CN1199121A - 秸秆制作一次性餐具及各行业用包装容器和板材的又一种新方法 - Google Patents
秸秆制作一次性餐具及各行业用包装容器和板材的又一种新方法 Download PDFInfo
- Publication number
- CN1199121A CN1199121A CN98101970.6A CN98101970A CN1199121A CN 1199121 A CN1199121 A CN 1199121A CN 98101970 A CN98101970 A CN 98101970A CN 1199121 A CN1199121 A CN 1199121A
- Authority
- CN
- China
- Prior art keywords
- straw
- packing container
- fruit glaze
- glaze agent
- adhesive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010902 straw Substances 0.000 title claims abstract description 22
- 238000012856 packing Methods 0.000 title claims abstract description 8
- 238000000034 method Methods 0.000 title claims abstract description 6
- 238000001035 drying Methods 0.000 claims abstract description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 235000013399 edible fruits Nutrition 0.000 claims description 11
- 238000003856 thermoforming Methods 0.000 claims description 9
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 8
- 239000000314 lubricant Substances 0.000 claims description 8
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 8
- 239000000853 adhesive Substances 0.000 claims description 7
- 230000001070 adhesive effect Effects 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 229920002472 Starch Polymers 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims description 5
- 239000008107 starch Substances 0.000 claims description 5
- 235000019698 starch Nutrition 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 231100000252 nontoxic Toxicity 0.000 claims description 4
- 230000003000 nontoxic effect Effects 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 239000004115 Sodium Silicate Substances 0.000 claims description 2
- 239000000839 emulsion Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 239000005011 phenolic resin Substances 0.000 claims description 2
- 229920001568 phenolic resin Polymers 0.000 claims description 2
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 2
- 239000011118 polyvinyl acetate Substances 0.000 claims description 2
- 238000010298 pulverizing process Methods 0.000 claims description 2
- 235000019795 sodium metasilicate Nutrition 0.000 claims description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 235000021355 Stearic acid Nutrition 0.000 claims 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims 2
- 239000008117 stearic acid Substances 0.000 claims 2
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical class CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 claims 1
- 239000004836 Glue Stick Substances 0.000 claims 1
- -1 Lauxite Polymers 0.000 claims 1
- 229920000877 Melamine resin Polymers 0.000 claims 1
- 239000004640 Melamine resin Substances 0.000 claims 1
- 230000002079 cooperative effect Effects 0.000 claims 1
- 239000008157 edible vegetable oil Substances 0.000 claims 1
- 102000004169 proteins and genes Human genes 0.000 claims 1
- 108090000623 proteins and genes Proteins 0.000 claims 1
- 235000013305 food Nutrition 0.000 abstract description 2
- 238000007493 shaping process Methods 0.000 abstract 2
- 239000011248 coating agent Substances 0.000 abstract 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 1
- 238000011020 pilot scale process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/02—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2711/00—Use of natural products or their composites, not provided for in groups B29K2601/00 - B29K2709/00, for preformed parts, e.g. for inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/008—Drinking straws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Table Devices Or Equipment (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
Abstract
本发明是专利申请号:97122032.8的又一种新方法,将秸秆铡段与粉碎→干燥→粉碎→贮备→混胶→热成型或预制坯热成型为各行业用包装容器和板材,如餐具浸被膜剂→干燥为成品。
Description
本发明属于食品行业用品及其它行业包装容器和板材。
本发明是专利申请号：97122032.8的又一种新方法。
本发明的技术方案是以如下方式实现的，其特征在于原料是：秸杆；胶粘剂；润滑剂、被膜剂、水，各种原料重量比为：
秸杆83.2-70％
胶粘剂0.3-1％
润滑剂0.5-2％
水15-20％
其特征在于生产工艺过程：秸杆铡段粉碎→干燥→粉碎→贮备→混胶→热成型或预制坯热成型，如餐具需浸被膜剂→干燥→成品，在生产过程无废弃物产生，产品也无毒无害易降解。
下面为本发明的具体实施例：
实施例1：
秸杆83.2公斤，食用胶0.3公斤，润滑剂0.5公斤，被膜剂1公斤，水15公斤。
将秸杆铡段粉碎1公分左右→干燥水份小于2％→粉碎(80目)→加食用胶水和润滑剂混均后120℃-150℃热成型，或预制坯后120℃-150℃热成型→进行表面浸被膜剂→在温度小于120℃下烘干为成品餐具系列。
实施例2：
秸杆粉83.2公斤，聚乙稀醇或聚乙稀醇和淀粉0.3公斤，润滑剂0.5公斤，被膜剂1公斤，水15公斤。
将秸杆铡段粉碎1公分左右→干燥水份小于2％→粉碎30目→加聚乙稀醇或聚乙稀醇和淀粉与秸杆混合(也可加酸系列调颜色)→120℃-150℃热成型，或预制坯后120℃-150℃热成型→进行表面浸被膜剂→在温度小于120℃烘干为成品餐具系列。
实施例3：
秸杆粉88.0公斤，胶粘剂1公斤，水11公斤将秸杆铡段粉碎1公分左右→干燥水分小于2％→粉碎(20目)→可加食用胶或→酚醛树脂或脲醛树脂或三聚氰胺树脂或聚醋酸乙烯乳液或硅酸钠，或聚乙烯醇或聚乙稀醇与淀粉配制液，其中任何一种均可→与秸杆混均→180°热成型→120℃-180℃烘干为各行业用的包装容器及板材的系列产品。
以上所用秸杆也可以进行酸系列脱色或所制出的产品进行美工喷涂各种花色图案。
该产品已通过生产规模的中试，正准备正式投产，日产量5万册至30万册的规模。
Claims (7)
1.秸杆制作一次性餐具及各行业用包装容器和板材的又一种新方法，其特征在于所用的原料有秸杆，胶粘剂、润滑剂、被膜剂、水，重量配比是：
秸 杆83.2～70％
胶粘剂0.3～1％
润滑剂0.5～2％
被膜剂1～7％
水15～20％
2.根据权利要求1所述秸杆，其特征在于各种无毒植物秸杆其中的任何一种均可。
3.根据权利要求1所述胶粘剂，其特征在于各种食用胶粘剂其中的任何一种均可，也可配合使用，发挥协同效应。还可用聚乙稀醇或聚乙稀醇与淀粉或变性淀粉混用。如制包装容器和板材，又可采用蛋白质胶；酚醛树脂、脲醛树脂、三聚氰胺甲醛树脂、聚醋酸乙烯乳液；硅酸钠。
4.根据权利要求1所述润滑剂，其特征在于硬质酸或硬质酸盐系列，硬质酸或硬质酸盐系列其中任何一种均可，或食用油其中任何一种均可。
5.根据权利要求1所述被膜剂：其特征在于乙基纤维素类与各种无毒容剂配合使用，或采用无毒的硅系列的被膜剂。
6.根据权利要求1所述餐具及各行业用包装容器和板材的又一种新方法，其特征在于生产工艺过程，秸杆铡段与粉碎→干燥→粉碎→贮备→混胶→热成型或预制坯热成型，如餐具需浸被膜剂→干燥→成品。
7.根据权利要求1所述的秸杆也可进行酸系列脱色处理或所制出的产品进行美工喷涂各种花色图案。
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN98101970A CN1074485C (zh) | 1998-05-25 | 1998-05-25 | 利用秸秆制作一次性餐具和包装容器及板材的方法 |
| JP10378073A JPH11318669A (ja) | 1997-12-16 | 1998-12-16 | 植物の茎からパッケージ材料やシートを製造する方法 |
| US09/309,230 US6306324B1 (en) | 1998-05-25 | 1999-05-10 | Method for manufacturing packaging material and sheets from plant straws |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN98101970A CN1074485C (zh) | 1998-05-25 | 1998-05-25 | 利用秸秆制作一次性餐具和包装容器及板材的方法 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1199121A true CN1199121A (zh) | 1998-11-18 |
| CN1074485C CN1074485C (zh) | 2001-11-07 |
Family
ID=5217049
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN98101970A Expired - Fee Related CN1074485C (zh) | 1997-12-16 | 1998-05-25 | 利用秸秆制作一次性餐具和包装容器及板材的方法 |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US6306324B1 (zh) |
| CN (1) | CN1074485C (zh) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102838878A (zh) * | 2012-09-12 | 2012-12-26 | 杨国岗 | 一种微晶膨化秸秆复合粉料模塑制品及其制备方法 |
| CN105754299A (zh) * | 2016-02-26 | 2016-07-13 | 文登蓝岛建筑工程有限公司 | 一种新型复合板材 |
| CN105856380A (zh) * | 2016-04-18 | 2016-08-17 | 程艳青 | 一种利用秸秆、果壳纤维制可降解餐具及容器具的工艺 |
| CN106079014A (zh) * | 2016-06-27 | 2016-11-09 | 苏州市鼎立包装有限公司 | 一种秸秆类代木包装材料及其制备方法 |
| CN109370244A (zh) * | 2018-09-21 | 2019-02-22 | 席小兵 | 可降解的植物纤维一次性餐具及其制备方法 |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1999063015A1 (en) * | 1998-06-05 | 1999-12-09 | Snidow Steven B | Organic composite material |
| KR20000017996A (ko) * | 1999-07-21 | 2000-04-06 | 김영복 | 천연재료를 이용한 플라스틱 대체 용품 제조방법 |
| US6475416B2 (en) * | 2000-07-06 | 2002-11-05 | Young Bok Kim | Method for manufacturing plastic-substitute goods by using natural materials |
| KR100458167B1 (ko) * | 2002-03-20 | 2004-11-26 | 황기옥 | 자연분해 되는 1회용 용기의 제조방법 및 그 제조장치 |
| KR20020075340A (ko) * | 2002-08-27 | 2002-10-04 | 김수현 | 농업부산물(밀집,볏집,옥수수대)활용 특수가공 신소재개발 제조기술. |
| CN105345911B (zh) * | 2015-09-30 | 2018-02-27 | 信阳美丽真好秸秆新材科技有限公司 | 阻燃秸秆刨花板及其制造方法 |
| CN109306194A (zh) * | 2018-09-21 | 2019-02-05 | 席小兵 | 可降解的植物纤维水稻育秧盘及其制备方法 |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3995003A (en) * | 1972-10-16 | 1976-11-30 | Edward Potter | Process for making a particle board |
| CN1024519C (zh) * | 1991-12-12 | 1994-05-18 | 吴泰相 | 可作饲料的一次性餐具、食品包装及其制造方法和用途 |
| CN1127624A (zh) * | 1995-10-10 | 1996-07-31 | 珠海金冠机械有限公司 | 一次性餐具及其制造方法 |
| CN1044968C (zh) * | 1995-11-24 | 1999-09-08 | 常江 | 一次性植物卫生餐具的生产方法 |
| CN1154825A (zh) * | 1996-05-06 | 1997-07-23 | 江西宜春天成实业有限公司 | 农作物秸秆、稻壳制一次性餐具的配方及其加工方法 |
| CN1090468C (zh) * | 1996-11-13 | 2002-09-11 | 王乃明 | 用植物秸秆生产一次性餐饮具盒工艺方法 |
-
1998
- 1998-05-25 CN CN98101970A patent/CN1074485C/zh not_active Expired - Fee Related
-
1999
- 1999-05-10 US US09/309,230 patent/US6306324B1/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102838878A (zh) * | 2012-09-12 | 2012-12-26 | 杨国岗 | 一种微晶膨化秸秆复合粉料模塑制品及其制备方法 |
| CN102838878B (zh) * | 2012-09-12 | 2014-12-24 | 杨国岗 | 一种微晶膨化秸秆复合粉料模塑制品及其制备方法 |
| CN105754299A (zh) * | 2016-02-26 | 2016-07-13 | 文登蓝岛建筑工程有限公司 | 一种新型复合板材 |
| CN105856380A (zh) * | 2016-04-18 | 2016-08-17 | 程艳青 | 一种利用秸秆、果壳纤维制可降解餐具及容器具的工艺 |
| CN105856380B (zh) * | 2016-04-18 | 2018-02-27 | 重庆晋豪美耐皿制品有限公司 | 一种利用秸秆、果壳纤维制可降解餐具及容器具的工艺 |
| CN106079014A (zh) * | 2016-06-27 | 2016-11-09 | 苏州市鼎立包装有限公司 | 一种秸秆类代木包装材料及其制备方法 |
| CN109370244A (zh) * | 2018-09-21 | 2019-02-22 | 席小兵 | 可降解的植物纤维一次性餐具及其制备方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| US6306324B1 (en) | 2001-10-23 |
| CN1074485C (zh) | 2001-11-07 |
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