CN1759949A - Four rollers automatic reeling mechanism in product line of manufacturing ternary cleaner for tail gas of cars - Google Patents

Four rollers automatic reeling mechanism in product line of manufacturing ternary cleaner for tail gas of cars Download PDF

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Publication number
CN1759949A
CN1759949A CN 200510110199 CN200510110199A CN1759949A CN 1759949 A CN1759949 A CN 1759949A CN 200510110199 CN200510110199 CN 200510110199 CN 200510110199 A CN200510110199 A CN 200510110199A CN 1759949 A CN1759949 A CN 1759949A
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China
Prior art keywords
roller
lower roll
mechanical hand
cylinder
integrated
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Granted
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CN 200510110199
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CN100346894C (en
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李彦明
何创新
刘成良
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Shanghai Jiaotong University
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Shanghai Jiaotong University
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Publication of CN100346894C publication Critical patent/CN100346894C/en
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Abstract

An automatic 4-roller barrel shaping unit for the production line of three-element cleaner used to treat the tail gas of car is composed of machine frame, feeding track with both side barrier plates, feeding manipulator with its guide track and cylinder, blanking cylinder with push plate, the upper, lower, front and back rollers, AC motor and speed reducer. Its advantages are high automation level and productivity, and simple structure.

Description

Product line of ternary cleaner for tail gas four roller automatic reel mechanisms
Technical field
What the present invention relates to is a kind of equipment of field of mechanical technique, relates in particular to a kind of product line of ternary cleaner for tail gas four roller automatic reel mechanisms.
Background technology
Automobile exhaust purifier is the critical component of automobile, also is the indispensable parts of medium-to-high grade car.Along with the urban motor vehicle is increasing, automobile exhaust severe contamination atmospheric environment.The supporting aggregate demand of present domestic annual exhaust purifier reaches more than 1,300 ten thousand, and domestic production ability sum is in 5,000,000, market is in also that seriously supply falls short of demand state.The production domesticization of the automatic production line of ternary cleaner for tail gas has very big influence to the independent development capability of China's automobile industry.In whole production line, relate to a plurality of links, wherein four roller reel systems finish the reel moulding to the exhaust purifier housing, the working (machining) efficiency of this operation and levels of precision have directly influenced the production efficiency and the quality of clarifier, are requisite links during clarifier is produced.In the domestic automobile exhaust purifier production line, there are two kinds of situations in the reel former of housing, and the one, from external introduction automatic assembly line, complex structure costs an arm and a leg, and has increased production cost, makes product price high.In the domestic-developed exhaust purifier production line, the reel shaping mechanism of housing all adopts manual or semi-automatic equipment, and manual operations is many, manually-operated is adopted in the charging feeding, and limitation is very big, and automaticity is not high, and production efficiency is low.
Find through literature search prior art, China's utility model patent " is controlled the four-roll plate bending machine of length of straight flange " automatically, application number 200420017483, this patent disclosure a kind of four-roll plate bending machine: its adopts frequency control motor drive shaft, and rotating grating is housed, the feedback of realization speed is measured and regulation and control, makes the volume circle go out straight flange and controls adjustable-speed automatically.Following deficiency is arranged: 1) structure is very complicated, and power consumption is big, and the cost height is applicable to the roll bending processing of large-scale plate, as the novel compartment of railway transportation etc., is not suitable for the processing of little plate; 2) its roll bending result is that to leave straight flange arc or semicircle, can not process cylinder or cylindroid; 3) the charging track does not have the side direction baffle plate, and little width plate is easy to generate lateral sliding when twisting; 4) rotating of alternately lifting by the both sides rod and frequency control motor is each realizes twisting of 1/4 circle, inefficiency and can not working continuously.In addition, this patent does not all have supporting automatic feed cutting agency, can't satisfy the requirement of automatic production line.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art, provide a kind of product line of ternary cleaner for tail gas four roller automatic reel mechanisms, make it be applicable to product line of ternary cleaner for tail gas, and can work continuously, automatic feed, blanking, automatic reel, the reel radius is adjustable, can satisfy the demand of the product automation production of different model, different size.The present invention is simple and reliable for structure, enhances productivity, and reduces labor intensity.
The present invention is achieved by the following technical solutions, the present invention includes: frame, the back roller is integrated, lower roll is integrated, preliminary roller is integrated, top roll, blanking push pedal, reduction box, alternating current generator, blanking cylinder, feeding mechanical hand move cylinder, feeding mechanical hand, feeding mechanical hand moving guide rail, feeding guide, feeding baffle plate, go up roller bearing.Annexation is: feeding guide is welded on the frame, and the feeding baffle plate is positioned at the feeding guide both sides, is welded on the frame, prevents that plate from wandering off.The feeding mechanical hand moving guide rail is welded on the frame, and is parallel with feeding guide, and feeding mechanical hand moves cylinder and is welded on the frame, is positioned at an end of feeding mechanical hand moving guide rail; Feeding mechanical hand is welded on the push rod end that feeding mechanical hand moves cylinder, is supported on simultaneously on the feeding mechanical hand moving guide rail.Alternating current generator and reduction box all are installed on the frame, and reduction box power shaft and alternating current generator output shaft link, and reduction gearbox output shaft and top roll one end link.Top roll is installed in the roller bearing, and last roller bearing is installed on the frame.The blanking cylinder is welded on the frame, and the blanking push pedal is welded on blanking cylinder push-rod end, and the blanking push pedal can move back and forth under the blanking cylinder promotes.Lower roll is integrated, preliminary roller is integrated, afterwards roller is integrated all is installed on the frame.Lower roll is integrated to be positioned under the top roll, and preliminary roller is integrated, the integrated integrated both sides of lower roll that are installed in of roller, back, and preliminary roller is integrated, the back roller is integrated with lower roll is integrated becomes fan-shaped distribution.
Integrated lower roll, lower roller base, lower roll bearing, lower roll hydraulic cylinder, the lower roll support guide frame of comprising of described lower roll, annexation is: lower roll support guide frame is installed on the frame, the lower roll hydraulic cylinder is welded on the lower roll support guide frame, lower roller base is installed in the chute of lower roll support guide frame, the lower roll bearing is installed in the lower roller base, and lower roll is supported on the lower roll bearing.The lower roller base band lower roll and can be moved up and down at the chute of lower roll hydraulic cylinder promotion lower edge lower roll support guide frame.
Integrated preliminary roller, preceding roller seat, preceding roller bearing, preliminary roller hydraulic cylinder, the preliminary roller support guide frame of comprising of described preliminary roller, annexation is: preliminary roller support guide frame is installed on the frame, the preliminary roller hydraulic cylinder is welded on the preliminary roller support guide frame, preceding roller seat is installed in the chute of preliminary roller support guide frame, in the roller seat, preliminary roller was supported on the preceding roller bearing before preceding roller bearing was installed in.Preceding roller seat band preliminary roller can do oblique elevating movement at the chute of preliminary roller hydraulic cylinder promotion lower edge preliminary roller support guide frame.
Described back roller is integrated identical with preliminary roller integrated morphology.
Described feeding mechanical hand comprises manipulator behavior cylinder, connecting rod, L type binder crank, anti-skidding felt, manipulator support, reversed F-typed cylinder support, bearing pin and hinge.Annexation is: the manipulator support is welded on feeding mechanical hand noted earlier and moves on the push rod of cylinder, and is supported on the feeding mechanical hand moving guide rail; Reversed F-typed cylinder support is welded on manipulator support bottom, the manipulator behavior cylinder is welded on the reversed F-typed cylinder support, L type binder crank is contained on the mechanical hand support by bearing pin, can rotate around bearing pin, connecting rod one end and manipulator behavior cylinder push-rod are by hinge-coupled, and the connecting rod other end and L type binder crank one end pass through hinge-coupled.Anti-skidding felt sticks on the L type binder crank other end.Mechanical hand actuating cylinder, connecting rod and L type binder crank connect and compose a slider-crank mechanism by bearing pin or hinge.
Described feeding mechanical hand moving guide rail is parallel two guide rails, and the seam of broad is left in the centre, and the reversed F-typed cylinder support of feeding mechanical hand passes from the feeding mechanical hand moving guide rail centre joint.
The present invention controls simply, feeding automatically, blanking, the self-feeding cutting agency satisfied and the production line contingency procedure between the needs of automated production, enhance productivity, reduce labor intensity.Twisting in advance and the controllable adjustment of preceding rod of back rod makes the reel radius adjustable, and it is effective to twist, and in the roll bending process by the real-time control and regulation preliminary roller of certain algorithm and the centre-to-centre spacing of top roll, can obtain difformities such as circle, ellipse.The present invention can satisfy the demand of the plate reel automated production of different model, different size, has especially satisfied the needs of ternary cleaner for tail gas automatic production line plate automatic reel.
Description of drawings
Fig. 1 is a structural representation of the present invention
Fig. 2 is a right view of the present invention
Fig. 3 is an A-A cutaway view of the present invention
Fig. 4 is a vertical view of the present invention
Fig. 5 is the integrated axis side view such as grade of lower roll
Fig. 6 is the integrated axis side view such as grade of preliminary roller
Fig. 7 is a feeding mechanical hand front view
The element title of each figure number representative is as follows among the figure: frame 1, back roller integrated 2, lower roll integrated 3, preliminary roller integrated 4, top roll 5, blanking push pedal 6, reduction box 7, alternating current generator 8, blanking cylinder 9, feeding mechanical hand moves cylinder 10, feeding mechanical hand 11, feeding mechanical hand moving guide rail 12, feeding guide 13, feeding baffle plate 14, lower roll 15, lower roller base 16, lower roll bearing 17, lower roll hydraulic cylinder 18, lower roll support guide frame 19, preliminary roller 20, preceding roller seat 21, preceding roller bearing 22, preliminary roller hydraulic cylinder 23, preliminary roller support guide frame 24, mechanical hand actuating cylinder 25, connecting rod 26, L type binder crank 27, anti-skidding felt 28, mechanical hand frame 29, reversed F-typed cylinder support 30, bearing pin 31, hinge 32, last roller bearing 33.
The specific embodiment
, the present invention includes to shown in Figure 7 as Fig. 1: frame 1, back roller are integrated 2, lower roll is integrated 3, preliminary roller is integrated 4, top roll 5, blanking push pedal 6, reduction box 7, alternating current generator 8, blanking cylinder 9, feeding mechanical hand move cylinder 10, feeding mechanical hand 11, feeding mechanical hand moving guide rail 12, feeding guide 13, feeding baffle plate 14, go up roller bearing 33.Annexation is: feeding guide 13 is welded on the frame 1, and feeding baffle plate 14 is positioned at feeding guide 13 both sides, is welded on the frame 1.Feeding mechanical hand moving guide rail 12 is welded on the frame 1, and is parallel with feeding guide 13, and feeding mechanical hand moves cylinder 10 and is welded on the frame 1, is positioned at an end of feeding mechanical hand moving guide rail 12; Feeding mechanical hand 11 is welded on the push rod end that feeding mechanical hand moves cylinder 10, is supported on simultaneously on the feeding mechanical hand moving guide rail 12.Alternating current generator 8 all is installed on the frame 1 with reduction box 7, and reduction box 7 power shafts and alternating current generator 8 output shafts link, and reduction box 7 output shafts and top roll 5 one ends link.Top roll 5 is installed in the roller bearing 33, and last roller bearing 33 is installed on the frame 1.Blanking cylinder 9 is welded on the frame 1, and blanking push pedal 6 is welded on blanking cylinder 9 push rod ends, and blanking pushes away 6 plates and can move back and forth under blanking cylinder 9 promotes.Lower roll is integrated 3, preliminary roller is integrated 4, back roller integrated 2 all is installed on the frame 1.Lower roll integrated 3 is positioned under the top roll 5, and preliminary roller is integrated 4, back roller integrated 2 is installed in integrated 3 both sides of lower roll, and preliminary roller is integrated 4, back roller integrated 2 and the integrated 3 one-tenth fan-shaped distributions of lower roll.
Described lower roll integrated 3 comprises lower roll 15, lower roller base 16, lower roll bearing 17, lower roll hydraulic cylinder 18, lower roll support guide frame 19.Annexation is: lower roll support guide frame 19 is installed on the frame 1, lower roll hydraulic cylinder 18 is welded on the lower roll support guide frame 19, lower roller base 16 is installed in the chute of lower roll support guide frame 19, and lower roll bearing 17 is installed in the lower roller base 16, and lower roll 15 is supported on the lower roll bearing 17.Lower roller base 16 can move up and down at the chute that lower roll hydraulic cylinder 18 promotes lower edge lower roll support guide frame 19 with lower roll 15.Top roll 5, lower roll 15 all have straight-tooth near reduction box 7 one ends, and lower roller base 16 rises, and make lower roll 15 and top roll 5 engagements, and top roll 5 is a drive roll, and lower roll 15 is a driven voller, and two rollers rotate the drive plate simultaneously and move.
Described preliminary roller integrated 4 comprises preliminary roller 20, preceding roller seat 21, preceding roller bearing 22, preliminary roller hydraulic cylinder 23, preliminary roller support guide frame 24.Annexation is: preliminary roller support guide frame 24 is installed on the frame 1, preliminary roller hydraulic cylinder 23 is welded on the lower roll support guide frame 24, preceding roller seat 21 is installed in the chute of preliminary roller support guide frame 24, and in the roller seat 21, preliminary roller 20 was supported on the preceding roller bearing 22 before preceding roller bearing 22 was installed in.Preceding roller seat 21 can be done oblique elevating movement at the chute of the promotion lower edge of preliminary roller hydraulic cylinder 23 preliminary roller support guide frame 24 with preliminary roller 20.
Described back roller integrated 2 is identical with integrated 4 structures of preliminary roller.
Described feeding mechanical hand 11 comprises manipulator behavior cylinder 25, connecting rod 26, L type binder crank 27, anti-skidding felt 28, manipulator support 29, reversed F-typed cylinder support 30, bearing pin 31 and hinge 32.Annexation is: manipulator support 29 is welded on feeding mechanical hand and moves on the push rod of cylinder 10, and be supported on the feeding mechanical hand moving guide rail 12, moving cylinder 10 drivings by feeding mechanical hand moves back and forth on feeding mechanical hand moving guide rail 12, reversed F-typed cylinder support 30 is welded in the middle of feeding machine handset mounting 29 bottoms, manipulator behavior cylinder 25 is welded on the reversed F-typed cylinder support 30, L type binder crank 27 is contained on the mechanical hand support 29 by bearing pin 31, can rotate around bearing pin 31.Connecting rod 26 1 ends connect by hinge 32 with manipulator behavior cylinder 25 push rods, and connecting rod 26 other ends connect by hinge 32 with L type binder crank 27 1 ends.Anti-skidding felt 28 sticks on L type binder crank 27 other ends.Mechanical hand actuating cylinder 25, connecting rod 26 and L type binder crank 27 connect and compose a slider-crank mechanism by bearing pin 31 and hinge 32.The push rod of mechanical hand actuating cylinder 25 moves back and forth and drives L type binder crank 27 and move up and down, realize to plate to be processed promptly and unclamp, anti-skidding felt 28 is pushed down plate, makes plate with anti-skidding felt 28 motions by frictional force.
Described feeding mechanical hand moving guide rail 12 is parallel two guide rails, and the seam of broad is left in the centre, and the reversed F-typed cylinder support 30 of feeding mechanical hand passes from feeding mechanical hand moving guide rail 12 centres joint.
In conjunction with the accompanying drawings the present invention is further described with embodiment below:
Before not working, according to reel radius after the moulding, roller seat 21 oblique moving before promoting by preliminary roller hydraulic cylinder 23, the centre-to-centre spacing of adjusting preliminary roller 20 and top roll 5 is certain value, and before this is fixing roller seat 21 positions.
1) treat that the roll bending material is provided automatically by a last operation, on time be placed on feeding guide 13 1 ends wait expect on the station;
2) during feeding mechanical hand 11 initial positions, the feeding mechanical hand moves cylinder 10 push rods and stretches out fully, and mechanical hand actuating cylinder 25 push rods protrude upward, according to the crank block motion principle, L type binder crank 27 binder ends descend, and anti-skidding felt 28 is compressed treat the roll bending material on the feeding guide 13;
3) the feeding mechanical hand moves cylinder 10 push rods and is contracted to limit position, drives feeding mechanical hand 11 and moves forward, and simultaneously, relies on anti-skidding felt 28 and the frictional force for the treatment of between the roll bending material, and feeding mechanical hand 11 drives treats that the roll bending material is mobile together;
4) mechanical hand cylinder 25 push rods shrink, and pull-up L type binder crank 27 makes feeding mechanical hand 11 decontrol plate;
5) the feeding mechanical hand moves cylinder 10 push rods and stretches out, and promotes feeding mechanical hand 11 and is back to initial position;
6) repeat 2), 3), be moved further plate owing to treat that the roll bending material is longer, after need moving through twice, finish the feeding process, after moving for twice, treat that coil plate one end just enters between the up-down rollers;
7) repeat 4), feeding mechanical hand 11 returns, and prepares feeding next time;
8) lower roller base 16 is promoted along lower roll support guide frame 19 vertical lifting plate to be defeated tightly with large-tonnage 5 of top rolls by lower roll hydraulic cylinder 18, and the up-down rollers straight-tooth meshes simultaneously;
9) the back roller is promoted to eject along back roller guide rail is oblique that plate is carried out the pre-volume of head is curved by back roller hydraulic cylinder;
10) alternating current generator 8 starts, and drives top roll 5 rotations through reduction box 7, by gear drive, and lower roll 15 relative top roll 5 backward rotation, up-down rollers compresses plate and drives plate and travels forward, and back roller integrated 2 is backed out;
11) if be shaped to cylinder, this goes on foot nothing; Otherwise in the roll bending process, adjust the centre-to-centre spacing of preliminary roller 20 and top roll 5 by certain requirement;
12) drive by top roll 5 and lower roll 15, the materials and parts typing that twists repeatedly;
13) after the roll bending typing, lower roller base 16 drops to initial position, unclamps materials and parts, and alternating current generator 8 is shut down simultaneously;
14) blanking cylinder 9 push rods stretch out, and promote blanking push pedal 6, and forming drum is released, and realize blanking;
15) blanking cylinder 9 shrinks, and initial position is put back in blanking push pedal 6;
Repetitive operation 1) to 15), can realize the continuous automatic production of the automatic four-roll plate bending machine group of product line of ternary cleaner for tail gas.

Claims (10)

1, a kind of product line of ternary cleaner for tail gas four roller automatic reel mechanisms, comprise: frame (1), back roller integrated (2), lower roll integrated (3), preliminary roller integrated (4), top roll (5), blanking push pedal (6), reduction box (7), alternating current generator (8), blanking cylinder (9), feeding mechanical hand moves cylinder (10), feeding mechanical hand (11), feeding mechanical hand moving guide rail (12), feeding guide (13), feeding baffle plate (14), last roller bearing (33), it is characterized in that, feeding guide (13) is welded on the frame (1), feeding baffle plate (14) is positioned at feeding guide (13) both sides, is welded on the frame (1); Feeding mechanical hand moving guide rail (12) is welded on the frame (1), and is parallel with feeding guide (13), and feeding mechanical hand moves cylinder (10) and is welded on the frame (1), is positioned at an end of feeding mechanical hand moving guide rail (12); Feeding mechanical hand (11) is welded on the push rod end that feeding mechanical hand moves cylinder (10), is supported on simultaneously on the feeding mechanical hand moving guide rail (12); Alternating current generator (8) all is arranged on the frame (1) with reduction box (7), and reduction box (7) power shaft and alternating current generator (8) output shaft link, and reduction box (7) output shaft and top roll (5) one ends link; Top roll (5) is arranged in the roller bearing (33), and last roller bearing (33) is arranged on the frame (1); Blanking cylinder (9) is welded on the frame (1), blanking push pedal (6) is welded on blanking cylinder (9) push rod end, lower roll integrated (3), preliminary roller integrated (4), back roller integrated (2) all are arranged on the frame (1), lower roll integrated (3) is positioned under the top roll (5), preliminary roller integrated (4), back roller integrated (2) are arranged on lower roll integrated (3) both sides, and preliminary roller integrated (4), back roller integrated (2) integrated with lower roll (3) become fan-shaped distribution.
2, product line of ternary cleaner for tail gas according to claim 1 four roller automatic reel mechanisms, it is characterized in that, described lower roll integrated (3) comprises lower roll (15), lower roller base (16), lower roll bearing (17), lower roll hydraulic cylinder (18), lower roll support guide frame (19), lower roll support guide frame (19) is arranged on the frame (1), lower roll hydraulic cylinder (18) is welded on the lower roll support guide frame (19), lower roller base (16) is arranged in the chute of lower roll support guide frame (19), lower roll bearing (17) is arranged in the lower roller base (16), and lower roll (15) is supported on the lower roll bearing (17).
3, product line of ternary cleaner for tail gas according to claim 2 four roller automatic reel mechanisms is characterized in that, lower roller base (16) is being with lower roll (15) under lower roll hydraulic cylinder (18) promotes, and move up and down along the chute of lower roll support guide frame (19).
4, according to claim 1 or 2 described product line of ternary cleaner for tail gas, four roller automatic reel mechanisms, it is characterized in that, top roll (5), lower roll (15) all have straight-tooth near reduction box (7) one ends, lower roller base (16) rises, make lower roll (15) and top roll (5) engagement, top roll (5) is a drive roll, and lower roll (15) is a driven voller, and two rollers rotate the drive plate simultaneously and move.
5, product line of ternary cleaner for tail gas according to claim 1 four roller automatic reel mechanisms, it is characterized in that, described preliminary roller integrated (4) comprises preliminary roller (20), preceding roller seat (21), preceding roller bearing (22), preliminary roller hydraulic cylinder (23), preliminary roller support guide frame (24), preliminary roller support guide frame (24) is located on the frame (1), preliminary roller hydraulic cylinder (23) is welded on the lower roll support guide frame (24), preceding roller seat (21) is arranged in the chute of preliminary roller support guide frame (24), preceding roller bearing (22) is arranged in the preceding roller seat (21), and preliminary roller (20) is supported on the preceding roller bearing (22).
6, product line of ternary cleaner for tail gas according to claim 5 four roller automatic reel mechanisms, it is characterized in that, preceding roller seat (21) under the promotion of preliminary roller hydraulic cylinder (23), is done oblique elevating movement along the chute of preliminary roller support guide frame (24) with preliminary roller (20).
According to claim 1 or 5 described product line of ternary cleaner for tail gas, four roller automatic reel mechanisms, it is characterized in that 7, described back roller integrated (2) integrated with preliminary roller (4) structure is identical.
8, product line of ternary cleaner for tail gas according to claim 1 four roller automatic reel mechanisms, it is characterized in that, described feeding mechanical hand (11) comprises manipulator behavior cylinder (25), connecting rod (26), L type binder crank (27), anti-skidding felt (28), manipulator support (29), reversed F-typed cylinder support (30), bearing pin (31) and hinge (32), manipulator support (29) is welded on feeding mechanical hand and moves on the push rod of cylinder (10), and be supported on the feeding mechanical hand moving guide rail (12), reversed F-typed cylinder support (30) is welded in the middle of feeding machine handset mounting (29) bottom, manipulator behavior cylinder (25) is welded on the reversed F-typed cylinder support (30), anti-skidding felt (28) sticks on the L type binder crank (27), mechanical hand actuating cylinder (25), connecting rod (26) and L type binder crank (27) connect and compose a slider-crank mechanism by bearing pin (31) and hinge (32).
9, product line of ternary cleaner for tail gas according to claim 8 four roller automatic reel mechanisms, it is characterized in that, L type binder crank (27) is located on the mechanical hand support (29) by bearing pin (31), connecting rod (26) one ends connect by hinge (32) with manipulator behavior cylinder (25) push rod, connecting rod (26) other end connects by hinge (32) with L type binder crank (27) one ends, and anti-skidding felt (28) sticks on L type binder crank (27) other end.
10, product line of ternary cleaner for tail gas according to claim 1 four roller automatic reel mechanisms, it is characterized in that, described feeding mechanical hand moving guide rail (12), be parallel two guide rails, the seam of broad is left in the centre, and the reversed F-typed cylinder support of feeding mechanical hand (30) passes from feeding mechanical hand moving guide rail (12) centre joint.
CNB2005101101994A 2005-11-10 2005-11-10 Four rollers automatic reeling mechanism in product line of manufacturing ternary cleaner for tail gas of cars Expired - Fee Related CN100346894C (en)

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CNB2005101101994A CN100346894C (en) 2005-11-10 2005-11-10 Four rollers automatic reeling mechanism in product line of manufacturing ternary cleaner for tail gas of cars

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CN110216394A (en) * 2017-08-22 2019-09-10 东莞市蓉工自动化科技有限公司 A kind of sleeve mash welder facilitating blanking
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