CN101237030B - An automatic sealer for buckle battery - Google Patents
An automatic sealer for buckle battery Download PDFInfo
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- CN101237030B CN101237030B CN200810052154XA CN200810052154A CN101237030B CN 101237030 B CN101237030 B CN 101237030B CN 200810052154X A CN200810052154X A CN 200810052154XA CN 200810052154 A CN200810052154 A CN 200810052154A CN 101237030 B CN101237030 B CN 101237030B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The invention relates to a button battery automatic sealer which comprises rack components, a feeding transmission mechanism, a loading and unloading mechanism, a precise mould base sealing mechanism, a cylinder-connecting rod force reinforcement mechanism, electrical control system and a software; the rack components comprise a square rack and other feet, wherein the square rack is provided with a lower support plate, a middle support plate and an upper support plate; two support cylinders are arranged symmetrically between the lower support plate and the middle support plate and each of the two support cylinders is provided with a pulling rod inside which is connected with the upper support plate through the middle support plate; the cylinder-connecting rod force reinforcement mechanism is arranged between the two support cylinders on the lower support plate; the precise mould base sealing mechanism is arranged between the middle support plate and the upper support plate; the feeding transmission mechanism and a side vertical plate of the feeding transmission mechanism are arranged on the middle support plate and the loading and unloading mechanism is arranged in the middle of the side vertical plate; the pneumatic system is arranged below the middle support plate; the electrical control system is arranged on the right end of the square rack.
Description
Technical field
The present invention relates to a kind of automatic machinery technology of manufacturing button cell, be specially the automatic sealer for buckle battery of a kind of li-Mn button cell, lithium ion secondary button cell and other type button cells, international monopoly Main classification number plan is Int.Cl.H01M 2/00 (2006.01).
Background technology
Li-Mn button cell, lithium ion secondary button cell and other type button cells (the following unified button cell that is called for short) are the heavy-duty batteries that grows up recent years, are the new products that upgrades in the world.Along with the generally use of various high-grade consuming devices such as computer, calculator, Wenquxing and electronic toy, the consumption market of button cell constantly enlarges, and output constantly increases.Along with the raising of battery production and performance, the productivity ratio of button type battery production equipment and automaticity require also more and more higher.Advanced manufacturing equipment is to increase battery production, assurance battery performance, improves the key of battery quality.But, the producer of present domestic production li-Mn button cell, the sealing process in the production process all is the single manual material loading sealing operation of employing mostly, seldom part adopts automatic sealings operations such as machinery or gas-liquid power-increasing cylinder time-delay.
Manual material loading sealing operation technology, be to utilize manually to hold tweezers, the anodal manganese sheet that has assembled in the positive and negative polar cap, negative pole lithium sheet, diaphragm paper, semi-finished product batteries such as electrolyte, be clamped into up and down between the mould of seal mould, then by a foot switch, the special use of controlling a punch press (machinery or hydraulic pressure) or being similar to the punch press principle is towards tool, punch die is sealed in drive, the compression anode cover exceed the metal part, produce plastic deformation according to the sealing die shape, force the plastic deformation part of anode cover circumference generation and the plastic packaging circle part of negative pole, press together tightly, thereby realize sealing.Manual finishing all adopted in the material loading of this sealing operation technology, blanking.This manual material loading sealing operation technology, its shortcoming one are that hand-held anchor clamps scratch surface of the work easily, cause surface defects of products; The 2nd, often inaccurate because of the blowing position, cause sealing and substandard products occur; The 3rd, labor strength is big, production efficiency is low, is easy to generate fatigue, and is backward in technique, and the battery manufacturing cost is high.
The semi-automatic sealing operation technology of machinery, be utilize manually will be to be sealed the semi-finished product battery, be put on the conveyer belt, forward and determine the position, motion assignment axle by a mechanical movement, control a mechanical push pedal, the semi-finished product battery after transmission is put in place is shifted up and down between the mould of seal mould onto, utilizes clamping plate that the battery clamping is located, then by the eccentric cam linkage, drive a cover reciprocating upper punch up and down, realize the motion of sealing of sealing die, finish the process of sealing.This semi-automatic shortcoming of sealing the sabot technology, the one, because whole motion process so equipment transmission control is complicated, breaks down the manufacturing cost height all by machine driving and control realization easily; The 2nd, the clamping plate reliability of positioning is poor, occurs waste product easily; The 3rd, discharging is to extrude by the semi-finished product battery of back, and discharging is unordered, has the problems such as short circuit, scuffing that cause easily.In addition, above-mentioned two kinds of technology all exist seals uncontrollable major defect of time moment, causes the plastic deformation material of closure part to rebound, cause battery leakage easily or influence battery performance.
Gas-liquid power-increasing cylinder time-delay sealing tech is to utilize a cover PLC control one cover pneumatic system, drives push pedal by cylinder and realizes material loading-discharging-feed back, seals motion and then drives the drift realization that moves up and down by PLC control one cover gas-liquid power-increasing cylinder.This gas-liquid power-increasing cylinder sealing tech owing to be subjected to the influence of external air source pressure, make and seals pressure transient, so influence battery limit height and height overall equal error distribution bigger than normal, the battery seal quality conformance is relatively poor.
Clearly, adopt manual, the semi-automatic or gas-liquid power-increasing cylinder method for sealing of machinery, the battery product seal quality is difficult to guarantee.Manual, machinery is semi-automatic or gas-liquid power-increasing cylinder sealing operation process in, outside and artifical influence factor are bigger, phenomenons such as the large quantities of defective or consistency of seal quality are relatively poor often appear, also can't guarantee the battery performance and the quality of dispatching from the factory, the substandard products battery is come into the market inevitably, the infringement consumer's interests have seriously influenced li-Mn button cell, the production of lithium ion secondary button cell and the development in market.In the scope of applicant's retrieval, remove patent of invention " a kind of automatic sealing loader for button cell " (patent No. ZL200510122100.2 that applicant oneself has obtained power, hereinafter to be referred as patent formerly) outside, do not see the technology report of relevant full automatic button cell sealing machine as yet.
The described patent formerly of applicant is devoted to utilize the gas-liquid power-increasing cylinder solution to seal and is utilized loading mechanism to realize the problem of sabot, and the present invention is devoted to utilize cylinder-connecting-rod force increasing device to realize reinforcement, solves button cell and improves the seal quality problem.
Summary of the invention
At the imperfection of prior art, the technical problem that quasi-solution of the present invention is determined is that a kind of automatic sealer for buckle battery is provided.This sealing machine can be realized the automation of sealing of li-Mn button cell, lithium ion secondary button cell and other type button cells, have the precision of sealing height, seal controlled, battery height overall of time moment and Bian Gao controlled, production efficiency increases, advantages such as constant product quality.
The technical scheme that the present invention solves described automatic sealer for buckle battery technical problem is: design a kind of automatic sealer for buckle battery, it comprises housing assembly, material loading transmission mechanism, charging and discharging mechanism, accurate mould bases enclosed mechanism, cylinder-connecting-rod force increasing device and pneumatic system, electrical apparatus control system and software;
Described housing assembly comprises square frame and lower margin thereof, and lower carrier plate, middle support plate and upper supporting plate are installed on square frame; Between lower carrier plate and middle support plate, be symmetrically installed with two support tubes, be separately installed with pull bar in the support tube, and pull bar pass in support plate be connected with upper supporting plate; In the middle of two support tubes, described cylinder-connecting-rod force increasing device is installed on the lower carrier plate; Described accurate mould bases enclosed mechanism is installed between middle support plate and upper supporting plate; The cant board of material loading transmission mechanism and material loading transmission mechanism is installed on middle support plate, and the middle part of cant board is equipped with charging and discharging mechanism; Below the middle support plate pneumatic system is installed; Electrical apparatus control system is installed in the right-hand member of described square frame;
Described material loading transmission mechanism comprises the driving wheel on the reducing motor that is packed in cant board one end and the axle thereof, driven pulley is installed in the other end of cant board, belt is contained between driving wheel and the driven pulley, belt is by being packed in the tensioning apparatus tensioning of cant board one end, and cant board and belt corresponding surface are fixed with edge-on backplate;
Described charging and discharging mechanism comprises the supporting plate that is installed on the cant board, the loading and unloading push pedal that is installed in the loading and unloading cylinder on the supporting plate and is solidly installed with the loading and unloading cylinder;
Described accurate mould bases enclosed mechanism comprise be packed in by pressing plate in accurate mould bases on the support plate, and be packed in mould bases upper bracket and mould bases undersetting on the accurate mould bases, be fixed with counterdie bearing and adjustment part on the mould bases undersetting, also be fixed with plunger tip, seal mould and positioning sleeve on the mould bases undersetting successively; Be fixedly coupled frame on the mould bases upper bracket successively, adjust cushion block, patrix fixed mount and patrix; And also be fixed with hook on the mould bases upper bracket and adjust nut;
Described cylinder-connecting-rod force increasing device comprises cylinder-connecting-rod force increasing device support and the last connecting rod of mechanical connection, middle connecting rod, lower link, upper pin, middle bearing pin, lower bearing pin and the lining that is fixed on the lower carrier plate, be connected with depression bar with lower link, depression bar links to each other with the lower pulling plate middle part, and lower pulling plate links to each other with pull bar; Be packed in support, reinforcement cylinder and link stopper on cylinder-connecting-rod force increasing device support; Be packed in the guide pin bushing on the lower carrier plate;
Described pneumatic system comprises source of the gas and rack-mounted filter, voltage regulator, oil sprayer and pressure switch; Be installed in the electromagnetically operated valve group on the lower shoe; And the tracheae between connection source of the gas, filter, voltage regulator, oil sprayer, pressure switch, electromagnetically operated valve group and the cylinder.
Compared with prior art, automatic sealer for buckle battery of the present invention is different fully with described applicant material loading transmission mechanism, charging and discharging mechanism, enclosed mechanism, gas-liquid power-increasing cylinder and pneumatic system etc. that formerly the patent automatic sealer for buckle battery adopted, and do not have or reduced the loading mechanism part, therefore simple in structure, production efficiency height, with low cost; Because newly-designed housing assembly, material loading transmission mechanism, charging and discharging mechanism, accurate mould bases enclosed mechanism, cylinder-connecting-rod force increasing device and pneumatic system, electrical apparatus control system and software have been adjusted, thereby have that button cell seals Bian Gao and height overall is adjustable, it is controlled to seal the dwell time, solve the button cell precision and sealed problem, improved product quality, and steady quality.
Description of drawings
Fig. 1 is a kind of example structure schematic diagram of automatic sealer for buckle battery complete machine of the present invention;
Fig. 2 is a kind of example structure schematic diagram of automatic sealer for buckle battery complete machine of the present invention;
Fig. 3 is a kind of example structure schematic diagram of the described cylinder-connecting-rod force increasing device of automatic sealer for buckle battery of the present invention;
Fig. 4 is a kind of embodiment schematic diagram of the described atmospheric control of automatic sealer for buckle battery of the present invention;
Fig. 5 is a kind of embodiment schematic diagram of the described electrical apparatus control system principle of automatic sealer for buckle battery of the present invention;
Fig. 6 is a kind of embodiment programming flowchart of the described software of automatic sealer for buckle battery of the present invention.
Embodiment
Be described in further detail the present invention below in conjunction with embodiment and accompanying drawing thereof, but claim of the present invention is not subjected to the restriction of specific embodiment.
The automatic sealer for buckle battery of the present invention's design is (hereinafter to be referred as sealing machine, referring to Fig. 1-6), comprise housing assembly, material loading transmission mechanism, charging and discharging mechanism, accurate mould bases enclosed mechanism, cylinder-connecting-rod force increasing device and pneumatic system, electrical apparatus control system and software.
The described housing assembly of sealing machine of the present invention comprises square frame 1.2 and lower margin 1.1 thereof, the levelness that can regulate whole sealing machine by lower margin 1.1; Lower carrier plate 1.4, middle support plate 1.6 and upper supporting plate 1.8 are installed on square frame 1.2, between lower carrier plate 1.4 and middle support plate 1.6, be symmetrically installed with two support tubes 1.5, be separately installed with pull bar 1.3 in the support tube 1.5, and described pull bar 1.3 pass in support plate 1.6 be connected with upper supporting plate 1.8; On the lower carrier plate 1.4 in the middle of two support tubes 1.5, cylinder-connecting-rod force increasing device is installed; The middle part is equipped with accurate mould bases enclosed mechanism between middle support plate 1.6 and upper supporting plate 1.8, on middle support plate 1.6, on the back-end location material loading transmission mechanism is installed, described material loading transmission mechanism comprises the cant board 2.3 that is packed in above the middle support plate 1.6, in the middle part of cant board 2.3 charging and discharging mechanism is installed; Below middle support plate 1.6, pneumatic system is installed by the rear end.
Back-end location (referring to Fig. 2) above the support plate 1.6 during the described material loading transmission mechanism of sealing machine of the present invention is installed in.It comprises the cant board 2.3 that is packed in above the middle support plate 1.6; The material loading mechanical transmission mechanism that is fixed with reducing motor 2.11 and drags at an end of described cant board 2.3; Described material loading mechanical transmission mechanism comprises the driving wheel 2.10 that is packed on 2.11 of the reducing motors, be packed in the driven pulley 2.1 of the other end of described cant board 2.3 by little axle 2.2, connect with belt 2.8 between driving wheel 2.10 and driven pulley 2.1, belt 2.8 relies on tensioning apparatus 2.9 tensionings that are packed in described cant board 2.3 1 ends (embodiment is at reducing motor 2.11 one ends); Described cant board 2.3 is fixed with edge-on backplate 2.4 with the corresponding surface of belt 2.8; The effect of described material loading transmission mechanism is: carry the semi-finished product button cell to seal material loading really allocation and conveying finished product button cell to next process.
Charging and discharging mechanism of the present invention is installed in the upper end, middle part (referring to Fig. 2) of the cant board 2.3 of described material loading transmission mechanism.It comprises the supporting plate 2.5 that is installed on the cant board 2.3, the loading and unloading push pedal 2.6 that is installed in the loading and unloading cylinder 2.7 on the supporting plate 2.5 and is solidly installed with loading and unloading cylinder 2.7.The effect of described charging and discharging mechanism is earlier the semi-finished product button cell to be placed to seal location, will finish then on the belt 2.8 that the button cell that seals is put back into the material loading transmission mechanism.
Middle part (referring to Fig. 1, Fig. 2) above the middle support plate 1.6 during the described accurate mould bases enclosed mechanism of sealing machine of the present invention is installed between support plate 1.6 and the upper supporting plate 1.8.It comprises be packed in by pressing plate 1.22 on the support plate 1.6 accurate mould bases 1.7 and be packed in mould bases upper bracket 1.10 and mould bases undersetting 1.20 on the accurate mould bases 1.7, be fixed with counterdie bearing 1.19 and adjustment part 1.21 on the mould bases undersetting 1.20; Also be fixed with seal mould 1.18 on the described mould bases undersetting 1.20, and pass the plunger tip 1.17 of seal mould 1.18 and the positioning sleeve 1.16 that install the seal mould upper end from the centre; Be fixed with adjustment cushion block 1.12, patrix fixed mount 1.11 and the patrix 1.9 installed on link 1.13, the link 1.13 on the described mould bases upper bracket 1.10; Be fixed with the adjustment nut 1.15 that hook 1.14 and upper center are installed at middle part, described upper supporting plate 1.8 lower ends.The effect of described accurate mould bases enclosed mechanism is: the semi-finished product button cell precision that described charging and discharging mechanism is sent here is sealed and is the finished product battery.
Described cylinder-the connecting-rod force increasing device of sealing machine of the present invention is installed on the lower carrier plate 1.4 in the middle of described two support tubes 1.5 (referring to Fig. 3).It comprises the cylinder-connecting-rod force increasing device rectangle support 3.10 that is fixed on the lower carrier plate 1.4, and the last connecting rod 3.3 of mechanical connection, middle connecting rod 3.4, lower link 3.7, upper pin 3.81, middle bearing pin 3.82, lower bearing pin 3.83 and lining 3.5; Upper plate at rectangle support 3.10 is installed with support 3.1, last connecting rod 3.3 1 ends link to each other with support 3.1 by upper pin 3.81, the other end links to each other with an end of lining 3.5, middle connecting rod 3.4 and an end of lower link 3.7 by middle bearing pin 3.82, middle connecting rod 3.4 other ends link to each other with reinforcement cylinder 3.2 piston rods, reinforcement cylinder 3.2 afterbodys are installed on the rectangle support 3.10 left risers, lower link 3.7 other ends link to each other with depression bar 3.9 upper ends by lower bearing pin 3.83, depression bar 3.9 passes in the middle of sheath 3.11, and sheath 3.11 is packed on the lower plate of rectangle support 3.10.Depression bar 3.9 lower ends link to each other with lower pulling plate 3.12 middle parts, lower pulling plate 3.12 two ends respectively with pull bar 1.3 with link to each other.Link stopper 3.6 is packed on the right panel of rectangle support 3.10, plays the restriction to reinforcement cylinder 3.2 strokes.Described cylinder-connecting-rod force increasing device effect is: by connecting rod the less power of cylinder output is amplified, reach button cell and seal energetically needed.The required power of sealing of accurate mould bases enclosed mechanism of the present invention is promptly from described cylinder-connecting-rod force increasing device, replaced gas-liquid power-increasing cylinder in the past (referring to patent formerly) with it.This improvement design can reduce cost, and improves service speed, and the dwell time when realizing sealing is controlled, solves the material bounce-back problem when sealing effectively, has guaranteed the seal quality of button cell.
During being installed in, the described pneumatic system of sealing machine of the present invention leans on rear end (referring to Fig. 4) below the support plate 1.6.It comprises the source of the gas 4.1 that can import gas, successively the inlet end of the filter 4.2, voltage regulator 4.3, oil sprayer 4.4 and the electromagnetically operated valve group in parallel 4.6,4.7 that connect of pipe; Also be connected to pressure switch 4.5 between described oil sprayer 4.4 and electromagnetically operated valve group in parallel 4.6,4.7 inlet ends, pressure switch 4.5 links to each other with electromagnetically operated valve group 4.6,4.7 inlet ends in parallel with oil sprayer 4.4; Giving vent to anger of electromagnetically operated valve group 4.6,4.7 in parallel links to each other with return-air with the air inlet of each corresponding working cylinder respectively by tracheae with exhaust, promptly distinguishes corresponding loading and unloading cylinder 2.7 and reinforcement cylinder 3.2.The effect of described pneumatic system is: realize the in good time motion of difference cylinder by the break-make of control electromagnetically operated valve group inlet end.
The described electrical apparatus control system of sealing machine of the present invention (with reference to figure 1, Fig. 5) is installed in square frame 1.2 right-hand members of described housing assembly.It comprises control cubicle 1.23, and is installed in PLC module (comprising module input and module output) in the control cubicle 1.23, DC power supply, filter, binding post and for the supply socket of debugging preparation etc.Totally 10 of described PLC module inputs comprise: be installed in start button on control cubicle 1.23 front panels, stop button, scram button, manual change over switch button, reinforcement cylinder 3.2 starting points magnetic switch/terminal point magnetic switch, loading and unloading cylinder 2.7 starting points magnetic switch/terminal point magnetic switch, button cell and put in place to detect to detect near switch and bleed pressure and use pressure switch; Totally 6 of described PLC module outputs comprise: electromagnetically operated valve group 4.6 in parallel and 4.7, alarm, loading and unloading cylinder block warning, the reinforcement cylinder blocks warning, operation indication.The electrical apparatus control system of sealing machine of the present invention is identical in essence with applicant's patent formerly, but because sealing machine designs simplification, saved the loading mechanism of patent formerly, thereby the electrical apparatus control system output port reduces to 6 by original 11, input port reduces to 10 by original 22, simplify electrical apparatus control system to a great extent, reduced cost.
Patent formerly with the applicant on the described software nature is identical, but wherein increased the regulatory function of sealing the dwell time (or sealing time moment), reduced simultaneously to 7 cylinder movings fill release cylinder, sliding bar cylinder, on coil cylinder, sabot cylinder, fill and stop cylinder, seal the discharging cylinder, seal the controlled function (referring to Fig. 6) of feed back cylinder.The software of this regulatory function realizes that those skilled in the art can just can specifically provide without creative work.Because the present invention is than formerly patent structure is simple, thereby described software has also obtained relative simplification, operation facility, efficient raising.
Need to prove that the installation position speech of parts such as sealing machine structure of the present invention described " upper and lower ", " forward and backward ", " left and right " only has relativity, or only be in order to narrate conveniently, not represent the uniqueness and the necessary property of this installation site.The embodiment of sealing machine of the present invention can do as required fully and suitably adjust and change.
The operation principle of sealing machine of the present invention and process are: by the PLC device of control system, 2.11 outputs of control belt motor, drive belt 2.8 motions by driving wheel 2.10 and driven pulley 2.1, the semi-finished product battery is under the transmission of belt 2.8, material loading allocation is really sealed in arrival, realizes the material loading transmission.When the semi-finished product battery reaches when sealing the material loading position, put in place to detect by button cell and detect signal near switch, and send the PLC module to, detect reinforcement cylinder 3.2 starting point magnetic switch signals and loading and unloading cylinder 2.7 starting point magnetic switch signals simultaneously, at this moment the PLC module sends the electromagnetically operated valve group 4.6 that outputs signal to loading and unloading cylinder 2.7, loading and unloading cylinder 2.7 output actions, the semi-finished product battery is pushed seal location, drive loading and unloading push pedals 2.6 and positioning sleeve 1.16 jointly with the accurate positioning of semi-finished product battery by loading and unloading cylinder 2.7, detect the bright time-delay of loading and unloading cylinder terminal point magnetic switch and surpassed in 0.2 second this moment, then the loading and unloading cylinder blocks the output of reporting to the police, the bright time-delay of reinforcement cylinder starting point magnetic switch surpassed in 0.2 second, and then the reinforcement cylinder blocks the output of reporting to the police; It is bright bright with reinforcement cylinder 3.2 starting point magnetic switchs that the PLC module detects loading and unloading cylinder 2.7 terminal point magnetic switchs, the PLC module sends the electromagnetically operated valve group 4.7 that outputs signal to reinforcement cylinder 3.2, reinforcement cylinder 3.2 output actions, drive cylinder-connecting-rod force increasing device, and then drive is attached thereto lower pulling plate 3.12, drive is attached thereto pull bar 1.3, drive is attached thereto upper supporting plate 1.8, the accurate mould bases enclosed mechanism that drive is attached thereto moves downward, start PLC inside modules delayer simultaneously, reinforcement cylinder 3.2 output times are controlled in the pressurize time-delay, the semi-finished product battery are sealed be the finished product battery; Seal the dwell time and arrive, send back-off signal by the PLC module and give the electromagnetically operated valve group 4.7 of reinforcement cylinder 3.2 and the electromagnetically operated valve group 4.6 of loading and unloading cylinder 2.7, reinforcement cylinder 3.2 is return, loading and unloading cylinder 2.7 is return, reinforcement cylinder 3.2 drives cylinder-connecting-rod force increasing devices, and then drives and be attached thereto lower pulling plate 3.12, drives and is attached thereto pull bar 1.3, drive is attached thereto upper supporting plate 1.8, drives the accurate mould bases enclosed mechanism that is attached thereto and moves upward; Loading and unloading cylinder 2.7 is return the semi-finished product battery is sent back on the belt 2.8 of loading and unloading transmission mechanism.The PLC module detected the bright time-delay of loading and unloading cylinder 2.7 whole starting point magnetic switch signals and surpassed in 0.2 second this moment, and then the loading and unloading cylinder blocks the output of reporting to the police, and the bright time-delay of reinforcement cylinder starting point magnetic switch surpassed in 0.2 second, and then the reinforcement cylinder blocks the output of reporting to the police;
Button cell of the present invention seals Bian Gao and adjustable operation principle and the process of height overall is: adopt examination to seal when initially sealing, seal finish after, detect the limit height (brim height) and the height overall (total height) of battery seal.Tall and big during when detecting the limit in setting, adjust nut 1.15 by tightening, the distance between patrix 1.9 and the seal mould 1.18 is reduced, reach and reduce the high purpose in limit; Otherwise, when the limit higher primary school of detecting battery seal during, adjust nut 1.15 by transferring pine in setting, the distance between patrix 1.9 and the seal mould 1.18 is increased, reach and increase the high purpose in limit; In like manner, when detecting the battery seal height overall,, make on the plunger tip 1.17 and move, reach the purpose that reduces the battery seal height overall by tightening adjustment part 1.21 greater than setting; Otherwise, when detecting the battery seal height overall,, plunger tip 1.17 is moved down by transferring loose adjustment part 1.21 less than setting, reach the purpose that increases the battery seal height overall.
Button cell of the present invention seals controlled operation principle and process of dwell time: when the start operation, manual change over switch button is placed hand switch position, seal the dwell time by the start button adjustment, whenever increased certain value (embodiment is 0.05 second) from 0 second by once sealing the dwell time; When sealing the dwell time when being increased to set point (embodiment is 1 second), seal the dwell time to turn back to initial condition (0 second).When manual change over switch button places the automatic switch position, enter PLC inside modules delayer setting program, whenever press the one-shot button, PLC inside modules counter increases certain value (embodiment is 0.05 second), adding computing calculating by PLC inside modules accumulator seals the dwell time, and result of calculation write PLC inside modules delayer, with this as sealing the dwell time set point; Seal the dwell time when being increased to set point (embodiment is 1 second) when PLC inside modules accumulator computes, then seal the dwell time to turn back to initial condition (0 second).
Sealing machine of the present invention is not addressed part and is applicable to prior art, particularly described patented technology formerly.
Claims (3)
1. automatic sealer for buckle battery, it comprises housing assembly, material loading transmission mechanism, charging and discharging mechanism, accurate mould bases enclosed mechanism, cylinder-connecting-rod force increasing device and pneumatic system, electrical apparatus control system and software;
Described housing assembly comprises square frame and lower margin thereof, and lower carrier plate, middle support plate and upper supporting plate are installed on square frame; Between lower carrier plate and middle support plate, be symmetrically installed with two support tubes, be separately installed with pull bar in the support tube, and pull bar pass in support plate be connected with upper supporting plate; In the middle of two support tubes, described cylinder-connecting-rod force increasing device is installed on the lower carrier plate; Described accurate mould bases enclosed mechanism is installed between middle support plate and upper supporting plate; The cant board of material loading transmission mechanism and material loading transmission mechanism is installed on middle support plate, and the middle part of cant board is equipped with charging and discharging mechanism; Below the middle support plate pneumatic system is installed; Electrical apparatus control system is installed in the right-hand member of described square frame;
Described material loading transmission mechanism comprises the driving wheel on the reducing motor that is packed in cant board one end and the axle thereof, driven pulley is installed in the other end of cant board, belt is contained between driving wheel and the driven pulley, belt is fixed with edge-on backplate by being packed in the tensioning apparatus tensioning of cant board one end on the one side corresponding with belt of cant board;
Described charging and discharging mechanism comprises the supporting plate that is installed on the cant board, the loading and unloading push pedal that is installed in the loading and unloading cylinder on the supporting plate and is solidly installed with the loading and unloading cylinder;
Described accurate mould bases enclosed mechanism comprise be packed in by pressing plate in accurate mould bases on the support plate, and be packed in mould bases upper bracket and mould bases undersetting on the accurate mould bases, be fixed with counterdie bearing and adjustment part on the mould bases undersetting, also be fixed with plunger tip, seal mould and positioning sleeve on the mould bases undersetting successively; Be fixedly coupled frame on the mould bases upper bracket successively, adjust cushion block, patrix fixed mount and patrix; And also be fixed with hook on the mould bases upper bracket and adjust nut;
Described cylinder-connecting-rod force increasing device comprises cylinder-connecting-rod force increasing device support and the last connecting rod of mechanical connection, middle connecting rod, lower link, upper pin, middle bearing pin, lower bearing pin and the lining that is fixed on the lower carrier plate, be connected with depression bar with lower link, depression bar links to each other with the lower pulling plate middle part, and lower pulling plate links to each other with pull bar; Be packed in support, reinforcement cylinder and link stopper on cylinder-connecting-rod force increasing device support; Be packed in the guide pin bushing on the lower carrier plate;
Described pneumatic system comprises source of the gas and rack-mounted filter, voltage regulator, oil sprayer and pressure switch; Be installed in the electromagnetically operated valve group on the lower shoe; And the tracheae between connection source of the gas, filter, voltage regulator, oil sprayer, pressure switch, electromagnetically operated valve group and the cylinder.
2. automatic sealer for buckle battery according to claim 1 is characterized in that described software can regulate sealing the dwell time.
3. automatic sealer for buckle battery according to claim 1 is characterized in that the limit height that utilizes described adjustment nut regulating cell to seal; The height overall that utilizes described adjustment part regulating cell to seal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810052154XA CN101237030B (en) | 2008-01-25 | 2008-01-25 | An automatic sealer for buckle battery |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810052154XA CN101237030B (en) | 2008-01-25 | 2008-01-25 | An automatic sealer for buckle battery |
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| Publication Number | Publication Date |
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| CN101237030A CN101237030A (en) | 2008-08-06 |
| CN101237030B true CN101237030B (en) | 2010-06-09 |
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| CN200810052154XA Expired - Fee Related CN101237030B (en) | 2008-01-25 | 2008-01-25 | An automatic sealer for buckle battery |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108627886A (en) * | 2017-03-16 | 2018-10-09 | 又进无尘科技（苏州）有限公司 | A kind of pneumatic sealing machine |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102437344B (en) * | 2011-12-15 | 2014-06-11 | 奇瑞汽车股份有限公司 | Sealing machine of button cell |
| CN103066240B (en) * | 2012-12-27 | 2014-11-05 | 河北工业大学 | Automatic ring-fastening machine for button battery cathode |
| CN103413952B (en) * | 2013-07-15 | 2015-08-26 | 天津市维拓自动化科技有限公司 | A kind of li-Mn button cell is from dynamic circuit connector housing apparatus |
| CN103715391B (en) * | 2013-12-23 | 2015-11-18 | 河北工业大学 | A kind of button cell Ji Ke buckle ring mechanism |
| CN105140556B (en) * | 2015-09-28 | 2018-02-02 | 天津工业大学 | A kind of double cam-type button cell machinery sealing machine |
| CN105336989B (en) * | 2015-11-23 | 2017-08-29 | 山东精工电子科技有限公司 | A kind of lithium battery automatic sealing |
| CN106025305B (en) * | 2016-07-27 | 2018-10-02 | 佛山市南海区琪德新能源科技有限公司 | A kind of button cell automatic pressing device |
| CN106784908B (en) * | 2016-12-28 | 2023-10-20 | 广西奥佳华新能源科技有限公司 | Sealing device for button cell |
| CN109713171B (en) * | 2017-10-25 | 2021-08-10 | 龙岩高格微扣科技有限公司 | Fixing processing method for inner shell and insulating film of high-capacity small button type lithium battery |
| CN111883807B (en) * | 2020-06-30 | 2021-06-22 | 安徽南都华铂新材料科技有限公司 | Button cell production and manufacturing method |
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| CN1801503A (en) * | 2005-12-05 | 2006-07-12 | 天津工业大学 | Automatic sealing loader for button cell |
| CN101009366A (en) * | 2007-01-23 | 2007-08-01 | 天津丰泽科技有限公司 | Fully automatic vacuum capper for square lithium ion battery and its capping method |
| CN101068047A (en) * | 2007-05-23 | 2007-11-07 | 常州达立电池有限公司 | Button type lithium-manganese battery automatic production line |
| CN200997407Y (en) * | 2007-01-23 | 2007-12-26 | 天津丰泽科技有限公司 | Automatic vacuum sealed of square lithium-ion battery |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1801503A (en) * | 2005-12-05 | 2006-07-12 | 天津工业大学 | Automatic sealing loader for button cell |
| CN101009366A (en) * | 2007-01-23 | 2007-08-01 | 天津丰泽科技有限公司 | Fully automatic vacuum capper for square lithium ion battery and its capping method |
| CN200997407Y (en) * | 2007-01-23 | 2007-12-26 | 天津丰泽科技有限公司 | Automatic vacuum sealed of square lithium-ion battery |
| CN101068047A (en) * | 2007-05-23 | 2007-11-07 | 常州达立电池有限公司 | Button type lithium-manganese battery automatic production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108627886A (en) * | 2017-03-16 | 2018-10-09 | 又进无尘科技（苏州）有限公司 | A kind of pneumatic sealing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101237030A (en) | 2008-08-06 |
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