CN1610113A - A three-dimensional complementary metal oxide semiconductor device structure and its preparation method - Google Patents
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Abstract
本发明涉及一种三维互补金属氧化物半导体(CMOS)器件结构及其制备方法,属微电子技术领域。本发明的特征是提出了三维多层CMOS结构,层与层之间用连线连接。制备该结构的关键是能够制备出多层由绝缘层隔离的单晶薄膜,本发明提出低温键合和低温剥离的工艺,将单晶薄膜转移到绝缘层上,并在此单晶薄膜上制备器件有源层。本发明提出的三维CMOS没有改变CMOS的基本结构,采用常规的CMOS工艺和设备条件就可实现高密度集成,工艺方法简单,并可减少金属互连线的长度和层数,提高器件的速度。
The invention relates to a three-dimensional complementary metal oxide semiconductor (CMOS) device structure and a preparation method thereof, belonging to the technical field of microelectronics. The present invention is characterized in that it proposes a three-dimensional multi-layer CMOS structure, and the layers are connected by wires. The key to preparing this structure is to be able to prepare multiple layers of single crystal thin films separated by insulating layers. The present invention proposes low-temperature bonding and low-temperature peeling techniques to transfer single crystal thin films to insulating layers and prepare single crystal thin films on this single crystal thin film. device active layer. The three-dimensional CMOS proposed by the present invention does not change the basic structure of CMOS, high-density integration can be realized by adopting conventional CMOS technology and equipment conditions, the process method is simple, and the length and layer number of metal interconnection lines can be reduced, and the speed of devices can be improved.
Description
背景技术Background technique
目前集成电路(IC)产业遵循莫尔(Moor)定律,器件的集成度越来越大,性能每18个月提高一倍,价格下降一半。目前主要有三种提高器件集成度的方法:减小器件的特征尺寸、增加晶圆面积、制备三维结构器件。这几年来MOS(金属氧化物半导体)集成电路飞速发展,从0.25μm工艺发展到0.13μm乃至90nm,给半导体技术带来了翻天覆地的变化。但是随着器件尺寸达到纳米范围又将面临着许多新的问题,如传统的曝光技术已不能满足要求、必须寻求新的低介电常数介质材料等等。因此新的技术问题的出现以及居高不下的成本,使得从减小器件特征尺寸来提高器件集成度的途径将变得越来越困难。虽然目前也提出“自下而上”的技术,即从纳米点、纳米线甚至原子、分子出发,制备纳米器件,但该技术离产业还有很长的路要走。晶圆技术已从8英寸发展到12英寸,但晶圆尺寸的增加会使其成品率降低。不管是减小器件的特征尺寸还是增加晶圆面积,每更新一次均需更换设备和工艺线,这对半导体厂的设备折旧均造成一定压力。At present, the integrated circuit (IC) industry follows Moore's law, the integration of devices is getting bigger and bigger, the performance doubles every 18 months, and the price drops by half. At present, there are mainly three methods to improve the integration of devices: reducing the feature size of the device, increasing the wafer area, and preparing three-dimensional structure devices. In the past few years, MOS (metal oxide semiconductor) integrated circuits have developed rapidly, from 0.25μm to 0.13μm and even 90nm, which has brought earth-shaking changes to semiconductor technology. However, as the device size reaches the nanometer range, it will face many new problems, such as the traditional exposure technology can no longer meet the requirements, and new low dielectric constant dielectric materials must be sought. Therefore, the emergence of new technical problems and the high cost make it more and more difficult to reduce the feature size of the device to improve the integration of the device. Although the "bottom-up" technology is also proposed, that is, starting from nano-dots, nano-wires and even atoms and molecules to prepare nano-devices, this technology is still a long way from the industry. Wafer technology has been developed from 8 inches to 12 inches, but the increase in wafer size will reduce its yield. Regardless of whether it is to reduce the feature size of the device or increase the wafer area, the equipment and process line need to be replaced every time it is updated, which puts a certain pressure on the depreciation of equipment in semiconductor factories.
三维器件结构早在二十世纪八十年代就已提出,并已应用在存储器等方面的技术,例如为了增加电容面积将电容制备成槽形;为了提高6个晶体管单元的静态随机存储器(SRAM)的集成度将其中2个晶体管制备在其余4个晶体管的上面。由于难以在绝缘体上制备单晶硅,2个薄膜晶体管制备在多晶上,并在0.25μm工艺时获得较大的商业利润,但由于晶界的存在使得晶体管沟道载流子迁移率和开关电流比均较低,当工作电压小于1.8V时已不能满足要求,并停止了商业生产。于是,Lee提出采用退火工艺将非晶硅转化为单晶硅,从而制备单晶薄膜晶体管。(Ga Won Lee,专利号:US6,723,589 B2)这种方法虽可大大提高薄膜晶体管的性能,但仍然不能制备大面积的单晶硅。S.J.Abou-Samra等提出PMOS叠放在NMOS之上的三维MOS,其上层单晶硅层采用侧向外延的方法,该方法同样不能获得大面积的单晶硅,而且处理温度较高,只能获得两层MOS结构(S.J.Abou-Samra,et al.,Proc.Of the 8th International Symposium on SOITechnology and Devices,Paris,France,September 1997,PP384-388)。还有一种方法是垂直CMOS结构,即将MOS结构倒立,源和漏放在上下位置,该方法可将CMOS的单元面积减小至原来的1/4,但该结构的工艺非常复杂,而且该结构存在寄生电容(Lamb AC,Riley LS,Hall S,Kunz VD,de Groot CH,Ashburn P,ESSDERC 2001 conferenceproceedings p347;
http://drl.ee.ucla.edu)。The three-dimensional device structure has been proposed as early as the 1980s, and has been applied to technologies such as memory, for example, in order to increase the capacitor area, the capacitor is prepared into a slot shape; in order to improve the static random access memory (SRAM) of 6
总之,从当前的三维CMOS技术来看,除特殊的垂直CMOS外,制备薄膜晶体管的材料或为多晶硅或为小面积单晶硅。而CMP技术以及广泛应用在SOI技术上的键合和剥离技术为大面积单晶硅转移到含器件的绝缘基片上提供了可能。由于器件层和金属连线的存在,低温处理成为一个关键问题。Drago Resnik等人的研究结果表明,经过化学处理的两硅片键合后经400℃退火可达到饱和键合强度(Drago Resnik,et al.,Sensors andActuators 80(2000)68-76)。一般来说,剂量为6×1016cm-2的注氢片在500℃左右产生剥离,而硼、氢共注的样品剥离温度小于400℃(T.Hochbauer et al.,Journal of Applied Physics,86(1999)4176-4183;多新中,博士论文,2001年)。实际上,含注氢层或多孔硅层的键合片在机械作用下能在室温成功剥离(W.G.En,I.J.Malik,M.A.Bryan etal,Proceedings 1998 IEEE International SOI Conference,Oct.1998:163)。这些研究工作为低温薄膜转移提供了技术基础。In short, from the perspective of current three-dimensional CMOS technology, except for special vertical CMOS, the material for preparing thin film transistors is either polycrystalline silicon or small-area single crystal silicon. The CMP technology and the bonding and stripping technology widely used in SOI technology provide the possibility for large-area single crystal silicon to be transferred to an insulating substrate containing devices. Due to the presence of device layers and metal interconnects, low temperature processing becomes a key issue. The research results of Drago Resnik et al. show that the chemically treated two silicon wafers are bonded and then annealed at 400°C to reach the saturated bond strength (Drago Resnik, et al., Sensors and Actuators 80 (2000) 68-76). Generally speaking, the hydrogen-injected sheet with a dose of 6×10 16 cm -2 peels off at about 500°C, while the peeling temperature of the samples co-injected with boron and hydrogen is less than 400°C (T.Hochbauer et al., Journal of Applied Physics, 86(1999) 4176-4183; Duo Xinzhong, Ph.D. Dissertation, 2001). In fact, bonded sheets containing hydrogen injection layers or porous silicon layers can be successfully peeled off at room temperature under mechanical action (WGEn, IJ Malik, MA Bryan et al, Proceedings 1998 IEEE International SOI Conference, Oct. 1998: 163). These research works provide a technical basis for low temperature thin film transfer.
发明内容Contents of the invention
本发明的目的是提供一种适合大规模生产的高密度三维CMOS结构及其制备方法。The object of the present invention is to provide a high-density three-dimensional CMOS structure suitable for large-scale production and a preparation method thereof.
本发明提供一种层数大于或等于2的多层片面CMOS结构。在该结构中,CMOS呈三维层状排列,层与层之间由金属连线连接。The invention provides a multi-layer one-sided CMOS structure with the number of layers greater than or equal to two. In this structure, CMOS is arranged in three-dimensional layers, and the layers are connected by metal wires.
所述的CMOS晶体管均制备在大面积单晶半导体上,第一层CMOS晶体管或制备在体硅上、制备在绝缘层上硅(SOI)、锗硅或应变硅等半导体薄膜上。第二层及第二层以上的单晶半导体薄膜包括硅、锗硅、应变硅等。The CMOS transistors are all prepared on large-area single-crystal semiconductors, and the first layer of CMOS transistors is prepared on bulk silicon, silicon-on-insulator (SOI), silicon germanium or strained silicon and other semiconductor films. The single crystal semiconductor thin film of the second layer and above the second layer includes silicon, silicon germanium, strained silicon and the like.
所述的多层大于或等于2的多层平面CMOS结构,其特征在于层与层之间的绝缘层包括二氧化硅、氮化硅、氮化铝、氧化铝或类金刚石中任意一种。The multi-layer planar CMOS structure with more than or equal to 2 layers is characterized in that the insulating layer between the layers comprises any one of silicon dioxide, silicon nitride, aluminum nitride, aluminum oxide or diamond-like carbon.
所述的多层大于或等于2的多层平面CMOS结构,其特征在于层与层之间连线用铜或钨,对于铜连线用低介电常数(K)介质隔离,最上面的多层连线由超低介电常数的介质隔离(K<2,如聚合物),其余由一般低介电常数的介质隔离(K介于3~2,如:多孔氧化硅、碳氧化硅等)。The multilayer planar CMOS structure with multiple layers greater than or equal to 2 is characterized in that copper or tungsten is used for wiring between layers, and the copper wiring is isolated by a low dielectric constant (K) dielectric, and the uppermost ones are more The layer connection is isolated by an ultra-low dielectric constant medium (K<2, such as a polymer), and the rest is isolated by a general low dielectric constant medium (K is between 3 and 2, such as: porous silicon oxide, silicon oxycarbide, etc. ).
所述的多层大于或等于2的多层平面CMOS结构,同一层上的CMOS仍是常规的平面工艺。这种结构可在不改变现有半导体工艺线的基础上大大提高CMOS器件的集成度,缩短器件之间的连线。本发明提出的每一层CMOS工艺与SOI CMOS工艺基本相同,均制备在单晶半导体薄膜衬底上。而单晶薄膜衬底由键合和剥离技术实现。其主要的工艺步骤包括:1、在体硅或SOI衬底上制备一层CMOS器件。2、在第一层制备在体硅或SOI衬底上的CMOS结构形成后,覆盖上绝缘层,用CMP将绝缘层表面抛平,将该基片与另一埋嵌有缺陷层的单晶半导体基片在室温下键合。缺陷埋层可以是注氢层、硼氢共注层、氢氦共注层,也可以是多孔层,键合后通过加热或施加外力的方式在低温下剥离,将单晶半导体层转移到含器件的绝缘基片上。3、用CMP将表面抛平,去除表面杂质,然后在第二层SOI结构上制备MOS器件。4、刻蚀出引线孔,制备W或铜等层间连线。5、重复2-4的步骤可制备出多层CMOS。6、制备最后的多层连线。(详见附图说明和实施例)In the multi-layer planar CMOS structure with more than or equal to 2 layers, the CMOS on the same layer is still a conventional planar process. This structure can greatly improve the integration of CMOS devices without changing the existing semiconductor process line, and shorten the connection between devices. Each layer of CMOS technology proposed by the present invention is basically the same as the SOI CMOS technology, and is prepared on a single crystal semiconductor thin film substrate. The single crystal thin film substrate is realized by bonding and peeling technology. Its main process steps include: 1. Prepare a layer of CMOS device on bulk silicon or SOI substrate. 2. After the CMOS structure is formed on the bulk silicon or SOI substrate, the first layer is covered with an insulating layer, and the surface of the insulating layer is polished by CMP, and the substrate is combined with another single crystal embedded with a defect layer. Semiconductor substrates are bonded at room temperature. The defect buried layer can be a hydrogen injection layer, a boron-hydrogen co-injection layer, a hydrogen-helium co-injection layer, or a porous layer. After bonding, it is peeled off at a low temperature by heating or applying external force, and the single crystal semiconductor layer is transferred to the on the insulating substrate of the device. 3. Use CMP to polish the surface to remove surface impurities, and then prepare MOS devices on the second layer of SOI structure. 4. Etching lead holes to prepare interlayer connections such as W or copper. 5. Repeat steps 2-4 to prepare multi-layer CMOS. 6. Prepare the final multilayer connection. (see description of drawings and embodiments for details)
本发明中,缺陷埋层中的氢、硼、氦等离子由离子注入机引入,缺陷埋层的位置以及顶层半导体的厚度由离子注入机的能量决定。氢离子和氦离子的剂量分别为(1-9)×1016cm-2,硼离子的剂量为5×1014cm-2~5×1015cm-2。多孔层的埋入是先采用电化学的方法制备多孔硅,再在多孔硅衬底上外延单晶半导体层,这样的单晶半导体层下面就埋嵌了多孔硅。In the present invention, hydrogen, boron, and helium plasma in the defect buried layer are introduced by an ion implanter, and the position of the defect buried layer and the thickness of the top semiconductor are determined by the energy of the ion implanter. The doses of hydrogen ions and helium ions are (1-9)×10 16 cm -2 , respectively, and the doses of boron ions are 5×10 14 cm -2 to 5×10 15 cm -2 . The embedding of the porous layer is to firstly prepare porous silicon by electrochemical method, and then epitaxially expand the single crystal semiconductor layer on the porous silicon substrate, and the porous silicon is buried under the single crystal semiconductor layer.
本发明所述的缺陷层为多孔硅,采用电化学方法制备的多孔硅衬底上外延硅等单晶半导体薄膜,再将此外延片与含器件的绝缘层基片键合。The defect layer in the present invention is porous silicon, and the epitaxial silicon and other single crystal semiconductor thin films are prepared on the porous silicon substrate by electrochemical method, and then the epitaxial wafer is bonded with the insulating layer substrate containing the device.
本发明所述的第2层或第2层以上的单晶半导体薄膜由键合和剥离形成,为加强室温键合强度,在键合之前对基片表面进行化学或等离子体处理,键合剥离后在400℃以下长时间退火。剥离是用低温加热或机械方法实施的,在缺陷层处剥离。The single crystal semiconductor thin film of the second layer or more than the second layer in the present invention is formed by bonding and peeling. In order to strengthen the bonding strength at room temperature, the surface of the substrate is chemically or plasma treated before bonding, and the bond is peeled off. Afterwards, it is annealed for a long time below 400°C. The peeling is carried out by low-temperature heating or mechanical methods, and the peeling is carried out at the defect layer.
综上所述,本发明提出低温键合和低温剥离的工艺,将单晶薄膜转移到绝缘层上,并在此单晶薄膜上制备器件有源层。本发明提出的三维CMOS没有改变CMOS的基本结构,采用常规的CMOS工艺和设备条件就可实现高密度集成,工艺方法简单,并可减少金属互连线的长度和层数,提高器件的速度。To sum up, the present invention proposes low-temperature bonding and low-temperature peeling techniques, to transfer a single crystal thin film to an insulating layer, and to prepare an active layer of a device on the single crystal thin film. The three-dimensional CMOS proposed by the present invention does not change the basic structure of CMOS, high-density integration can be realized by adopting conventional CMOS technology and equipment conditions, the process method is simple, and the length and layer number of metal interconnection lines can be reduced, and the speed of devices can be improved.
附图说明Description of drawings
图1是本发明提供的三维多层平面CMOS结构示意图。CMOS由常规的成熟的CMOS工艺制备而成,并分布在不同层面上,各层之间由金属连线连接。其中10是第n层CMOS,11是第n+1层CMOS,12是金属连线,13是隔离器件的绝缘介质。FIG. 1 is a schematic diagram of a three-dimensional multilayer planar CMOS structure provided by the present invention. CMOS is prepared by a conventional and mature CMOS process, and is distributed on different layers, and the layers are connected by metal wires. 10 is the nth layer CMOS, 11 is the n+1th layer CMOS, 12 is the metal wiring, and 13 is the insulating medium for isolating the device.
图2是两层CMOS结构的工艺流程示意图。其中(A)是已经引入剥离层22的半导体片,21是要转移的半导体薄膜,23是半导体衬底。(B)中将图(A)中的半导体基片与另一含有第n层CMOS器件的基片键合,其中24是第n层CMOS的金属连线,25是覆盖在第n层CMOS上的绝缘介质。为了提高低温键合强度,在键合前先对两基片表面进行化学处理和等离子处理。图(C)是将图(B)中所示的键合基片对中的剥离层进行热处理或施加机械力,使键合片在低温的情况下在剥离层处剥离。这样半导体薄膜21就转移到绝缘层25上了,成为第n+1层CMOS的衬底材料。为了提高键合结合力,在400℃下进一步退火。对半导体层21进行CMP抛光后,得到图(D)所示的结构。图(E)是离子注入形成p阱26和n阱262。图(F)中采用常规的CMOS工艺制备第n+1层CMOS 27。图(G)中是制备第n+1层CMOS与第n层CMOS之间的连线28。图(H)是在第n+1层CMOS上覆盖一层绝缘介质29,并制备连线30。FIG. 2 is a schematic diagram of a process flow of a two-layer CMOS structure. Where (A) is a semiconductor sheet into which a
图3是采用铜连线的三维平面CMOS结构。31是第n-1层绝缘层,32是第n-1层铜连线,33是第n层CMOS和第n-1层铜连线之间的W连线,34是第n层CMOS。35是第n层绝缘层,由于这种三维平面结构大大减小了层间连线的距离,因此,层间的绝缘介质如31和35不需要特别低介电常数的材料,如碳氧化硅和多孔二氧化硅等,对于顶层铜连线37,采用的绝缘介质38可以是极低介电常数的材料,如聚合物。Figure 3 is a three-dimensional planar CMOS structure using copper wiring. 31 is the n-1th layer of insulating layer, 32 is the n-1th layer of copper wiring, 33 is the W connection between the n-th layer of CMOS and the n-1th layer of copper wiring, 34 is the nth layer of CMOS. 35 is the nth insulating layer, because this three-dimensional planar structure greatly reduces the distance between the interlayer wiring, therefore, the interlayer insulating medium such as 31 and 35 does not need a particularly low dielectric constant material, such as silicon oxycarbide and porous silicon dioxide, etc., for the
图4是硅中含气泡剥离层的制备工艺。Fig. 4 is the preparation process of the bubble-containing peeling layer in silicon.
图4A是将氢离子和硼离子注入到硅片41中。形成图4B所示的缺陷层42。该基片与含器件的绝缘基片键合后,可在缺陷层处产生剥离,从而将单晶硅薄膜43转移到含器件的绝缘基片。(如图2A-C所示)FIG. 4A shows the implantation of hydrogen ions and boron ions into a silicon wafer 41 . The defective layer 42 shown in FIG. 4B is formed. After the substrate is bonded to the insulating substrate containing the device, the defect layer can be peeled off, so that the single crystal silicon film 43 is transferred to the insulating substrate containing the device. (as shown in Figure 2A-C)
图5是含气泡缺陷层的半导体基片的制备工艺,其中,气泡缺陷层上部是非硅半导体薄膜52。FIG. 5 is a process for preparing a semiconductor substrate containing a bubble defect layer, wherein the upper part of the bubble defect layer is a non-silicon semiconductor film 52 .
图5A是在体硅衬底51上外延半导体薄膜52;FIG. 5A is an epitaxial semiconductor thin film 52 on a bulk silicon substrate 51;
图5B是将硼、氢离子注入到半导体层,或半导体层与体硅的界面处;形成图5C所示的缺陷层53。In FIG. 5B , boron and hydrogen ions are implanted into the semiconductor layer, or the interface between the semiconductor layer and bulk silicon; the defect layer 53 shown in FIG. 5C is formed.
图6是含多孔硅缺陷层的半导体基片的制备工艺。Fig. 6 is a preparation process of a semiconductor substrate containing a porous silicon defect layer.
图6A中61是重掺杂的硅片;61 in FIG. 6A is a heavily doped silicon wafer;
将硅片61放置在HF和酒精溶液,采用阳极氧化的方法形成图6B中所示的多孔硅62;The
图6C是在多孔硅上外延半导体薄膜63,这样就形成了含多孔硅层的半导体基片,该基片与含器件的绝缘基片键合后,可在缺陷层处产生剥离,从而将半导体层转移到含器件的绝缘基片。(如图2A-C所示)6C is an epitaxial semiconductor
由于绝缘层的导热性能一般都比硅差得多,为了防止热量在器件区积累导致器件的自加热效应,在绝缘层中引入一多晶层作为散热层,与连线连接处用RTA氧化。图7是含多晶硅热沉的三维平面CMOS结构,其中71是多晶硅层,72是多晶硅和连线之间的绝缘部分。Since the thermal conductivity of the insulating layer is generally much worse than that of silicon, in order to prevent the self-heating effect of the device caused by heat accumulation in the device area, a polycrystalline layer is introduced into the insulating layer as a heat dissipation layer, and the connection with the wiring is oxidized with RTA. FIG. 7 is a three-dimensional planar CMOS structure containing a polysilicon heat sink, where 71 is a polysilicon layer, and 72 is an insulating part between polysilicon and wiring.
具体实施方式Detailed ways
以下实施例将有助于理解本发明,但并不限制本发明的内容。The following examples will help to understand the present invention, but do not limit the content of the present invention.
实施例1:Example 1:
采用键合和离子注入剥离的方法制备三维平面CMOS。Three-dimensional planar CMOS is prepared by bonding and ion implantation stripping.
1.在硅片上注入剂量为5×1016cm-2的氢离子和剂量为1×1015cm-2的硼离子。(参见图2(A)和图4)1. Implanting hydrogen ions with a dose of 5×10 16 cm -2 and boron ions with a dose of 1×10 15 cm -2 on a silicon wafer. (See Figure 2(A) and Figure 4)
2.对覆盖有氧化硅层的第n层CMOS基片和注入片在调整的RCA1(氨水、双氧水和去离子水)和RCA2(盐酸、双氧水和去离子水)中进行清洗,然后对两键合片表面进行氧等离子激活。氧等离子体的条件是:气压15毫巴,等离子体功率为100W,氧流量为80sccm。去离子水中清洗并甩干后,将两基片在室温下面对面键合。(参见图2(B))2. Clean the n-th layer CMOS substrate and implant sheet covered with silicon oxide layer in adjusted RCA1 (ammonia, hydrogen peroxide and deionized water) and RCA2 (hydrochloric acid, hydrogen peroxide and deionized water), and then clean the two bonds Oxygen plasma activation is carried out on the combined surface. The conditions of oxygen plasma are: air pressure 15 mbar, plasma power 100 W, oxygen flow rate 80 sccm. After washing in deionized water and drying, the two substrates were face-to-face bonded at room temperature. (See Figure 2(B))
3.将键合片在300-400℃下退火5分钟,键合片在注氢层处剥离。为了提高键合强度,在400℃下退火4小时。(参见图2(C))3. Anneal the bonded sheet at 300-400°C for 5 minutes, and the bonded sheet is peeled off at the hydrogen injection layer. To increase bond strength, anneal at 400°C for 4 hours. (See Figure 2(C))
4.用CMP将剥离表面抛平。(参见图2(D))4. Polish the stripped surface with CMP. (See Figure 2(D))
5.在第二层单晶硅上制备CMOS,其步骤与SOI CMOS工艺相同。包括:氧化、氮化硅淀积、有源区光刻、氮化硅刻蚀、场区注入光刻、场区注入、场区氧化、氮化硅去除、栅氧化层生长、P沟阈值注入、N沟光刻、N沟阈值注入、多晶硅淀积掺杂、光刻栅及刻蚀、P+源漏光刻、P+源漏注入、N+源漏光刻、N+源漏注入、源漏再氧化、介质淀积、接触孔光刻、开接触孔、金属化、金属化光刻、金属布线腐蚀、合金。5. CMOS is prepared on the second layer of single crystal silicon, and the steps are the same as the SOI CMOS process. Including: oxidation, silicon nitride deposition, active area photolithography, silicon nitride etching, field implant photolithography, field implantation, field oxidation, silicon nitride removal, gate oxide growth, P channel threshold implantation , N-channel lithography, N-channel threshold implantation, polysilicon deposition and doping, lithographic gate and etching, P + source-drain lithography, P + source-drain implantation, N + source-drain lithography, N + source-drain implantation, Source and drain re-oxidation, dielectric deposition, contact hole lithography, contact hole opening, metallization, metallization lithography, metal wiring corrosion, alloy.
(参见图2(E-F))(See Figure 2(E-F))
6.刻蚀出两CMOS漏极之间的引线孔,填入钨后,将表面的钨去除。(参见图2(G))6. Etch the lead hole between the two CMOS drains, fill it with tungsten, and remove the tungsten on the surface. (See Figure 2(G))
7.采用PECVD在CMOS上覆盖氧化层层,用化学机械抛光的方法进行平坦化,表面均方根粗糙度小于1nm。(参见图2(H))7. Use PECVD to cover the oxide layer on the CMOS, and use chemical mechanical polishing to planarize the surface. The root mean square roughness of the surface is less than 1nm. (See Figure 2(H))
8.制备层间连线和最终连线。8. Prepare interlayer connections and final connections.
实施例2:Example 2:
采用多孔硅外延层转移的方法制备三维平面CMOSFabrication of 3D planar CMOS by transfer of porous silicon epitaxial layer
1.在SOI衬底上制备CMOS,具体步骤与SOI CMOS相同:1. Prepare CMOS on SOI substrate, the specific steps are the same as SOI CMOS:
2.采用PECVD在CMOS上覆盖氧化层层,用化学机械抛光的方法进行平坦化,表面均方根粗糙度小于1nm。2. Use PECVD to cover the oxide layer on the CMOS, and use chemical mechanical polishing to planarize. The root mean square roughness of the surface is less than 1nm.
3.制备层间连线。3. Prepare interlayer connections.
4.采用P型、(100)晶向、电阻率为0.01-0.02Ω·cm的硅片,然后在1∶1的HF/C2H5COOH溶液、无光照的条件下阳极氧化,阳极氧化的电流密度为5mA/cm2。为稳定多孔硅结构在400℃的氧气氛下预氧化1小时。外延前用HF稀溶液清除多孔硅表面氧化层。(参见图6(A-B))4. Use P-type, (100) crystal orientation, silicon wafer with a resistivity of 0.01-0.02Ω·cm, and then anodize it in a 1:1 HF/C 2 H 5 COOH solution without light. The current density was 5 mA/cm 2 . In order to stabilize the porous silicon structure, it was pre-oxidized under an oxygen atmosphere at 400°C for 1 hour. Before epitaxy, the oxide layer on the surface of porous silicon was removed with HF dilute solution. (See Figure 6(AB))
5.在多孔硅衬底上外延单晶硅。外延时超高真空镀膜仪的真空度为10-9mbar,开始1Onm外延速率为0.02nm/S,后来为0.04nm/S,衬底温度为800℃。(参见图6(C))5. Epitaxy of single crystal silicon on a porous silicon substrate. The vacuum degree of the ultra-high vacuum coating apparatus during epitaxy is 10 -9 mbar, the epitaxy rate is 0.02nm/S at the beginning of 10nm, and then 0.04nm/S, and the substrate temperature is 800°C. (See Figure 6(C))
6.对覆盖有氧化硅层的CMOS基片和外延片进行等离子体处理,然后在调整的RCA1和RCA2中进行清洗后,在键合机中键合。6. Plasma treatment of CMOS substrate and epitaxial wafer covered with silicon oxide layer, then cleaning in adjusted RCA1 and RCA2, bonding in bonding machine.
7.在键合片多孔层处施加机械力,如用楔形物插入或超细高压水柱冲击,使键合片在多孔层处剥离。为了提高键合强度,在400℃下退火4小时。7. Apply mechanical force at the porous layer of the bonding sheet, such as inserting a wedge or impacting with an ultra-fine high-pressure water column, so that the bonding sheet is peeled off at the porous layer. To increase bond strength, anneal at 400°C for 4 hours.
8.用CMP将剥离表面抛平。8. Polish the stripped surface with CMP.
9.在第二层单晶硅上制备CMOS,其步骤与SOI CMOS工艺相同。9. CMOS is prepared on the second layer of single crystal silicon, and the steps are the same as the SOI CMOS process.
10.刻蚀出两CMOS漏极之间的引线孔,填入钨后,将表面的钨去除。10. Etch the lead hole between the two CMOS drains, fill it with tungsten, and remove the tungsten on the surface.
11.光刻铝引线孔,淀积铝。11. Photolithographic aluminum lead holes, aluminum deposition.
12.反刻铝,合金化。12. Anti-engraved aluminum, alloyed.
实施例3:Example 3:
制备铜连线的三维平面CMOS工艺。(参见图3)A three-dimensional planar CMOS process for preparing copper wiring. (see Figure 3)
1.在SOI衬底上制备CMOS,具体步骤与SOI CMOS相同:1. Prepare CMOS on SOI substrate, the specific steps are the same as SOI CMOS:
2.采用PECVD或LPCVD在CMOS上覆盖含氟氧化硅层,用化学机械抛光的方法进行平坦化,表面均方根粗糙度小于1nm。2. Use PECVD or LPCVD to cover the fluorine-containing silicon oxide layer on the CMOS, and use chemical mechanical polishing to planarize the surface. The root mean square roughness of the surface is less than 1nm.
3.刻出引线孔,填入W,再将表面的W用CMP去除。3. Carve out the lead hole, fill in W, and then remove the W on the surface with CMP.
4.在W引线上制备Cu电极,再覆盖含氟氧化硅低k介质材料,抛平;4. Prepare a Cu electrode on the W lead, then cover it with fluorine-containing silicon oxide low-k dielectric material, and polish it;
5.在低k介质材料上制备出Cu电极,并与下面的Cu电极相连;5. Prepare a Cu electrode on the low-k dielectric material and connect it to the underlying Cu electrode;
6.覆盖含氟氧化硅低k介质,抛平;6. Cover with fluorine-containing silicon oxide low-k dielectric and polish it;
7.在硅片上注入剂量为5×1016cm-2的氢离子和剂量为1×1015cm-2的硼离子。7. Implanting hydrogen ions with a dose of 5×10 16 cm -2 and boron ions with a dose of 1×10 15 cm -2 on the silicon wafer.
8.对覆盖有含氟氧化硅层的CMOS基片和注入片进行等离子体处理,然后在调整的RCA1和RCA2中进行清洗后,在键合机中键合。8. Plasma treatment of the CMOS substrate covered with fluorine-containing silicon oxide layer and the injection chip, and then cleaning in the adjusted RCA1 and RCA2, and then bonding in the bonding machine.
9.将键合片在300-400℃下退火5分钟,键合片在注氢层处剥离。为了提高键合强度,在400℃下退火4小时。9. Anneal the bonded sheet at 300-400°C for 5 minutes, and the bonded sheet is peeled off at the hydrogen injection layer. To increase bond strength, anneal at 400°C for 4 hours.
10.用CMP将剥离表面抛平。10. CMP to smooth the stripped surface.
11.在第二层单晶硅上制备CMOS,其步骤与SOI CMOS工艺相同。11. CMOS is prepared on the second layer of single crystal silicon, and the steps are the same as the SOI CMOS process.
12.刻蚀出两CMOS漏极之间的引线孔,填入钨后,将表面的钨去除。12. Etch the lead hole between the two CMOS drains, fill it with tungsten, and remove the tungsten on the surface.
13.沉积极低k值的聚合物,采用大马士革工艺制备铜连线13. Shen is active in polymers with low k value, using Damascus process to prepare copper wiring
实施例4:Example 4:
制备含多晶硅散热层的三维平面CMOS的工艺。(参见图7)A process for preparing a three-dimensional planar CMOS with a polysilicon heat dissipation layer. (see Figure 7)
1.在SOI衬底上制备CMOS,具体步骤与SOI CMOS相同:1. Prepare CMOS on SOI substrate, the specific steps are the same as SOI CMOS:
2.采用PECVD或LPCVD在CMOS上覆盖氧化硅层,用化学机械抛光的方法进行平坦化,表面均方根粗糙度小于1nm。2. Use PECVD or LPCVD to cover the silicon oxide layer on the CMOS, and use chemical mechanical polishing to planarize the surface. The root mean square roughness of the surface is less than 1nm.
3.刻出引线孔,填入W,再将表面的W用CMP去除。3. Carve out the lead hole, fill in W, and then remove the W on the surface with CMP.
4.在W栓塞上制备面积大一些的W电极,再覆盖氧化硅介质材料,抛平;4. Prepare a W electrode with a larger area on the W plug, then cover the silicon oxide dielectric material, and polish it;
5.采用PECVD或LPCVD在氧化硅上覆盖一层多晶硅层;5. Using PECVD or LPCVD to cover a polysilicon layer on silicon oxide;
6.在多晶硅层上再覆盖一薄层氧化硅层;6. Cover a thin silicon oxide layer on the polysilicon layer;
7.刻出与下面W电极的引线孔;7. Carve out the lead hole with the W electrode below;
8.采用RTA在氧气氛下将孔周围的多晶硅氧化;8. Use RTA to oxidize the polysilicon around the hole in an oxygen atmosphere;
9.制备W电极,一方面与下面的W电极相连,另一方面与上面的W相连;9. Prepare the W electrode, which is connected to the lower W electrode on the one hand, and connected to the upper W electrode on the other hand;
10.覆盖二氧化硅层;10. Covering the silicon dioxide layer;
11.在硅片上注入剂量为5×1016cm-2的氢离子和剂量为1×1015cm-2的硼离子。11. Implanting hydrogen ions with a dose of 5×10 16 cm -2 and boron ions with a dose of 1×10 15 cm -2 on the silicon wafer.
12.对覆盖有氧化硅层的CMOS基片和注入片进行等离子体处理,然后在调整的RCA1和RCA2中进行清洗后,在键合机中键合。12. Plasma treatment of the CMOS substrate covered with a silicon oxide layer and the injection piece, and then cleaning in the adjusted RCA1 and RCA2, and then bonding in the bonding machine.
13.将键合片在300-400℃下退火5分钟,键合片在注氢层处剥离。为了提高键合强度,在400℃下退火4小时。13. Anneal the bonding sheet at 300-400°C for 5 minutes, and the bonding sheet is peeled off at the hydrogen injection layer. To increase bond strength, anneal at 400°C for 4 hours.
14.用CMP将剥离表面抛平。14. CMP to smooth the stripped surface.
15.在第二层单晶硅上制备CMOS,其步骤与SOI CMOS工艺相同。15. CMOS is prepared on the second layer of single crystal silicon, and the steps are the same as the SOI CMOS process.
16.刻蚀出两CMOS漏极之间的引线孔,填入钨后,将表面的钨去除。16. Etch the lead hole between the two CMOS drains, fill it with tungsten, and remove the tungsten on the surface.
17.光刻铝引线孔,淀积铝,并反刻铝,合金化,制备出Al连线。17. Lithographically etches aluminum lead holes, deposits aluminum, etches aluminum back, alloys, and prepares Al wiring.
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