CN1463615A - Microbiologically active prawn fodder and process for producing same - Google Patents
Microbiologically active prawn fodder and process for producing same Download PDFInfo
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- CN1463615A CN1463615A CN02115969A CN02115969A CN1463615A CN 1463615 A CN1463615 A CN 1463615A CN 02115969 A CN02115969 A CN 02115969A CN 02115969 A CN02115969 A CN 02115969A CN 1463615 A CN1463615 A CN 1463615A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
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Abstract
The present invention relates to one kind of active microbial prawn feed, which is safe, non-toxic, high in nutrient content and capable of raising the immunity and antiviral capacity, preventing water pollution and raising the yield and quality of prawn. The active microbial prawn feed consists of Peruvian fish meal, high-gluten flour, puffed soybean, premixed material, stone powder, dicalcium biphosphate and active microbial liquid. The active microbial liquid is prepared through fermentation and mixing, and the production process of the active microbial prawn feed includes pelletizing, cooling, air drying, spraying active microbial liquid, and final stoving. The said prawn feed has high output to throw-in ratio and excellent application foreground.
Description
Technical field: microbial activity prawn feed and production method relate to the preparing technical field that contains the activation of microorganism prawn feed.
Background technology: just known to applicant, the inventor, the prawn global trade volume has surpassed annual 7000000000 dollars, and China prawn is described as one of the world three your name shrimps, and demand has been the gesture that supply falls short of demand.But support in the shrimp process in the high density industrialization, the high protein material often causes that to the pollution of water body the large quantities of morbidities of prawn are dead to the pollution of water body, ammonia, nitrogen, the hydrogen sulfide that the shrimp excreta forms in the feed.Present technical processing method mainly is to use disinfectants such as antibiotic, quaternary ammonium salt, Operand in a large number, not only heavy damage the ecological balance, simultaneously can be residual in the shrimp body, by the direct harm humans health of food chain.The inventor in production practices by discovering: bacillus subtilis, bacillus licheniformis secrete antiviral substance in the prawn alimentary canal, produce the nospecific immunity regulatory factor, make prawn possess anti-virus ability, in high density industrialization prawn culturing process, use contains the active prawn feed of this bacterium can regulate prawn alimentary canal microecological balance, substitutes antibiotic and disinfectant.Saccharomyces cerevisiae produces B family vitamin, fragrant fat, not bright somatomedin in the prawn alimentary canal.The cheese lactic acid bacteria secretes protease, cellulase, hemicellulase, amylase in the prawn alimentary canal, improve the digestion power of prawn.Rhodopseudomonas palustris is activated in the prawn alimentary canal, is excreted in the water with excreta, can effectively decompose ammonia, nitrogen, hydrogen sulfide that the prawn excreta forms, improves water quality, purifies the prawn growing environment.
Only find that the prescription of microbial activity prawn feed can't deal with problems fully.The inventor proposes a kind of feasible production technology through repeatedly experiment, has overcome the shortcoming in the common process.In common prawn feed production process, there be one HTHP to make the operation of particle, and have the microorganism of special-purpose can not the withstand high temperatures high pressure.In the present invention, adopt fast cooling technology, liquid surface spraying to form the mycoderm technology, microorganism successfully is adsorbed on the prawn feed particle surface.
In order to retrieve its novelty, the applicant had once carried out Indexing of Scien. and Tech. Literature, and the result proves the concrete technology contents of this invention, as the composition of bacterial classification, to use technology for producing be social known public or otherwise disclose to society as yet.
Summary of the invention: the technical program is that using microbe and corresponding technology prepare the microbial activity prawn feed, the feed of a kind of high nutrition, antibiotic-free and harmful chemicals is provided for prawn, make prawn possess high immunity and anti-virus ability, do not re-use antibiotic and disinfectant, can effectively prevent the water pollution in the foster shrimp process of high density industrialization, improve prawn output and quality, for the mankind provide a kind of safe food.
The present invention has adopted following technical scheme:
(1) feed is formed and ratio, and it is formed in the ratio of following material:
Peru fish meal 30%; Strong flour 30%; Expanded soybean 23%; Premix 10%; Stone flour 2%; Calcium dihydrogen phosphate 2%; Microbial activity bacteriological filtration liquid 3%.
(2) microbial activity filtrate is pressed following composition of proportions:
Bacillus subtilis bacteriological filtration liquid: 41%; Lichens gemma bar bacteriological filtration liquid: 21%
Brewer's yeast bacteriological filtration liquid: the red false unit cell bacteriological filtration liquid in 11% marsh: 21%
Dry acid lactic acid bacteriological filtration liquid: 6%
(3) the microbial activity prawn feed is prepared according to following technology:
1. prepare bacteriological filtration liquid
A, getting bacillus subtilis original strain and bacillus licheniformis original strain, is under the 7.0-7.2 situation at 36 ℃ and pH value, carries out nine hours activation, becomes first order seed; Is under 7.0 situations at 35 ℃ with pH value, and the expansion of carrying out 11 hours is cultivated, and becomes secondary seed; Be under 7.1 situations at 35 ℃, pH value again, carry out 21 hours liquid fermentation, and filter, promptly get bacteriological filtration liquid (A) through 100 orders; Standby
B, getting the saccharomyces cerevisiae original strain, is under the 6.0-6.5 situation at 33 ℃, pH value, carries out 18 hours activation, becomes first order seed; At 36 ℃, pH value is under 6.2 situations, carries out enlarging in 20 hours and cultivates, and becomes secondary seed; At 38-40 ℃, pH value is under 6.2 situations, carries out 28 hours liquid fermentation, and filters through 100 orders, promptly gets bacteriological filtration liquid (B); Standby
C, get the Rhodopseudomonas palustris original strain, in 28 ℃, pH value are the optically coupled device of 6.8-7.0, cultivated seven days, and filter, promptly get bacteriological filtration liquid (C) through 120 orders; Standby
D, getting dry acid lactic acid original strain, is to carry out activation in 20 hours under the 6.2-6.5 situation at 34 ℃, pH value, becomes first order seed.At 36 ℃, pH value is under 6.3 situations, carries out enlarging in 22 hours and cultivates, and becomes secondary seed.At 34-36 ℃, pH value is under 6.2 situations, carries out 28 hours liquid fermentations, and filters through 100 orders, promptly gets bacteriological filtration liquid (D); Standby
2. prepare the damp and hot particle of feed
Get peru fish meal 30%, Strong flour 30%, expanded soybean 23%, premix 10%, stone flour 2%, calcium dihydrogen phosphate 2%, through premixed, ultramicro grinding to 100% is carried out secondary again and is mixed by 80 orders, enter 120 ℃, 0.3MPa quality-adjusting device carry out for the time 20 seconds steam regulation of texture, conditioning of texture, make damp and hot particle;
3. cooling, air-dry
Damp and hot particle is placed counterflow cooler, at blast 10000 handkerchiefs, air quantity 450M
3Carry out the negative pressure exhausting under the/h situation, make dried particle;
4. spray mycoderm
The particle centering of lowering the temperature is had in the whirligig of shower nozzle, pressing bacteriological filtration liquid (A) 40%, bacteriological filtration liquid (B) 20%, bacteriological filtration liquid (C) 20%, the ratio of bacteriological filtration liquid (D) 20% is mixed with to mix and adds 10%a-starch in the bacteriological filtration liquid, in the pellet rotary course, be sprayed on the surface of particle mixing bacteriological filtration liquid, form the mycoderm layer;
5. the oven dry, finished product packing.
Against existing technologies, the invention has the beneficial effects as follows: pollution-free, nuisanceless, safety coefficient is high, but the purifying aquaculture environment improves water quality, obviously reduces the shrimp pool water body pollution, can effectively prevent disease of prawn, obviously improves prawn intestinal microecology balance; The multiple digestive ferment that is produced can significantly improve the prawn feed utilization rate, promotes growth, improves a poor appetite, and improves the price of deed.
Now that the performance characteristic tabulation contrast of the present invention and common prawn feed is as follows:
Description of drawings
Fig. 1: microbial activity prawn feed preparation technology flow chart
This figure has reflected the preparation process of microbial activity prawn feed, and is existing as follows to its work supplementary notes:
1, the preparation of bacteriological filtration liquid comprises the preparation of bacillus subtilis, bacillus licheniformis, saccharomyces cerevisiae, Rhodopseudomonas palustris and four kinds of bacteriological filtration liquid of dry acid lactic acid bacteria.Preceding two kinds of bacteriological filtration liquid are to carry out the regular hour (being 9-21 hour) activation, cultivation and liquid fermentation to handle under the state of certain temperature (35-36 ℃) and certain pH value (7.0-7.2), filter through 100 orders and promptly get preceding two kinds of bacteriological filtration liquid.Is under the state of 6.8-7.0 with the Rhodopseudomonas palustris original strain at 28 ℃, pH value, and it is placed the cultivation of optically coupled device by seven days, filters through 120 orders, promptly gets its bacteriological filtration liquid.Get dry acid lactic acid bacteria original strain, at certain temperature (34-36 ℃), pH value is under the state of 6.2-6.5, cultivates and the liquid fermentation processing through 20-28 hour activation, expansion, and 100 orders filter, and promptly get this bacteriological filtration liquid.
2, preparation feed granules, the component ratio is selected peru fish meal, Strong flour, expanded soybean for use in accordance with regulations, premix, stone flour, calcium dihydrogen phosphate are through premixed, ultramicro grinding, make it all by 80 orders, the secondary of going again mixes, in 120 ℃ of it inputs, 0.3MPa quality-adjusting device, steam regulation of texture, conditioning of texture through 20 seconds, make damp and hot particle (about water content 17%, about 80 ℃ of temperature), be humid tropical condition.This damp and hot particle is again through cooling and dry the processing.
3, spraying mycoderm promptly adds 10%a-starch in the mixing bacteriological filtration liquid of preparation by a certain percentage, it is sprayed on the surface of particle, forms mycoderm.
4, oven dry, packing.Adopt the blower fan of 17KW in the present embodiment, make particle in 20 seconds, can reduce to room temperature.
Fig. 2: microbial activity prawn feed production line constitutes schematic diagram.It and Fig. 1 are described from the preparation of microbial activity feed and used two aspects of apparatus for production line respectively, and existing equipment and the function thereof that just constitutes production line made schematic illustration, and each label is defined as follows among this figure:
1---bucket elevator is about to raw material and rises to the needed height of working rig from the position of stacking.2---the rotating cylinder slag remover, promptly to the raw material processing that removes the gred.3---deduster, remove dust thing in the raw material.4---premixer further mixes material.5---ultramicro grinding, making can be all by 80 order through premixed material.6---cyclone dust collectors.7---pulse dust removal, material is further implemented dedusting.8---conveying worm, will be through the mass transport of dedusting to the next stage elevator.9---wind suction pipe, the passage of formation wind.10---bucket elevator rises to the back mixer with material.11---the back mixer further mixes material.12,13,14 quality-adjusting devices, temperature is 120 ℃ in it, pressure=0.3MPa is to 20 seconds steam regulation of texture, conditioning of texture of material enforcement.15---granulator, material is made graininess, water content about 17%, about 80 ℃ of temperature are humid tropical condition.16---counterflow cooler, implement the negative pressure exhausting, blast is 10000 handkerchiefs, air quantity 450M
2/ h, employing be the 17KW blower fan, make damp and hot particle in 20 seconds, reduce to room temperature.17---conveying worm will be sent to the next stage bucket elevator, 18 again through the particle of cooling processing---and bucket elevator is sent to spray equipment with particle.19---spray equipment, be sprayed on the surface of particle with mixing bacteriological filtration liquid, form mycoderm.20---dryer, the particle with mycoderm is dried processing.21---vibration separation screen.22---the finished product storage warehouse.
The specific embodiment: according to above disclosed content, comprise literal and process chart and production line and constitute scheme, can prepare and produce the microbial activity prawn feed, the applicant thinks that this is to realize a kind of optimal way of the present invention.
Claims (3)
1, a kind of microbial activity prawn feed, it comprises microbial activity thing, fish meal, Strong flour, expanded soybean, it is characterized in that: it is formed in the ratio of following material: peru fish meal 30%; Strong flour 30%; Expanded soybean 23%; Premix 10%; Stone flour 2%; Calcium dihydrogen phosphate 2%; Microbial activity bacteriological filtration liquid 3%.
2, a kind of microbial activity prawn feed according to claim 1 is characterized in that microbial activity filtrate is by following composition of proportions:
Bacillus subtilis bacteriological filtration liquid: 41%; Lichens gemma bar bacteriological filtration liquid: 21%
Brewer's yeast bacteriological filtration liquid: the red false unit cell bacteriological filtration liquid in 11% marsh: 21%
Dry acid lactic acid bacteriological filtration liquid: 6%
3, a kind of microbial activity prawn feed production method, it comprises liquid fermentation and solid fermentation, it is characterized in that being prepared according to following technology:
(1) preparation bacteriological filtration liquid
A, getting bacillus subtilis original strain and bacillus licheniformis original strain, is under the 7.0-7.2 situation at 36 ℃ and pH value, carries out nine hours activation, becomes first order seed; Is under 7.0 situations at 35 ℃ with pH value, and the expansion of carrying out 11 hours is cultivated, and becomes secondary seed; Be under 7.1 situations at 35 ℃, pH value again, carry out 21 hours liquid fermentation, and filter, promptly get bacteriological filtration liquid (A) through 100 orders; Standby
B, getting the saccharomyces cerevisiae original strain, is under the 6.0-6.5 situation at 33 ℃, pH value, carries out 18 hours activation, becomes first order seed; At 36 ℃, pH value is under 6.2 situations, carries out enlarging in 20 hours and cultivates, and becomes secondary seed; At 38-40 ℃, pH value is under 6.2 situations, carries out 28 hours liquid fermentation, and filters through 100 orders, promptly gets bacteriological filtration liquid (B); Standby
C, get the Rhodopseudomonas palustris original strain, in 28 ℃, pH value are the optically coupled device of 6.8-7.0, cultivated seven days, and filter, promptly get bacteriological filtration liquid (C) through 120 orders; Standby
D, getting dry acid lactic acid original strain, is to carry out activation in 20 hours under the 6.2-6.5 situation at 34 ℃, pH value, becomes first order seed; At 36 ℃, pH value is under 6.3 situations, carries out enlarging in 22 hours and cultivates, and becomes secondary seed; At 34-36 ℃, pH value is under 6.2 situations, carries out 28 hours liquid fermentations, and filters through 100 orders, promptly gets bacteriological filtration liquid (D); Standby
(2) the damp and hot particle of preparation feed
Get peru fish meal 30%, Strong flour 30%, expanded soybean 23%, premix 10%, stone flour 2%, calcium dihydrogen phosphate 2%, through premixed, ultramicro grinding to 100% is carried out secondary again and is mixed by 80 orders, enter 120 ℃, 0.3MPa quality-adjusting device carry out for the time 20 seconds steam regulation of texture, conditioning of texture, make damp and hot particle;
(3) cooling, air-dry
Damp and hot particle is placed counterflow cooler, at blast 10000 handkerchiefs, air quantity 450M
3Carry out the negative pressure exhausting under the/h situation, make dried particle;
(4) spray mycoderm
The particle centering of lowering the temperature is had in the whirligig of shower nozzle, pressing bacteriological filtration liquid (A) 40%, bacteriological filtration liquid (B) 20%, bacteriological filtration liquid (C) 20%, the ratio of bacteriological filtration liquid (D) 20% is mixed with to mix and adds 10%a-starch in the bacteriological filtration liquid, in the pellet rotary course, be sprayed on the surface of particle mixing bacteriological filtration liquid, form the mycoderm layer;
(5) oven dry, finished product packing.
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| Application Number | Priority Date | Filing Date | Title |
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| CN02115969A CN1463615A (en) | 2002-06-14 | 2002-06-14 | Microbiologically active prawn fodder and process for producing same |
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| CN02115969A CN1463615A (en) | 2002-06-14 | 2002-06-14 | Microbiologically active prawn fodder and process for producing same |
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| CN100349526C (en) * | 2006-01-23 | 2007-11-21 | 缪淑华 | Ecological and nutritious mixing feed for South America white shrimp fry |
| CN100415113C (en) * | 2006-03-17 | 2008-09-03 | 中国科学院海洋研究所 | Nuisance free special immunological growth promotor for bastard halibut and pleuronectid and its production process |
| CN102028104A (en) * | 2010-12-12 | 2011-04-27 | 夏学德 | Microbiological feed and preparation method thereof |
| CN102040409A (en) * | 2010-10-11 | 2011-05-04 | 山东郁茏生物科技有限公司 | Processing method of organic liquid fertilizer |
| CN1989829B (en) * | 2005-12-28 | 2011-06-08 | 上海创博生态工程有限公司 | Microorganism feed addictive improving anti-stress ability of cultivated animals and making method thereof |
| CN102106491A (en) * | 2011-02-24 | 2011-06-29 | 海一（厦门）生物科技有限公司 | High-activity biological fermentation feed for prawn and preparation method thereof |
| WO2012022032A1 (en) * | 2010-08-17 | 2012-02-23 | 中国水产科学研究院黄海水产研究所 | Endogenous antiviral complex-probiotic-preparation for prawn |
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| CN104382208A (en) * | 2014-10-29 | 2015-03-04 | 黑龙江华森畜牧科技有限责任公司 | Reverse-flow bacteria inoculating device and reverse-flow bacteria inoculating method in solid fermentation |
| CN104411182A (en) * | 2012-04-12 | 2015-03-11 | 杜邦营养生物科学有限公司 | Microbial strains and their use in animals |
| CN104397432A (en) * | 2014-12-10 | 2015-03-11 | 苏州埃瑞特生物技术有限公司 | Preparation method of liquid preparation for prawn growth promotion preparation |
| CN104605192A (en) * | 2015-01-14 | 2015-05-13 | 湛江恒兴特种饲料有限公司 | Efficient and environment-friendly compound feed for litopenaeus vannamei and preparation method of compound feed |
| CN106071052A (en) * | 2016-06-14 | 2016-11-09 | 广州福善喜生物科技有限公司 | The preparation method of a kind of biological feedstuff and equipment |
| CN106234842A (en) * | 2016-08-03 | 2016-12-21 | 大连海洋大学 | Industrialized culture feed for prawn and preparation method thereof |
| EP2893815B1 (en) | 2014-01-09 | 2017-03-01 | CJ Cheiljedang Corporation | Assorted livestock feed with enhanced nutrients and method of preparing the same |
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| CN113617573A (en) * | 2020-05-07 | 2021-11-09 | 李宏 | Complete pellet feed or complete powdery feed heat-sensitive material adds device |
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| CN1989829B (en) * | 2005-12-28 | 2011-06-08 | 上海创博生态工程有限公司 | Microorganism feed addictive improving anti-stress ability of cultivated animals and making method thereof |
| CN100349526C (en) * | 2006-01-23 | 2007-11-21 | 缪淑华 | Ecological and nutritious mixing feed for South America white shrimp fry |
| CN100415113C (en) * | 2006-03-17 | 2008-09-03 | 中国科学院海洋研究所 | Nuisance free special immunological growth promotor for bastard halibut and pleuronectid and its production process |
| CN102740707A (en) * | 2010-08-17 | 2012-10-17 | 中国水产科学研究院黄海水产研究所 | Endogenous antiviral complex-probiotic-preparation for prawn |
| WO2012022032A1 (en) * | 2010-08-17 | 2012-02-23 | 中国水产科学研究院黄海水产研究所 | Endogenous antiviral complex-probiotic-preparation for prawn |
| CN102740707B (en) * | 2010-08-17 | 2013-06-19 | 中国水产科学研究院黄海水产研究所 | Endogenous antiviral complex-probiotic-preparation for prawn |
| CN102415480A (en) * | 2010-09-28 | 2012-04-18 | 张海员 | Microbial liquid premix and preparation method thereof |
| CN102415480B (en) * | 2010-09-28 | 2014-08-27 | 张海员 | Microbial liquid premix and preparation method thereof |
| CN102040409A (en) * | 2010-10-11 | 2011-05-04 | 山东郁茏生物科技有限公司 | Processing method of organic liquid fertilizer |
| CN102040409B (en) * | 2010-10-11 | 2012-05-23 | 山东郁茏生物科技有限公司 | Processing method of organic liquid fertilizer |
| CN102028104A (en) * | 2010-12-12 | 2011-04-27 | 夏学德 | Microbiological feed and preparation method thereof |
| CN102106491A (en) * | 2011-02-24 | 2011-06-29 | 海一（厦门）生物科技有限公司 | High-activity biological fermentation feed for prawn and preparation method thereof |
| CN102106491B (en) * | 2011-02-24 | 2013-03-20 | 海一（厦门）生物科技有限公司 | High-activity biological fermentation feed for prawn and preparation method thereof |
| CN104411182A (en) * | 2012-04-12 | 2015-03-11 | 杜邦营养生物科学有限公司 | Microbial strains and their use in animals |
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| CN103583880B (en) * | 2013-10-18 | 2015-04-08 | 上海永凡生物科技有限公司 | Microbial fermentation feed for litopenaeus vannamei |
| EP2893815B1 (en) | 2014-01-09 | 2017-03-01 | CJ Cheiljedang Corporation | Assorted livestock feed with enhanced nutrients and method of preparing the same |
| CN103966130A (en) * | 2014-05-04 | 2014-08-06 | 上海创博生物工程有限公司 | Stress-resistant microbial preparation for prawn, and preparation method of microbial preparation |
| CN104188084A (en) * | 2014-09-25 | 2014-12-10 | 苏州市相城区新时代特种水产养殖场 | Method for preparing aquatic feed |
| CN104382208A (en) * | 2014-10-29 | 2015-03-04 | 黑龙江华森畜牧科技有限责任公司 | Reverse-flow bacteria inoculating device and reverse-flow bacteria inoculating method in solid fermentation |
| CN104397432A (en) * | 2014-12-10 | 2015-03-11 | 苏州埃瑞特生物技术有限公司 | Preparation method of liquid preparation for prawn growth promotion preparation |
| CN104605192A (en) * | 2015-01-14 | 2015-05-13 | 湛江恒兴特种饲料有限公司 | Efficient and environment-friendly compound feed for litopenaeus vannamei and preparation method of compound feed |
| CN106071052A (en) * | 2016-06-14 | 2016-11-09 | 广州福善喜生物科技有限公司 | The preparation method of a kind of biological feedstuff and equipment |
| CN106234842A (en) * | 2016-08-03 | 2016-12-21 | 大连海洋大学 | Industrialized culture feed for prawn and preparation method thereof |
| CN107397241A (en) * | 2017-07-03 | 2017-11-28 | 丰县新中牧饲料有限公司 | A kind of centralization fodder production line |
| CN113617573A (en) * | 2020-05-07 | 2021-11-09 | 李宏 | Complete pellet feed or complete powdery feed heat-sensitive material adds device |
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