adopt the pattern of the light brush of many brushing machine low-tensions.By many machine bristles, can make fiber brush out completely, reach warming object, and low-tension bristle should be by the saturating phenomenon that can not produce vertical bar, broken hole and seriously fall hair of the broken brush of looped pile brush, with the undercoat that after reduction finished product, fabric is hidden, consider to be worth doing, be conducive to the ANTIPILLING of fabric.The production method of textiles, carries out bristle according to the structure of fabric itself, and general fabrics itself is comparatively fluffy, and cloth is thick, and its fabric construction tension force is little, and required tension force is also little; On the contrary, fabric itself is thin, and compact structure type needs increasing tension, generally than in conventional increase by 10%.
(3) sizing
Before sizing, add antistatic additive, the functional aid such as antibacterial, in finished product fixating shape step, setting temperature is 120～170 ℃, plane (matte relatively) sizing upward, and the speed of a motor vehicle is 20～25 ms/min, wind speed is 800～1500 revs/min, overfeeding 110～125%.
Compared with prior art, good effect of the present invention is:
(1) the plane flannelette product of producing according to method of the present invention, by CATION terylene yarn, be that raw material carries out knitting blending with there being synthetic fibre yarn, have in the yarn of two components, a kind of yarn itself possesses one or more colors, another kind of yarn contains cation-modified, has and easily dyes effect.Reach tubular knitting machine by three, different according to needle gage, weave horizontal close differently, there are various decorative patterns and carry a kind of blank cloth of color multiple color.The yarn of another kind of cation is by dyeing, and colouring color is comparatively bright-coloured, and the Yarn color that Masterbatch spinning forms is relatively dark, thereby makes fabric stereovision distincter.
(2) the plane flannelette product of producing according to method of the present invention, for CATION yarn knitting plane flannelette, COLOR FASTNESS increases, and with respect to adding Masterbatch yarn knitting velveteen cloth, color is more bright-coloured.
(3) the plane flannelette product of producing according to method of the present invention, raw material has synthetic fibre yarn itself can possess one or more colors, by CATION yarn dyeing, can obtain color flat flannelette textile, can reduce the complicated procedures of forming that repeatedly dyes, reach the effect of energy-saving and emission-reduction.
(4) the plane flannelette product of producing according to method of the present invention, filling is through grabbing suede, good warmth retention effect.Polyester fiber has UVResistant effect, increases its practicality.
The specific embodiment
The specific embodiment of knitting plane flannelette of a kind of polychrome of the present invention and preparation method thereof is below provided.
embodiment 1
1.1, raw material
75D/36F modified cation yarn 35%
The coloured yarn 65% of 30T
1.2, weaving process flow process:
Ingredient inspection-technique initialization-weaving-blank cloth-check-warehouse-in
1.3, equipment: anti-packet towel machine 30
' '24G/2260T
1.4, grey cloth technological parameter
Grey cloth grammes per square metre: 157 grams/meter
2, grey cloth door width: 100 ~ 103 centimetres
Loop length (centimetre/100 pieces): 31.4 centimetres of 59.4 centimetres of 75D of 30T
1.5, yarn tension (gram): 30T 3 ~ 4, and 75D 8 ~ 10
2.1, dyeing and finishing technology
Dyeing and finishing processing method flow process is: the dyeing-cylinder that deoils adds raising agent-dehydration-oven dry-bristle-finished product sizing-check-clot-packing
Raising agent 1 ~ 3% (owf) bath raio l:15
40 ~ 55 ℃ of 15 ~ 25 minutes processing times for the treatment of temperature
2.2, bristle
According to the structure of fabric itself, carry out bristle, fabric itself is thin, and compact structure type needs increasing tension, generally than in conventional increase by 10%.
2.3, sizing
Before sizing, add antistatic additive, the functional aid such as antibacterial, in finished product fixating shape step, setting temperature is 120 ~ 170 ℃, plane (matte relatively) sizing upward, and the speed of a motor vehicle is 20 ~ 25 ms/min, wind speed is 800 ~ 1500 revs/min, overfeeding 110 ~ 125%.Overfeeding changes according to scene and customer demand.
Functional aid 2 ~ 3 %(owf), wherein, functional aid can be antistatic additive, antiseptic, and fire retardant, crease-resistant, anti ultraviolet agent etc.
embodiment 2
1.1, raw material:
75D/36F modified cation yarn 50%
The coloured yarn 50% of 30T
1.2, weaving process flow process:
Ingredient inspection-technique initialization-weaving-blank cloth-check-warehouse-in
1.3, equipment: anti-packet towel machine 30
' '24G/2260T
1.4, grey cloth technological parameter
Grey cloth grammes per square metre: 185 grams/meter
2, grey cloth door width: 100 ~ 103 centimetres
Loop length (centimetre/100 pieces): 31.4 centimetres of 59.4 centimetres of 75D of 30T
1.5, yarn tension (gram): 30T 3 ~ 4, and 75D 8 ~ 10
2.1, dyeing and finishing technology
Dyeing and finishing processing method flow process is: the dyeing-cylinder that deoils adds raising agent-dehydration-oven dry-bristle-finished product sizing-check-clot-packing
Raising agent 1 ~ 3% (owf) bath raio l:15
40 ~ 55 ℃ of 15 ~ 25 minutes processing times for the treatment of temperature
2.2, bristle
According to the structure of fabric itself, carry out bristle, fabric itself is thin, and compact structure type needs increasing tension, generally than in conventional increase by 10%.
2.3, sizing
Before sizing, add antistatic additive, the functional aid such as antibacterial, in finished product fixating shape step, setting temperature is 120 ~ 170 ℃, plane (matte relatively) sizing upward, and the speed of a motor vehicle is 20 ~ 25 ms/min, wind speed is 800 ~ 1500 revs/min, overfeeding 110 ~ 125%.Overfeeding changes according to scene and customer demand.
Functional aid 2 ~ 3 %(owf), wherein, functional aid can be antistatic additive, antiseptic, and fire retardant, crease-resistant, anti ultraviolet agent etc.
embodiment 3
1.1, raw material:
75D/36F modified cation yarn 65%
The coloured yarn 35% of 30T
1.2, weaving process flow process:
Ingredient inspection-technique initialization-weaving-blank cloth-check-warehouse-in
1.3, equipment: anti-packet towel machine 30
' '24G/2260T
1.4, grey cloth technological parameter
Grey cloth grammes per square metre: 157 grams/meter
2, grey cloth door width: 100 ~ 103 centimetres
Loop length (centimetre/100 pieces): 31.4 centimetres of 59.4 centimetres of 75D of 30T
1.5, yarn tension (gram): 30T 3 ~ 4, and 75D 8 ~ 10
2.1, dyeing and finishing technology
Dyeing and finishing processing method flow process is: the dyeing-cylinder that deoils adds raising agent-dehydration-oven dry-bristle-finished product sizing-check-clot-packing
Raising agent 1 ~ 3% (owf) bath raio l:15
40 ~ 55 ℃ of 15 ~ 25 minutes processing times for the treatment of temperature
2.2, bristle
According to the structure of fabric itself, carry out bristle, because fabric itself is thin, compact structure type, needs increasing tension, generally than in conventional increase by 10%.
2.3, sizing
Before sizing, add antistatic additive, the functional aid such as antibacterial, in finished product fixating shape step, setting temperature is 120 ~ 170 ℃, plane (matte relatively) sizing upward, and the speed of a motor vehicle is 20 ~ 25 ms/min, wind speed is 800 ~ 1500 revs/min, overfeeding 110 ~ 125%.Overfeeding changes according to scene and customer demand.
Functional aid 2 ~ 3%(owf).Wherein, functional aid can be antistatic additive, antiseptic, and fire retardant, crease-resistant, anti ultraviolet agent etc.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, without departing from the inventive concept of the premise; can also make some improvements and modifications, these improvements and modifications also should be considered within the scope of protection of the present invention.
Claims (4)
1. the knitting plane flannelette of polychrome, is characterized in that: by modified cation yarn and the braiding of coloured yarn, formed, and described modified cation yarn, its raw material percentage composition is:
Containing sulfonate 2～5%,
Barium sulfate 0.05～0.25%,
Nano titanium nitride 0.2～1%,
Nano zine oxide 0.2～1%,
Antioxidant 1010 0.1～0.5,
Modified cation fiber surplus.
2. the knitting plane flannelette of a kind of polychrome as claimed in claim 1, is characterized in that: the mass fraction of coloured yarn is 30～70%.
3. the knitting plane flannelette of a kind of polychrome as claimed in claim 2, is characterized in that: the mass fraction of coloured yarn is 50%.
4. a method of preparing the knitting plane flannelette of polychrome claimed in claim 1, is characterized in that: its concrete steps are:
One, yarn blending is weaved;
Two, dyeing and finishing technology
(1) dyeing of deoiling
The staining procedure that deoils for adding dyestuff and auxiliary agent in dyeing caldron in the time of 30～40 ℃, turn round 5～15 minutes, then with the speed of 2 ℃ per minute, be warmed up to 70 ℃, be incubated 3～7 minutes, then be warmed up to 90 ℃ with the speed of 1～1.2 ℃ per minute, be incubated 3～7 minutes, with the speed of 0.8～1 ℃ per minute, be warmed up to 120～125 ℃ again, insulation dyeing 30-50 minute, then cools to 80 ℃ with the speed of 1～2 ℃ per minute, overflow washing 5 minutes, then Warm Wash 10 minutes;
In dyeing post processing, add raising agent in dye vat, its process conditions are:
Raising agent 1～3% (owf) bath raio l:15
40～55 ℃ of 15～25 minutes processing times for the treatment of temperature
(2) bristle
(3) sizing
Setting temperature is 120～170 ℃, and plane is shaped upward, and the speed of a motor vehicle is 20～25 ms/min, and wind speed is 800～1500 revs/min, overfeeding 110～125%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310536608.1A CN103726201A (en) | 2013-11-04 | 2013-11-04 | Multicolor knitting plane flannelette and preparing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310536608.1A CN103726201A (en) | 2013-11-04 | 2013-11-04 | Multicolor knitting plane flannelette and preparing method thereof |
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| CN103726201A true CN103726201A (en) | 2014-04-16 |
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| CN201310536608.1A Pending CN103726201A (en) | 2013-11-04 | 2013-11-04 | Multicolor knitting plane flannelette and preparing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105839282A (en) * | 2016-06-04 | 2016-08-10 | 常熟市爱尚纺织科技有限公司 | Method for producing multicolor imitated woolen knitted fabrics |
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Application publication date: 20140416 |
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