CN1800463B - Process for weaving fabrics and shaggy fabrics - Google Patents
Process for weaving fabrics and shaggy fabrics Download PDFInfo
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- CN1800463B CN1800463B CN200510137347.1A CN200510137347A CN1800463B CN 1800463 B CN1800463 B CN 1800463B CN 200510137347 A CN200510137347 A CN 200510137347A CN 1800463 B CN1800463 B CN 1800463B
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/10—Fabrics woven face-to-face, e.g. double velvet
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Abstract
The invention relates to a process for weaving fabrics on a weaving machine, wherein these fabrics comprise a plurality of warp yam systems, wherein for at least two mutually adjacent warp yam systems, in each of these at least two mutually adjacent warp yarn systems, at least two pile warp yarns with different characteristics are present, and wherein in each of the said warp yam systems the pile warp yarns is interlaced alternately in the fabric, according to a pattern, for figuring application and are inwoven or float along the fabric for non-figuring application, wherein a bottommost and a topmost fabric are woven according to a double-face weaving method, and the said two mutually adjacent warp yam systems each comprise the same at least two pile warp yarns, in which case, if the one pile warp yam in the first warp yarn system in non-figuring application, floats or is inwoven in the top fabric, respectively bottom fabric , the corresponding pile warp yarn from the other warp yarn system, in non-figuring application, floats or is inwoven in the bottom fabric, respectively top fabric.
Description
Technical field
The present invention relates to a kind of weaving on looms and make the technology of fabric, these fabrics comprise a plurality of system of warp yarns, at least two system of warp yarns adjacent to each other are wherein arranged, in in these at least two system of warp yarns adjacent to each other each, have two pile warps that feature is different at least, in each described system of warp yarns, according to a kind of tissue, pile warp alternately interweaves in order to form pattern in fabric, does not perhaps knit in order not form pattern or forms flotation line along fabric.
System of warp yarns is meant that one group of warp thread comprises: the tensioning warp thread, and attachment warp and/or pile warp, these system of warp yarns extend side by side along broadwise.Feature is meant type, color, thickness etc.
The present invention more relates to a kind of nap fabric.
Background technology
Nap fabric (being also referred to as long pile fabric) has been to use the fabric of a thick plush warp thread.The pile length range is from 15mm to 100mm.The yarn rugosity can reach 12000 DENIER even 30000 DENIER from 3000 DENIER.Sometimes, in this nap fabric, form a yarn to produce additional effect with rove and spun yarn.
So far nap fabric mainly is via manual tufting or use Rapier looms (rodlooms) for example or the single face loom of Axminster loom is made into wool.Yet this fabric is not suitable for being made on two-sided loom, because thick pile warp can't be weaved in 2 traditional pickings and be made in weaving with 3 pickings, because thick pile warp is difficult to hide in fabric, because pile is grown (greater than 30mm) when realizing fabric, the degree of tightness streak becomes because pile is woven into the woven motion of lower floor from the upper strata by the insufficient strength of pile and by the yarn that must be transferred in a machine cycle that the bobbin cradle on the creel is supplied with and excessively causes.In addition, the latter's degree of tightness streak depends on the tissue of the pattern of being knitted, and guarantees to load big load to jacquard attachment.
Weave in (rod-weaving) arrow shaft, it is lighter that these problems occur, because owing to have only a fabric to be made into, the quantity of the pile warp that must send in a machine cycle is more restricted, machine speed is lower in addition.In the Axminster loom, it is also light that these problems occur, because pile warp is only supplied with a fabric, machine speed is lower, and a pile is only around three weft yarns.And, pile (dead pile) can not appear immersing oneself in.
Yet arrow shaft is weaved (rod-weaving) and Axminster and is weaved with two-sided and weave that to compare output low excessively.So far the nap fabric that these two kinds of technology all can not be used for weaving or tufting is made by inexpensive plastic silk or polyacrylic fibres: in Rapier looms (rod looms), can not weave with plastics silk or polyacrylic fibres because the temperature that arrow shaft (rod) produces when removing is too high; In Axminster is weaved, be because the sheet shuttle system is not suitable for receiving and using this yarn.
For a person skilled in the art, it is not conspicuous being made into multicolour with two-sided thick wool yarn or polyacrylic fibres.If nap fabric is two-sided weaving in traditional 1/2V weavy grain, it is a kind of very common two-sided weaving method, and the occupation rate of pile warp is just too high, and yarn is difficult to be made into fabric.In this case, it is excessively approaching that then pile warp is extruded ground, do not have enough spaces to come the hiding pile warp of immersing oneself in fabric, and this makes envers be difficult to produce beautiful pattern.And the fabric with such density hardens, and brings uncomfortable sensation to the user.In addition, such fabric uses big content of starting materials to make it too expensive.And the V weavy grain is the pile insufficient strength when using than the long wool head.
Solved for example using the W weavy grain to weave velveteen (flat velvet) time about the problem of density and pile intensity, the W weavy grain provides good pile intensity (in this respect with reference to Van de Wiele WeaveCatalogue, the 1st, 8 and 38 page).Yet it is not conspicuous to those skilled in the art, selecting to use this technology in conjunction with jacquard and color according to arbitrary graphic pattern.
Summary of the invention
On the one hand, an object of the present invention is to provide a kind of technology of using thick pile yams production pluse cloth, wherein this fabric is nap fabric for example, can on the double-faced jacquard loom, produce, wherein also can use inexpensive plastic silk or polyacrylic fibres, and can in fabric, produce different effects, for example different colors and different yarn types or burr etc.
According to the present invention, by providing a kind of technology to reach this purpose with the feature that in first section in this specification, limits, wherein be made into upper layer of fabric and layer fabric according to the two-layer weave method, each all comprises at least two same pile warps described two system of warp yarns adjacent to each other, in this case, if a pile warp that does not form pattern in first system of warp yarns forms flotation line respectively or do not knit in upper layer of fabric and layer fabric, the corresponding pile warp that does not then form pattern in another system of warp yarns forms flotation line respectively or does not knit in layer fabric and upper layer of fabric.
By this way, if considered two adjacent system of warp yarns, can well expand to the pile processing of every layer of fabric, in other words, on two system of warp yarns adjacent to each other, the pile that forms pattern extends between two continuous wefts on the same fabric of one deck.
This technology makes the fabric that comprises pile warp have different characteristic, for example color, thickness, effect, use a long thick pile to weave according to any fabric tissue, like this, form the zone of pattern at the raw yarn line, flotation line do not knitted or forms by this yarn in same fabric, forms the pile warp of patterns and the weft yarn on it in these zones and do not interweave so mark do not occur, if and the characteristic change of pile warp for example produces aberration, it is clear that pattern still keeps.
The fabric that technology according to the present invention is made into can be made into by the weavy grain according to formula 2k+3/2 (2k+3) (wherein k 〉=0 and k are integer).
This fabric is made on two-sided, double rapier machine usually, and this loom has two weft inserting apparatuss and wefting insertion height, and two weft inserting apparatuss are introduced simultaneously in each machine cycle.
These weavy grains of using technology of the present invention show good pile intensity, form the good pattern and the good-looking carpet back side.Yet, use these weavy grains to guarantee that the change at the specific shed open of continuous wefting insertion in the cycle needs the position of particular yarn to change, this position is changed into from the position that is higher than upper strata wefting insertion height to the position that is lower than lower floor's wefting insertion height.Change for this position,, just mean that the bobbin cradle of the creel that yarn is provided must provide long especially yarn if pile is long, just, in i.e. machine cycle of short time, for a fabric provides pile length above twice.
For this reason, provide a kind of preferred fabric, its weavy grain according to formula 2k+1/4 (k+1) (wherein k 〉=0 and k are integer) is made into.
This weavy grain has such advantage, when at least one middle machine in the cycle between upper layer of fabric and layer fabric during the tractive pile, the pile warp that forms pattern has been taked the centre position between the wefting insertion height of the upper and lower.Its advantage is, the load that is applied on the jacquard attachment reduces, and it is also low for the yarn requirement is provided from creel, than traditional 1/2V weavy grain or according to the weavy grain of formula 2k+3/2 (2k+3) (wherein k 〉=0), this loom must provide the distance between yarn cross-over connection upper layer of fabric and the layer fabric in a machine cycle.
More improved density according to technology of the present invention, be in conjunction with following both Woven fabrics: the one, according to the weavy grain of formula 2k+3/2 (2k+3) and 2k+1/4 (k+1) (wherein k 〉=0 and k are integer), upper layer of fabric is formed pattern according to the weavy grain of the specific k value of having of one of described formula; The 2nd, according to the weavy grain of the different value of K of same equation layer fabric is formed pattern.
Like this, in the zone of having adopted this combination, can obtain different pile density, according to each weavy grain of one of above-mentioned formula, the pile warp of the formation pattern of each weavy grain forms above the weft yarn of equivalent amount of pattern respectively in layer fabric and upper layer of fabric, alternating movement in layer fabric and upper layer of fabric than respectively.
In technology according to the present invention according to the weavy grain of one of above-mentioned formula, the another kind of variation gives fabric with special effect, this variation is: in one or more adding on the latitude, form design transfer from pile warp upper layer of fabric and form pattern to this pile warp in layer fabric, every pile warp that adds the latitude place places the centre position between the wefting insertion height.
Like this, the pile warp that forms pattern is in the pile length between the place of interweaving of the interweave place and the layer fabric of upper layer of fabric, in layer fabric, form pattern than on a weft yarn, upper layer of fabric, forming design transfer to this pile warp, obtain longer pile length from pile warp.
Like this, the cut quality of cutting knife and the next time transfer of pile warp between upper layer of fabric and layer fabric that forms pattern have determined the correct distribution of pile length between upper layer of fabric and layer fabric jointly.The zone that has clipping at fabric can obtain high-low effect.
According to a selection process of the present invention, a system of warp yarns is passed a dent of the reed of loom.
For density according to described woven two formula and the described weavy grain of the further increase of combination thereof, can adopt preferred technology, in at least two system of warp yarns adjacent to each other, one or more pile warps for each system of warp yarns, all have a pile warp with same characteristic features, weave whereby can be transmitted to anti-phase in.
In order further to increase density, at least two system of warp yarns adjacent to each other, in each system of warp yarns, each pile warp all is the pile warp with same characteristic features, weave whereby can be transmitted to fully anti-phase in.For moving upward of pile warp at every turn, the operation in anti-phase is characterised in that the pile warp that has same characteristic features in identical system of warp yarns moves downward.
If weave be transmitted to fabric anti-phase in, can reach the pile density uniformity that can guarantee at these regional natures so.Like this, in selection process according to the present invention, the fabric tissue in system of warp yarns adjacent to each other moves on one or more weft yarn.Like this, the uniformity of pile density further improves.
Yet, in anti-phase, weave the number that can make the dissimilar yarns that on same jacquard, adopt and weave the bobbin cradle capacity and reduce by half.
Move for the each of pile warp, because for woven fabric construction in anti-phase fully, pile warp with same characteristic features is carried out opposite motion, select by active the one or more needle selections unit of jacquard attachment, use jacquard attachment to make each motion of pile warp all be coupled to the reverse motions of pile warp with same characteristic features, so,, do not need selection by one or more needle selection unit for the motion of this pile warp with same characteristic features.This allows to use the jacquard attachment of the needle selection unit that half quantity is only arranged to realize these weavy grains.
When weave be transmitted to fully anti-phase in the time, fabric tissue in system of warp yarns adjacent to each other preferably moves on many weft yarns, in this case, the pile warp that forms pattern in first system of warp yarns moves between layer fabric and upper layer of fabric, and the pile warp that forms pattern in the system of warp yarns of adjacency forms the intermediate coil line (leg) of W weavy grain tissue.
Can prevent by capable the peeling off of producing of fabric with weft yarn that the intermediate coil line of for example having only W shape pile thereon is interleaved.
Because the cause of yarn thickness, the pile side that preferably pile warp in the fabric is arranged in fabric is floated, and interweaves above weft yarn at interval by rule, and with respect to the tensioning warp thread that constitutes fabric backing, this weft yarn is positioned at the pile side of fabric.
In order to arrive the centre position of a plurality of continuous positions, can use the open shedding jacquard attachment that to take the optional position in each wefting insertion cycle on the one hand.
On the other hand, can use such jacquard attachment, promptly this jacquard attachment can only arrive the centre position in a plurality of wefting insertion cycle, and can move to the highest or extreme lower position from the centre position in a wefting insertion cycle, and is moved back into the centre position in the next wefting insertion cycle.
On the other hand, the purpose of this invention is to provide a kind of nap fabric, in this nap fabric, can use inexpensive plastic silk and polyacrylic fibres, and in this fabric, can realize different-effect, for example different color, burr etc.
This purpose can reach according to the invention provides a kind of nap fabric, and this nap fabric uses the pile warp with multicolour or effect to be made on two-sided loom.
More particularly, this nap fabric is by being made into according to the technology of the present invention that above limits.
In the preferred embodiment according to nap fabric of the present invention, in the system of warp yarns adjacent to each other of fabric, the pile of fabric tissue forms part and is positioned at each other on the many weft yarns.
At this preferably, described displacement in system of warp yarns adjacent to each other equals half of weft yarn quantity that fabric tissue repeats thereon.
Like this, the pattern complementation that forms of the pattern that forms of the pile warp of first system of warp yarns and pile warp in abutting connection with system of warp yarns.
In the detailed description hereinafter, further explain the feature and advantage of the fabric that above-mentioned technology and technology according to the present invention according to Woven fabric of the present invention are made into.Purpose of the present invention only is an explanation General Principle of the present invention, so any content in specification all can not be interpreted as to the field of the present patent application or to claims Patent right restriction required for protection.
Description of drawings
In this describes, to as a reference, in the accompanying drawing at this additional Fig. 1 to 17:
Fig. 1 is the fabric organization chart of the repetition of the 3/8W weavy grain when producing fabric;
Fig. 2 is the fabric organization chart of the repetition of the 1/4V weavy grain when producing fabric;
Fig. 3 is the schematic cross section of fabric, in the system of warp yarns of the adjacency of each fabric, corresponding pile warp with same characteristic features a plurality of weft yarns that interweave with identical textured structure, the pile warp that does not form pattern in two system of warp yarns all forms flotation line in same fabric simultaneously;
The schematic cross section of first embodiment of Fig. 4 nap fabric that to be technology according to the present invention be made into the 3/6W weavy grain;
The schematic cross section of second embodiment of Fig. 5 nap fabric that to be technology according to the present invention be made into the 3/6W weavy grain;
The schematic cross section of Fig. 6 nap fabric that to be technology according to the present invention be made into the 5/10W weavy grain;
The schematic cross section of Fig. 7 nap fabric that to be technology according to the present invention be made into the 1/4V weavy grain;
The schematic cross section of Fig. 8 nap fabric that to be technology according to the present invention be made into the 3/8W weavy grain;
The schematic cross section of Fig. 9 nap fabric that to be technology according to the present invention be made into the 5/12W weavy grain;
Figure 10 is the schematic cross section of first embodiment of the nap fabric that is made in anti-phase of technology according to the present invention;
Figure 11 is the schematic cross section of second embodiment of the nap fabric that is made in anti-phase of technology according to the present invention;
Figure 12 is the schematic cross section of the nap fabric that is made in anti-phase of technology according to the present invention, and the fabric tissue in contiguous mutually dent is placed on several weft yarns;
The schematic cross section of Figure 13 nap fabric that to be technology according to the present invention be made in conjunction with 1/4V weavy grain and 3/8W weavy grain;
The schematic cross section of Figure 14 nap fabric that to be technology according to the present invention be made in anti-phase in conjunction with 1/4V weavy grain and 3/8W weavy grain;
Figure 15 is the schematic cross section of nap fabric, and the pile warp that forms pattern in upper layer of fabric passes one or more add latitude form moving of pattern in layer fabric;
Figure 16 is the schematic cross section of producing the weavy grain of nap fabric, has selected two pile warps with different characteristic simultaneously;
Figure 17 is the schematic cross section that the nap fabric according to Figure 16 is made in anti-phase.
The specific embodiment
In double-faced jacquard is weaved, use to have for example pile warp of color, thickness, effect etc. of different characteristic, these pile warps are knitted in fabric according to specific fabric tissue.In each system of warp yarns, provide all types of pile warps.As previously mentioned, system of warp yarns is meant the one group of warp thread that comprises tensioning warp thread, attachment warp and/or pile warp, and these system of warp yarns extend side by side along broadwise.By jacquard attachment, every pile warp can place the tram of shed open to realize desired fabric tissue, and reed just beats up when introducing weft yarn.Because by clipping, yarns dissimilar in each system of warp yarns present once fabric in traditional 1/2V weavy grain, and all pile warp systems structure is identical.
Yet in cut velvet was weaved, other weavy grain also was known, and pile does not have so close weavy grain on many weft yarns.The W weavy grain is exactly the good example of this weavy grain.Yet this loom can not be used in during the double-faced jacquard cut velvet weaves.Therefore, this loom can only be used in the plain cloth of the identical pile warp of feature.All have pile warp distribution in upper strata or following layer operation of different characteristic and form the tissue that does not have repetition; Just do not form the pile of pattern, also do not have qualified yarn qualities in this fabric, to interweave so far or form flotation line.
The appearance of this problem be because: such weavy grain is on many weft yarns, respectively on many weft yarns of the upper and lower layer of many weft yarns of upper layer of fabric fabric, there is not a pile warp in the operation that forms pattern, to interweave, and the pattern in upper layer of fabric and layer fabric moves on many weft yarns, and this displacement proportion overlying tissue is little.
Therefore, for 3/8W weavy grain (as shown in Figure 1), will form pattern if do not knit or form a pile warp 15 of flotation line in upper layer of fabric 10,15 of this pile warps begin to form a W pile on first three weft yarn 1-3 in upper layer of fabric 10.Then, pile warp 15 is not presented on the upper layer of fabric 10 on ensuing five weft yarn 4-8.On weft yarn 5-7, pile warp 15 forms the W pile on layer fabric 20, and is not presented on the layer fabric 20 in (repetition of=weft yarn 8 to 4) on the weft yarn 8 to 12.
To on first three weft yarns, form the W pile from the pile warp (accompanying drawing does not show) of layer fabric 20 beginnings at layer fabric 20, on upper layer of fabric 10, forming the W pile on the weft yarn 5 to 7 then, on the weft yarn 4 to 8 layer fabric and on weft yarn 8 to 12 in upper layer of fabric, pile warp 14 does not present.
This shows in the fabric according to the weavy grain type of Fig. 1, if a pile warp 15 that forms pattern is selected, this pile warp 15 both in upper layer of fabric 10 also in layer fabric 20, on three weft yarn 1-3, form the W pile respectively, on five weft yarn 4-8, do not have pile in addition.The shortcoming of this kind fabric is that they can not form beautiful fabric tissue, can not form the beautiful back side on fabric.As shown in Figure 2, in the 1/4V weavy grain, there are some similarly local.For example, in upper layer of fabric 10 with the pile warp 16 that the forms pattern V pile that on weft yarn 1, interweaves, then with the pile warp 16 of this root formation pattern at the V pile that on upper layer of fabric 10, do not interweave on the weft yarn 2 to 4; Otherwise, for layer fabric 20, the pile warp 16 that the forms pattern V pile that on weft yarn 1,2 and 4, do not interweave, this pile warp 16 that the forms pattern V pile that on weft yarn 3, on layer fabric, interweaves.Like this, for every fabric, the V pile will form on a weft yarn respectively and not form on three weft yarns.
As shown in Figure 3, a kind of trial can be remedied on pattern and the unfavorable effect at the back side, at the system of warp yarns A of adjacency, among the B, for every layer of fabric 10,20, make corresponding pile warp 13,14 with same characteristic features according to identical textured structure from a plurality of after weft yarn.In Fig. 3, this attempts based on the 3/8W weavy grain.Yet in this discovery, if float over first pile warp 13 and second pile warp 14 that does not form pattern that floats on the layer fabric 20 that do not form pattern of upper layer of fabric 10, they both at system of warp yarns A adjacent to each other, change in pattern takes place between them among the B, then moves on four weft yarns.Yet this has considerable restraint to the textile design quality, can't carry out high-quality operation, also has tangible striped on the pattern certainly.
Inventive concept generally comprises, in the nap fabric of the upper and lower that are made into according to two-sided weaving method, the pile warp that comprises different color and effect, these fabrics comprise a plurality of system of warp yarns, wherein at least two system of warp yarns adjacent to each other, in each this at least two system of warp yarns, have two pile warps at least with different characteristic, in each described system of warp yarns, pile warp interweaves in the fabric to form pattern according to a kind of being organized in, and do not knit or form flotation line not form pattern along fabric, each comprises at least two identical pile warps wherein said two system of warp yarns adjacent to each other, and in this case, if a pile warp in first system of warp yarns is in separately upper layer of fabric 10, do not form pattern in the layer fabric 20, form flotation line or do not knit, the corresponding pile warp in another system of warp yarns is at separately layer fabric 20, do not form pattern in the upper layer of fabric 10, form flotation line or do not knit.Feature is meant color, type, thickness, structure etc.
This basic principle illustrated in Fig. 4 to 17 in more detail, wherein respectively indicative icon according to the cross section of reversible cloth of the present invention, this fabric uses the double-faced jacquard loom aborning.
Can be applied to fabric according to defined basic principle of the present invention above, be made into by weavy grain according to formula 2k+3/2 (2k+3) (wherein k 〉=0 and k are integer).This weavy grain comprises: 3/6W weavy grain (Figure 4 and 5), 5/10W weavy grain (two intermediate coil lines (leg) 100 are arranged on " W ") (Fig. 6), 7/12W weavy grain (3 intermediate coil lines are arranged on " W "), etc.
Yet for above-mentioned reasons, preferably the weavy grain according to formula 2k+1/4 (k+1) (wherein k 〉=0 and k are integer) is made into.This type of weavy grain is: 1/4V weavy grain (Fig. 7), and 3/8W weavy grain (Fig. 8), 5/12W weavy grain (Fig. 9), the 7/16W weavy grain, etc.
For according to two formula 2k+3/2 (2k+3) and 2k+1/4 (k+1) (wherein k 〉=0 and k are integer) and further increase weavy grain density, in at least two system of warp yarns adjacent to each other, in each this system of warp yarns, for one or more pile warps, can provide pile warp with same characteristic features.Thus can with weave be delivered to anti-phase in.Therefore can select, double primary colors and effect for example is provided and second color and effect only are provided individually.
Yet higher if desired density at least two system of warp yarns adjacent to each other, for every pile warp, can provide the pile warp with same characteristic features, weave whereby can be delivered to fully anti-phase in.Under being woven in situation about realizing in anti-phase, for the every pile warp that extends to layer fabric 20 from upper layer of fabric 10, corresponding pile warp extends to upper layer of fabric 10 from layer fabric 20.In technology according to the present invention, in anti-phase the weaving of every pair of pile warp, in the application that does not form pattern, in layer fabric 20, make a pile warp not knit or form flotation line; And have the pile warp of same characteristic features accordingly, in the application that does not form pattern, in upper layer of fabric 10, do not knit or form flotation line.Pile doubled in density thus, and kept according to all advantages of technology of the present invention.Yet for given identical jacquard weave capacity, the quantity that can be presented on a feature on the fabric reduces by half.
As shown in figure 12, found that some this equation of zone in fabric 10,20 is set up, these zones weaving by at contiguous mutually dent A in anti-phase, moving fabric tissue and further raising on several weft yarn 5-7 among the B.Preferably on many weft yarns, move herein, and in this case, move between layer fabric 20 and upper layer of fabric 10 in a dent A if form the pile warp 21,22 of pattern, the corresponding pile warp in contiguous dent B forms the intermediate coil line (leg) of W.
The also available new weavy grain in conjunction with technology of the present invention is to form pattern according to one of two formula with special k value 2k+3/2 (2k+3) and 2k+1/4 (k+1) (wherein k 〉=0 and k are integer) on upper layer of fabric 10, and the same equation according to different value of K forms pattern on layer fabric 20.Figure 13 has shown that the 3/8W weavy grain is in conjunction with the 1/4V weavy grain.If this combination is applied in the contiguous dent conversely, just the 1/4V weavy grain is in conjunction with the 3/8W weavy grain, can obtain different pile density in some regional this combination of fabric compared with each weavy grain according to different formulas.Fabric can obtain bigger variation thus.
As shown in figure 14, this combination also can be used on anti-phase in, so, to each pile warp 21,22 that in upper layer of fabric 10 or between upper layer of fabric 10 and layer fabric 20, moves, all there is corresponding pile warp to carry out opposite moving at layer fabric 20 or between layer fabric 20 and upper layer of fabric 10 with same characteristic features.
As shown in figure 15, another kind of variation makes and produces additional effect in the nap fabric, comprise wherein a kind of weavy grain according to formula 2k+1/4 (k+1) (wherein k 〉=0 and k are integer), make the pile warp 23 of the formation pattern in the upper layer of fabric 10,24 cross one or more add latitude and be converted in the layer fabric 20 and form pattern, so in upper layer of fabric 10 and the pile warp 23 of the formation pattern that interweaves between in layer fabric 20,24 pile length is compared with longer according to the weavy grain of formula 2k+1/4 (k+1) (wherein k 〉=0 and k are integer), and it has the above advantage of explanation.
In one or more system of warp yarns, can use same hue and different-thickness and/or dissimilar yarns.In addition, also can use same hue but the different yarn of reaction such as for example shrink, curl in post processing.These colors are identical but yarn that further feature is different can be selected simultaneously or not select simultaneously according to a kind of tissue.In Figure 16, a kind of weavy grain is provided, and wherein two such pile warps 25,26 are simultaneously selected, and in first dent A and among the second contiguous dent B, the part that fabric tissue forms pile moves on many weft yarns, and fabric tissue is repeated on half weft yarn accordingly.In Figure 16, fabric tissue is the 3/8W weavy grain, organizes the part that forms pile in the figure to move on four weft yarns, and just weft yarn 7 to 11.Figure 17 provides a kind of weavy grain that constitutes according to Figure 16 but in anti-phase.In the art, this effect must use cladded yarn to reach, and wherein spun yarn and rove are combined into a yarn.In this case, possible poor effect because two types yarn in forming the process of fabric tissue always the state with combination use and can not use independent of one another.This problem solves by carrying out technology according to the present invention on two-sided loom.
Yet, if desired on whole fabric in conjunction with different yarn types, can allow two kinds of yarns that different bobbin cradles gets off from the loom creel pass different heddle (heald)s equally, with a harness cord unit operations.This needs additional operations is one with the yarn in conjunction with two types.
Existing nap fabric be that fabric according to the present invention is used multicolour (or feature) and is made on two-sided loom according to the difference of nap fabric of the present invention.On two-sided loom, knit nap fabric and make that also using plastics silk or polyacrylic fibres to produce this kind fabric becomes possibility.
For the woven nap fabric of technology according to the present invention, in this fabric, in system of warp yarns adjacent to each other, the part that the fabric tissue pile forms can relatively move on many weft yarns.This half that preferably equal weft yarn that fabric tissue repeats thereon that move is shown in Fig. 4 to 9.For 3/8W weavy grain (Fig. 8), usually with the corresponding system of warp yarns adjacent to each other of dent A, the B of mutual vicinity in, the formation of the W in every layer of fabric 10,20 will be moved on four weft yarn 7-11.
Reason owing to the thickness of pile warp, pile warp is not seldom knitted between the basic warp thread of nap fabric base fabric, but they usually form flotation line in the pile side of the base fabric of nap fabric, and their the interweaving of regular interval on a weft yarn, be positioned at the pile side of fabric with respect to the tensioning warp thread of base fabric.
In order to allow the flotation line that on many weft yarns, forms arrive the centre position, can use the jacquard attachment of open shedding on the one hand, it can adopt the optional position in each wefting insertion cycle.On the other hand, also can operate the jacquard attachment that can only arrive the centre position through a plurality of wefting insertion cycles, it can also move to from middle position on the cycle at a wefting insertion and go up most or upper/lower positions, and turns back to the centre position in the ensuing wefting insertion cycle.
As indicated above, because be delivered to when anti-phase when weaving, each moving to pile warp all has the corresponding pile warp with same characteristic features to carry out reverse motions, can use jacquard attachment, wherein each the moving all of pile warp selected to be coupled in opposite the moving of corresponding pile warp, for example by mechanical couplings, therefore by the active of one or more needle selections unit, for moving of corresponding pile warp, just do not needed the selection by one or more needle selections unit.Therefore this just weaving can be realized with the jacquard attachment of the needle selection unit that half quantity is only arranged.
Claims (17)
1. weave on looms and make the technology of fabric, wherein this fabric comprises a plurality of system of warp yarns, wherein at least two system of warp yarns adjacent to each other, in each system of warp yarns of these at least two system of warp yarns adjacent to each other, have two pile warps at least with different characteristic, in each described system of warp yarns, pile warp interweaves in fabric according to a kind of organizing alternately in order to form pattern, and do not knit in order not form pattern or form flotation line along fabric, it is characterized in that, be made into layer fabric (20) and upper layer of fabric (10) according to two-sided weaving method, described two system of warp yarns adjacent to each other comprise identical at least two pile warps (17) separately, (18), (21), (22), (23), (24), (25), (26), in this case, if in first system of warp yarns, do not form a pile warp (17) of pattern, (21), (23), (25) in upper layer of fabric (10) and layer fabric (20), form flotation line or do not knit respectively, then in another system of warp yarns, do not form the pile warp (17) of the correspondence of pattern, (21), (23), (25) in layer fabric (20) and upper layer of fabric (10), form flotation line or do not knit respectively.
2. according to the technology of claim 1, it is characterized in that upper layer of fabric (10), layer fabric (20) are made into according to the weavy grain of formula 2k+3/2 (2k+3), wherein k 〉=0 and k are integer.
3. according to the technology of claim 1, it is characterized in that upper layer of fabric (10), layer fabric (20) are made into according to the weavy grain of formula 2k+1/4 (k+1), wherein k 〉=0 and k are integer.
4. according to the technology of claim 1, it is characterized in that, upper layer of fabric (10), layer fabric (20) combine according to the weavy grain of formula 2k+3/2 (2k+3) or 2k+1/4 (k+1) and are made into, wherein k 〉=0 and k are integer, wherein the formation to the pattern of upper layer of fabric (10) is to realize according to the weavy grain of the specific k value of having of one of described formula, is to realize according to the weavy grain of the different value of K of same equation to the formation of the pattern of layer fabric (20).
5. according to the technology of one of claim 2 to 4, it is characterized in that, in weavy grain, in one or more adding on the latitude, form design transfer from pile warp (23), (24) and form pattern to this pile warp (23), (24) upper layer of fabric (10) in layer fabric (20), every pile warp that adds the latitude place places the centre position between the wefting insertion height.
6. according to the technology of one of claim 1 to 4, it is characterized in that system of warp yarns is passed the dent A or the dent B of the reed of loom.
7. according to the technology of one of claim 1 to 4, it is characterized in that, at least two system of warp yarns adjacent to each other, in each this system of warp yarns, for one or more pile warps, the pile warp with same characteristic features is provided, thus can with weave be delivered to anti-phase in.
8. according to the technology of claim 7, it is characterized in that, at least two system of warp yarns adjacent to each other, in each this system of warp yarns, for every pile warp, the pile warp with same characteristic features is provided, thus can with weave be delivered to fully anti-phase in.
9. according to the technology of claim 7, it is characterized in that the fabric tissue in system of warp yarns adjacent to each other moves on one or more weft yarn.
10. according to the technology of claim 9, it is characterized in that, fabric tissue in system of warp yarns adjacent to each other (A), (B) moves on many weft yarns, in this case, move between layer fabric (20) and upper layer of fabric (10) pile warp (21), (22) that form pattern in first system of warp yarns, the pile warp (21) of formation pattern, the intermediate coil line of (22) formation W weavy grain tissue in the system of warp yarns (B) of adjacency, (A).
11. technology according to one of claim 1 to 4, it is characterized in that, the pile side that pile warp (17), (18), (21), (22), (23), (24), (25), (26) in upper layer of fabric (10) and the layer fabric (20) is arranged in upper layer of fabric (10), layer fabric (20) is floated, and above weft yarn, interweave at interval by rule, with respect to the tensioning warp thread that constitutes fabric backing, this weft yarn is positioned at the pile side of fabric.
12. the technology according to claim 5 is characterized in that, in order to arrive the centre position of a plurality of continuous positions, uses and can both take the open shedding jacquard attachment of optional position in each wefting insertion cycle.
13. technology according to claim 5, it is characterized in that, in order to arrive the centre position of a plurality of continuous positions, use the open shedding jacquard attachment, it can only arrive the centre position in a plurality of wefting insertion cycles, and can move to the highest or extreme lower position from the centre position in a wefting insertion cycle, and turn back to the centre position in the next wefting insertion cycle.
14. technology according to Claim 8, it is characterized in that, use a kind of jacquard attachment, wherein select by the active of the one or more needle selections of having of jacquard attachment unit, pile warp (17), (18), (21), (22), (23), (24), (25), (26) each motion all is coupled to the pile warp (17) with same characteristic features, (18), (21), (22), (23), (24), (25), (26) reverse motions, so, for this pile warp (17) with same characteristic features, (18), (21), (22), (23), (24), (25), (26) motion does not need the selection by one or more needle selection unit.
15. nap fabric is characterized in that, this nap fabric is made on two-sided loom according to the technology of claim 1.
16. the nap fabric according to claim 15 is characterized in that, in this fabric, in system of warp yarns adjacent to each other, the pile of fabric tissue forms part and is positioned at each other on the many weft yarns.
17. the nap fabric according to claim 16 is characterized in that, described displacement in system of warp yarns adjacent to each other equals half of weft yarn quantity that fabric tissue repeats thereon.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BE2004/0590A BE1016337A3 (en) | 2004-12-02 | 2004-12-02 | METHOD FOR WEAVING FABRICS AND SHAGGY FABRIC. |
| BE2004/0590 | 2004-12-02 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1800463A CN1800463A (en) | 2006-07-12 |
| CN1800463B true CN1800463B (en) | 2011-04-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200510137347.1A Active CN1800463B (en) | 2004-12-02 | 2005-12-02 | Process for weaving fabrics and shaggy fabrics |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US7287552B2 (en) |
| EP (1) | EP1666651B1 (en) |
| CN (1) | CN1800463B (en) |
| AT (1) | ATE540147T1 (en) |
| BE (1) | BE1016337A3 (en) |
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| US20060204710A1 (en) | 2002-12-19 | 2006-09-14 | De Vries Hugo | Artificial turf mat and method for manufacturing thereof |
| BE1016337A3 (en) * | 2004-12-02 | 2006-08-01 | Wiele Michel Van De Nv | METHOD FOR WEAVING FABRICS AND SHAGGY FABRIC. |
| EP1900861B1 (en) * | 2006-09-05 | 2015-07-08 | NV Michel van de Wiele | Method for weaving a fabric and fabric woven according to such a method |
| BE1017428A3 (en) * | 2006-12-22 | 2008-09-02 | Wiele Michel Van De Nv | ARTIFICIAL GRASS MAT AND METHOD FOR MANUFACTURING SUCH MAT. |
| BE1017429A3 (en) * | 2006-12-22 | 2008-09-02 | Wiele Michel Van De Nv | ARTIFICIAL GRASS MATS. |
| BE1017560A3 (en) * | 2007-04-18 | 2008-12-02 | Wiele Michel Van De Nv | WOVEN ART GRASS MAT WITH FINE POOL DIVISION. |
| US8359989B2 (en) | 2008-02-15 | 2013-01-29 | Card-Monroe Corp. | Stitch distribution control system for tufting machines |
| US8141505B2 (en) | 2008-02-15 | 2012-03-27 | Card-Monroe Corp. | Yarn color placement system |
| EP2251467B1 (en) * | 2009-05-13 | 2013-08-07 | SCHÖNHERR Textilmaschinenbau GmbH | Method for simultaneously weaving two fabrics, fabric adapted to be woven with such a method and loom usable with such a method |
| WO2012098130A1 (en) | 2011-01-17 | 2012-07-26 | Vds Weaving Nv | A tridimensional woven fabric, an integrated permeate channel membrane comprising said fabric and uses thereof |
| FR2970481B1 (en) * | 2011-01-18 | 2014-06-13 | Snecma | FIBROUS STRUCTURE FOR COMPOSITE GEOMETRY COMPOSITE MATERIAL PART |
| CN103814162B (en) * | 2011-09-22 | 2016-06-01 | 米歇尔.范德威尔公司 | The method of braiding fleecy fabric |
| BE1020430A3 (en) * | 2011-12-23 | 2013-10-01 | Wiele Michel Van De Nv | METHOD FOR WEAVING A POOL TISSUE WITH POOL-FREE ZONES |
| BE1021026B1 (en) * | 2013-01-09 | 2015-01-27 | Nv Michel Van De Wiele | CARPET WITH A SHADOW EFFECT AND METHOD FOR WEAVING A CARPET FABRIC WITH A SHADOW EFFECT. |
| BE1022393B1 (en) * | 2013-01-10 | 2016-03-21 | Nv Michel Van De Wiele | METHOD FOR WEAVING POOL WOVEN AND METHOD FOR EQUIPING A WEAVING MACHINE |
| EP2894244B1 (en) * | 2014-01-09 | 2018-11-28 | STÄUBLI BAYREUTH GmbH | Method for weaving pile fabrics and pile fabric with shadow cut pile zones |
| CN103966730B (en) * | 2014-05-21 | 2015-06-24 | 廖军艺 | Carpet weaving method |
| BE1023598B1 (en) * | 2015-11-10 | 2017-05-11 | Nv Michel Van De Wiele | METHOD FOR DOUBLE-WOVEN WOVEN FABRICS WITH FIGURE CHAIN WIRES |
| US9534323B1 (en) * | 2016-01-09 | 2017-01-03 | Trident Limited | Terry fabric weave and resulting terry fabric |
| WO2018228694A1 (en) * | 2017-06-15 | 2018-12-20 | Staubli Bayreuth Gmbh | Weaving machine, method for simultaneously weaving two pile fabrics on such a machine and pile fabric obtainable with such a method |
| EP3702500B1 (en) * | 2019-02-26 | 2022-04-06 | STÄUBLI BAYREUTH GmbH | Method for weaving pile fabrics and pile fabric woven with such a method |
| CN111321502B (en) * | 2020-03-13 | 2021-04-06 | 浙江英诺威纺织有限公司 | Production process of bionic short-plush fabric |
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Also Published As
| Publication number | Publication date |
|---|---|
| EP1666651B1 (en) | 2012-01-04 |
| EP1666651A2 (en) | 2006-06-07 |
| CN1800463A (en) | 2006-07-12 |
| ATE540147T1 (en) | 2012-01-15 |
| EP1666651A3 (en) | 2010-05-19 |
| US20060137758A1 (en) | 2006-06-29 |
| US7287552B2 (en) | 2007-10-30 |
| BE1016337A3 (en) | 2006-08-01 |
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