CN117600834A - Full-automatic end socket drum production line and molding control system and control method - Google Patents
Full-automatic end socket drum production line and molding control system and control method Download PDFInfo
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- CN117600834A CN117600834A CN202410085989.4A CN202410085989A CN117600834A CN 117600834 A CN117600834 A CN 117600834A CN 202410085989 A CN202410085989 A CN 202410085989A CN 117600834 A CN117600834 A CN 117600834A
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- 238000000034 method Methods 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000000465 moulding Methods 0.000 title claims description 20
- 238000003698 laser cutting Methods 0.000 claims abstract description 28
- 238000012806 monitoring device Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 60
- 230000007246 mechanism Effects 0.000 claims description 34
- 238000003384 imaging method Methods 0.000 claims description 33
- 230000000007 visual effect Effects 0.000 claims description 27
- 239000002994 raw material Substances 0.000 claims description 26
- 238000003825 pressing Methods 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000000748 compression moulding Methods 0.000 claims description 10
- WSNMPAVSZJSIMT-UHFFFAOYSA-N COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 Chemical compound COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 WSNMPAVSZJSIMT-UHFFFAOYSA-N 0.000 claims description 3
- 238000013459 approach Methods 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims 1
- 238000010009 beating Methods 0.000 abstract description 18
- 238000010586 diagram Methods 0.000 description 5
- 238000012544 monitoring process Methods 0.000 description 4
- 230000006698 induction Effects 0.000 description 3
- 101000623895 Bos taurus Mucin-15 Proteins 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to the technical field of end socket drum-beating machines, in particular to a full-automatic end socket drum-beating production line, a forming control system and a control method, wherein the drum-beating production line comprises an automatic unreeling feeder, a laser cutting machine, a truss mechanical arm, an automatic drum-beating machine positioned above a base body and a drum-beating forming control system for controlling the automatic drum-beating machine; the drum forming control system is connected with an automatic drum machine through a power supply/signal end; the full-automatic drum forming control system is connected with an automatic drum machine through a power supply/signal end; the automatic drum beating machine is provided with a drum beating execution module, a drum beating forming and supporting module and shooting and monitoring devices symmetrically arranged at two sides of the drum beating execution module; the automatic press forming is achieved by increasing the mutual coordination between the mechanical equipment and the control system, so that the labor intensity of personnel is reduced, the danger coefficient of operators is reduced, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of end socket drum beating machines, in particular to a full-automatic end socket drum beating production line, a forming control system and a control method.
Background
Most of the currently known head drum-beating machines are manually operated, so that the requirements on equipment operation skills of personnel are high, the labor intensity of the personnel is high, and the production efficiency is low. Therefore, aiming at the defects, the invention provides a full-automatic end socket drum production line, a molding control system and a control method, and automatic press molding is achieved by increasing the mutual coordination between mechanical equipment and the control system, so that the labor intensity of personnel is reduced, the danger coefficient of operators is reduced, and the production efficiency is improved.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a full-automatic end socket drum forming production line, a full-automatic drum forming control system and a full-automatic drum forming control method.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the full-automatic end socket drum forming production line comprises an automatic unreeling feeder, a laser cutting machine, a truss mechanical arm, an automatic drum forming machine positioned above a base body and a drum forming control system for controlling the automatic drum forming machine; the drum forming control system is connected with an automatic drum machine through a power supply/signal end; the left side and the right side of the base body are respectively symmetrically provided with side beams with the same structure, an upper cross beam is arranged at the upper end part between the side beams in a crossing way, a drum execution module and shooting and monitoring devices which are symmetrically arranged at the two sides of the drum execution module are arranged in the middle of the lower end surface of the upper cross beam, and a drum forming and supporting module and a workpiece position adjusting device are arranged below the upper cross beam; the drum forming control system comprises a conveying control system, a cutting control system, a drum execution system, a visual imaging control system, a position adjustment execution system and a total control system;
the main control system is respectively connected with the conveying control system, the cutting control system, the drum playing execution system, the visual imaging control system and the position adjustment execution system through power supply/signal terminals; the conveying control system is respectively connected with and controls the automatic uncoiling feeder and the truss mechanical arm through power supply/signal ends; the cutting control system is connected with and controls the laser cutting machine through a power supply/signal end;
the drum playing execution system is connected with and controls the drum playing execution module through a power supply/signal end, the visual imaging control system is connected with and controls the shooting and monitoring device through the power supply/signal end, and the position adjustment execution system is connected with and controls the workpiece position adjustment device through the power supply/signal end.
Further, the workpiece position adjusting device comprises a first workpiece position adjusting device and a second workpiece position adjusting device, and the first workpiece position adjusting device and the second workpiece position adjusting device are symmetrically arranged on two sides of the drum forming and supporting module respectively; a first double slide rail and a second double slide rail with the same structure are respectively arranged between the front end and the rear end of the surface area of the base body in a penetrating way; the first workpiece position adjusting device and the second workpiece position adjusting device are respectively positioned above the first double slide rail and the second double slide rail and are in sliding connection with the first double slide rail and the second double slide rail.
Further, the drum forming and supporting module comprises a die, and a first lifting and driving mechanism and a second lifting and driving mechanism with the same structure are symmetrically arranged on two sides of the die respectively; the lifting assembly is in transmission connection with the chain transmission mechanism, and comprises a loop bar, a lifting sleeve and a first rotating wheel; the lifting sleeve is movably sleeved on the loop bar, and the first rotating wheel is fixed on the lifting sleeve.
Further, the first workpiece position adjusting device and the second workpiece position adjusting device respectively comprise a first frame structure and a second frame structure which are the same in structure, driving wheels are arranged at bottoms of front ends of the first frame structure and the second frame structure, and rear ends of the first frame structure and the second frame structure are connected with a substrate through a piston assembly respectively; a first movable shell and a second movable shell are arranged in the middle of the first frame structure; a movable shell III and a movable shell IV are arranged in the middle of the frame structure II; the first movable shell and the second movable shell are connected through a rotating shaft to form a first lifting combined shell, and the third movable shell and the fourth movable shell are connected through a second rotating shaft to form a second lifting combined shell; the two ends of the lifting combined shell I are respectively fixedly connected with driving wheels A, and the two driving wheels A are movably connected through an oil cylinder assembly I; two ends of the lifting combined shell II are fixedly connected with driving wheels B respectively, and the two driving wheels B are movably connected through an oil cylinder assembly II.
Further, a first supporting adjusting rod is arranged above the first lifting combined shell, a second supporting adjusting rod is arranged above the second lifting combined shell, a connecting support is arranged between the first supporting adjusting rod and the second supporting adjusting rod, a second rotating wheel is arranged in the middle of the connecting support and corresponds to the front side of the die, and a material workpiece is placed on the die.
Further, the automatic uncoiling feeder comprises a feeding platform, a material rolling cylinder is arranged at the front end of the feeding platform, the laser cutting machine is used for cutting materials by laser and is located above the middle end of the feeding platform, the truss mechanical arm is located above the rear end of the feeding platform, and the rear end of the feeding platform is connected with the front end of the base body.
The method for the full-automatic end socket drum production line and the full-automatic drum forming control system comprises the following steps of:
s1, selecting a product to be molded in a system;
s2, conveying the raw material workpiece to a laser cutting system;
s3, cutting the material workpiece into the shape of the material workpiece arranged in the system by laser;
s4, conveying the material workpiece to a drum forming and supporting module;
s5, drum pressing the material workpiece to the molding process requirements set in the system;
s6, taking out the molded product.
Further, in the forming process of the pressed material workpiece in S5, an indexing calculation formula of the diameter of the pressed material workpiece in the pressing forming process is as follows:wherein,represents the pressed pitch diameter; i represents the number of presses and,represented as the previous pitch diameter of the pressed pitch diameter,represents the diameter of the forming die; in the pressing process, the diameter of the reference circle gradually becomes larger along with the pressing, and the dieThe chord length formed by the intersection gradually approaches the diameter of the forming dieIs of a size of (2); setting the scale circle with the pressing diameter asThe scale circle of the pressing diameter can be calculatedIs (are) formed by the circumference ofAnd (3) obtaining an angle indexing frequency formula:thus obtaining the index circle with the pressed diameterThe calculation formula of the angle indexing value is as follows:。
further, in the step S1, a product to be produced is selected in advance in an automation operation interface of a total control system, and parameter information of raw materials of the product and finished products after the production is input;
in the step S2, the automatic uncoiling feeder conveys raw materials on a feeding platform through a coil barrel;
in the step S3, the laser cutting machine cuts the raw materials into the required shape according to the parameter information of the raw materials of the products set in the system;
in the step S4, the truss mechanical arm sends the cut raw material shape to a drum forming and supporting module for drum forming;
in the step S5, the method includes: s51, the imaging and monitoring device images the raw materials placed on the drum forming and supporting module, and the imaged information is transmitted to the visual imaging control system through a power supply/signal end;
s52, the visual imaging control system feeds instruction information back to the overall control system through a power supply/signal terminal,
s53, the total control system receives the instruction information and then transmits the information instruction to the drum playing execution system through the power supply/signal end;
s54, after receiving the instruction information, the drum playing execution system gives an information instruction to the drum playing execution module through a power supply/signal end to be responsible for the compression molding of the local outline of the raw material product;
and S55, after the drum forming is finished, taking out the product by the truss mechanical arm, and putting the product into a stacking area of the finished product.
Further, the press forming of the product partial contour of S54 includes: s541, detecting the molding state of the product by the camera shooting and monitoring device and synchronously feeding back the molding state to the visual imaging control system in real time through a power supply/signal end;
s542, the vision imaging control system transmits information to the overall control system through a power supply/signal end;
s543, judging whether the pressing forming is finished or not by the total control system through a power supply/signal end according to information fed back by the visual imaging control system; if the compression molding is finished, taking out the product by the truss mechanical arm; if the compression molding is not finished, the total control system sends a signal to the position adjustment execution system through the power supply/signal end to control the workpiece position adjustment device to move and place the non-molded part of the product workpiece to the position right below the drum execution module, and the drum execution module finishes the compression molding.
Compared with the prior art, the invention has the advantages that:
the invention provides a full-automatic end socket drum forming production line, a full-automatic drum forming control system and a full-automatic drum forming control method, wherein automatic press forming is achieved by adding the mutual coordination between mechanical equipment and a control system, so that the labor intensity of personnel is reduced, the risk coefficient of operators is reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a perspective structure diagram of a full-automatic drum production line in the invention;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is a perspective view of a drum beater according to the present invention;
FIG. 4 is a front view of the drum beating machine of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 4;
FIG. 6 is a side view of the drum beating machine of the present invention;
FIG. 7 is a top view of the drum beating machine of the present invention;
FIG. 8 is a state diagram I of the press indexing in the forming of a round workpiece according to the present invention;
FIG. 9 is a second state diagram of the press indexing in the forming of a circular workpiece in accordance with the present invention;
FIG. 10 is a flowchart illustrating a molding process according to an embodiment of the present invention;
FIG. 11 is a block diagram of a control flow implemented by the overall control system of the present invention;
FIG. 12 is a block diagram of a control flow implemented by the transport control system according to the present invention
FIG. 13 is a system control flow chart of step S5 in an embodiment of the present invention;
FIG. 14 is a system control flow chart of step S54 in an embodiment of the present invention;
in the figure: 1-an automatic uncoiling feeder; 2-a laser cutting machine; 3-truss mechanical arms; 4-an automatic drum beater; 6-a base body; 8-side beams; 9-an upper cross beam; 10-a drum execution module; 11-a camera and a monitoring device; 17-a first workpiece position adjustment device; 18-a second workpiece position adjusting device; 19-double slide rail I; 20-a second double slide rail; 21-lifting and driving mechanism I; 22-a lifting and driving mechanism II; 23-a swing arm bracket; 24-chain transmission mechanism; 25-a lifting assembly; 26-a feeding platform; 27-a drive wheel; 28-supporting the first adjusting rod; 29-supporting the second adjusting rod; 30-connecting a bracket; 33-a drive wheel a; 34-drive wheel B; 35-lifting the first combined shell; 36-lifting combined shell II, 37-chord length; 38-wheel one.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In embodiment 1, referring to fig. 1-7, a full-automatic end-cap drum forming production line and a full-automatic drum forming control system are disclosed, wherein the drum forming production line comprises an automatic unreeling feeder 1, a laser cutter 2, a truss mechanical arm 3, an automatic drum forming machine 4 positioned above a base body 6 and a drum forming control system for controlling the automatic drum forming machine 4; the automatic drum forming control system is connected with an automatic drum forming machine 4 through a power supply/signal end, the automatic uncoiling feeder 1 is used for coiled material feeding, the laser cutting machine 2 is used for cutting materials, the truss mechanical arm 3 is used for grabbing cut material workpieces, and the automatic drum forming machine 4 is used for forming the drum material workpieces into process forming parameters required in the system; in this embodiment, the whole full-automatic drum forming control system is connected with the automatic drum forming machine 4 through a power supply/signal end, a feeding platform 26 is included in the automatic uncoiling feeder 1, a feeding cylinder is arranged at the front end of the feeding platform 26 and is installed on the automatic uncoiling feeder 1, the feeding cylinder rolls raw material workpieces to the laser cutting machine 2, the laser cutting machine 2 is fixed above the middle end of the feeding platform 26, when the raw material workpieces are fed to the middle end area of the feeding platform, the laser cutting machine 2 located above carries out laser cutting, the truss mechanical arm 3 is located above the rear end of the feeding platform 26, the rear end of the feeding platform 26 is connected with the front end of the base body 6, and the truss mechanical arm 3 is fed to the automatic drum forming machine 4 located on the base body 6.
In embodiment 2, please continue to refer to fig. 1-7, the automatic drum machine 4 is disposed above the base body 6, side beams 8 with the same structure are symmetrically disposed on the left and right sides of the base body 6, an upper cross beam 9 is disposed across the upper end portion between the side beams 8, a drum execution module 10 is disposed in the middle of the lower end surface of the upper cross beam 9, and photographing and monitoring devices 11 disposed symmetrically on both sides of the drum execution module 10 are disposed, the photographing and monitoring devices 11 are used for photographing and monitoring the forming state of the material workpiece in the drum process and then send to the overall control system, a drum forming and supporting module and a workpiece position adjusting device are disposed under the upper cross beam 9, the workpiece position adjusting device comprises a first workpiece position adjusting device 17 and a second workpiece position adjusting device 18, and the first workpiece position adjusting device 17 and the second workpiece position adjusting device 18 are symmetrically disposed on both sides of the drum forming and supporting module, respectively, for adjusting the position of the material workpiece in the drum forming.
Embodiment 3, on the basis of embodiment 2 above, the first workpiece position adjusting device 17 and the second workpiece position adjusting device 18 respectively include a first frame structure and a second frame structure with the same structure, the bottoms of the front ends of the first frame structure and the second frame structure are provided with driving wheels 27, and the rear ends of the first frame structure and the second frame structure are respectively connected with the substrate through a piston assembly; a first movable shell and a second movable shell are arranged in the middle of the first frame structure; a movable shell III and a movable shell IV are arranged in the middle of the frame structure II; the first movable shell and the second movable shell are connected through a rotating shaft to form a first lifting combined shell 35, and the third movable shell and the fourth movable shell are connected through a second rotating shaft to form a second lifting combined shell 36; two ends of the lifting combined shell I35 are respectively fixedly connected with a driving wheel A33, and the two driving wheels A33 are movably connected through an oil cylinder component I; the two ends of the lifting combined shell II 36 are respectively and fixedly connected with the driving wheels B34, and the two driving wheels B34 are movably connected through the oil cylinder component II.
Embodiment 4, on the basis of embodiment 3 above, a first supporting and adjusting rod 28 is disposed above a first lifting and combining shell 35, a second supporting and adjusting rod 29 is disposed above a second lifting and combining shell 36, a connecting bracket 30 is disposed between the first supporting and adjusting rod 28 and the second supporting and adjusting rod 29, a second rotating wheel is disposed in the middle of the connecting bracket 30 and corresponds to the front side of the mold, a material workpiece conveyed by the truss mechanical arm 3 is placed on the mold, in this embodiment, the second rotating wheel mainly rotates the material workpiece after contacting the bottom surface of the material workpiece in the rotation process of the second rotating wheel, and the first supporting and adjusting rods 28 and 29 in this embodiment are used for adjusting the lifting and lowering heights of the first lifting and combining shell 35 and the second lifting and combining shell 36 respectively.
In the embodiment 5, on the basis of the above embodiment 3 and embodiment 4, the driving wheels 27 are respectively two groups, each group has two driving wheels 27 with the same structure, which can be used for respectively carrying the first supporting adjustment rod 17 and the second supporting adjustment rod 18 to slide on the first double slide rail 19 and the second double slide rail 20, and continuing to use the two driving wheels a33 in the first lifting combination shell 35 and the two driving wheels B34 in the second lifting combination shell 36 to respectively carry the first lifting combination shell 35 and the second lifting combination shell 36 to slide in the first frame structure and the second frame structure, in the embodiment, the first supporting adjustment rod 28 is retracted by the telescopic rod of the first oil cylinder assembly in the first lifting combination shell 35, so that the first lifting combination shell 35 lifts and lowers the supporting adjustment rod 28, and the second supporting adjustment rod 29 is retracted by the telescopic rod of the second oil cylinder assembly in the second lifting combination shell 36, so that the second lifting combination shell 36 lifts and lowers the supporting adjustment rod 29, wherein when the first lifting combination shell 35 lifts, the first lifting combination shell 35 is shortened by the telescopic rod of the oil cylinder assembly, the first driving wheels a shortening distance between the two driving wheels a 33; when the first lifting combined shell 35 descends, the telescopic rod of the first oil cylinder assembly stretches to drive the distance between the two driving wheels A33 to increase, so that the first lifting combined shell 35 descends, and the same implementation principle is used for lifting or descending the second lifting combined shell 36.
Embodiment 6, on the basis of embodiment 2 above, a first double slide rail 19 and a second double slide rail 20 are respectively disposed between the front and rear ends of the surface area of the base body 6; in this embodiment, the first workpiece position adjusting device 17 and the second workpiece position adjusting device 18 can slide back and forth on the first double slide rail 19 and the second double slide rail 20 respectively for adjusting the material workpiece in the drum forming process, so as to ensure that the material workpiece which is not formed is adjusted on the mold of the drum forming and supporting module, and the first workpiece position adjusting device 17 and the second workpiece position adjusting device 18 are respectively located above the first double slide rail 19 and the second double slide rail 20 and are in sliding connection with the first double slide rail 19 and the second double slide rail 20.
Embodiment 7, please refer to fig. 9-11, wherein the fully automatic drum forming control system includes a conveying control system, a cutting control system, a drum forming execution system, a visual imaging control system, a position adjustment execution system, and a total control system; in this embodiment, the drum playing system is configured to execute a command for performing drum playing, the visual imaging control system is configured to receive a visual imaging composition after the image capturing and monitoring device monitors the image capturing, the position adjustment executing system is configured to control the workpiece position adjustment device to execute command information for adjusting the workpiece position, and the overall control system is configured to control the drum playing system, the visual imaging control system, and the position adjustment executing system respectively.
Embodiment 8, please continue to refer to fig. 9-11 in combination with fig. 12 on the basis of embodiment 1, wherein in this embodiment, the overall control system is respectively connected to the conveying control system, the cutting control system, the drum playing execution system, the visual imaging control system and the position adjustment execution system through power/signal terminals; wherein the conveying control system is respectively connected and controls the automatic uncoiling feeder 1 and the truss mechanical arm 3 to control the automatic uncoiling feeder 1 to convey the action command of coiled materials and the truss mechanical arm 3 to grasp the action command of material workpieces, the cutting control system is connected and controls the laser cutting machine 2 to control the command of cutting actions through the power supply/signal end, the laser cutting machine 2 is also provided with an induction device, when the induction device on the laser cutting machine 2 senses the materials below the laser cutting machine 2, the induction device sends the materials to the cutting system, the cutting system receives the information and then controls the laser cutting machine 2 to cut the materials into the shapes arranged in the system, after the laser cutting is finished, the laser cutting machine 2 sends the finished command information to the truss mechanical arm 3, the truss mechanical arm 3 picks up/clamps/sucks the cut workpiece material and conveys the workpiece material to the lower part of the drum execution module 10 to form a drum through a conveying control system, the drum execution system is connected and controls the drum execution module 10 to execute a drum action instruction through a power supply/signal end, the visual imaging control system is connected and controls the camera and monitoring device 11 to execute a camera and monitoring instruction program through the power supply/signal end, the position adjustment execution system is connected and controls the workpiece position adjustment device to execute a workpiece material adjustment position instruction in the drum process through the power supply/signal end, in the embodiment, the visual imaging control system controls the camera and monitoring device and the drum execution module 10 to synchronously operate in real time under the control of a total control system, and the drum execution process is simultaneously carried out with camera shooting and monitoring, shooting and monitoring the forming process of the workpiece material and the state of the workpiece material in the drum forming process, sending the shot and monitored state data of the workpiece material formed after each drum forming to a visual imaging control system, sending an imaging data instruction to a total control system by the visual imaging control system, analyzing the forming process of the workpiece material and the state of the workpiece material by the total control system, referring to fig. 14, sending instruction information to a position adjustment executing system when the total control system analyzes the forming state of the workpiece material and knows that the whole forming is not finished, sending instruction information for executing the position adjustment of the workpiece material to a first workpiece position adjusting device 17 and a second workpiece position adjusting device 18, informing the first workpiece position adjusting device 17 and the second workpiece position adjusting device 18 in the workpiece position adjusting position to move and adjust an unshaped workpiece to finish pressing forming at the drum forming position of a drum forming executing module 10.
In embodiment 9, please continue to refer to fig. 1 and 2 in combination with fig. 3 to 7, the drum forming and supporting module includes a mold, and a first lifting and driving mechanism 21 and a second lifting and driving mechanism 22 with the same structure are symmetrically disposed on two sides of the mold respectively; in this embodiment, the first lifting and driving mechanism 21 and the second lifting and driving mechanism 22 are used for lifting a material workpiece when the material is formed by drum forming, in this embodiment, the first lifting and driving mechanism 21 and the second lifting and driving mechanism 22 both comprise a base plate, a swing arm bracket 23 movably connected to the base plate, a chain transmission mechanism 24 arranged at the end part of the swing arm bracket 23, and a lifting assembly 25 in transmission connection with the chain transmission mechanism 24, in this embodiment, the lifting assembly 25 comprises a loop bar, a lifting sleeve and a first rotating wheel 38; the lifting sleeve is movably sleeved on the loop bar, the first rotating wheel 38 is fixed on the lifting sleeve, the chain transmission mechanism drives the first rotating wheel 38 fixed with the lifting sleeve to rotate, and the first rotating wheel 38 contacts the surface of the bottom of the material workpiece to be formed, so that the material workpiece to be formed is pressed and driven to rotate in the rotating process.
In embodiment 10, 2 chain transmission mechanisms 24 are symmetrically arranged in the first lifting and driving mechanism 21 and the second lifting and driving mechanism 22 respectively on the basis of embodiment 9, and when the lifting and driving mechanism 21 and the second lifting and driving mechanism 22 synchronously drive the chain transmission mechanisms 24 in real time during the operation, the lifting sleeves on two sides of the lifting assembly 25 are correspondingly connected with the 2 chain transmission mechanisms 24 during the driving process, so that the lifting sleeves on two sides of the lifting assembly are lifted up and down along the loop bar during the driving process; in the lifting process of the lifting sleeve, the first rotating wheels 38 are fixed on the lifting sleeve, so that the first rotating wheels 38 are driven to lift to the bottom of the material workpiece according to actual needs, in the embodiment, the first rotating wheels 38 are also 2 and symmetrically arranged in the first lifting and driving mechanisms 21 and the second lifting and driving mechanisms 22, when the first lifting and driving mechanisms 21 and the first rotating wheels 38 in the second lifting and driving mechanisms 22 are contacted according to the surfaces of the bottom of the material workpiece, the first lifting and driving mechanisms 21 and the second lifting and driving mechanisms 22 are driven to rotate again, in the process of rotating the first rotating wheels 38, the first rotating wheels 38 are driven to rotate together, in the process of rotating the first rotating wheels 38, the second rotating wheels 38 and the second rotating wheels 38 are required to synchronously rotate in real time to drive the contacted material workpiece to rotate, in the drum beating operation, in the process of drum beating operation, the material workpiece can be driven to rotate according to the forming state of the material workpiece, and the position of the workpiece position adjusting device 18 can be adjusted by the workpiece position adjusting device 17 in the embodiment.
Embodiment 11, a method for a full-automatic head drum production line and a full-automatic drum forming control system, including any one of the above-mentioned full-automatic head drum production line and full-automatic drum forming control system, please refer to fig. 10, includes the following steps:
s1, setting a product to be molded in a selection system: selecting a seal head product to be molded in an automatic operation interface of a total control system in advance, and inputting raw materials of the seal head product and parameter information requirements which need to be met after a finished seal head is manufactured in the operation interface; the end socket product is provided with correspondingly arranged parameter information, relevant parameter information is input into the parameter information of a system interface according to the requirement of manufacturing the product, and the parameter information comprises the type, length, width, density, weight, specification, technological process, formed shape, length, width, thickness, density, diameter and the like of the product manufacturing material;
s2, conveying the raw material workpiece to a laser cutting system: the conveying control system controls the automatic uncoiling feeder 1 to convey the raw material workpiece to a laser cutting machine on the feeding platform 26 through a power supply/signal end;
s3, laser cutting into the shape of a material workpiece arranged in the system: the laser cutting machine 2 cuts the raw material into a desired shape according to the parameter information of the product raw material set in the system;
s4, conveying the material workpiece to a drum forming and supporting module: the truss mechanical arm 3 sends the cut raw material shape into a drum forming and supporting module for drum forming;
s5, the drum is used to press the material workpiece to the molding process requirement set in the system, please refer to FIG. 13 and FIG. 14: s51, the imaging and monitoring device 11 images the raw materials placed on the drum forming and supporting module, and the imaged information is transmitted to the visual imaging control system through a power supply/signal end;
s52, the visual imaging control system feeds instruction information back to the overall control system through a power supply/signal terminal,
s53, the total control system receives the instruction information and then transmits the information instruction to the drum playing execution system through the power supply/signal end;
s54, after receiving the instruction information, the drum playing execution system gives an information instruction to the drum playing execution module 10 through a power supply/signal end to be responsible for the compression molding of the local outline of the raw material product;
s55, after the drum forming is completed, taking out the product by the truss mechanical arm 3, and putting the product into a stacking area of the finished product;
s6, taking out the molded product.
In step S54, please refer to fig. 10 in embodiment 12, based on the above embodiment: the method also comprises the following steps: s541, detecting the molding state of the product by the camera shooting and monitoring device 11 and synchronously feeding back the molding state to the visual imaging control system in real time through a power supply/signal end;
s542, the vision imaging control system transmits information to the overall control system through a power supply/signal end;
s543, judging whether the pressing forming is finished or not by the total control system through a power supply/signal end according to information fed back by the visual imaging control system; if the press forming is finished, taking out the product by the truss mechanical arm 3; if the compression molding is not finished, the total control system sends a signal to the position adjustment execution system through the power supply/signal end to control the workpiece position adjustment device to move and place the non-molded part of the product workpiece to the position right below the drum execution module 10, and the drum execution module 10 finishes the compression molding.
In embodiment 13, referring to fig. 8 to 9, in the forming process of the pressed material workpiece in S5, the index calculation formula of the diameter of the pressed material workpiece in the pressing forming process is as follows:wherein,represents the pressed pitch diameter; i represents the number of presses and,representing the previous pitch diameter, which is the pressed pitch diameter, wherein,representing the diameter of the forming die, i representing the number of presses, referring to figure 8,、andin (a)Representing the diameter of the forming die,andrepresenting the pitch circle diameters of the first and second material forming, respectively, where i=1, 2, 3 and 4,the previous pitch diameter, represented as the pressed pitch diameter; in the pressing process, the diameter of the reference circle gradually becomes larger along with the pressing, and the dieThe chord length 37 formed by the intersection gradually approaches the diameter of the forming dieIs of a size of (2); setting the scale circle with the pressing diameter asThe scale circle of the pressing diameter can be calculatedIs (are) formed by the circumference ofThe angle indexing frequency formula can be obtained:thus, the index circle with the pressed diameter is obtainedThe calculation formula of the angle indexing value is as follows:。
in summary, the present invention is only the preferred embodiments, but the scope of the invention is not limited thereto, and any person skilled in the art, within the scope of the present invention, should be covered by the protection scope of the present invention by equally replacing or changing the technical scheme and the inventive concept thereof.
Claims (10)
1. A full-automatic head drum production line and shaping control system, its characterized in that: the drum production line comprises an automatic unreeling feeder (1), a laser cutting machine (2), a truss mechanical arm (3), an automatic drum forming machine (4) positioned above a base body (6) and a drum forming control system for controlling the automatic drum forming machine (4); the drum forming control system is connected with an automatic drum machine (4) through a power supply/signal end; the device comprises a base body (6), side beams (8) with the same structure are symmetrically arranged on the left side and the right side of the base body, an upper cross beam (9) is transversely arranged at the upper end part between the side beams (8), a drum forming execution module (10) and shooting and monitoring devices (11) which are symmetrically arranged on the two sides of the drum forming execution module (10) are arranged in the middle of the lower end surface of the upper cross beam (9), and a drum forming and supporting module and a workpiece position adjusting device are arranged below the upper cross beam (9); the drum forming control system comprises a conveying control system, a cutting control system, a drum execution system, a visual imaging control system, a position adjustment execution system and a total control system;
the main control system is respectively connected with the conveying control system, the cutting control system, the drum playing execution system, the visual imaging control system and the position adjustment execution system through power supply/signal terminals; the conveying control system is respectively connected with and controls the automatic uncoiling feeder (1) and the truss mechanical arm (3) through power supply/signal ends; the cutting control system is connected with and controls the laser cutting machine (2) through a power supply/signal end;
the drum playing execution system is connected with and controls the drum playing execution module (10) through a power supply/signal end, the visual imaging control system is connected with and controls the shooting and monitoring device (11) through the power supply/signal end, and the position adjustment execution system is connected with and controls the workpiece position adjustment device through the power supply/signal end.
2. The full-automatic head drum production line and molding control system according to claim 1, wherein: the workpiece position adjusting device comprises a first workpiece position adjusting device (17) and a second workpiece position adjusting device (18), and the first workpiece position adjusting device (17) and the second workpiece position adjusting device (18) are symmetrically arranged on two sides of the drum forming and supporting module respectively; a double first slide rail (19) and a double second slide rail (20) with the same structure are respectively arranged between the front end and the rear end of the surface area of the base body (6) in a penetrating way; the first workpiece position adjusting device (17) and the second workpiece position adjusting device (18) are respectively positioned above the first double slide rail (19) and the second double slide rail (20) to establish sliding connection.
3. The full-automatic head drum production line and molding control system according to claim 2, wherein: the drum forming and supporting module comprises a die, wherein a first lifting and driving mechanism (21) and a second lifting and driving mechanism (22) with the same structure are symmetrically arranged on two sides of the die respectively; the lifting mechanism I (21) and the lifting mechanism II (22) comprise a base plate, a swing arm bracket (23) movably connected to the base plate, a chain transmission mechanism (24) arranged at the end part of the swing arm bracket (23), and a lifting assembly (25) in transmission connection with the chain transmission mechanism (24), wherein the lifting assembly (25) comprises a sleeve rod, a lifting sleeve and a first rotating wheel (38); the lifting sleeve is movably sleeved on the loop bar, and the first rotating wheel (38) is fixed on the lifting sleeve.
4. A fully automatic head drum production line and forming control system according to claim 3, characterized in that: the first workpiece position adjusting device (17) and the second workpiece position adjusting device (18) respectively comprise a first frame structure and a second frame structure which have the same structure, driving wheels (27) are arranged at the bottoms of the front ends of the first frame structure and the second frame structure, and the rear ends of the first frame structure and the second frame structure are respectively connected with a substrate through a piston assembly; a first movable shell and a second movable shell are arranged in the middle of the first frame structure; a movable shell III and a movable shell IV are arranged in the middle of the frame structure II; the first movable shell and the second movable shell are connected through a rotating shaft to form a first lifting combined shell (35), and the third movable shell and the fourth movable shell are connected through a second rotating shaft to form a second lifting combined shell (36); two ends of the lifting combined shell I (35) are respectively and fixedly connected with a driving wheel A (33), and the two driving wheels A (33) are movably connected through an oil cylinder assembly I; two ends of the lifting combined shell II (36) are fixedly connected with driving wheels B (34) respectively, and the two driving wheels B (34) are movably connected through an oil cylinder assembly II.
5. The full-automatic head drum production line and molding control system according to claim 4, wherein: the lifting combined shell I (35) is provided with a support adjusting rod I (28) above the lifting combined shell II (36) is provided with a support adjusting rod II (29), a connecting support (30) is arranged between the support adjusting rod I (28) and the support adjusting rod II (29), a rotating wheel II is arranged in the middle of the connecting support (30) and corresponds to the front side of a die, and a material workpiece is placed on the die.
6. The full-automatic head drum production line and molding control system according to claim 1, wherein: the automatic uncoiling feeder (1) comprises a feeding platform (26), a coil barrel is arranged at the front end of the feeding platform (26), the laser cutting machine (2) is used for cutting materials by laser and is located above the middle end of the feeding platform (26), the truss mechanical arm (3) is located above the rear end of the feeding platform (26), and the rear end of the feeding platform (26) is connected with the front end of the base body (6).
7. A control method of a full-automatic end socket drum production line and a forming control system, comprising the full-automatic end socket drum production line and the full-automatic drum forming control system as claimed in any one of claims 1 to 6, and the control method is characterized by comprising the following steps:
s1, selecting a product to be molded in a system;
s2, conveying the raw material workpiece to a laser cutting system;
s3, cutting the material workpiece into the shape of the material workpiece arranged in the system by laser;
s4, conveying the material workpiece to a drum forming and supporting module;
s5, drum pressing the material workpiece to the molding process requirements set in the system;
s6, taking out the molded product.
8. The control method of the full-automatic head drum production line and the forming control system according to claim 7, wherein the control method comprises the following steps: the molding process of the pressed material workpiece in S5 further comprises the following indexing calculation formula of the diameter of the pressed material workpiece in the pressing molding process:wherein,represents the pressed pitch diameter; i represents the number of presses and,represented as the previous pitch diameter of the pressed pitch diameter,represents the diameter of the forming die; in the pressing process, the diameter of the reference circle gradually becomes larger along with the pressing, and the dieThe chord length (37) formed by the intersection gradually approaches the diameter of the forming dieIs of a size of (2); setting the scale circle with the pressing diameter asThe scale circle of the pressing diameter can be calculatedIs (are) formed by the circumference ofAnd (3) obtaining an angle indexing frequency formula:therefore, the calculation formula of the angle indexing value of the pressing diameter size indexing circle D4 is as follows:。
9. the control method of the full-automatic head drum production line and the forming control system according to claim 7, wherein the control method comprises the following steps: in the step S1, a product to be produced is selected in an automatic operation interface of a total control system in advance, and raw materials of the product and parameter information after the finished product is manufactured are input;
in the step S2, the automatic unreeling feeder (1) conveys raw materials on a feeding platform (26) through a material rolling cylinder;
in the step S3, the laser cutting machine (2) cuts the raw materials into the required shape according to the parameter information of the product raw materials arranged in the system;
in the step S4, the truss mechanical arm (3) sends the cut raw material shape into a drum forming and supporting module for drum forming;
in the step S5, the method includes: s51, the shooting and monitoring device (11) shoots raw materials placed on the drum forming and supporting module, and the shot information is transmitted to the visual imaging control system through a power supply/signal end;
s52, the visual imaging control system feeds instruction information back to the overall control system through a power supply/signal terminal,
s53, the total control system receives the instruction information and then transmits the information instruction to the drum playing execution system through the power supply/signal end;
s54, after receiving instruction information, the drum playing execution system gives an information instruction to the drum playing execution module (10) through a power supply/signal end to be responsible for the compression molding of the local outline of the raw material product;
and S55, after the drum forming is finished, taking out the product by the truss mechanical arm (3), and putting the product into a stacking area of the finished product.
10. The control method of the full-automatic head drum production line and the forming control system according to claim 9, wherein the control method comprises the following steps: the press forming of the product local profile of S54 includes: s541, detecting the molding state of the product by the camera shooting and monitoring device (11) and synchronously feeding back the molding state to the visual imaging control system in real time through a power supply/signal end;
s542, the vision imaging control system transmits information to the overall control system through a power supply/signal end;
s543, judging whether the pressing forming is finished or not by the total control system through a power supply/signal end according to information fed back by the visual imaging control system; if the press forming is finished, taking out the product by a truss mechanical arm (3); if the compression molding is not finished, the total control system sends a signal to the position adjustment execution system through the power supply/signal end to control the workpiece position adjustment device to move and place the non-molded part of the product workpiece to the position right below the drum execution module (10), and the drum execution module (10) finishes the compression molding.
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