Three, summary of the invention
The present invention is directed to problems of the prior art, provide the good and technology of a kind of corrosion resistance simply to contain tin base leadless soldering-flux of rare earth and preparation method thereof.
The tin base leadless soldering-flux that contains rare earth provided by the invention is characterized in that: contain percentage by weight and be 4~10% Zn, and 0.05~1% Re, all the other are Sn, wherein, Re is a mishmetal.
The above-described tin base leadless soldering-flux that contains rare earth is characterized in that: it is 5~10% Zn that available tin base leadless soldering-flux contains percentage by weight, 0.1~1% Re, and all the other are Sn.
The above-described tin base leadless soldering-flux that contains rare earth is characterized in that: it is 6~9% Zn that available tin base leadless soldering-flux contains percentage by weight, 0.05~0.6% Re, and all the other are Sn.
The above-described tin base leadless soldering-flux that contains rare earth is characterized in that: it is 8~9% Zn that available tin base leadless soldering-flux contains percentage by weight, 0.1~0.2% Re, and all the other are Sn.
The preparation method who contains the tin base leadless soldering-flux of rare earth provided by the invention, it is characterized in that: (1) is with potassium chloride: the salt-mixture of lithium chloride=1.3: 1 (weight ratio) is watering after 500~600 ℃ of heat fused on the tin that is weighing up, after treating that tin melts fully, Zn is joined in the tin liquor of fusion, stir, make the Zn fusing; (2) rare earth is pressed into rapidly in the salt-mixture and Sn-Zn alloy of fusion, stirs, rare earth is melted fully; (3) 400~500 ℃ of insulations, treat that alloy mixes after, the salt-mixture that the surface is removed in the back is solidified in the cooling of coming out of the stove after leaving standstill.
Because rare earth is very easily oxidized, if directly rare earth is joined in atmosphere in the brazing filler metal alloy, scaling loss is very serious; the Zn element also is easy to oxidized, therefore, adopts in the present invention under the salt-mixture protection; Zn, Re are joined in the tin liquor successively, reduce the scaling loss of alloying element and rare earth.
The amount that adds rare earth in the alloy of the present invention should be limited in 0.05-1%.The adding of rare earth can make brazing seam structure's refinement, even, and barrier potential sclerosis and multiple slip induration increase, and helps to reduce its corrosion equilibrium potential, thereby improves its resistance to corrosion.
Five, the specific embodiment
Example 1: take by weighing 130 gram potassium chloride, 100 grams lithium chlorides and put into alumina crucible, mix, Heat fused to 600 ℃, the pure tin that fused salt is watered 95.5% melts tin fully, under 450 ℃, Zn with 4% joins in the tin liquor of melting, constantly stirs simultaneously, makes the Zn fusing; 0.5% rare earth is fast Ram compression enters in the salt-mixture and Sn-Zn alloy of melting, stirs fusing; Be incubated 30 minutes, left standstill 10 fens Rear potassium chloride and the lithium chloride salt-mixture of removing the surface solidified in the cooling of coming out of the stove behind the clock. The solder piece is added again Heat fusing to 350 ℃ waters the pricker liquid of molten state on angle steel slightly with angle, makes its fast cooling slivering Shape is stand-by.
Example 2: take by weighing 130 gram potassium chloride, 100 grams lithium chlorides and put into alumina crucible, mix, Heat fused to 600 ℃, the pure tin that fused salt is watered 93.8% melts tin fully, under 450 ℃, Zn with 6% joins in the tin liquor of melting, constantly stirs simultaneously, makes the Zn fusing; 0.2% rare earth is fast Ram compression enters in the salt-mixture and Sn-Zn alloy of melting, stirs fusing; Be incubated 30 minutes, left standstill 10 fens Rear potassium chloride and the lithium chloride salt-mixture of removing the surface solidified in the cooling of coming out of the stove behind the clock. The solder piece is added again Heat fusing to 350 ℃ waters the pricker liquid of molten state on angle steel slightly with angle, makes its fast cooling slivering Shape is stand-by.
Example 3: take by weighing 130 gram potassium chloride, 100 grams lithium chlorides and put into alumina crucible, mix, Heat fused to 600 ℃, the pure tin that fused salt is watered 91.95% melts tin fully, under 450 ℃, Zn with 8% joins in the tin liquor of melting, constantly stirs simultaneously, makes the Zn fusing; 0.05% rare earth is fast Ram compression enters in the salt-mixture and Sn-Zn alloy of melting, stirs fusing; Be incubated 30 minutes, left standstill 10 fens Rear potassium chloride and the lithium chloride salt-mixture of removing the surface solidified in the cooling of coming out of the stove behind the clock. The solder piece is added again Heat fusing to 350 ℃ waters the pricker liquid of molten state on angle steel slightly with angle, makes its fast cooling slivering Shape is stand-by.
Example 4: take by weighing 130 gram potassium chloride, 100 grams lithium chlorides and put into alumina crucible, mix, Heat fused to 600 ℃, the pure tin that fused salt is watered 90.9% melts tin fully, under 450 ℃, Zn with 9% joins in the tin liquor of melting, constantly stirs simultaneously, makes the Zn fusing; 0.1% rare earth is fast Ram compression enters in the salt-mixture and Sn-Zn alloy of melting, stirs fusing; Be incubated 30 minutes, left standstill 10 fens Rear potassium chloride and the lithium chloride salt-mixture of removing the surface solidified in the cooling of coming out of the stove behind the clock. The solder piece is added again Heat fusing to 350 ℃ waters the pricker liquid of molten state on angle steel slightly with angle, makes its fast cooling slivering Shape is stand-by.
Below by some charts and example performance after solder of the present invention improves is described. For the ease of than , to contain the tin base leadless soldering-flux of rare earth all be at aforementioned identical with traditional tin base leadless soldering-flux in the present invention Obtain under the part.
In the table 1, example 1-4 is the lead-free brazing that contains rare earth, and example 5,6 is traditional rare earth that do not contain Lead-free brazing. Fusion temperature in the table records with differential thermal analysis.
Table 1 embodiment of the invention and traditional SnZn and SnZnAgBi comparative example 123456 Sn (%) 95.5 93.8 91.95 90.9 91 90 Zn (%) 468994 Re (%) 0.5 0.2 0.05 0.1----Ag (%)----------2 Bi (%)----------4 fusing 204-198 204-198 200-198 198 198 210 temperature (℃)
Annotate: above composition all is weight percentage, and 1-4 be embodiment, example 5, example 6 be traditional do not contain rare SnZn and the SnZnAgBi solder of soil.
As mentioned above, embodiment of the invention 1-4 has the fusion temperature close with traditional SnZn solder, and is suitable Closing the electron trade solder uses.
Below by the improved corrosion resistance of this solder of some marginal datas.
Fig. 1 has represented that the leadless RE that contains of traditional SnZn and SnZnAgBi solder and the present invention's development welds The comparison of the corrosion equilibrium potential of material under the room temperature running water.
As seen from Figure 1, the corrosion equilibrium potential of example 3 of the present invention and example 4 is lower than traditional SnZn solder and SnZnAgBi solder, illustrates that its corrosion resistance improves.
Fig. 2 has represented that the leadless RE that contains of traditional SnZn and SnZnAgBi solder and the present invention's development welds Material under the room temperature running water year corrosion rate comparison.
As seen from Figure 2, the year corrosion rate of example 3 of the present invention and example 4 is lower than traditional SnZn pricker Material and SnZnAgBi solder illustrate that its corrosion resistance improves.
In order to analyze and illustrate the corrosion resistance of this alloy from corrosion mechanism, can be by analyzing solder Anodic polarization curves confirms. That now traditional SnZn solder and the present invention are developed contains the leadless RE weldering The anodic polarization curves of material compares. Shown in Fig. 3,4,5.
Among Fig. 3, the anodic polarization curves of traditional SnZn solder does not have passivation region, and the SnZnAgBi solder a faint passivation region occurred at anodic polarization curves among Fig. 4, and the sun of SnZnRe solder among Fig. 5 There is an obvious passivation region in utmost point polarization curve, its initial corrosion is described after, through passivation, the surface obtains Protection shows corrosion rate and descends.
In sum, adopt the leadless RE that contains of flux total process protective method smelting used among the present invention Its corrosion resistance of solder is better than traditional SnZn and SnZnAgBi solder, and the corrosion equilibrium potential descends corruption Erosion speed obviously reduces.