CN103451794B - The production method of 900D terylene cation carpet silk raw material - Google Patents
The production method of 900D terylene cation carpet silk raw material Download PDFInfo
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- CN103451794B CN103451794B CN201310406853.0A CN201310406853A CN103451794B CN 103451794 B CN103451794 B CN 103451794B CN 201310406853 A CN201310406853 A CN 201310406853A CN 103451794 B CN103451794 B CN 103451794B
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Abstract
The invention discloses a kind of production method of 900D terylene cation carpet silk raw material, comprise the following steps: the single POY of (1) CATION, pre-network, first roller, distortion, cooling, S obtain S to CATION low-stretch yarn after false twisting, the second roller, sizing; (2) Z-direction CATION low-stretch yarn is obtained after the single POY of CATION, pre-network, first roller, distortion, cooling, Z-direction false twisting, the second roller, sizing; (3) the Z-direction CATION low-stretch yarn that S step (1) obtained obtains to CATION low-stretch yarn and step (2), pooled capital by lower network grid-connected, then through wire vent roller and after oiling coiling and molding be 900D/288F terylene cation tufted carpet braiding yarn raw material.Flow process of the present invention is shorter, settles at one go, and do not need to carry out doubling process again and just can be directly used in carpet weaving, energy resource consumption is lower, steady quality, and polyester carpet is washable, wear-resisting, sun-proof, anti-soil, and style is different from pp carpet, becomes new varieties in carpet.
Description
Technical field
The present invention relates to the manufacture craft field of carpet silk, particularly relate to the production method of 900D terylene cation carpet silk raw material.
Background technology
The raw material mainly METHOD FOR POLYPROPYLENE BCF yarn that tuft-printed carpet braiding in the market adopts, and the average fineness of carpet yarn is at about 1000D, what have even reaches more than 1200D, and polyester conventional kind is substantially between 75D to 300D, and the capital equipment of heavy denier yarn is processed as terylene, Wuxi Hong Yuan FK6-HY1000M type elasticizer, the design range of work is 150D to 300D, makes the heavy denier yarn producing about the 1000D being applicable to tufted carpet braiding on this elasticizer seem comparatively difficult.
Summary of the invention
For above-mentioned situation, the invention provides a kind of preparation method of 900D terylene cation carpet silk raw material, the method can produce the heavy denier yarn of about the 1000D of applicable tufted carpet braiding on elasticizer.
The technical scheme solved the problems of the technologies described above is as follows:
The production method of 900D terylene cation carpet silk raw material, comprises the following steps:
(1) be 835dtex by fiber number, monofilament radical is after first the single POY of CATION of 144f is processed by pre-network, be out of shape by deformation hot box again through first roller, the temperature range of described deformation hot box is 165-200 DEG C, cooled by coldplate after going out to be out of shape case, carry out S to false twisting, false twister adopts the PU dish of 9mm, 1-6-1 assembling mode, again by being shaped by shaping heat box after the second roller process, the temperature range of described shaping heat box is 150-170 DEG C, finally obtains the CATION low-stretch yarn of S to 450D/144F;
(2) be 835dtex by fiber number, monofilament radical is after first the single POY of CATION of 144f is processed by pre-network, be out of shape by deformation hot box again through first roller, the temperature range of described deformation hot box is 165-200 DEG C, cooled by coldplate after going out to be out of shape case, carry out Z-direction false twisting, false twister adopts the PU dish of 9mm, 1-6-1 assembling mode, again by being shaped by shaping heat box after the second roller process, the temperature range of described shaping heat box is 150-170 DEG C, finally obtains the CATION low-stretch yarn of Z-direction 450D/144F;
(3) the CATION low-stretch yarn of the Z-direction 450D/144F that S step (1) obtained obtains to CATION low-stretch yarn and the step (2) of 450D/144F, pooled capital by lower network grid-connected, then through wire vent roller and after oiling coiling and molding be 900D/288F terylene cation tufted carpet braiding yarn raw material.
Further, described POY is CATION slice spinning.
Further, the temperature of described deformation hot box preferably 180 DEG C.
Further, the temperature of the hot case of described setting preferably 160 DEG C.
Further, described coldplate is an arc hollow heat sink.
Described D is red Buddhist nun's number, is used for representing the thickness of yarn, and filament strength, refers to the quality grams of every 9000m length when official regain such as fiber, single thread, netting twine, rope.
The Wuxi Hong Yuan FK6-HY1000M type elasticizer that the elasticizer that the present invention uses uses for routine.
Structure of the present invention is simple, easy to operate, the Wuxi Hong Yuan FK6-HY1000M type elasticizer of routine adopt single ingot S+Z twist with the fingers the CATION low-stretch yarn producing 450D/144F, then pooled capital by lower network grid-connected, final coiling and molding is 900D/288F terylene cation tufted carpet braiding yarn raw material, and this raw material is used in braiding carpet field first.Flow process of the present invention is shorter, settle at one go, do not need to carry out doubling process again and just can be directly used in carpet weaving, energy resource consumption is lower, steady quality, product uses pusher to Japanese market through client, and polyester carpet is washable, wear-resisting, sun-proof, anti-soil, style is different from pp carpet, becomes new varieties in carpet.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is process chart of the present invention;
Detailed description of the invention
Embodiment 1:
The production method of 900D terylene cation carpet silk raw material, comprises the following steps:
(1) be 835dtex by fiber number, monofilament radical is that the CATION single CATION slice spinning of 144f is by after pre-network processes, be out of shape by deformation hot box again through first roller, the temperature of deformation hot box is 180 DEG C, cooled by an arc hollow heat sink after going out to be out of shape case, carry out S to false twisting, false twister adopts the PU dish of 9mm, 1-6-1 assembling mode, again by being shaped by shaping heat box after the second roller process, the temperature of shaping heat box is 160 DEG C, finally obtains the CATION low-stretch yarn of S to 450D/144F;
(2) be 835dtex by fiber number, monofilament radical is after the CATION single CATION slice spinning of 144f is processed by pre-network, be out of shape by deformation hot box again through first roller, the temperature of deformation hot box is 180 DEG C, cooled by an arc hollow heat sink after going out to be out of shape case, carry out Z-direction false twisting, false twister adopts the PU dish of 9mm, 1-6-1 assembling mode, again by being shaped by shaping heat box after the second roller process, the temperature of shaping heat box is 160 DEG C, finally obtains the CATION low-stretch yarn of Z-direction 450D/144F;
(3) the CATION low-stretch yarn of the Z-direction 450D/144F that S step (1) obtained obtains to CATION low-stretch yarn and the step (2) of 450D/144F, pooled capital by lower network grid-connected, then through wire vent roller and after oiling coiling and molding be 900D/288F terylene cation tufted carpet braiding yarn raw material.
Embodiment 2:
The production method of 900D terylene cation carpet silk raw material, comprises the following steps:
(1) be 835dtex by fiber number, monofilament radical is after the CATION single CATION slice spinning of 144f is processed by pre-network, be out of shape by deformation hot box again through first roller, the temperature of deformation hot box is 165 DEG C, cooled by an arc hollow heat sink after going out to be out of shape case, carry out S to false twisting, false twister adopts the PU dish of 9mm, 1-6-1 assembling mode, again by being shaped by shaping heat box after the second roller process, the temperature of shaping heat box is 150 DEG C, finally obtains the CATION low-stretch yarn of S to 450D/144F;
(2) be 835dtex by fiber number, monofilament radical is after the CATION single CATION slice spinning of 144f is processed by pre-network, be out of shape by deformation hot box again through first roller, the temperature of deformation hot box is 165 DEG C, cooled by an arc hollow heat sink after going out to be out of shape case, carry out Z-direction false twisting, false twister adopts the PU dish of 9mm, 1-6-1 assembling mode, again by being shaped by shaping heat box after the second roller process, the temperature of shaping heat box is 150 DEG C, finally obtains the CATION low-stretch yarn of Z-direction 450D/144F;
(3) the CATION low-stretch yarn of the Z-direction 450D/144F that S step (1) obtained obtains to CATION low-stretch yarn and the step (2) of 450D/144F, pooled capital by lower network grid-connected, then through wire vent roller and after oiling coiling and molding be 900D/288F terylene cation tufted carpet braiding yarn raw material.
Embodiment 3:
The production method of 900D terylene cation carpet silk raw material, comprises the following steps:
(1) be 835dtex by fiber number, monofilament radical is after the CATION single CATION slice spinning of 144f is processed by pre-network, be out of shape by deformation hot box again through first roller, the temperature of deformation hot box is 200 DEG C, cooled by an arc hollow heat sink after going out to be out of shape case, carry out S to false twisting, false twister adopts the PU dish of 9mm, 1-6-1 assembling mode, again by being shaped by shaping heat box after the second roller process, the temperature of shaping heat box is 170 DEG C, finally obtains the CATION low-stretch yarn of S to 450D/144F;
(2) be 835dtex by fiber number, monofilament radical is after the CATION single CATION slice spinning of 144f is processed by pre-network, be out of shape by deformation hot box again through first roller, the temperature of deformation hot box is 200 DEG C, cooled by an arc hollow heat sink after going out to be out of shape case, carry out Z-direction false twisting, false twister adopts the PU dish of 9mm, 1-6-1 assembling mode, again by being shaped by shaping heat box after the second roller process, the temperature of shaping heat box is 170 DEG C, finally obtains the CATION low-stretch yarn of Z-direction 450D/144F;
(3) the CATION low-stretch yarn of the Z-direction 450D/144F that S step (1) obtained obtains to CATION low-stretch yarn and the step (2) of 450D/144F, pooled capital by lower network grid-connected, then through wire vent roller and after oiling coiling and molding be 900D/288F terylene cation tufted carpet braiding yarn raw material.
Structure of the present invention is simple, easy to operate, the Wuxi Hong Yuan FK6-HY1000M type elasticizer of routine adopt single ingot S+Z twist with the fingers the CATION low-stretch yarn producing 450D/144F, then pooled capital by lower network grid-connected, final coiling and molding is 900D/288F terylene cation tufted yarn raw material, and this raw material is used in braiding carpet field first.Flow process of the present invention is shorter, settle at one go, do not need to carry out doubling process again and just can be directly used in carpet weaving, energy resource consumption is lower, steady quality, product uses pusher to Japanese market through client, and polyester carpet is washable, wear-resisting, sun-proof, anti-soil, style is different from pp carpet, becomes new varieties in carpet.
Claims (4)
- The production method of 1.900D terylene cation carpet silk raw material, is characterized in that, comprise the following steps:(1) be 835dtex by fiber number, monofilament radical is after first the single POY of CATION of 144f is processed by pre-network, be out of shape by deformation hot box again through first roller, the temperature range of described deformation hot box is 165-200 DEG C, cooled by coldplate after going out deformation hot box, carry out S to false twisting, false twister adopts the PU dish of 9mm, 1-6-1 assembling mode, again by being shaped by shaping heat box after the second roller process, the temperature range of described shaping heat box is 150-170 DEG C, finally obtains the CATION low-stretch yarn of S to 450D/144F;(2) be 835dtex by fiber number, monofilament radical is after first the single POY of CATION of 144f is processed by pre-network, be out of shape by deformation hot box again through first roller, the temperature range of described deformation hot box is 165-200 DEG C, cooled by coldplate after going out deformation hot box, carry out Z-direction false twisting, false twister adopts the PU dish of 9mm, 1-6-1 assembling mode, again by being shaped by shaping heat box after the second roller process, the temperature range of described shaping heat box is 150-170 DEG C, finally obtains the CATION low-stretch yarn of Z-direction 450D/144F;(3) the CATION low-stretch yarn of the Z-direction 450D/144F that S step (1) obtained obtains to CATION low-stretch yarn and the step (2) of 450D/144F, pooled capital by lower network grid-connected, then through wire vent roller and after oiling coiling and molding be 900D/288F terylene cation tufted carpet braiding yarn raw material;Described POY is CATION slice spinning.
- 2. the production method of 900D terylene cation carpet silk raw material according to claim 1, is characterized in that, the temperature of described deformation hot box is 180 DEG C.
- 3. the production method of 900D terylene cation carpet silk raw material according to claim 1, is characterized in that, the temperature of described shaping heat box is 160 DEG C.
- 4. the production method of 900D terylene cation carpet silk raw material according to claim 1, is characterized in that, described coldplate is an arc hollow heat sink.
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| CN105040203A (en) * | 2015-08-19 | 2015-11-11 | 无锡宏源机电科技股份有限公司 | Processing method for false twisting textured yarns and false twisting texturing machine |
| CN105070413B (en) * | 2015-09-01 | 2017-04-12 | 常熟市祥泰光电材料有限公司 | Production process of polyester yarn roll for railway signal cable |
| CN108385227A (en) * | 2018-01-30 | 2018-08-10 | 平湖市伊凡家箱包有限公司 | A kind of half spinning carpet yarn of antibacterial and preparation method thereof |
| CN109023616A (en) * | 2018-09-10 | 2018-12-18 | 江苏德力化纤有限公司 | It is a kind of for producing the preparation method of super fine denier pro-skin type polyester filament |
| CN109722723A (en) * | 2018-11-22 | 2019-05-07 | 常州灵达特种纤维有限公司 | A kind of preparation method of the extraordinarily thick denier PTT carpet yarn of modification by copolymerization |
| CN111020792A (en) * | 2019-11-18 | 2020-04-17 | 江苏金太阳纺织科技股份有限公司 | Summer sleeping mat fabric capable of dissipating heat permanently and preparation method thereof |
| CN114318620B (en) * | 2021-12-31 | 2023-04-14 | 江苏恒力化纤股份有限公司 | Preparation method of composite filament |
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Address after: 213000 Yangyuan Industrial Park, Chunjiang Town, Xinbei District, Changzhou City, Jiangsu Province Patentee after: Jiangsu xinzhanjiang Fiber Technology Co.,Ltd. Address before: 213000 Yangyuan Industrial Park, Chunjiang Town, Xinbei District, Changzhou City, Jiangsu Province Patentee before: CHANGZHOU XINZHANJIANG SPECIAL FIBER Co.,Ltd. |