CN117866739A - Clean feed fermentation device and application method thereof - Google Patents
Clean feed fermentation device and application method thereof Download PDFInfo
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- CN117866739A CN117866739A CN202410252716.4A CN202410252716A CN117866739A CN 117866739 A CN117866739 A CN 117866739A CN 202410252716 A CN202410252716 A CN 202410252716A CN 117866739 A CN117866739 A CN 117866739A
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- 238000000855 fermentation Methods 0.000 title claims abstract description 120
- 230000004151 fermentation Effects 0.000 title claims abstract description 120
- 238000000034 method Methods 0.000 title claims abstract description 13
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000001301 oxygen Substances 0.000 claims abstract description 19
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 19
- 239000002994 raw material Substances 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 239000007789 gas Substances 0.000 claims description 16
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 238000005086 pumping Methods 0.000 claims description 3
- 239000013589 supplement Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 abstract description 10
- 238000000926 separation method Methods 0.000 abstract 1
- 238000005192 partition Methods 0.000 description 9
- 239000000243 solution Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 241001148470 aerobic bacillus Species 0.000 description 4
- 230000000813 microbial effect Effects 0.000 description 3
- 102000004190 Enzymes Human genes 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 150000001413 amino acids Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000975 bioactive effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002207 metabolite Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000006041 probiotic Substances 0.000 description 1
- 235000018291 probiotics Nutrition 0.000 description 1
- 108090000765 processed proteins & peptides Proteins 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229930000044 secondary metabolite Natural products 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
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Abstract
The invention relates to the technical field of fermentation, in particular to a clean feed fermentation device and a use method thereof, wherein the clean feed fermentation device comprises a fermentation tank, a cover body is arranged on the upper side of the fermentation tank, and a feed pipe is fixedly arranged on the lower side of the cover body; the separation plate is fixedly arranged in the fermentation tank, and is movably connected with a bearing disc in the fermentation cavity and used for supporting clean feed; and the movable plate is movably connected inside the fermentation tank, grooves are uniformly formed in the outer sides of the periphery of the movable plate, a plurality of inclined holes are uniformly formed in the movable plate, a vertical pipe is fixedly arranged at the lower end of the movable plate, the inside of the vertical pipe is communicated with the inclined holes, and the vertical pipe is communicated with the output end of an external air pump. In the fermentation process, the loose state of the fermentation mixture is ensured by the vibration mode of the tray for carrying the fermentation mixture, so that the strain is in full contact with oxygen, and efficient fermentation is realized.
Description
Technical Field
The invention relates to the technical field of fermentation, in particular to a clean feed fermentation device and a use method thereof.
Background
Fermentation refers to a process of preparing microbial cells themselves, or direct metabolites or secondary metabolites, by means of the vital activities of microorganisms under aerobic or anaerobic conditions. The fermented feed is a biological fermented feed which is prepared by converting feed raw materials into microbial thallus proteins, bioactive small peptide amino acids, microbial active probiotics and a compound enzyme preparation into an integral biological fermentation feed by using microorganisms and compound enzyme as biological feed starter strains.
In the actual fermentation process, the feed needs to be placed in a fermentation tank to ferment the feed, but in the process, the sealed tank body is required to provide a containing space for the feed, but in the fermentation process, oxygen is required to be continuously introduced to ensure that aerobic bacteria of fermentation strains can better reproduce, the fermentation effect of the feed is ensured, but the feed in the sealed tank body is piled up, so that the aerobic bacteria cannot well contact with the oxygen, and the fermentation of the feed is incomplete.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention provides the clean feed fermentation device and the use method thereof, which can effectively solve the problems that in the fermentation process of the existing feed, a sealed tank body is required to provide a containing space, but in the fermentation process, air is required to be continuously introduced to ensure better propagation of aerobic bacteria and the fermentation effect of the feed, but the internal feed of the sealed tank body is accumulated, so that the aerobic bacteria cannot be well contacted with oxygen, and the feed is incompletely fermented.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
the invention provides a clean feed fermentation device, which comprises a fermentation tank, wherein a cover body is arranged on the upper side of the fermentation tank, and a feed pipe is fixedly arranged on the lower side of the cover body;
the fermentation tank is divided into an upper chamber and a lower chamber by the partition plate, the chamber at the upper side is a gas storage chamber, the fermentation chamber at the lower side of the partition plate is communicated with the storage chamber through a plurality of through grooves formed in the upper side of the partition plate, a receiving disc is movably connected in the fermentation chamber and used for supporting clean feed, and a plurality of one-way holes are uniformly formed in the receiving disc and used for injecting water from the lower side to the upper side of the receiving disc;
the movable tray is movably connected inside the fermentation tank, grooves are uniformly formed in the outer sides of the periphery of the movable tray, a plurality of inclined holes are uniformly formed in the movable tray, a vertical pipe is fixedly arranged at the lower end of the movable tray, the inside of the vertical pipe is communicated with the inclined holes, and the vertical pipe is communicated with the output end of an external air pump; and a plurality of inclined pipes fixedly installed on the outer wall of the fermenter for adding strains;
wherein, the lower extreme movable mounting of vertical pipe has the collar, swing joint between collar and the fermentation cylinder.
Further, the upper end of the movable disc is provided with an arc-shaped surface, and a plurality of bulges are uniformly arranged on the upper side of the movable disc; the outlet position of the inclined pipe is arranged in an inclined shape perpendicular to the arc-shaped surface of the movable disc.
Further, a plurality of clamping grooves are uniformly formed in the middle of the top surface of the movable disc; the lower end of the feeding pipe is uniformly and fixedly connected with a plurality of plug blocks, and the plug blocks are movably matched with the inner wall of the clamping groove; when the movable disc is located at the lowest position, the plug-in blocks are inserted into the clamping grooves, when the movable disc moves to the highest position, the bottom surfaces of the plug-in blocks are kept in lap joint with the inner walls of the bottom surfaces of the clamping grooves, and the outlets of the lower ends of the inclined tubes are contacted with the outer walls of the top surfaces of the movable disc, so that the outlets of the inclined tubes are plugged.
Further, the lower end of the vertical pipe is sleeved with a connecting plate, the connecting plate is fixedly connected with the output end of the external cylinder, and the movable disk can be adjusted in height in the vertical direction under the driving of the external cylinder; and a gear fixedly arranged on the outer wall of the vertical pipe, wherein the gear is meshed with a driving tooth fixedly arranged at the output end of the external motor, and the movable disk rotates in the fermentation cavity under the driving of the external motor.
Further, the storage bag is fixedly arranged on the bottom surface of the bearing disc, the upper end of the storage bag is communicated with a one-way hole formed in the bearing disc, and a one-way film is arranged at the outlet of the upper end of the one-way hole; the lower end of the storage bag is communicated with the output end of the external water pump through a plurality of hoses; and the hose is secured by a mounting ring.
Further, the fermentation tank further comprises a lap joint ring fixedly arranged on the circumferential outer wall of the bottom surface of the bearing plate, and the lap joint ring is in sliding fit with a movable groove formed on the inner wall of the fermentation tank; an elastic piece is arranged on the upper side of the lap joint ring and is used for elastically connecting the lap joint ring with the outer wall of the movable groove; and a plurality of communicating pipes fixedly arranged on the outer wall of the fermentation tank, and a pump body fixedly arranged on the communicating pipes is used for pumping the gas in the storage cavity into the movable groove, so that the bearing plate vibrates relative to the fermentation tank.
The use method of the clean feed fermentation device comprises the following steps:
s1: injecting raw materials to be fermented from a set feeding pipe, adding strains through an inclined pipe, driving a set moving disc to rotate through an external motor, and injecting a certain amount of oxygen through an inclined hole by using an external air pump;
s2: after the raw materials are added, water is injected from a hose and a storage bag through a one-way hole by using an external water pump, and after the injection is finished, a movable disc is moved upwards by using an external air cylinder, so that the bottom surface of an inserting block can be kept in lap joint with the inner wall of the bottom surface of a clamping groove to block a feeding pipe, the outer wall of the top surface of the movable disc is contacted with the outlet of an inclined pipe to block, and fermentation is realized;
s3: when the fermentation is carried out, oxygen is supplemented through the vertical pipe by utilizing an external air pump every 2h, after each oxygen supplement time is 1h, the air in the storage cavity is pumped into the movable groove by utilizing the pump body arranged on the communicating pipe, so that the bearing plate vibrates relative to the fermentation tank, and the feed in the fermentation process of the bearing plate is improved to be in a loose state;
s4: and standing and fermenting for 8-10h to realize the fermentation of the clean feed, opening a tank door arranged on the outer wall of the fermentation tank, and taking out the fermented clean feed.
Advantageous effects
Compared with the known public technology, the technical scheme provided by the invention has the following beneficial effects:
according to the invention, in the fermentation process, the loose state of the fermentation mixture is ensured by the way that the tray for receiving the fermentation mixture vibrates, so that the strain is in full contact with oxygen, and efficient fermentation is realized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a schematic view of the overall structure of the outside of the fermenter according to the present invention;
FIG. 2 is a schematic diagram showing the overall vertical cross-sectional structure of the fermenter according to the present invention;
FIG. 3 is an enlarged schematic view of the structure of FIG. 2A according to the present invention;
FIG. 4 is a schematic diagram showing the structure of the fermenter separated from the cover according to the present invention;
FIG. 5 is a schematic view of the structure of the invention when the receiving tray is separated from the moving tray;
FIG. 6 is a schematic view of a horizontal cross-sectional structure of a fermenter according to the present invention;
FIG. 7 is a schematic view of the structure of the invention when the movable tray is separated from the receiving tray;
FIG. 8 is a schematic view of the structure of the invention when the tray is separated from the storage bag;
fig. 9 is a schematic cross-sectional view of a mobile disk according to the present invention.
Reference numerals
100. A fermentation tank; 101. a storage chamber; 102. a fermentation chamber; 103. a movable groove; 110. a partition plate; 111. a through groove; 120. an inclined tube; 130. a communicating pipe;
200. a cover body; 210. a feed pipe; 211. a plug block;
300. a receiving tray; 301. a one-way hole; 310. a lap ring; 311. an elastic member;
400. a storage bag; 410. a hose;
500. a moving tray; 501. a groove; 502. a clamping groove; 503. an inclined hole; 510. a vertical tube; 520. a mounting ring; 530. a protrusion.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is further described below with reference to examples.
Embodiment one:
referring to fig. 1 to 9, a clean feed fermenting apparatus includes a fermenter 100 having a cover 200 installed at an upper side thereof and a feed pipe 210 fixedly installed at a lower side of the cover 200, the feed pipe 210 being fixedly connected to the cover 200 provided on the fermenter 100, and various raw materials to be fermented being injected through the feed pipe 210 during a feeding process;
in this case, the actual fermentation space is located inside the fermentation tank 100, specifically, the middle position of the fermentation tank 100 is fixedly provided with a partition plate 110, the partition plate 110 divides the fermentation tank 100 into an upper chamber and a lower chamber, the chamber located at the upper side is a gas storage chamber 101, the chamber located at the lower side of the partition plate 110 is a fermentation chamber 102, a storage chamber 101 passing through the upper side of the fermentation tank 100 and provided with a feeding pipe 210 is extended to the interior of the fermentation chamber 102, that is, the raw material is directly located in the interior of the fermentation chamber 102 when added through the provided feeding pipe 210;
the addition of the seed strain can be performed through the plurality of inclined pipes 120 provided on the outer wall of the fermenter 100, and in general, the seed strain exists in a powder form and directly contacts with the added raw material when the seed strain is added through the inclined pipes 120; in order to ensure sufficient mixing between the strain and the raw materials, in this case, a moving disc 500 is movably connected inside the fermentation tank 100, specifically, the upper end of the moving disc 500 is provided with an arc surface, and a plurality of protrusions 530 are uniformly arranged on the upper side of the moving disc 500; the outlet position of the inclined tube 120 is arranged in an inclined shape perpendicular to the arc surface of the moving plate 500.
In the actual raw material adding link, added strains and raw materials fall on the outer wall of the upper side of a movable disc 500, a plurality of bulges 530 are uniformly arranged on the upper side of the movable disc 500, in order to ensure the full mixing of the strains and the bulges, and ensure the complete fermentation of the original, in the scheme, a vertical tube 510 is fixedly arranged at the lower end of the movable disc 500, a gear is sleeved on the outer wall of the vertical tube 510, the gear is in meshed connection with a driving tooth fixedly arranged at the output end of an external motor, the movable disc 500 rotates in a fermentation cavity 102 under the driving of the external motor, a vertical tube 510 is arranged under the driving of the external motor, and the movable disc 500 fixedly connected with the vertical tube is kept to rotate, and as a plurality of bulges 530 are uniformly arranged on the upper surface of the movable disc 500, at the moment, the powdery strains are splashed and the strains are raised under the action of the bulges 530, so that the strains and the strains are fully relaxed;
in order to further achieve the full mixing of the two materials, the mobility of the air in the fermentation cavity 102 is improved by injecting oxygen, in particular, a plurality of inclined holes 503 are uniformly formed in the movable disk 500, a vertical tube 510 fixedly mounted at the lower end of the movable disk 500, the inside of the vertical tube 510 is communicated with the inclined holes 503, and the vertical tube 510 is communicated with the output end of an external air pump, and in the process of rotating the movable disk 500, the vertical tube 510 and the plurality of inclined holes 503 formed on the movable disk 500 are utilized to enable the position of the inclined holes 503 to have overflow of oxygen flow under the action of the external air pump, in this case, due to the rotation of the movable disk 500, the powdery strain is in a splashing state, and when oxygen overflows from the inclined holes 503, the full mixing of the raw material and the powdery strain is further improved, so as to form a fermentation mixture.
The above-mentioned, already realized the thorough mixing between raw materials and the bacterial, in order to have good fermentation link of bacterial, need to supplement a certain amount of moisture to above-mentioned fermented mixture, in this case, still include the adapting plate 300 movably connected in fermenting cavity 102, equip with a plurality of unidirectional holes 301 on adapting plate 300, used for pouring water from the upside of adapting plate 300 to the underside, still include the storage bag 400 fixedly mounted on the bottom surface of adapting plate 300, the upper end of storage bag 400 keeps communicating with unidirectional hole 301 offered on adapting plate 300, the upper end exit of unidirectional hole 301 has unidirectional films; the lower end of the storage bladder 400 is in communication with the output end of the external water pump through a plurality of hoses 410; wherein, the lower end of the vertical tube 510 is movably installed with a mounting ring 520, the mounting ring 520 is movably connected with the fermenter 100, and the hose 410 is fixed by the mounting ring 520.
Specifically, a certain amount of water is injected into the storage bag 400 by using an external water pump, when the water in the storage bag 400 is injected into a certain volume, the water overflows upwards from a plurality of opened one-way holes 301, the upper end outlet of the one-way holes 301 is provided with a one-way film, the one-way film is understood to be made of rubber materials, the middle part of the one-way film is provided with cracks, the water overflows upwards from below only when the water pressure in the storage bag 400 reaches a certain degree, the fermentation mixture is soaked, and the water injection is performed in a bottom-up mode.
The following conditions of the raw material fermentation are satisfied, of course, as for the temperature, the fermentation tank 100 can be heated integrally to be at a certain temperature, so that the normal fermentation is ensured, and in the process of fermentation, gas is generated and the mixture becomes more fluffy, so that in the scheme, in order to ensure that the raw material has enough fermentation space, the lower end of the vertical tube 510 is sleeved with a connecting plate, the connecting plate is fixedly connected with the output end of an external cylinder, and the movable disc 500 can be adjusted in height in the vertical direction under the driving of the external cylinder; the external cylinder can drive the arranged movable disk 500 to move upwards, and it is worth noting that in the injection link, the external motor stops running, the movable disk 500 is kept in a static state in the horizontal direction, and stable upward movement of the movable disk 500 is not affected;
specifically, a plurality of clamping grooves 502 are uniformly formed in the middle of the top surface of the movable disc 500; the lower end of the feeding pipe 210 is uniformly and fixedly connected with a plurality of plug blocks 211, and the plug blocks 211 are movably matched with the inner wall of the clamping groove 502; when the movable tray 500 is located at the lowest position, the plug blocks 211 are inserted into the clamping grooves 502, a feeding channel is formed between adjacent plug blocks 211, so that raw materials naturally fall on the arc-shaped top surface of the movable tray 500, when the movable tray 500 moves to the highest position, the bottom surface of the plug blocks 211 can be kept in lap joint with the inner wall of the bottom surface of the clamping grooves 502, and the outlet at the lower end of the inclined tube 120 can be contacted with the outer wall of the top surface of the movable tray 500, so that the outlet of the inclined tube 120 is plugged. When the movable tray 500 moves upward, the movable tray 500 can seal the feed channel and the inclined tube 120, thereby ensuring a relatively sealed environment inside the fermenting chamber 102.
During fermentation, gas is generated to increase the gas pressure in the fermentation tank 100, so in this case, the partition plate 110 maintains the storage chamber 101 and the fermentation chamber 102 in communication through the plurality of through slots 111 formed in the upper side of the partition plate, the grooves 501 are uniformly formed on the outer sides of the periphery of the movable tray 500, and the gas is retained in the storage chamber 101 through the through slots 111 and the gaps between the movable tray 500 and the fermentation tank 100;
in the scheme, in order to ensure that the fermentation mixture can be in a fluffy state in the fermentation process, so that oxygen can be fully contacted with the strain to ensure the fermentation effect, the supporting disc 300 which is additionally arranged in the fermentation link can vibrate, so that the fermentation efficiency is improved; the fermentation tank further comprises a lap joint ring 310 fixedly arranged on the circumferential outer wall of the bottom surface of the bearing disc 300, and the lap joint ring 310 is in sliding fit with the movable groove 103 formed on the inner wall of the fermentation tank 100; an elastic piece 311 is arranged on the upper side of the lap ring 310 to elastically connect the lap ring 310 with the outer wall of the movable groove 103; and a plurality of communicating pipes 130 fixedly installed on the outer wall of the fermenter 100, and a pump body fixedly installed on the communicating pipes 130 for pumping the gas in the storage chamber 101 into the movable groove 103, so that the tray 300 vibrates with respect to the fermenter 100.
When the gas enters the movable groove 103, the gas can drive the movable connecting ring 310 to move upwards, the elastic piece 311 is compressed, and in the scheme, the inner wall of the movable groove 103 is provided with a gas outlet hole which is controlled by a control valve, when the gas enters the movable groove 103 and drives the movable ring 310 to move upwards, the gas outlet hole is opened by the control valve, the gas is discharged, the movable ring 310 moves downwards under the action of the elastic piece 311, and the running time of the control valve is staggered, so that the movable ring 310 can reciprocate in the vertical direction within a certain time, the reciprocating movement can enable the raw materials to be dispersed more, and the oxygen can fully enter the interior of the fermentation mixture when being injected in a fermentation link, so that the fermentation condition is stable and the efficient fermentation is ensured.
The use method of the clean feed fermentation device comprises the following steps:
s1: raw materials to be fermented are injected from the provided feed pipe 210, meanwhile, strains are added through the inclined pipe 120, the provided moving disc 500 is driven to rotate by an external motor, and at the moment, an external air pump is used for injecting a certain amount of oxygen through the provided inclined hole 503;
s2: after the raw materials are added, water is injected from the unidirectional hole 301 through the hose 410 and the storage bag 400 by using an external water pump, and after the injection is finished, the movable disk 500 is moved upwards by using an external air cylinder, so that the bottom surface of the plug-in block 211 is kept in lap joint with the inner wall of the bottom surface of the clamping groove 502, the feeding pipe 210 is blocked, the outer wall of the top surface of the movable disk 500 is contacted with the outlet of the inclined pipe 120, the blocking is realized, and fermentation is performed;
s3: during fermentation, oxygen is supplemented through the vertical pipe 510 by using an external air pump every 2h, and after 1h of oxygen supplementation, the air in the storage cavity 101 is pumped into the movable groove 103 by using the pump body arranged on the communicating pipe 130, so that the receiving plate 300 vibrates relative to the fermentation tank 100, and the feed in the fermentation process of the receiving plate 300 is improved to be in a loose state;
s4: and standing and fermenting for 8-10h to ferment the clean feed, opening a tank door arranged on the outer wall of the fermentation tank 100, and taking out the fermented clean feed.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; these modifications or substitutions do not depart from the essence of the corresponding technical solutions from the protection scope of the technical solutions of the embodiments of the present invention.
Claims (7)
1. A clean feed fermentation device, comprising:
a cover body (200) is arranged on the upper side of the fermentation tank (100), and a feed pipe (210) is fixedly arranged on the lower side of the cover body (200);
and the division plate (110) is fixedly arranged in the fermentation tank (100), the division plate (110) divides the fermentation tank (100) into an upper chamber and a lower chamber, the chamber at the upper side is a gas storage chamber (101), the chamber at the lower side of the division plate (110) is a fermentation chamber (102), the division plate (110) is used for keeping the storage chamber (101) communicated with the fermentation chamber (102) through a plurality of through grooves (111) formed in the upper side of the division plate (110), a receiving disc (300) is movably connected in the fermentation chamber (102) and used for supporting clean feed, and a plurality of one-way holes (301) are uniformly formed in the receiving disc (300) and used for injecting water from the lower side to the upper side of the receiving disc (300);
the movable tray (500) is movably connected inside the fermentation tank (100), grooves (501) are uniformly formed in the outer sides of the periphery of the movable tray (500), a plurality of inclined holes (503) are uniformly formed in the movable tray (500), a vertical pipe (510) is fixedly arranged at the lower end of the movable tray (500), the inside of the vertical pipe (510) is communicated with the inclined holes (503), and the vertical pipe (510) is communicated with the output end of an external air pump; and a plurality of inclined pipes (120) fixedly installed on the outer wall of the fermenter (100) for adding a seed;
wherein, the lower extreme movable mounting of vertical pipe (510) has collar (520), and swing joint is between collar (520) and fermentation cylinder (100).
2. A clean feed fermentation device according to claim 1, wherein,
the upper end of the movable disc (500) is provided with an arc-shaped surface, and a plurality of bulges (530) are uniformly arranged on the upper side of the movable disc (500);
the outlet position of the inclined pipe (120) is arranged in an inclined shape perpendicular to the arc-shaped surface of the movable disk (500).
3. A clean feed fermentation device according to claim 2, wherein,
a plurality of clamping grooves (502) are uniformly formed in the middle of the top surface of the movable disc (500);
the lower end of the feed pipe (210) is uniformly and fixedly connected with a plurality of plug blocks (211), and the plug blocks (211) are movably matched with the inner wall of the clamping groove (502);
when the movable disc (500) is located at the lowest position, the plug-in blocks (211) are inserted into the clamping grooves (502), when the movable disc (500) moves to the highest position, the bottom surfaces of the plug-in blocks (211) are kept in lap joint with the inner walls of the bottom surfaces of the clamping grooves (502), and the outlets of the lower ends of the inclined tubes (120) are contacted with the outer walls of the top surfaces of the movable disc (500), so that the outlets of the inclined tubes (120) are plugged.
4. A clean feed fermentation device according to claim 3, wherein,
the lower end of the vertical pipe (510) is sleeved with a connecting plate, the connecting plate is fixedly connected with the output end of an external cylinder, and the movable disk (500) can be adjusted in height in the vertical direction under the driving of the external cylinder;
and a gear fixedly arranged on the outer wall of the vertical pipe (510), which is meshed with the driving teeth fixedly arranged at the output end of the external motor, and the movable disk (500) rotates in the fermentation cavity (102) under the driving of the external motor.
5. The clean feed fermentation device of claim 4, further comprising:
the storage bag (400) is fixedly arranged on the bottom surface of the bearing disc (300), the upper end of the storage bag (400) is communicated with the one-way hole (301) formed in the bearing disc (300), and a one-way film is arranged at the outlet of the upper end of the one-way hole (301);
the lower end of the storage bag (400) is communicated with the output end of the external water pump through a plurality of hoses (410);
and the hose (410) is secured by a mounting ring (520).
6. The clean feed fermentation device of claim 5, further comprising:
a lap joint ring (310) fixedly arranged on the circumferential outer wall of the bottom surface of the bearing disc (300), and the lap joint ring (310) is in sliding fit with a movable groove (103) arranged on the inner wall of the fermentation tank (100);
an elastic piece (311) is arranged on the upper side of the lap joint ring (310) and elastically connects the lap joint ring (310) with the outer wall of the movable groove (103);
and a plurality of communicating pipes (130) fixedly arranged on the outer wall of the fermentation tank (100), wherein a pump body is fixedly arranged on the communicating pipes (130) and is used for pumping the gas in the storage cavity (101) into the movable groove (103) so that the bearing plate (300) vibrates relative to the fermentation tank (100).
7. A method of using a clean feed fermentation apparatus as defined in claim 6, comprising the steps of:
s1: injecting raw materials to be fermented from a set feeding pipe (210), adding strains through an inclined pipe (120), driving a set moving disc (500) to rotate through an external motor, and injecting a certain amount of oxygen through an inclined hole (503) by using an external air pump;
s2: after the raw materials are added, water is injected through a hose (410) and a storage bag (400) by using an external water pump, after the injection is finished, a movable disc (500) is moved upwards by using an external air cylinder, so that the bottom surface of an inserting block (211) can be kept in lap joint with the inner wall of the bottom surface of a clamping groove (502), the plugging of a feeding pipe (210) is carried out, and the outer wall of the top surface of the movable disc (500) is contacted with the outlet of an inclined pipe (120), so that the plugging is realized, and the fermentation is carried out;
s3: during fermentation, oxygen is supplemented through the vertical pipe (510) by utilizing an external air pump every 2h, and after each oxygen supplement time is 1h, the air in the storage cavity (101) is pumped into the movable groove (103) by utilizing the pump body arranged on the communicating pipe (130), so that the bearing plate (300) vibrates relative to the fermentation tank (100), and the feed in the fermentation process of the bearing plate (300) is improved to be in a loose state;
s4: and standing and fermenting for 8-10h to realize the fermentation of the clean feed, opening a tank door arranged on the outer wall of the fermentation tank (100), and taking out the fermented clean feed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410252716.4A CN117866739B (en) | 2024-03-06 | 2024-03-06 | Clean feed fermentation device and application method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410252716.4A CN117866739B (en) | 2024-03-06 | 2024-03-06 | Clean feed fermentation device and application method thereof |
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| CN117866739A true CN117866739A (en) | 2024-04-12 |
| CN117866739B CN117866739B (en) | 2024-06-14 |
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Citations (8)
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| CN115747005A (en) * | 2022-12-10 | 2023-03-07 | 江苏香如生物科技股份有限公司 | Pleurotus eryngii liquid strain fermentation system and fermentation process thereof |
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2024
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| Publication number | Priority date | Publication date | Assignee | Title |
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| FR1267879A (en) * | 1960-06-14 | 1961-07-28 | Method and apparatus for continuously performing aerobic fermentations by submerged cultures | |
| FR2695649A1 (en) * | 1992-09-16 | 1994-03-18 | Heurtebise Louis | Modular fermenter for germination and lactic fermentation of seeds - has vat with integral base section and internal hydrodynamic transfer system, useful for prodn. of food or animal feed supplements |
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| CN112273531A (en) * | 2020-11-11 | 2021-01-29 | 西安若翰生物饲料有限公司 | Grape branch fermented feed preparation process and equipment based on biological fermentation technology |
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| CN215560252U (en) * | 2021-06-08 | 2022-01-18 | 广西麦兜兜生物科技开发有限公司 | Microbial feed expanding culture fermentation system |
| CN216972495U (en) * | 2022-03-17 | 2022-07-15 | 奥格生物技术（六安）有限公司 | Biological feed composite fermentation tank |
| CN115747005A (en) * | 2022-12-10 | 2023-03-07 | 江苏香如生物科技股份有限公司 | Pleurotus eryngii liquid strain fermentation system and fermentation process thereof |
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