CN1722975B - 用于洗碗机的分体式冲洗容器和制造洗碗机的分体式冲洗容器的方法 - Google Patents

用于洗碗机的分体式冲洗容器和制造洗碗机的分体式冲洗容器的方法 Download PDF

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CN1722975B
CN1722975B CN028228499A CN02822849A CN1722975B CN 1722975 B CN1722975 B CN 1722975B CN 028228499 A CN028228499 A CN 028228499A CN 02822849 A CN02822849 A CN 02822849A CN 1722975 B CN1722975 B CN 1722975B
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plastics
container
quality steel
adhesion properties
mounting bedplate
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C·屈奇克
A·奥佩尔
M·泽斯勒
W·蒂鲍特
K·阿曼
E·施蒂克尔
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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
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    • A47L15/4246—Details of the tub
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
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    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124—Tongue and groove joints
    • B29C66/1244—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/303—Particular design of joint configurations the joint involving an anchoring effect
    • B29C66/3032—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined
    • B29C66/30321—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined making use of protrusions belonging to at least one of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/303—Particular design of joint configurations the joint involving an anchoring effect
    • B29C66/3032—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined
    • B29C66/30325—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined making use of cavities belonging to at least one of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/74—Joining plastics material to non-plastics material
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    • B29L2031/00—Other particular articles
    • B29L2031/762—Household appliances
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
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Abstract

按照本发明的洗碗机的目的是提供一种洗碗机或一个冲洗容器，它一方面具有惰性钢制冲洗容器的优点，另一方面可以通过快速工艺制造，该洗碗机由一个塑料装配底板(3)和一个冲洗容器(2)组成，其中加工塑料装配底板(3)表面的一个主要组成部分并构成冲洗容器(2)的底板。冲洗容器(2)的侧壁最好基本上由优质钢制成。

Description

用于洗碗机的分体式冲洗容器和制造洗碗机的分体式冲洗容器的方法
技术领域
本发明涉及一种洗碗机，它由一个塑料装配底板和一个冲洗容器组成，本发明还涉及一种方法，用于使由塑料洗碗机的装配底板与冲洗容器连接。
背景技术
早就已知优质钢冲洗容器，其中冲洗容器整体由一个薄板圆柱体挤出成形并且将冲洗容器的后壁通过拼接工艺、例如焊接固定在优质钢口上。在钢制的冲洗容器加工完毕之后将这个冲洗容器固定在一个所谓的装配底板上并且将必要的装置如泵、滤筛等装进钢制冲洗容器或位于底部的装配底板上并固定在那里。除了优质钢费用较高以外，用于制造钢制冲洗容器的方法也是费时和高成本的并且只能通过大量的不同工艺步骤实现，其中各工作步骤在不同的专用模具里进行。
发明内容
因此本发明的目的是，提供一种洗碗机或者一个冲洗容器，它一方面具有惰性钢制冲洗容器的优点，另一方面可以通过快速工艺制造。
这个目的通过按照本发明的洗碗机、以及按照本发明的方法得以实现。本发明的洗碗机的技术方案是，洗碗机由一个塑料装配底板和一个冲洗容器组成，其中由塑料装配底板表面的一个主要组成部分构成冲洗容器的底板，冲洗容器的侧壁由优质钢制成，在塑料装配底板与优质钢冲洗容器之间的连接区位于优质钢冲洗容器的侧壁和后壁上，其中通过塑料装配底板上的槽形容纳体和优质钢冲洗容器侧壁和后壁上的对应安装段构成连接区，所述槽形容纳体由具有粘接特性的塑料充满，在装配优质钢冲洗容器时所述优质钢冲洗容器侧壁和后壁上的安装段浸入具有粘接特性的塑料里面并保留在塑料里面。
本发明的方法的技术方案是一种用于使洗碗机的塑料装配底板与一个冲洗容器连接的方法，其中将由优质钢制成的冲洗容器装进被具有粘接特性的塑料充满的塑料装配底板的槽形容纳体里面，在装配期间挤入具有粘接特性的塑料，接着使具有粘接特性的塑料固化并由此使塑料装配底板与由优质钢制成的冲洗容器不可拆卸地连接。
对于按照本发明的由一个塑料装配底板和一个冲洗容器组成的洗碗机，加工塑料装配底板表面的一个主要组成部分并构成冲洗容器的底板。
按照本发明的一个优选的实施例，冲洗容器的侧壁基本上由优质钢制成。
通过按照本发明的塑料与优质钢的组合充分利用侧壁、后壁和门内衬的优质钢材料的优点，而为了构成冲洗容器底板，在其上面必须设置多个结构组件，充分利用塑料材料的优点。在此特别有利的是，装配底板上的所有连接附件已经在制造步骤期间实现并由此明显地比常见方法节省时间。
按照本发明的一个优选实施例，塑料装配底板与优质钢冲洗容器之间的连接区位于冲洗容器的侧壁和后壁上。
按照本发明的一个优选实施例，所述连接区由塑料装配底板上的槽形容纳体和由优质钢冲洗容器侧壁和后壁上的对应安装段构成。
为了在优质钢冲洗容器与塑料装配底板之间建立不透水的密封和持久的连接、尤其是考虑到洗碗机的使用寿命，将槽形容纳体充满具有粘接特性的塑料，优质钢冲洗容器侧壁和后壁上的安装段浸入并保留在塑料里面。
具有粘接特性的塑料这样构成是适宜的，由于其粘滞性涂覆到槽形容纳体里面在技术上是没有问题的并且具有粘接特性的塑料的加工时间可以使优质钢冲洗容器侧壁和后壁上的对应安装段可以在安装冲洗容器过程中装进槽形容纳体里面，槽形容纳体被具有粘接特性的塑料充满。
装进装配底板槽形容纳体里面的具有粘接特性的塑料在一定时间后具有或没有温度影响地凝固是有利的，并且不仅与塑料装配底板而且因此与优质钢冲洗容器形成不可拆卸的连接。按照本发明，通过周边上加入到装配底板槽形容纳体里面的具有粘接特性的塑料和使优质钢冲洗容器与具有粘接特性的塑料同样无间隙的粘接连接，使得塑料装配底板与优质钢冲洗容器之间的连接区是不透水密封的。
此外除了满足这种不透水密封要求以外，按照本发明的冲洗容器和按照本发明的方法的优点是，在塑料装配底板与优质钢冲洗容器之间形成一种特别美观的连接，因为对于只能看到冲洗容器内部的使用者，只能观察到在塑料装配底板与优质钢冲洗容器之间形成的平齐连接，此外这种基本上无接缝的塑料装配底板与优质钢冲洗容器之间的连接不能使食物残渣进入，由此实现一种卫生的连接。
为了改善优质钢冲洗容器与加入到塑料装配底板的槽形容纳体的具有粘接特性的塑料之间的连接，在优质钢侧壁和后壁上的安装段设有断口是有利的，通过断口使具有粘接特性的粘滞塑料在浸入安装段时可以挤进槽形容纳体，此外除了粘接连接以外在具有粘接特性的塑料与钢制安装段之间构成一种形状配合连接。
在冲洗容器安装段中的断口分布在整个长度上是适宜的并且例如可以由长孔或十字孔构成。
所述安装段最好是V形，其中V形的一个侧腿过渡到冲洗容器的侧壁而V形的另一侧腿在槽形容纳体中最好是可沉降。通过这种V形结构实现一个尽可能大的安装区表面与具有粘接特性塑料的接触并由此不仅改善冲洗容器与装配底板之间的密封性而且也改善冲洗容器与装配底板之间的机械稳定性。
安装区也可以不是V形的，而是在其端部具有一个L形或U形轮廓，只要能够保证机械特性和密封性要求。
附图说明
下面借助于附图详细描述本发明。附图中
图1以立体图示出按照本发明的洗碗机或按照本发明的冲洗容器的基体的一部分，它具有装配在其上的装配底板，
图2以放大截面图示出冲洗容器与装配底板之间的连接区，其中安装段为V形，
图3以放大截面图示出图2中的安装段，但是其中安装段具有断口，
图4以放大截面图示出安装区，其中冲洗容器的内表面基本没有台阶，
图5以放大的截面图示出连接区，其中安装段为U形并具有断口。
具体实施方式
在按照图1的布置中示出一个按照本发明的洗碗机的基体，它由一个装配底板3和一个冲洗容器2组成。通过紧凑的加工方式能够只在一个加工步骤中一体地制成装配底板3，它最好由塑料制成，例如通过压力注塑工艺。对于这种有效的加工方式已经能够保证，所有连接部位如泵、浸液泵、过滤器等设有连接方案，因此冲洗容器2只需设有很少的必需的连接方案。除了以图1中所示的方法在装配底板3与冲洗容器2之间的连接区通过一定高度的短臂实现以外，同样可以使连接区直接设置在装配底板3的表面上，因此只由装配底板3的表面构成冲洗容器的底板。
在按照图2的连接区放大细节图中示出装配底板3上的槽形容纳体6以及在冲洗容器2与装配底板3之间用于密封而存在的具有粘接特性的塑料5。在装配准备工作中将具有粘接特性的塑料5加入到装配底板3的槽形容纳体6里面，其中塑料例如呈条形或挤成条状，以便保证具有粘接特性的塑料5无间隙地敷设在槽形容纳体6里面。具有粘接特性的塑料5呈现粘滞状或者通过加热呈粘滞状并且将冲洗容器2的安装段4压进粘滞的具有粘接特性的塑料5里面，使得塑料在装配底板3的槽形容纳体6里面改进，由此在装配底板3与安装段4之间构成不透水的密封连接。
如图3所示，按照本发明的一个有利实施例所述安装区6设有断口7，使得具有粘接特性的塑料5在压入安装段4期间穿过这个断口7挤压并在具有粘接特性的塑料5固化后形成与冲洗容器2安装段4的形状配合连接。
在装配冲洗容器2时总是要注意到，具有粘接特性的塑料5的加工在槽形容纳体6内部这样进行，使得不产生气室，气室可能对不透水性产生负面影响。
如图4的布置所示，对于本发明的另一有利实施例将一个台阶8加到冲洗容器2的侧壁和后壁里面，所述台阶这样设置和构成，使得在装配后在冲洗容器内室中可以看到一个基本平齐的表面。该台阶8除了粘接目的以外也还有利地用于装配过程期间的调整，因为在将安装段4浸入具有粘接特性的粘滞塑料5里面期间，冲洗容器2可以竖立在台阶8上，并由此使安装段4构成一个给定的固定位置。
在按照图5的另一有利实施例中安装段4为U形并这样确定尺寸，使具有粘接特性的粘滞塑料5在将安装段4压进装配底板3的槽形容纳体6期间可以在安装段4侧面流过并因此几乎完全遮盖安装段4，因此与其它实施例相比加强冲洗容器2与装配底板3之间的机械连接，以及附加地通过方便的视觉检查已经可以保证不透水性。
对于本发明的一个优选的实施例使用Sika公司的Sikaflex-
Figure GSB00000250678800051
粘接材料；但是也可以使用其它成分的聚氨酯粘接材料。
这样处理Sikaflex-是有利的，在45-60分钟的时间间隔后形成一个表面固化皮层，然后将优质钢冲洗容器竖立在其准确的位置上，在这个位置使冲洗容器保持到粘接材料固化。对于粘接材料Sikaflex-
Figure GSB00000250678800053
透硬速度为平均3毫米/24小时。
在使用粘接材料时要保证，洗碗机的工作温度不对密封特性和连接的机械特性产生负面影响。具有粘接特性的塑料的最高工作温度对于洗碗机的最高工作温度为约80-90℃。

Claims (7)

1.一种洗碗机，它由一个塑料装配底板(3)和一个冲洗容器(2)组成，其中由塑料装配底板(3)表面的一个主要组成部分构成冲洗容器(2)的底板，冲洗容器(2)的侧壁由优质钢制成，在塑料装配底板(3)与优质钢冲洗容器(2)之间的连接区位于优质钢冲洗容器(2)的侧壁和后壁上，其中通过塑料装配底板(3)上的槽形容纳体(6)和优质钢冲洗容器(2)侧壁和后壁上的对应安装段(4)构成连接区，其特征在于，所述槽形容纳体(6)由具有粘接特性的塑料(5)充满，在装配优质钢冲洗容器(2)时所述优质钢冲洗容器(2)侧壁和后壁上的安装段(4)浸入具有粘接特性的塑料(5)里面并保留在塑料里面。
2.如权利要求1所述的洗碗机，其特征在于，优质钢冲洗容器(2)侧壁和后壁上的安装段(4)设有断口(7)，它们允许具有粘接特性的塑料(5)挤进安装段(4)。
3.如权利要求1或2所述的洗碗机，其特征在于，所述优质钢冲洗容器(2)的内表面在连接区仅具有一个台阶(8)，它标志着塑料与优质钢之间的过渡区。
4.如权利要求1或2所述的洗碗机，其特征在于，所述优质钢冲洗容器(2)的内表面在塑料与优质钢之间的连接区没有台阶。
5.如权利要求1或2所述的洗碗机，其特征在于，优质钢冲洗容器(2)在其安装段(4)这样倒棱边，使得构成一个V形截段，它通过其尖端区浸入一种具有粘接特性的粘滞的塑料，并挤进所述具有粘接特性的粘滞的塑料，由此构成与塑料装配底板(3)的不可拆卸连接。
6.如权利要求4所述的洗碗机，其特征在于，所述安装段(4)设有断口(7)，被挤移的具有粘接特性的塑料(5)挤进断口并在固化后在具有粘接特性的塑料(5)与优质钢冲洗容器(2)之间形成形状配合连接。
7.一种用于使洗碗机的塑料装配底板(3)与一个冲洗容器(2)连接的方法，其特征在于，将由优质钢制造的冲洗容器(2)装进被具有粘接特性的塑料(5)充满的塑料装配底板(3)的槽形容纳体(6)里面，在装配期间挤入具有粘接特性的粘滞塑料(5)，接着使具有粘接特性的塑料(5)固化并由此使塑料装配底板(3)与由优质钢制造的冲洗容器(2)不可拆卸地连接。
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