CN1271729C - 电池隔离件 - Google Patents
电池隔离件 Download PDFInfo
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- CN1271729C CN1271729C CNB03132875XA CN03132875A CN1271729C CN 1271729 C CN1271729 C CN 1271729C CN B03132875X A CNB03132875X A CN B03132875XA CN 03132875 A CN03132875 A CN 03132875A CN 1271729 C CN1271729 C CN 1271729C
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- battery separator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/403—Manufacturing processes of separators, membranes or diaphragms
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/403—Manufacturing processes of separators, membranes or diaphragms
- H01M50/406—Moulding; Embossing; Cutting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
- H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
- H01M50/417—Polyolefins
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/44—Fibrous material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
- H01M50/451—Separators, membranes or diaphragms characterised by the material having a layered structure comprising layers of only organic material and layers containing inorganic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/463—Separators, membranes or diaphragms characterised by their shape
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
- H01M50/491—Porosity
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49108—Electric battery cell making
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Cell Separators (AREA)
Abstract
本发明涉及一种电池隔离件。所述电池隔离件包括一种微孔薄膜,后者具有一个第一部分和一个第二部分。所述第一部分结合于所述第二部分。所述结合部位具有一个大于1.97克/厘米的强度。所述薄膜具有一个小于43.18微米的厚度,小于50秒的Gurley,和一个大于15.75克/微米的击穿强度。
Description
相关申请
本申请是2000年7月11日提交的美国共同悬而未决的专利申请No.09/614,500的部分继续申请。
技术领域
本发明涉及一种电池隔离件(battery separator)及其制造方法,所述电池隔离件具有改进的强度性能。
背景技术
在2000年1月18日提交的美国专利申请No.09/484,184(在此引入作为参考)中,公开了一种由“塌陷泡(collapsed bubble)”技术制造的电池隔离件。所述“塌陷泡”技术涉及一种用于制造薄膜的已知的吹塑薄膜挤压技术的变形。在吹塑薄膜挤压技术中,聚合物通过一个环形模具被挤压出来而形成一个“泡”,所述泡被冷却和塌陷,但是塌陷的泡不会永久地粘结于其自身。见Berins,M.L.,Ed.,PlasticsEngineering Handbook第5版(Chapman & Hall,New York,NY(1991)出版)pp.102-105,其在此引入作为参考。在所述“塌陷泡”技术中,当所述泡塌陷在其自身上时,其设计为永久性地粘结在其自身上。在前述申请中,挤压出来的聚合物是复合挤压(co-extruded)的聚合物,即,形成两个不同层的两种不同的聚合物。
Celgard2402和2502平坦片膜是预先存在的产品,其通过“塌陷泡”技术制造。这些薄膜的相关特性在表2中列出。Celgard2400、2500和849平坦片膜是通过一种吹塑薄膜挤压技术制造的预先存在的产品。这些薄膜的相关特性在表1和2中列出。Celgard2400和2500与Celgard2402和2502的相关点在于,后两种产品是前两种产品的塌陷泡变型,并且是前两种产品厚度的2倍。
在美国专利No.5,565,281中,公开了一种双层电池隔离件,其中一层具有强度性能,而另一层具有断路性能。两种独立制造的层结合在一起。
在美国专利No.5,667,911中,公开了一种交叉叠置的电池隔离件。在这种隔离件中,单轴取向的板层结合在一起,从而使其成角度地偏置(即,在每个板层的单轴取向之间的20°和90°之间的一个角度)。
在美国专利No.5,922,492中,公开了一种复合电池隔离件。这种隔离件将两种不同的材料连接在一起,一个微孔薄膜和一个非织造织物通过层叠结构连接。
在美国专利No.5,952,120中,公开了一种三层电池隔离件,该电池隔离件具有两个夹着一个隔离层的强度层。
发明内容
本发明涉及一种电池隔离件。所述电池隔离件包括一个微孔薄膜,所述微孔薄膜具有一个第一部分和一个第二部分。所述第一部分与所述第二部分结合在一起。所述结合部位的强度大于1.97克/厘米。所述薄膜的厚度小于43.18微米,小于50秒的Gurley,和大于15.75克/微米的击穿强度。
本发明提供了一个具有结合在一起的两部分的微孔电池隔离件。每一部分由一个非复合挤压层构成,并且由相同的材料制成。为了获得比现有技术的隔离件更大的击穿强度,所述现有技术的隔离件为具有给定厚度的单个多层隔离件,当两部分组合在一起时,本发明将作成一定尺寸的两部分结合在一起,从而具有与现有技术隔离件相同的厚度。本发明优选由一种塌陷泡技术制成,即,一种吹塑薄膜技术制成,其中一单种融熔聚合物(或者聚合物的混合物)被挤压通过一个环形模具,从所述模具发出的泡具有一个第一部分和一个第二部分(每一部分基本上占据所述泡的圆周的一半),并且然后所述泡塌陷在其自身上,并且在形成微孔之前结合在一起(优选通过退火和拉伸)。当从所述模具发出泡时,其基本上沿着机器方向上取向。因此,当所述泡塌陷在其自身上并且结合时,第一部分和第二部分基本上在相同方向上取向(在取向部分之间的角度偏移小于15°),即,在第一部分和第二部分之间没有显著的角度偏置(例如在美国专利No.5,667,911中公开的)。通过允许泡的融熔(或者接近融熔)的聚合物结接在一起而以相同的步骤进行塌陷和结合操作。通过使泡塌陷在其自身上并且对其进行结合,在与现有技术隔离件相同厚度的情况下获得了增加的击穿强度。
通过前述技术,第一部分和第二部分在结合时提供了用于微孔形成工艺(即,退火和拉伸操作)的母体,并且由相同材料制成。所述材料通常为聚烯烃、优选为聚乙烯或者聚丙烯、其共聚物和其混合物,并且最优选为聚乙烯和聚丙烯。
在退火和拉伸后生产的最终的隔离器是微孔薄膜。在此使用的微孔是指孔隙率小于60%和平均微孔尺寸在0.005-10微米之间的薄膜。优选地,所述薄膜的孔隙率为20-60%,并且其平均微孔尺寸为0.01-5微米,并且最优选是30-50%的孔隙率和0.5-2微米的平均微孔尺寸。
所述隔离件的厚度小于43.18微米,并且优选厚度在12.7-38.1微米的范围之内。
所述隔离件具有一个根据ASTM-D726测量的Gurley,Gurley在此表示在30.988cm的水压下,10cc的空气通过一个2.54em见方的产品所需要的以秒计的时间。所述Gurley可以小于50秒。优选地,所述Gurley小于45秒,并且最优选地,小于35秒。
所述隔离件的击穿强度,通过横跨最终产品的宽度、以2mm/sec的速率、最大偏移量为6mm、利用一个Miteeh Stevens LFRA组织分析器、一个1.65mm直径的针和0.5mm半径记录数据,10次测量取平均值确定为大于15.75克/微米。
如上所述,所述薄膜通过利用Celgard式工艺(挤压、退火、拉伸)由塌陷泡技术制造。进一步的细节在如下所述的例子中描述。
在表I中,利用商业上存在的Celgard产品849与本发明进行对比。所有产品利用相同的工艺制造,除了在本发明的示例中增加了线速度,从而其厚度可以相匹配。
表I
示例标记# | 849 | pe1 | pe2 | pe3 |
树脂 | HDPE | HDPE | HDPE | HDPE |
产品薄膜 | pe-单层 | pe/pe | pe/pe | pe/pe |
厚度(微米) | 27.94 | 30.99 | 31.24 | 31.24 |
Gurley(秒) | 36.51 | 21 | 23 | 33.34 |
击穿强度(克/微米) | 14.96-15.75 | 17.7 | 17.32-18.11 | 18.11-18.90 |
附着力(克/厘米) | 16.5 | 18.1 | 20.1 |
在表II中,商业上存在的Celgard产品2400、2402、2500和2502与本发明进行对比。所有的产品通过基本上相同的工艺制造,除了本发明中线速度被增加,从而使其厚度可以相互匹配。
表II
示例标记# | 2400 | 2402 | 2500 | 2502 | Pp1 | Pp2 | Pp3 | Pp4 |
树脂 | pp | pp | pp | pp | pp | pp | pp | pp |
产品薄膜 | pp-单层 | pp/pp | pp-单层 | pp/pp | pp/pp | pp/pp | pp/pp | pp/pp |
厚度(微米) | 25.4 | 50.8 | 25.4 | 50.8 | 25.4 | 25.4 | 17.27 | 16.51 |
Gurley(秒) | 23.29 | 40.90 | 7-10 | 14-26 | 19-23 | 21-25 | 8-10 | 9-12 |
击穿强度(克/微米) | 15.75-17.72 | 13.78-15.35 | 11.81-13.78 | 9.84-11.81 | 19.29-21.26 | 21.26-23.23 | 18.50-20.47 | 28.87-22.83 |
附着力(克/厘米) | n/a | n/a | 1.97 | >7.88 | >7.88 | >7.88 | >7.88 |
本发明可以通过其它形式体现出来,而不脱离其精神和实质性特性,并且因此,应当参照所附权利要求,而不是参照前述说明,确定本
发明的范围。
Claims (11)
1.一种电池隔离件,包括:
一种微孔薄膜,具有
一个第一非复合挤压部分,和
一个第二非复合挤压部分,所述第一部分结合于所述第二部分,所述结合部位具有一个大于1.97g/cm的强度,并且所述第一部分和第二部分由相同的材料制成,并且沿着相同的方向取向,并且
所述薄膜具有
一个小于38.1微米的厚度
小于50秒的Gurley,和
一个大于15.75克/微米的击穿强度。
2.根据权利要求1所述的电池隔离件,其特征在于,所述微孔薄膜具有小于60%的孔隙率和0.005-10微米的平均微孔尺寸。
3.根据权利要求2所述的电池隔离件,其特征在于,所述微孔薄膜具有范围在20%-60%的孔隙率和0.01-5微米的平均微孔尺寸。
4.根据权利要求3所述的电池隔离件,其特征在于,所述薄膜具有范围在30%-50%的孔隙率和0.05-2微米的平均微孔尺寸。
5.根据权利要求1所述的电池隔离件,其特征在于,所述厚度范围在12.7-38.1微米。
6.根据权利要求1所述的电池隔离件,其特征在于,所述Gurley小于45秒。
7.根据权利要求1所述的电池隔离件,其特征在于,所述Gurley小于35秒。
8.根据权利要求1所述的电池隔离件,其特征在于,所述击穿强度大于16.73克/微米。
9.根据权利要求1所述的电池隔离件,其特征在于,所述材料是聚烯烃。
10.根据权利要求9所述的电池隔离件,其特征在于,所述聚烯烃选自由下述材料组成的一组:聚乙烯、聚丙烯、聚乙烯以及聚丙烯的共聚物和聚乙烯以及聚丙烯的混合物。
11.根据权利要求1所述的电池隔离件,其特征在于,所述第一部分和第二部分由一种塌陷泡形成。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/225,018 | 2002-08-21 | ||
US10/225,018 US6921608B2 (en) | 2000-07-11 | 2002-08-21 | Battery separator |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1481037A CN1481037A (zh) | 2004-03-10 |
CN1271729C true CN1271729C (zh) | 2006-08-23 |
Family
ID=31946291
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNB03132875XA Expired - Lifetime CN1271729C (zh) | 2002-08-21 | 2003-07-24 | 电池隔离件 |
Country Status (8)
Country | Link |
---|---|
US (1) | US6921608B2 (zh) |
EP (1) | EP1418635A3 (zh) |
JP (1) | JP2004134391A (zh) |
KR (1) | KR100538519B1 (zh) |
CN (1) | CN1271729C (zh) |
CA (1) | CA2434353A1 (zh) |
SG (1) | SG120103A1 (zh) |
TW (1) | TWI223904B (zh) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7989103B2 (en) * | 2005-07-20 | 2011-08-02 | Farasis Energy, Inc. | Composite battery separator film and method of making same |
US8795565B2 (en) * | 2006-02-21 | 2014-08-05 | Celgard Llc | Biaxially oriented microporous membrane |
EP2144961A1 (en) * | 2007-04-27 | 2010-01-20 | Dow Global Technologies Inc. | Microporous films from compatibilized polymeric blends |
KR101812535B1 (ko) * | 2009-06-19 | 2017-12-27 | 도레이 카부시키가이샤 | 다층 미다공막 |
CA2887356A1 (en) | 2012-10-08 | 2014-04-17 | Treofan Germany Gmbh & Co. Kg | Microporous separator film having homogeneous porosity and greater resistance to puncturing |
JP6045921B2 (ja) * | 2013-01-21 | 2016-12-14 | オートモーティブエナジーサプライ株式会社 | 積層型電池とその製造方法 |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5667911A (en) | 1994-11-17 | 1997-09-16 | Hoechst Celanese Corporation | Methods of making cross-ply microporous membrane battery separator, and the battery separators made thereby |
US5565281A (en) | 1994-12-02 | 1996-10-15 | Hoechst Celanese Corporation | Shutdown, bilayer battery separator |
US5922492A (en) | 1996-06-04 | 1999-07-13 | Tonen Chemical Corporation | Microporous polyolefin battery separator |
US5952120A (en) | 1997-04-15 | 1999-09-14 | Celgard Llc | Method of making a trilayer battery separator |
US6368742B2 (en) * | 1998-06-26 | 2002-04-09 | Celgard, Inc. | Polypropylene microporous membrane for battery separator |
TW439309B (en) * | 1999-01-22 | 2001-06-07 | Toshiba Corp | Nonaquous electrolyte secondary battery |
US6602593B1 (en) * | 1999-08-30 | 2003-08-05 | Celgard Inc. | Battery separators with reduced splitting propensity |
US20020136945A1 (en) * | 2000-01-18 | 2002-09-26 | Call Ronald W. | Multilayer battery separators |
-
2002
- 2002-08-21 US US10/225,018 patent/US6921608B2/en not_active Expired - Lifetime
-
2003
- 2003-06-27 SG SG200303836A patent/SG120103A1/en unknown
- 2003-07-03 TW TW092118214A patent/TWI223904B/zh not_active IP Right Cessation
- 2003-07-04 CA CA002434353A patent/CA2434353A1/en not_active Abandoned
- 2003-07-21 KR KR10-2003-0049790A patent/KR100538519B1/ko active IP Right Grant
- 2003-07-24 CN CNB03132875XA patent/CN1271729C/zh not_active Expired - Lifetime
- 2003-08-05 EP EP03017828A patent/EP1418635A3/en not_active Withdrawn
- 2003-08-21 JP JP2003297002A patent/JP2004134391A/ja active Pending
Also Published As
Publication number | Publication date |
---|---|
KR100538519B1 (ko) | 2005-12-23 |
EP1418635A2 (en) | 2004-05-12 |
KR20040018127A (ko) | 2004-03-02 |
EP1418635A3 (en) | 2005-12-07 |
TWI223904B (en) | 2004-11-11 |
TW200403877A (en) | 2004-03-01 |
US6921608B2 (en) | 2005-07-26 |
CA2434353A1 (en) | 2004-02-21 |
US20030099877A1 (en) | 2003-05-29 |
SG120103A1 (en) | 2006-03-28 |
JP2004134391A (ja) | 2004-04-30 |
CN1481037A (zh) | 2004-03-10 |
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