CN103417051B - Technical method for jacquard tussah silk warm mat - Google Patents

Abstract

The invention discloses a technical method for a jacquard tussah silk warm mat. According to a preparation technology, warp 1/60S/2 cotton yarns are directly warped; first wefts are woven by inverting 1/40N/2 tissue yarns; second wefts are woven by stranding 1/40S/2 warm yarns and adding 6T. According to a weaving technology, in a surface layer of a jacquard tissue, the first wefts B and warps are interwoven for eight times to obtain double-warp-weft cross grains, and in a bottom layer of the jacquard tissue, the second wefts and the warps are interwoven for eight times to obtain double-warp-warp cross grains; in a surface layer of a bottom tissue, the second wefts and the warps are interwoven for eight times to obtain double-warp-weft cross grains, and in a bottom layer of the bottom tissue, the first wefts and the warps are interwoven for eight times to obtain double-warp-warp cross grains; a CAD (computer aided design) electronic jacquard machine is used for weaving two groups of wefts; an afterfinish technology 1 is used for soft treatment, and no auxiliary is added; according to flocking treatment, flocks are 3-5 mm high. Coffee carbon fibers are interwoven into a tussah silk bed mat, so that the warming function of the bed mat is enhanced; according to the weaving technology, the CAD electronic jacquard machine is used for weaving the two groups of wefts; jacquards are conveniently and quickly transmitted; no auxiliary is added in the afterfinish technology for soft treatment, so that the technical method is natural and environment-friendly; due to the flocking treatment, the comfortableness is higher, and the warming effect is better.

Description

The process of large jacquard weave toothed oak silk warm mat

Technical field

The present invention relates to a kind of weaving bed necessaries method of manufacturing technology, relate to a kind of toothed oak silk warm mat method of manufacturing technology specifically.

Background technology

In the market, the bed necessaries of various function are a feast for the eyes, have summer sleeping mat, health care bed necessaries, common bed necessaries, only do not use the warm mat of thermal fiber.Thermal fiber, as the term suggests, after fiber has and is heated, promote the effect of uniform temperature, have again the function of insulation on this basis, give the lifting of such function to functions of textile fabrics for textile fabric and there is outstanding meaning.Coffee carbon fiber is exactly a member of numerous functional fibre family, it not only has warming function, also there is the radiation effect of natural far infrared, also be mathematical to the health-care function of human body, the effect of anti-mite deodorization is more had than other fiber, the thermal fiber of specific function that what this was novel have, is more and more approved and is paid close attention to, being employed gradually in textiles.But be only limitted to garment industry at present, especially cold-proof underwear, faintly visible on market, a current or blank for bed necessaries, and still do not see at present for the bed necessaries of large jacquard weave silk weaving structure, its napping with uniqueness is organized in bed necessaries manufacture craft and has no bibliographical information.

Summary of the invention

For the deficiency in existing tussah silk bed necessaries kind and process, the invention provides a kind of noble quality, thick and heavy, elegant and there is the process for making of the large jacquard weave toothed oak silk warm mat of health care.

The concrete technical measures solved the problem are:

A process for large jacquard weave toothed oak silk warm mat, is characterized in that:

(1) preparatory technology

Organizine A:1/60 ^s/ 2 cotton yarns, direct warping;

First latitude B:1/40 ⁿ/ 2 thin,tough silk yarns, wire inversion-weave;

Second latitude C:1/40 ^sweave after/2 warming yarn plying add 6T;

(2) weaving process

Flower portion organizes 1: top layer: first latitude B and organizine A interweaves 8 pieces of double ends weft twills;

Bottom: second latitude C and organizine A interweaves 8 pieces of double ends through twill;

Ground portion organizes 2: top layer: second latitude C and organizine A interweaves 8 pieces of double ends weft twills;

Bottom: first latitude B and organizine A interweaves 8 pieces of double ends through twill;

Or select any flower pattern, adopt CAD electronic jacquard machine two groups of trams to weave;

(3) postfinishing process

(1) 40 ~ 45 DEG C of warm water, in 50 ~ 60 minutes processing times, softly processes, does not add any auxiliary agent;

(2) napping arranges

High 3 ~ the 5mm of suede.

Beneficial effect of the present invention: owing to inweaving coffee carbon fiber having in noble quality, thick and heavy, elegant toothed oak silk bed seat, add the heat-preserving function of a seat, and the effect of anti-mite deodorization is more had than other fiber, coffee carbon fiber also has the radiation effect of natural far infrared, to human body, there is health-care effect, CAD electronic jacquard machine two groups of trams are selected to weave at weaving process, flower pattern transmission is convenient and swift, postfinishing process does not add the soft process of any auxiliary agent, nature environmental protection, napping arrange, its comfort level and warming effect better.

Accompanying drawing explanation

Fig. 1 is structural representation of the present invention;

Fig. 2 is the structural representation of flower portion tissue in the present invention;

Fig. 3 be in the present invention portion tissue structural representation.

Detailed description of the invention

In detail the present invention is elaborated below in conjunction with accompanying drawing.

A process for large jacquard weave toothed oak silk warm mat,

(1) preparatory technology

Organizine: 1/60 ^sthe direct warping of/2 cotton yarn;

Tram: first latitude 1/40 ⁿ/ 2 thin,tough silk yarn wire inversions-weave;

Second latitude 1/40 ^sweave after/2 warming yarn plying add 6T.

Structure of the present invention as shown in Figure 1.

Raw material choose:

Organizine A:1/60 ^s/ 2 cotton yarns;

Tram B: first latitude 1/40 ⁿ/ 2 thin,tough silk yarns;

Second latitude 2/40 ^sthe right 6T of/2 warming yarn.

According to coffee carbon fiber function and feature, to coffee carbon fiber and the ratio combination of other fiber blend and the determination of bar part, most important to product, use properly, only do not increase the heat-preserving function of bed necessaries, more can the quality of improving product and class.

First to the understanding of warming yarn, conceptually Everything Begins from Nothing, need repeatedly to coffee carbon fiber material rate, and whether fineness is share, and how to combine and carries out repetition test adjustment.Because coffee carbon fiber is black, though with other fiber in proportion blending combine, tone is still grey or Dark grey, and coffee carbon fiber consumption is improper, and product appearance is influenced, and consumption is few, and product warming effect is undesirable, and balance gets up to reach satisfied real difficult.

(1) material rate of the warming yarn of coffee carbon and combination

Based on coffee carbon fiber, the composition that the warming yarn that blending is formed is selected at first is coffee carbon viscose glue 30%, and cotton yarn 20%, model 50%, bar part is 40 ^s/ 1 single thread, adds a small amount of twist after carrying out plying, and after forming product, warming effect is not fairly obvious, and appearance effect is also not satisfactory, and the figure clarity mainly forming jacquard weave is bad, and more not aobvious class compared with knitting bed necessaries with precursor, it is imperative to improve.First ratio adjustment is carried out to the warming yarn of coffee carbon, to solve the problem of warming effect, but coffee carbon viscose glue not easily ratio is excessive, if ratio is excessive, raw material is Dark grey, the outward appearance of product too deeply, too dark.

(2) to the improvement of the warming yarn material rate of coffee carbon

Finally determine coffee carbon viscose glue 50%, cotton 20%, model 30% by analysis, bar part determines 40 ^s/ 2 strands of yarns.In trial production process, also improve accordingly in institutional framework.With the warm mat in ideal closer to a step, suitably adjust the ratio of the various raw material of warming yarn, and reasonably have the combination of skill, apparent to the improvement effect of the warming effect of warm mat and the definition of jacquard product organisational level.

(3) finally the determining of material combination

More than by adjusting the material rate of warming yarn and combination, although product has had certain improvement, but still not fully up to expectations, outstanding defect is partially thin, thickness low LCL.Address this problem and need improve from two aspects, one is that raw material reconfigures, i.e. overstriking, and two is collocation product structure strengthening tightness and organisational level, i.e. re-organized structure (introducing in following institutional framework).So material combination aspect the most at last weft yarn carry out overstriking combination, former 1/65 ⁿ/ 2 thin,tough silk yarns change 1/40 into ⁿ/ 2 thin,tough silk yarns, former 1/40 ^s/ 1 warming yarn changes 40 into ^safter/2 strands of yarns, then add 6T after plying.

(2) weaving process

Institutional framework

Flower portion tissue as shown in Figure 2, top layer: first latitude B and organizine A interweaves 8 pieces of double ends weft twills; Bottom: second latitude C and organizine A interweaves 8 pieces of double ends through twill; In figure, C represents second latitude C and organizine A intertwined point, and longitudinal lattice represent organizine.

Ground portion tissue as shown in Figure 3, top layer: second latitude C and organizine A interweaves 8 pieces of double ends weft twills; Bottom: first latitude B and organizine A interweaves 8 pieces of double ends through twill.In figure, B represents first latitude B and organizine A intertwined point, and longitudinal lattice represent organizine.

Initial product institutional framework is the institutional framework by common silk jacquard weave bed necessaries, flower, portion be the double tissue of latitude, flower pattern is fine and smooth realistic style, because warming yarn is grey, finally form product, both unlike sheet, also not by warm seat, first sensation of product, is not approved, must be adjusted.Institutional framework after improvement is that warp thread is wrapped in the interlayer of tram, no matter at the positive and negative of product, only embody the effect of warming yarn and silk, warming like this yarn is formed in product surface in large quantities, be equivalent to warming area greatly increase, thin,tough silk yarn also adopts same structure, and a large amount of silks is also formed in product subsurface, its effect that is satiny and health care also highlights, and takes the more outstanding advantage of above institutional framework to be to carry out napping arrangement (institutional framework in the past cannot napping).Wherein first latitude thin,tough silk yarn also changes true qualities into by original chromatic thread, forms a kind of feature of warm mat of special greyish white effect with warming yarn grey.Grain pattern selection aspect adopts bulk face, rough geometry, flowers grain pattern in addition, and product style is graceful, air, after using raised finish, the soft and smooth effect of silk is more outstanding, the warming effect of warming yarn is also embodied better, has unique products feature, outward appearance class also General Promotion.Select arbitrarily according to market demand institutional framework flower pattern.Adopt CAD electronic jacquard machine, flower pattern transmission is convenient and swift, and can select flower pattern arbitrarily, two groups of trams are weaved.

(3) postfinishing process

(1) 40 ~ 45 DEG C of warm water, in 50 ~ 60 minutes processing times, softly processes, do not add any auxiliary agent, natural environmental protection, do not need dyeing, only utilize the precursor grey of thermal fiber and the greyish white effect formed and reach the effect that Adjacent color knits, technique is environmental protection simply again.

(2) napping arranges

For promoting warming effect, carrying out napping arrangement, making this product not only have health care, better, napping arranges and adopts conventional napping equipment, device name MA473 cylinder raising gig, and China Resources machinery plant produces, the high 3 ~ 5mm of napping suede for its comfort level and warming effect.

Claims (1)

1. a process for large jacquard weave toothed oak silk warm mat, is characterized in that:

(1) preparatory technology

Organizine (A): 1/60 ^s/ 2 cotton yarns, direct warping;

First latitude (B): 1/40 ⁿ/ 2 thin,tough silk yarns, wire inversion-weave;

Second latitude (C): 1/40 ^s/ 2 warming yarns, by coffee carbon viscose glue 50%, cotton 20%, model 30%, are weaved after plying adds 6T;

(2) weaving process

Flower portion tissue (1): top layer: first latitude (B) and organizine (A) interweave 8 pieces of double ends weft twills; Bottom: second latitude (C) and organizine (A) interweave 8 pieces of double ends through twill;

Ground portion tissue (2): top layer: second latitude (C) and organizine (A) interweave 8 pieces of double ends weft twills; Bottom: first latitude (B) and organizine (A) interweave 8 pieces of double ends through twill;

CAD electronic jacquard machine two groups of trams are adopted to weave;

(3) postfinishing process

(1) 40 ~ 45 DEG C of warm water, in 50 ~ 60 minutes processing times, softly processes, does not add any auxiliary agent;

(2) napping arranges, and adopts cylinder raising gig, the high 3 ~ 5mm of napping suede.