CN1801503A - Automatic sealing loader for button cell - Google Patents
Automatic sealing loader for button cell Download PDFInfo
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- CN1801503A CN1801503A CN200510122100.2A CN200510122100A CN1801503A CN 1801503 A CN1801503 A CN 1801503A CN 200510122100 A CN200510122100 A CN 200510122100A CN 1801503 A CN1801503 A CN 1801503A
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Abstract
The invention relates to an auto-sealing assembly machine for button cell, which comprises: a frame groupware, a feeding mechanism, a sealing mechanism, an assembly mechanism, a drive gear, a pneumatic control system, and an electric control system. It uses mechanical-electrical integration design scheme, monitors moment and state by sensors, controls actuators with PLC technology, feeds material with belt, and realizes complete automation. Wherein, the OS uses contact screen as human-machine interface for convenient interactive operation.
Description
Technical field
The present invention relates to a kind of automatic machinery technology of manufacturing button cell, be specially a kind of li-Mn button cell, lithium ion secondary button cell and other type automatic sealing loader for button cell, international monopoly Main classification number plan is Int.C1
7B65B 11/00.
Background technology
Li-Mn button cell, lithium ion secondary button cell and other type button cells (the following unified button cell that is called for short) are the heavy-duty batteries that grows up recent years, are the new products that upgrades in the world.Along with the generally use of various high-grade consuming devices such as computer, calculator, Wenquxing and electronic toy, the consumption market of button cell constantly enlarges, and output constantly increases.Along with the raising of battery production and performance, the productivity ratio of button type battery production equipment and automaticity require also more and more higher.Advanced manufacturing equipment is to increase battery production, assurance battery performance, improves the key of battery quality.But, the producer of present domestic production li-Mn button cell, comprise that letter lake new forms of energy (Shenzhen) Electronics Co., Ltd., Shenzhen high energy reach 30 many enterprises such as battery technology Co., Ltd, the super wound in Changzhou Battery Co., Ltd, Wuhan Li Xing Battery Co., Ltd, sealing the sabot operation in the battery production process, all is to adopt single manual positioning action or semi-automatic operation to seal sabot mostly.
The sabot technology is sealed in manual operations, be to utilize manually to hold tweezers, will be the anodal manganese sheet that has assembled in the positive and negative polar cap, negative pole lithium sheet, diaphragm paper, semi-finished product batteries such as electrolyte, be clamped into up and down between the mould of seal mould, then by a foot switch, the special use of controlling a punch press (machinery or hydraulic pressure) or being similar to the punch press principle is towards tool, punch die is sealed in drive, the raised area of anode cover is produced plastic deformation, force the plastic deformation part of anode cover circumference generation and the plastic packaging circle part of negative pole, press together tightly, thereby realize sealing.This manual operations is sealed material loading, blanking and the sabot of sabot technology and is all adopted manual finishing.The sabot technology is sealed in this manual operations, and promptly utilize and manually hold tweezers holding workpiece material loading, blanking and a sabot, the one, scratch surface of the work easily, cause surface defects of products; The 2nd, manual operations, labor strength is big, be easy to generate fatigue, thus it is inaccurate the blowing position often to occur, causes sealing substandard products occurring; The 3rd, hand labour, production efficiency is low, and is backward in technique, battery manufacturing cost height.
The machinery semi-automatic operation seals the sabot technology, be utilize manually will be to be sealed the semi-finished product battery, be put on the conveyer belt and forward, the transmission back that puts in place is shifted up and down between the mould of seal mould onto by a mechanical push pedal, utilizes clamping plate with battery clamping location, then by the motion assignment axle of a mechanical movement, control one cover eccentric cam linkage, drive a cover reciprocating actuator up and down, realize the motion of sealing of sealing die, finish the process of sealing.Though this mechanical semi-automatic operation seals sabot technology material loading, blanking and seals is that machinery is finished, sabot still needs manual finishing.This semi-automatic shortcoming of sealing the sabot technology, the one, because whole motion process so equipment transmission control is complicated, breaks down the manufacturing cost height all by machine driving and control realization easily; The 2nd, the clamping plate reliability of positioning is poor, occurs waste product easily; The 3rd, discharging is that the semi-finished product battery by the back is extruded, and discharging is unordered, exist to cause problems such as short circuit, scuffing easily, and sabot is also manual finishes, and has manual shortcoming.In addition, above-mentioned two kinds of technology all exist seals uncontrollable major defect of time moment, causes the plastic deformation material of closure part to rebound, cause battery leakage easily or influence battery performance.
Clearly, adopt manual or mechanical semi-automatic method for sealing, the battery product seal quality is difficult to guarantee.Because in the artificial or semi-automatic sealing operation process; artifical influence factor is excessive; the large quantities of underproof phenomenons of seal quality appear through regular meeting; also can't guarantee the battery performance and the quality of dispatching from the factory; the substandard products battery is come into the market inevitably; the infringement consumer's interests have seriously influenced li-Mn button cell, the production of lithium ion secondary button cell and the development in market.And have not yet to see report about full automatic button cell sealing loader document.
Summary of the invention
At the deficiencies in the prior art part, the technical problem that quasi-solution of the present invention is determined is, provide a kind of can practical automatic sealing loader for button cell.This machine can realize that li-Mn button cell, lithium ion secondary button cell and other type button cells seal the automation of sabot, it is controlled to have the time moment of sealing, and labor productivity increases, and product quality improves, production cost reduces, advantages such as labor strength minimizing.
The technical scheme that the present invention solves described automatic sealing loader for button cell technical problem is: design a kind of automatic sealing loader for button cell, it comprises housing assembly, feed mechanism, enclosed mechanism, loading mechanism, transmission mechanism, atmospheric control and electrical apparatus control system.
Described housing assembly comprises workbench and support, lower shoe and lower margin, can regulate the levelness of entire machine by lower margin; Electric control cabinet and atmospheric control are installed on lower shoe.All the other feed mechanisms, enclosed mechanism, loading mechanism and transmission mechanism all are positioned on the workbench;
Described feed mechanism comprises material loading tray supporter and the battery material loading fixed disk on it;
Described enclosed mechanism comprise backing plate and on installing the flute profile support plate, sealing cylinder vertically is installed on transverse slat, and sealing cylinder links to each other with connecting rod, leads by guide bearing, guide bearing is installed on the bearing spider, and connecting rod links to each other with patrix by adapter sleeve; Also fixing support on the backing plate, is guide vane end stop on backing plate between the support, and stop screw is housed on the guide vane end stop, and the stop screw front end is the counterdie base, and the front end of counterdie base is equipped with handle, and the counterdie base is installed on the backing plate through counterdie base guide piece; Be fixed with the counterdie bearing on the counterdie base, counterdie and center push rod are housed in the counterdie bearing, the counterdie bearing is outer to link to each other with the counterdie coupling sleeve; Fixing support plate on the described support, orthogonal being equipped with of level sealed the material loading cylinder on the support plate, seal the discharging cylinder, seal the feed back cylinder, seal material loading cylinder front end and installing and seal the material loading push pedal, seal before the material loading push pedal upper end material loading sender unit cap board mount that puts in place is installed;
Described loading mechanism comprises the support that is fixed on the workbench, small rack is fixed on support and the edge-on support plate, between support and the edge-on support plate is intermediate support block, big palette passes through two small racks by stent support, end level on the big pallet is equipped with the dish cylinder, last dish cylinder front end is equipped with the dish push pedal, big pallet by-level is equipped with the sabot cylinder, the sabot cylinder links to each other with big pallet by backing plate, sabot cylinder front end is equipped with the sabot shoveling, between last dish cylinder and the sabot cylinder sabot support is housed, sabot shoveling front end, on the big pallet sabot is housed vertically and stops the cylinder support, sabot stops that being vertically installed with sabot on the cylinder support stops cylinder, and sabot stops and barrier plate is installed below the cylinder; The sabot guide groove is positioned under the barrier plate, and is packed on the big palette; Slidably cleaning disc is housed in the groove of big palette; The other end corresponding with last dish cylinder and with big palette vertical accessory plate that installing on same horizontal plane, installing dishful on the accessory plate and releasing cylinder, dishful is released the cylinder front end and is connected with push pedal; Fixing lower carriage and slide bar bearing under the big pallet, in the slide bar bearing linear bearing is being housed, slide bar passes from linear bearing, ratchet links to each other with slide bar by bearing pin, installing small rack under the big pallet, level is equipped with sliding bar cylinder on it, and slide bar links to each other by attachment bracket with sliding bar cylinder;
Described transmission mechanism comprises the driving wheel on the reducing motor that is packed on the described edge-on support plate and the axle thereof, and driven pulley is installed in the feed mechanism end on the edge-on support plate,, belt is contained between driving wheel and the driven pulley;
Described atmospheric control comprises source of the gas, and pipe is taken over the inlet end of filter, voltage regulator, oil sprayer and electromagnetically operated valve group successively; Also be connected to pressure switch between described oil sprayer and electromagnetically operated valve group inlet end, pressure switch links to each other with the inlet end of oil sprayer with the electromagnetically operated valve group; Described filter, voltage regulator, oil sprayer and pressure switch all are contained on the support of table; Described electromagnetically operated valve group is installed on the lower shoe, and the gas outlet of each electromagnetically operated valve links to each other with return-air with the air inlet of each corresponding working cylinder respectively by tracheae with exhaust in the electromagnetically operated valve group;
Described electrical apparatus control system comprises in the electric control cabinet that is installed on the lower shoe, the electric control cabinet PLC primary module, PLC expansion module, DC power supply and filter and alarm is installed, electric control cabinet is equipped with touch-screen outward, and touch-screen links to each other with described PLC primary module by COM1.
Compared with prior art, automatic sealing loader for button cell of the present invention has following characteristics:
1 seals the sabot whole-course automation.Because the technology of the present invention system adopts the The Automation Design technology of electromechanical integration, make this system configuration sealing tech more in the past simple in structure, advanced technology, control is convenient, rationally distributed, be convenient to make glove box, can realize that button cell seals the whole-course automation of sabot, significantly improves labor productivity.
2 have greatly improved product quality.Because tradition is sealed and mostly is punch press, actuating length is big, and speed is too fast, to the air in the battery can not in time be discharged, makes the part air stay inside battery, has influenced the quality of battery; The speed of punch press can only be regulated by the speed that changes motor in addition, and is loaded down with trivial details and can not regulated at will, unfavorable to control battery quality and stability thereof.Sealing loader of the present invention adopts pneumatic as power source, the speed of sealing can be regulated at any time by choke valve, pressure is soft, owing in control program, adopt the dwell time, the gas of inside battery in time and is fully discharged, and also is because the existence of dwell time fully deforms anode cover simultaneously, has avoided the rebound phenomena after the material plastic deformation, improve sealing effectiveness, guaranteed the quality and the stability of product.Simultaneously, the automatic location of battery of the present invention also can make product quality keep stable and consistent, has also eliminated the influence of human factor to product quality.Have again,, thereby also improved the quality and the stability of battery because each drive disk assembly of sealing loader of the present invention does not have lubricant, thereby can improve the air quality in the glove box.
3 hommization production environments.The present invention is owing to adopt the The Automation Design technology of electromechanical integration, the machine transmission is simple, add the pneumatic source that is used as power of adopting, unlubricated between each drive disk assembly, improved the air quality in the glove box, noise is relatively very little when therefore working, and has not only improved the quality of battery, nor pollutes operational environment; The automaticity height can alleviate labor strength on the other hand, and modularized design simultaneously is easy for installation and maintenance, and reduces down time and labour intensity, helps increasing output, and operational environment is improved significantly.
4 cost performance height.Machine volume of the present invention is little, and is in light weight, takes up an area of to lack, and output is big, Functionality, quality and appealing design, and good work environment is convenient to make glove box, and is easy to operate.
Description of drawings
Fig. 1 is a kind of example structure schematic diagram of automatic sealing loader for button cell complete machine of the present invention;
Fig. 2 is a kind of example structure schematic diagram of automatic sealing loader for button cell enclosed mechanism of the present invention;
Fig. 3 is a kind of embodiment schematic diagram of automatic sealing loader for button cell automatic disc filling of the present invention mechanism;
Fig. 4 is a kind of embodiment schematic diagram of automatic sealing loader for button cell atmospheric control of the present invention;
Fig. 5 is a kind of embodiment schematic diagram of automatic sealing loader for button cell electrical apparatus control system of the present invention;
Fig. 6 is the programming flowchart of a kind of embodiment of automatic sealing loader for button cell PLC control system of the present invention;
Fig. 7 is the hookup of a kind of embodiment of automatic sealing loader for button cell PLC control system of the present invention programming flowchart shown in Figure 6;
Fig. 8 is the hookup of a kind of embodiment of automatic sealing loader for button cell PLC control system of the present invention programming flowchart shown in Figure 7.
Embodiment
Below in conjunction with embodiment and in detail further narration the present invention of accompanying drawing thereof, but the present invention is not subjected to the restriction of embodiment.
A kind of automatic sealing loader for button cell (referring to Fig. 1) of the present invention's design comprises housing assembly 1, feed mechanism 2, enclosed mechanism 3, loading mechanism 4, transmission mechanism 5, atmospheric control and electrical apparatus control system.
Described housing assembly 1 (referring to Fig. 2) comprises workbench 1.5 and support 1.4, lower shoe 1.2 and lower margin 1.1, can regulate the levelness of entire machine by lower margin 1.1; Described electrical apparatus control system and atmospheric control are installed on the lower shoe 1.2, and all the other feed mechanisms 2, enclosed mechanism 3, loading mechanism 4 and transmission mechanism 5 all are positioned on the workbench 1.5;
Described feed mechanism 2 comprises material loading tray supporter and the battery material loading fixed disk on it;
Described enclosed mechanism 3 (referring to Fig. 2,1) comprise backing plate 3.24 and on installing flute profile support plate 3.1, sealing cylinder 3.11 vertically is installed on transverse slat 3.8, sealing cylinder 3.11 links to each other with connecting rod 3.12, by guide bearing 3.9 guiding, guide bearing 3.9 is installed on the bearing spider 3.10, and connecting rod 3.12 links to each other with patrix 3.7 by adapter sleeve 3.13; Also fixing support 3.2 on the backing plate 3.24, it on backing plate 3.24 between the support 3.2 guide vane end stop 3.23, stop screw 3.22 is housed on the guide vane end stop 3.23, stop screw 3.22 front ends are counterdie bases 3.19, the front end of counterdie base 3.19 is equipped with handle 3.20, and counterdie base 3.19 is installed on the backing plate 3.24 through counterdie base guide piece 3.21; Be fixed with counterdie bearing 3.18 on the counterdie base 3.19, counterdie 3.16 and center push rod 3.15 are housed in the counterdie bearing 3.18, link to each other with counterdie coupling sleeve 3.17 outside the counterdie bearing 3.18; Fixing support plate 3.5 on the described support 3.2, orthogonal being equipped with of level sealed material loading cylinder 3.3 on the support plate 3.5, seal discharging cylinder 3.26, seal feed back cylinder 3.25 (referring to Fig. 1), seal material loading cylinder 3.3 front ends and installing and seal material loading push pedal 3.4, seal before the material loading push pedal 3.4 upper end material loading sender unit cap board mount 3.6 that puts in place is installed.The sealing cylinder 3.11 of enclosed mechanism of the present invention has adopted a gas-liquid power-increasing cylinder 3.11, replace the reciprocating mechanism of mechanical cam formula in the past and the oil cylinder reciprocating mechanism of whole hydraulic systems with it, moment in the time of can realizing sealing rests, solve the material bounce-back problem when sealing effectively, guaranteed the seal quality of battery.
Described loading mechanism 4 (referring to Fig. 3 and Fig. 1) comprises the support 4.24 that is fixed on the workbench 1.5, small rack 4.7 is fixed on support 4.24 and the edge-on support plate 4.22, be intermediate support block 4.23 between support 4.24 and the edge-on support plate 4.22, big palette 4.19 is supported by support 4.24 by two small racks 4.7, end level on the big pallet 4.19 is equipped with dish cylinder 4.1, last dish cylinder 4.1 front ends are equipped with dish push pedal 4.2, big pallet 4.19 by-levels are equipped with sabot cylinder 4.9, sabot cylinder 4.9 links to each other with big pallet 4.19 by backing plate 4.8, sabot cylinder 4.9 front ends are equipped with sabot shoveling 4.10, between last dish cylinder 4.1 and the sabot cylinder 4.9 sabot support 4.3 is housed, sabot shoveling 4.10 front ends, on the big pallet 4.19 sabot is housed vertically and stops cylinder support 4.12, sabot stops that being vertically installed with sabot on the cylinder support 4.12 stops cylinder 4.11, and sabot stops and barrier plate 4.13 is installed below the cylinder 4.11; Sabot guide plate 4.14 is positioned at barrier plate 4.13 times, and is packed on the big palette 4.19; Slidably cleaning disc 4.18 is housed in the groove of big palette 4.19; The other end corresponding with last dish cylinder 4.1 and with big palette 4.19 vertical accessory plate 4.26 that installing on same horizontal plane, installing dishful on the accessory plate 4.26 and releasing cylinder 4.28, dishful is released cylinder 4.28 front ends and is connected with push pedal 4.27; Big pallet is being fixed lower carriage 4.4 and slide bar bearing 4.21 for 4.19 times, linear bearing 4.20 is housed in the slide bar bearing, guide rod 4.17 passes from linear bearing 4.20, ratchet 4.15 links to each other with guide rod 4.17 by bearing pin 4.16, big pallet is installing small rack 4.6 4.19 times, level is equipped with derivation bar cylinder 4.5 on it, and guide rod 4.17 links to each other by attachment bracket 4.25 with derivation bar cylinder 4.5.
Described transmission mechanism 5 comprises the driving wheel on the reducing motor that is packed on the described edge-on support plate 4.22 and the axle thereof, and driven pulley is installed in feed mechanism 2 ends on the edge-on support plate 4.22, and belt is contained between driving wheel and the driven pulley.
Described atmospheric control (referring to Fig. 4,5) comprises the source of the gas 5.1 that can import gas, successively the inlet end of the filter 5.2, voltage regulator 5.3, oil sprayer 5.4 and the electromagnetically operated valve group in parallel that connect of pipe; Also be connected to pressure switch 5.5 between described oil sprayer 5.4 and electromagnetically operated valve group inlet end in parallel, pressure switch 5.5 links to each other with the inlet end of oil sprayer 5.4 with the electromagnetically operated valve group; Described filter 5.2, voltage regulator 5.3, oil sprayer 5.4 and pressure switch 5.5 all are contained on the support of table 1.4; Described electromagnetically operated valve group in parallel, comprise electromagnetically operated valve 5.6-5.14 in parallel, totally 9, be installed on the lower shoe 1.2, giving vent to anger of each electromagnetically operated valve 5.6-5.14 links to each other with return-air with the air inlet of each corresponding working cylinder respectively by tracheae with exhaust in the electromagnetically operated valve group, promptly corresponding respectively control dishful release cylinder 4.28, derivation bar cylinder 4.5, on coil cylinder 4.1, sabot stops cylinder 4.11, sabot cylinder 4.9, seals feed back cylinder 3.25, seals discharging cylinder 3.26, seals material loading cylinder 3.3 and sealing cylinder 3.11.
Described electrical apparatus control system (referring to Fig. 2,4,5) comprises in the electric control cabinet 1.3 that is installed on the lower shoe 1.2, the electric control cabinet 1.3 PLC primary module, PLC expansion module, DC power supply and filter is installed, electric control cabinet 1.3 front panels are equipped with alarm and touch-screen, and touch-screen links to each other with described PLC primary module by COM1.The input of PLC primary module is respectively: the startup TA-1 on (1) electrical control cabinet 1.3 front panels, stop TA-2, and suddenly stop switching values (referring to Fig. 5) such as TA-3, manual TA-5 change over switch; (2) magnetic switch on each working cylinder (embodiment is specially CK01, CK02, CK03, CK04, CK05, CK06, CK07, CK08, CK09, CK10, CK11, CK12); (3) near switch (embodiment is specially J1, J2, J3, J4); (4) optoelectronic switch G1; Design has pressure switch (TA-4) on the source of the gas filter.The delivery outlet of PLC is directly connected to electromagnetically operated valve group (embodiment comprises electromagnetically operated valve 5.6,5.7,5.8,5.9,5.10,5.11,5.12,5.13,5.14), and intermediate relay ZJ 1, ZJ2 connect respectively and control on electromagnetically operated valve 5.14 and the reducing motor.Described alarm embodiment is simple buzzer (FMQ), can certainly adopt the alarm of other types.
Automatic sealing loader for button cell total arrangement scheme of the present invention adopts linear pattern electromechanical integration layout structure, and its processing technology routine is: battery transmission-material loading-seal-rest-discharging-feed back-counting-sabot-dish displacement-placing; The whole automations of each operation, the coordinated movement of various economic factors of actuator is realized by PLC and corresponding program.Be specifically:
The material loading of sealing process, seal, discharging and feed back process, all unite and finish by sensor, PLC control, corresponding cylinder rushing board mechanism.Sealing motion and be by sealing after material loading cylinder 3.3 outputs to terminal point, after the induction of terminal point magnetic switch, a signal is sealed in the arrival of raw material battery pass to PLC, PLC sends instruction and gives sealing cylinder electromagnetically operated valve 5.14, sealing cylinder 3.11 outputs, output to terminal point after, sealing cylinder 3.11 terminal point magnetic switchs pass to PLC with signal, the pressurize program running simultaneously, was sealed material loading cylinder 3.3 and was return this moment.After dwell time finished, sealing cylinder 3.11 stopped output, sealed action and finished, and the finished product battery is finished.By sealing discharging cylinder 3.26 and sealing feed back cylinder 3.25 the finished product battery is back into belt then.
Counting work is carrying out near switch by the sabot station.According to present packing of product requirement, when 5 finished product batteries passed through this near switch J2, this transducer passed to PLC with signal, 4.9 outputs of sabot cylinder, and sabot simultaneously stops that cylinder 4.11 lifts, thereby finishes the sabot action of one group on 5 finished product batteries.According to client's needs, automatic sealing loader for button cell of the present invention also can be realized the encapsulation of other quantity finished product batteries.
Battery during the battery sabot is gone into the dish motion, is to drive sabot shoveling 4.10 by a sabot cylinder 4.9, and battery is pushed in the sabot guide plate 4.14, and battery is realized the automatic disc filling of battery in guide plate drops into battery cleaning disc 4.18.The intermittent movement of pallet during the battery sabot is that derivation bar cylinder 4.5 drives guide rod 4.17, by being connected the ratchet 4.15 on the guide rod, promoting battery tray and intermittently travels forward by PLC control derivation bar cylinder 4.5.
The mentality of designing of each several part of the present invention is as follows: material transmits and adopts reducing motor+belt as connecting gear, and cylinder is as power source.Put in place by detecting automatically near switch J1 during material loading, adopt PLC program control material loading cylinder 3.3, cylinder drives and seals material loading push pedal 3.4, the automatic charging motion when realizing material is arranged; The discharging of sealing after finishing is to utilize the PLC program control to seal discharging cylinder 3.26, releases finishing the battery that seals; Feed back also is to utilize the PLC program control to seal feed back cylinder 3.25, and battery is back on the belt line, sends loading mechanism then to.Of the present invention seal and each movement executing mechanism is to adopt gas-liquid power-increasing cylinder 3.11, by PLC program control electromagnetically operated valve group, the mould open/close motion when realizing sealing and seal the stop control of time.The motion of other each actuators is also by each solenoid directional control valve of PLC program control, and then control cylinder-push pedal realizes the motion of each actuator.Automatic disc filling of the present invention mechanism is after by the belt line that material transmits battery being sent, number representation system numeration after testing, treat the quantity of sabot delegation when counting after, PLC sends control command, the control cylinder rushing board mechanism is shifted battery onto in the corresponding aperture of pallet, realizes the location automatic disc filling.Detection control system of the present invention is formed by detecting input system, PLC control system and output system.
The main inventive point of automatic sealing loader for button cell of the present invention is: system adopts the technical scheme of Electromechanical Design, be that whole sealing machine technological system adopts the Electromechanical Design technology, the motion of each operation and the state of each station are by sensor and monitoring, adopt the PLC program control technology, cylinder to actuator, motors etc. carry out working procedure control, and utilize the belt friction to transmit material, the whole-course automation of realization battery transmission-material loading-seal-rest-discharging-feed back-counting-sabot-technical processs such as dish displacement-placing; Operating system adopts touch-screen as man-machine interface, carries out interactive operation, and is convenient, fast, efficient.
The operation principle of automatic sealing loader for button cell of the present invention is: the course of work of automatic sealer for buckle battery technological system is, PLC device by control system, the control reducing motor drives belt by driving wheel and driven pulley and rotates, thereby has realized the transmission of raw material battery.When the raw material battery arrives when sealing the material loading position, after arriving near inductive switching, immediately signal is passed to PLC, PLC sends signal for the electromagnetically operated valve 5.13 that seals the material loading cylinder, seals 3.3 actions of material loading cylinder the raw material battery is pushed seal location, and have good positioning.This moment, control system sent command signal for the electromagnetically operated valve 5.14 of sealing cylinder, and the sealing cylinder action becomes the finished product battery with the raw material battery seal, discharging then, and the belt of operation sent battery back to by feed back.Sabot cylinder output when occupying 5 material before the sabot cylinder 4.9, simultaneously, stop that cylinder 4.11 lifts, finished product is pushed cleaning disc 4.18, and the bar cylinder 4.5 of at this moment deriving drives guide rods 4.17, utilizes ratchet 4.15 to stir the plate row that moves forward, when the charging tray of filling finished product arrives the discharging position, J3 is bright near switch, and dishful is released cylinder 4.27 outputs, and finished disk is released.When the plate of intermittent movement surpasses when lacking dish and detecting near switch J4, on coil cylinder 4.1 outputs, cleaning disc 4.18 is released from sabot support 4.3.
The principle of program design of the PLC control system of automatic sealing loader for button cell of the present invention is described as follows (referring to Fig. 6-8): utilize PLC can weave into the core of controller as The whole control system, according to whole sequence requirement of sealing sabot technological requirement and mechanical system action, the virtual relay of employing ladder diagram the inside is finished the coupling of sequential.Adopt magnetic switch, near open and optoelectronic switch and control panel on button as input.Actuator comprises motor, and electromagnetically operated valve and buzzer etc. are as output executing mechanism.Utilize the interface of touch-screen, come display alarm information also to comprise the input window of counting, dwell time, time of fire alarming etc. simultaneously as the input of important parameter as man-machine interaction.Program has also designed in design constitutes automatically and manual two kinds of work and gear changing mode simultaneously.The design manual mode is for the ease of the single-step debug behind the die change, and working method is used for ordinary production automatically.According to described design principle and given flow chart and described technological requirement, those skilled in the art is not difficult to provide the specific procedure design.
Claims (2)
1. automatic sealing loader for button cell, it comprises housing assembly (1), feed mechanism (2), enclosed mechanism (3), loading mechanism (4), transmission mechanism (5), atmospheric control and electrical apparatus control system;
Described housing assembly (1) comprises workbench (1.5) and support (1.4), lower shoe (1.2) and lower margin (1.1), and electric control cabinet (1.3) and atmospheric control are installed on the lower shoe (1.2); All the other feed mechanisms (2), enclosed mechanism (3), loading mechanism (4) and transmission mechanism (5) all are positioned on the workbench (1.5);
Described feed mechanism (2) comprises material loading tray supporter and the battery material loading fixed disk on it;
Described enclosed mechanism (3) comprise backing plate (3.24) and on installing flute profile support plate (3.1), sealing cylinder (3.11) vertically is installed on transverse slat (3.8), sealing cylinder (3.11) links to each other with connecting rod (3.12), lead by guide bearing (3.9), guide bearing (3.9) is installed on the bearing spider (3.10), and connecting rod (3.12) links to each other with patrix (3.7) by adapter sleeve (3.13); Also fixing support (3.2) on the backing plate (3.24), be positioned between the support (3.2) is guide vane end stop (3.23) on the backing plate (3.24), stop screw (3.22) is housed on the guide vane end stop (3.23), stop screw (3.22) front end is counterdie base (3.19), the front end of counterdie base (3.19) is equipped with handle (3.20), and counterdie base (3.19) is installed on the backing plate (3.24) through counterdie base guide piece (3.21); Be fixed with counterdie bearing (3.18) on the counterdie base (3.19), counterdie (3.16) and center push rod (3.15) are housed in the counterdie bearing (3.18), counterdie bearing (3.18) is outer to link to each other with counterdie coupling sleeve (3.17); Fixing support plate (3.5) on the described support (3.2), support plate (3.5) is gone up orthogonal being equipped with of level and is sealed material loading cylinder (3.3), seal discharging cylinder (3.26), seal feed back cylinder (3.25), seal material loading cylinder front end and installing and seal material loading push pedal (3.4), seal the preceding upper end of material loading push pedal (3.4) the material loading sender unit cap board mount (3.6) that puts in place is installed;
Described loading mechanism transfer valve (4) comprises the support (4.24) that is fixed on the workbench (1.5), small rack (4.7) is fixed on support (4.24) and the edge-on support plate (4.22), be intermediate support block (4.23) between support (4.24) and the edge-on support plate (4.22), big palette (4.19) is supported by support (4.24) by two small racks (4.7), end level on the big pallet (4.19) is equipped with dish cylinder (4.1), last dish cylinder (4.1) front end is equipped with dish push pedal (4.2), big pallet (4.19) by-level is equipped with sabot cylinder (4.9), sabot cylinder (4.9) links to each other with big pallet (4.19) by backing plate (4.8), sabot cylinder (4.9) front end is equipped with sabot shoveling (4.10), between last dish cylinder (4.1) and the sabot cylinder (4.9) sabot support (4.3) is housed, sabot shoveling (4.10) front end, on the big pallet (4.19) sabot is housed vertically and stops cylinder support (4.12), sabot stops that being vertically installed with sabot on the cylinder support (4.12) stops cylinder (4.11), and sabot stops and barrier plate (4.13) is installed below the cylinder (4.11); Sabot guide plate (4.14) is positioned under the barrier plate (4.13), and is packed on the big palette (4.19); Slidably cleaning disc (4.18) is housed in the groove of big palette (4.19); The other end corresponding with last dish cylinder (4.1) and with big palette (4.19) vertical accessory plate (4.26) that installing on same horizontal plane, installing dishful on the accessory plate (4.26) and releasing cylinder (4.28), dishful is released cylinder (4.28) front end and is connected with push pedal (4.27); Fixing lower carriage (4.4) and slide bar bearing (4.21) under the big pallet (4.19), linear bearing (4.20) is housed in the slide bar bearing, guide rod (4.17) passes from linear bearing (4.20), ratchet (4.15) links to each other with guide rod (4.17) by bearing pin (4.16), installing small rack (4.6) under the big pallet (4.19), level is equipped with derivation bar cylinder (4.5) on it, and guide rod (4.17) links to each other by attachment bracket (4.25) with derivation bar cylinder (4.5);
Described transmission mechanism (5) comprises the driving wheel on the reducing motor that is packed on the described edge-on support plate (4.22) and the axle thereof, and driven pulley is installed in feed mechanism (2) end on the edge-on support plate (4.22), and belt is contained between driving wheel and the driven pulley;
Described atmospheric control comprises source of the gas (5.1), successively the inlet end of the filter (5.2), voltage regulator (5.3), oil sprayer (5.4) and the electromagnetically operated valve group in parallel that connect of pipe; Also be connected to pressure switch (5.5) between described oil sprayer (5.4) and electromagnetically operated valve group inlet end, pressure switch (5.5) links to each other with the inlet end of oil sprayer (5.4) and electromagnetically operated valve group; Described air filter (5.2), voltage regulator (5.3), oil sprayer (5.4) and the pressure switch (5.5) crossed all is contained on the support of table (1.4); Described electromagnetically operated valve group in parallel is installed on the lower shoe (1.2), and giving vent to anger of each electromagnetically operated valve links to each other with return-air with the air inlet of each corresponding working cylinder respectively by tracheae with exhaust in the electromagnetically operated valve group in parallel;
Described electrical apparatus control system comprises in the electric control cabinet (1.3) that is installed on the lower shoe (1.2), the electric control cabinet (1.3) PLC primary module, PLC expansion module, DC power supply and filter is installed, on electric control cabinet (1.3) front panel alarm and touch-screen are installed, touch-screen links to each other with described PLC primary module by COM1.
2. automatic sealing loader for button cell according to claim 1 is characterized in that described sealing cylinder (3.11) is a gas-liquid power-increasing cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101221002A CN100345322C (en) | 2005-12-05 | 2005-12-05 | Automatic sealing loader for button cell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101221002A CN100345322C (en) | 2005-12-05 | 2005-12-05 | Automatic sealing loader for button cell |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1801503A true CN1801503A (en) | 2006-07-12 |
| CN100345322C CN100345322C (en) | 2007-10-24 |
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ID=36811356
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005101221002A Expired - Fee Related CN100345322C (en) | 2005-12-05 | 2005-12-05 | Automatic sealing loader for button cell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100345322C (en) |
Cited By (11)
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| CN101237030B (en) * | 2008-01-25 | 2010-06-09 | 天津工业大学 | An automatic sealer for buckle battery |
| CN102024956A (en) * | 2010-10-20 | 2011-04-20 | 周俊雄 | Button cell sealing machine |
| CN102941940A (en) * | 2012-11-21 | 2013-02-27 | 温州海派机械科技有限公司 | Feeding mechanism of battery packing machine |
| CN103066240A (en) * | 2012-12-27 | 2013-04-24 | 河北工业大学 | Automatic ring-fastening machine for button battery cathode |
| CN103640845A (en) * | 2013-12-05 | 2014-03-19 | 昆山永邦自动化设备有限公司 | Pneumatic arrangement machine |
| CN104003022A (en) * | 2014-04-25 | 2014-08-27 | 温州博扬包装机械有限公司 | Feeding mechanism for button cell packaging machine |
| CN106816607A (en) * | 2016-07-20 | 2017-06-09 | 东莞理工学院 | A kind of button cell automatic disc filling mechanism |
| CN109037786A (en) * | 2018-09-05 | 2018-12-18 | 惠州市成泰自动化科技有限公司 | A kind of battery sealing device |
| CN106816607B (en) * | 2016-07-20 | 2019-07-16 | 东莞理工学院 | A kind of button cell automatic disc filling mechanism |
| CN110611077A (en) * | 2019-10-31 | 2019-12-24 | 双洎能源(洛阳)有限公司 | Lithium manganese anode processing device |
| CN114204060A (en) * | 2021-12-16 | 2022-03-18 | 深圳市远旺达科技有限公司 | Button cell is compaction equipment in batches |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP3329678B2 (en) * | 1997-01-16 | 2002-09-30 | 東芝電池株式会社 | Manufacturing method of sheet-shaped resin layer sealed battery and resin layer sealing device for sheet-shaped battery |
| JP2002141102A (en) * | 2000-11-06 | 2002-05-17 | Toshiba Corp | Manufacturing method and manufacturing device for battery |
| JP2002298799A (en) * | 2001-04-02 | 2002-10-11 | Sony Corp | Airtight sealing device |
| CN2733599Y (en) * | 2004-08-18 | 2005-10-12 | 超源精密电子设备(东莞)有限公司 | Vacuum charging and sealing machine for soft package battery |
| CN2743985Y (en) * | 2004-11-24 | 2005-11-30 | 深圳市比克电池有限公司 | Automatic sealing machine for battery |
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| CN101237030B (en) * | 2008-01-25 | 2010-06-09 | 天津工业大学 | An automatic sealer for buckle battery |
| CN102024956A (en) * | 2010-10-20 | 2011-04-20 | 周俊雄 | Button cell sealing machine |
| CN102024956B (en) * | 2010-10-20 | 2013-02-13 | 周俊雄 | Button cell sealing machine |
| CN102941940A (en) * | 2012-11-21 | 2013-02-27 | 温州海派机械科技有限公司 | Feeding mechanism of battery packing machine |
| CN103066240A (en) * | 2012-12-27 | 2013-04-24 | 河北工业大学 | Automatic ring-fastening machine for button battery cathode |
| CN103640845A (en) * | 2013-12-05 | 2014-03-19 | 昆山永邦自动化设备有限公司 | Pneumatic arrangement machine |
| CN104003022A (en) * | 2014-04-25 | 2014-08-27 | 温州博扬包装机械有限公司 | Feeding mechanism for button cell packaging machine |
| CN104003022B (en) * | 2014-04-25 | 2016-04-20 | 温州博扬包装机械有限公司 | A kind of feed mechanism of button cell wrapping machine |
| CN106816607A (en) * | 2016-07-20 | 2017-06-09 | 东莞理工学院 | A kind of button cell automatic disc filling mechanism |
| CN106816607B (en) * | 2016-07-20 | 2019-07-16 | 东莞理工学院 | A kind of button cell automatic disc filling mechanism |
| CN109037786A (en) * | 2018-09-05 | 2018-12-18 | 惠州市成泰自动化科技有限公司 | A kind of battery sealing device |
| CN110611077A (en) * | 2019-10-31 | 2019-12-24 | 双洎能源(洛阳)有限公司 | Lithium manganese anode processing device |
| CN110611077B (en) * | 2019-10-31 | 2023-06-13 | 双洎能源(洛阳)有限公司 | Lithium manganese positive electrode processing device |
| CN114204060A (en) * | 2021-12-16 | 2022-03-18 | 深圳市远旺达科技有限公司 | Button cell is compaction equipment in batches |
| CN114204060B (en) * | 2021-12-16 | 2022-12-16 | 深圳市远旺达科技有限公司 | Button cell is compaction equipment in batches |
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| Publication number | Publication date |
|---|---|
| CN100345322C (en) | 2007-10-24 |
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Granted publication date: 20071024 Termination date: 20091205 |