CN103451794A - Method for producing raw material of 900D terylene cation carpet yarn - Google Patents
Method for producing raw material of 900D terylene cation carpet yarn Download PDFInfo
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Abstract
The invention discloses a method for producing a raw material of a 900D terylene cation carpet yarn. The method comprises the following steps that (1) an S-direction cation draw textured yarn is obtained by treating a cation single POY by using a pre-grid device, passing by a first roller, deforming, cooling, performing S-direction false twisting, passing by a second roller and setting; (2) a Z-direction cation draw textured yarn is obtained by treating a cation single POY by using the pre-grid device, passing by the first roller, deforming, cooling, performing Z-direction false twisting, passing by the second roller and setting; and (3) performing plying and cabling on the S-direction cation draw textured yarn obtained in the step (1) and the Z-direction cation draw textured yarn obtained in the step (2) via a lower network, and a raw material of a 900D/288F terylene cation yarn for weaving a tufting carpet is obtained by winding and setting after passing by a yarn yielding roller and oiling. The method is short in procedure, the raw material can be directly used for weaving the carpet without doubling treatment, the consumption of energy sources is less, the quality is stable, the terylene carpet is washable, wear-resistant, sun-proof and stain-resistant, the carpet is different from a polypropylene fiber carpet in style, and the carpet woven by the raw material is a new product of carpets.
Description
Technical field
The present invention relates to the manufacture craft field of carpet silk, particularly relate to the production method of 900D terylene CATION carpet silk raw material.
Background technology
The raw material that tuft-printed carpet braiding in the market adopts is mainly the METHOD FOR POLYPROPYLENE BCF yarn, and the average fineness of carpet yarn is in the 1000D left and right, have even reach 1200D more than, and the polyester conventional kind is basically between 75D to 300D, and as the capital equipment of terylene processing heavy denier yarn, Wuxi Hong Yuan FK6-HY1000M type elasticizer, the design range of work is 150D to 300D, makes the heavy denier yarn of producing the 1000D left and right that is applicable to tufted carpet braiding use on this elasticizer seem comparatively difficult.
Summary of the invention
For above-mentioned situation, the invention provides a kind of preparation method of 900D terylene CATION carpet silk raw material, the method can be produced the heavy denier yarn of the 1000D left and right that is applicable to tufted carpet braiding use on elasticizer.
The technical scheme solved the problems of the technologies described above is as follows:
The production method of 900D terylene CATION carpet silk raw material comprises the following steps:
(1) by fiber number, be 835dtex, after at first the single POY of the CATION that the monofilament radical is 144f is processed by pre-network, through first roller, by deformation hot box, be out of shape again, the temperature range of described deformation hot box is 165-200 ℃, go out to be out of shape after case cooling by coldplate, carry out S to false twisting, false twister adopts the PU dish of 9mm, the 1-6-1 assembling mode, after processing by the second roller again, by shaping heat box, finalized the design, the temperature range of described shaping heat box is 150-170 ℃, finally obtains the CATION low-stretch yarn of S to 450D/144F;
(2) by fiber number, be 835dtex, after at first the single POY of the CATION that the monofilament radical is 144f is processed by pre-network, through first roller, by deformation hot box, be out of shape again, the temperature range of described deformation hot box is 165-200 ℃, go out to be out of shape after case cooling by coldplate, carry out the Z-direction false twisting, false twister adopts the PU dish of 9mm, the 1-6-1 assembling mode, after processing by the second roller again, by shaping heat box, finalized the design, the temperature range of described shaping heat box is 150-170 ℃, finally obtains the CATION low-stretch yarn of Z-direction 450D/144F;
(3) the CATION low-stretch yarn of the Z-direction 450D/144F that S step (1) obtained obtains to CATION low-stretch yarn and the step (2) of 450D/144F, by lower network, pool capital grid-connected, then coiling and molding is 900D/288F terylene CATION tufted carpet braiding yarn raw material through the wire vent roller and after oiling.
Further, described POY is the CATION slice spinning.
Further, the temperature of described deformation hot box is preferably 180 ℃.
Further, the temperature of the hot case of described setting is preferably 160 ℃.
Further, described coldplate is an arc hollow heat sink.
Described D is red Buddhist nun's number, is used for meaning the thickness of yarn, and filament strength refers to the quality grams of every 9000m length when official regain such as fiber, single thread, netting twine, rope.
The Wuxi Hong Yuan FK6-HY1000M type elasticizer that the elasticizer that the present invention uses is used for routine.
The present invention is simple in structure, easy to operate, on conventional Wuxi Hong Yuan FK6-HY1000M type elasticizer, adopt single ingot S+Z to twist with the fingers the CATION low-stretch yarn of producing 450D/144F, then by lower network, pool capital grid-connected, final coiling and molding is that the yarn raw material is used in the braiding of 900D/288F terylene CATION tufted carpet, and this raw material is used in the braiding carpet field first.Flow process of the present invention is shorter, settle at one go, do not need to carry out again the doubling processing and just can be directly used in carpet weaving, energy resource consumption is lower, steady quality, product is used pusher to Japanese market through the client, and polyester carpet is washable, wear-resisting, sun-proof, anti-soil, style is different from pp carpet, becomes new varieties in carpet.
The accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is process chart of the present invention;
The specific embodiment
Embodiment 1:
The production method of 900D terylene CATION carpet silk raw material comprises the following steps:
(1) by fiber number, be 835dtex, the single CATION slice spinning of the CATION that the monofilament radical is 144f by pre-network processes after, through first roller, by deformation hot box, be out of shape again, the temperature of deformation hot box is 180 ℃, go out to be out of shape after case cooling by an arc hollow heat sink, carry out S to false twisting, false twister adopts the PU dish of 9mm, the 1-6-1 assembling mode, after processing by the second roller again, by shaping heat box, finalized the design, the temperature of shaping heat box is 160 ℃, finally obtains the CATION low-stretch yarn of S to 450D/144F;
(2) by fiber number, be 835dtex, after the single CATION slice spinning of the CATION that the monofilament radical is 144f is processed by pre-network, through first roller, by deformation hot box, be out of shape again, the temperature of deformation hot box is 180 ℃, go out to be out of shape after case cooling by an arc hollow heat sink, carry out the Z-direction false twisting, false twister adopts the PU dish of 9mm, the 1-6-1 assembling mode, after processing by the second roller again, by shaping heat box, finalized the design, the temperature of shaping heat box is 160 ℃, finally obtains the CATION low-stretch yarn of Z-direction 450D/144F;
(3) the CATION low-stretch yarn of the Z-direction 450D/144F that S step (1) obtained obtains to CATION low-stretch yarn and the step (2) of 450D/144F, by lower network, pool capital grid-connected, then coiling and molding is 900D/288F terylene CATION tufted carpet braiding yarn raw material through the wire vent roller and after oiling.
Embodiment 2:
The production method of 900D terylene CATION carpet silk raw material comprises the following steps:
(1) by fiber number, be 835dtex, after the single CATION slice spinning of the CATION that the monofilament radical is 144f is processed by pre-network, through first roller, by deformation hot box, be out of shape again, the temperature of deformation hot box is 165 ℃, go out to be out of shape after case cooling by an arc hollow heat sink, carry out S to false twisting, false twister adopts the PU dish of 9mm, the 1-6-1 assembling mode, after processing by the second roller again, by shaping heat box, finalized the design, the temperature of shaping heat box is 150 ℃, finally obtains the CATION low-stretch yarn of S to 450D/144F;
(2) by fiber number, be 835dtex, after the single CATION slice spinning of the CATION that the monofilament radical is 144f is processed by pre-network, through first roller, by deformation hot box, be out of shape again, the temperature of deformation hot box is 165 ℃, go out to be out of shape after case cooling by an arc hollow heat sink, carry out the Z-direction false twisting, false twister adopts the PU dish of 9mm, the 1-6-1 assembling mode, after processing by the second roller again, by shaping heat box, finalized the design, the temperature of shaping heat box is 150 ℃, finally obtains the CATION low-stretch yarn of Z-direction 450D/144F;
(3) the CATION low-stretch yarn of the Z-direction 450D/144F that S step (1) obtained obtains to CATION low-stretch yarn and the step (2) of 450D/144F, by lower network, pool capital grid-connected, then coiling and molding is 900D/288F terylene CATION tufted carpet braiding yarn raw material through the wire vent roller and after oiling.
Embodiment 3:
The production method of 900D terylene CATION carpet silk raw material comprises the following steps:
(1) by fiber number, be 835dtex, after the single CATION slice spinning of the CATION that the monofilament radical is 144f is processed by pre-network, through first roller, by deformation hot box, be out of shape again, the temperature of deformation hot box is 200 ℃, go out to be out of shape after case cooling by an arc hollow heat sink, carry out S to false twisting, false twister adopts the PU dish of 9mm, the 1-6-1 assembling mode, after processing by the second roller again, by shaping heat box, finalized the design, the temperature of shaping heat box is 170 ℃, finally obtains the CATION low-stretch yarn of S to 450D/144F;
(2) by fiber number, be 835dtex, after the single CATION slice spinning of the CATION that the monofilament radical is 144f is processed by pre-network, through first roller, by deformation hot box, be out of shape again, the temperature of deformation hot box is 200 ℃, go out to be out of shape after case cooling by an arc hollow heat sink, carry out the Z-direction false twisting, false twister adopts the PU dish of 9mm, the 1-6-1 assembling mode, after processing by the second roller again, by shaping heat box, finalized the design, the temperature of shaping heat box is 170 ℃, finally obtains the CATION low-stretch yarn of Z-direction 450D/144F;
(3) the CATION low-stretch yarn of the Z-direction 450D/144F that S step (1) obtained obtains to CATION low-stretch yarn and the step (2) of 450D/144F, by lower network, pool capital grid-connected, then coiling and molding is 900D/288F terylene CATION tufted carpet braiding yarn raw material through the wire vent roller and after oiling.
The present invention is simple in structure, easy to operate, on conventional Wuxi Hong Yuan FK6-HY1000M type elasticizer, adopt single ingot S+Z to twist with the fingers the CATION low-stretch yarn of producing 450D/144F, then by lower network, pool capital grid-connected, final coiling and molding is 900D/288F terylene CATION tufted yarn raw material, and this raw material is used in the braiding carpet field first.Flow process of the present invention is shorter, settle at one go, do not need to carry out again the doubling processing and just can be directly used in carpet weaving, energy resource consumption is lower, steady quality, product is used pusher to Japanese market through the client, and polyester carpet is washable, wear-resisting, sun-proof, anti-soil, style is different from pp carpet, becomes new varieties in carpet.
Claims (5)
1.900D the production method of terylene CATION carpet silk raw material, is characterized in that, comprises the following steps:
(1) by fiber number, be 835dtex, after at first the single POY of the CATION that the monofilament radical is 144f is processed by pre-network, through first roller, by deformation hot box, be out of shape again, the temperature range of described deformation hot box is 165-200 ℃, go out to be out of shape after case cooling by coldplate, carry out S to false twisting, false twister adopts the PU dish of 9mm, the 1-6-1 assembling mode, after processing by the second roller again, by shaping heat box, finalized the design, the temperature range of described shaping heat box is 150-170 ℃, finally obtains the CATION low-stretch yarn of S to 450D/144F;
(2) by fiber number, be 835dtex, after at first the single POY of the CATION that the monofilament radical is 144f is processed by pre-network, through first roller, by deformation hot box, be out of shape again, the temperature range of described deformation hot box is 165-200 ℃, go out to be out of shape after case cooling by coldplate, carry out the Z-direction false twisting, false twister adopts the PU dish of 9mm, the 1-6-1 assembling mode, after processing by the second roller again, by shaping heat box, finalized the design, the temperature range of described shaping heat box is 150-170 ℃, finally obtains the CATION low-stretch yarn of Z-direction 450D/144F;
(3) the CATION low-stretch yarn of the Z-direction 450D/144F that S step (1) obtained obtains to CATION low-stretch yarn and the step (2) of 450D/144F, by lower network, pool capital grid-connected, then coiling and molding is 900D/288F terylene CATION tufted carpet braiding yarn raw material through the wire vent roller and after oiling.
2. the production method of 900D terylene CATION carpet silk raw material according to claim 1, is characterized in that, described POY is the CATION slice spinning.
3. the production method of 900D terylene CATION carpet silk raw material according to claim 1, is characterized in that, the temperature of described deformation hot box is 180 ℃.
4. the production method of 900D terylene CATION carpet silk raw material according to claim 1, is characterized in that, the temperature of the hot case of described setting is 160 ℃.
5. the production method of 900D terylene CATION carpet silk raw material according to claim 1, is characterized in that, described coldplate is an arc hollow heat sink.
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| CN105040203A (en) * | 2015-08-19 | 2015-11-11 | 无锡宏源机电科技股份有限公司 | Processing method for false twisting textured yarns and false twisting texturing machine |
| CN105070413A (en) * | 2015-09-01 | 2015-11-18 | 常熟市祥泰光电材料有限公司 | Production process of polyester yarn roll for railway signal cable |
| CN108385227A (en) * | 2018-01-30 | 2018-08-10 | 平湖市伊凡家箱包有限公司 | A kind of half spinning carpet yarn of antibacterial and preparation method thereof |
| CN109023616A (en) * | 2018-09-10 | 2018-12-18 | 江苏德力化纤有限公司 | It is a kind of for producing the preparation method of super fine denier pro-skin type polyester filament |
| CN109722723A (en) * | 2018-11-22 | 2019-05-07 | 常州灵达特种纤维有限公司 | A kind of preparation method of the extraordinarily thick denier PTT carpet yarn of modification by copolymerization |
| CN111020792A (en) * | 2019-11-18 | 2020-04-17 | 江苏金太阳纺织科技股份有限公司 | Summer sleeping mat fabric capable of dissipating heat permanently and preparation method thereof |
| CN114318620A (en) * | 2021-12-31 | 2022-04-12 | 江苏恒力化纤股份有限公司 | Preparation method of composite filament |
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| CN108385227A (en) * | 2018-01-30 | 2018-08-10 | 平湖市伊凡家箱包有限公司 | A kind of half spinning carpet yarn of antibacterial and preparation method thereof |
| CN109023616A (en) * | 2018-09-10 | 2018-12-18 | 江苏德力化纤有限公司 | It is a kind of for producing the preparation method of super fine denier pro-skin type polyester filament |
| CN109722723A (en) * | 2018-11-22 | 2019-05-07 | 常州灵达特种纤维有限公司 | A kind of preparation method of the extraordinarily thick denier PTT carpet yarn of modification by copolymerization |
| CN111020792A (en) * | 2019-11-18 | 2020-04-17 | 江苏金太阳纺织科技股份有限公司 | Summer sleeping mat fabric capable of dissipating heat permanently and preparation method thereof |
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Address after: 213000 Yangyuan Industrial Park, Chunjiang Town, Xinbei District, Changzhou City, Jiangsu Province Patentee after: Jiangsu xinzhanjiang Fiber Technology Co.,Ltd. Address before: 213000 Yangyuan Industrial Park, Chunjiang Town, Xinbei District, Changzhou City, Jiangsu Province Patentee before: CHANGZHOU XINZHANJIANG SPECIAL FIBER Co.,Ltd. |