SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a spinning forming detection mechanism can measure large-scale spinning equipment and carry out the work piece that spinning processed, can realize fixed measurement, guarantees measuring stability and accuracy nature, can direct application on current large-scale spinning equipment, and is convenient and reliable, reasonable in design.
According to the utility model discloses spinning forming detection mechanism, including frame, detection device and testing platform, the frame includes two direction landing legs and the slidable mounting of vertical setting two crossbeam on the direction landing leg, testing platform rotates to be installed two between the direction landing leg and lie in the crossbeam below to be used for placing and wait to detect the work piece, detection device corresponds testing platform installs on the crossbeam, in order to be used for measuring the size of work piece.
According to the utility model discloses an embodiment has following technological effect at least:
detection platform rotates to be installed in the frame, detection device fixed mounting be in the frame and be located the detection platform top, detection device places through gathering the last work piece surface data that treats of detection platform, the fitting goes out the work piece generating line, contrasts with standard generating line, judges whether qualified work piece profile precision, because the utility model provides a frame and spinning equipment sharing can measure large-scale spinning equipment and carry out the work piece of spinning processing, can also directly use on current large-scale spinning equipment, the utility model discloses convenient and reliable, reasonable in design, saving cost, measuring device's one end is fixed in the frame, measure stably, measurement accuracy is high.
According to some embodiments of the utility model, detection device includes coupling assembling, gyration subassembly, flexible subassembly and two mesh cameras, coupling assembling's upper end is connected crossbeam, lower extreme are connected the gyration subassembly, the gyration subassembly rotates to be connected flexible subassembly, in order to be used for the drive flexible subassembly rotates around horizontal axis, flexible subassembly is connected two mesh cameras are used for the adjustment two mesh cameras are to the distance of waiting to detect the work piece.
According to the utility model discloses an embodiment has following technological effect at least:
the telescopic component is connected the binocular camera can be adjusted to the distance of waiting to detect the work piece through adjusting the distance the focus of binocular camera makes the measurement of binocular camera is more accurate, can measure not unidimensional work piece simultaneously, has very high practical value, the gyration subassembly rotates and connects the telescopic component, through gyration subassembly control the telescopic component swings, final control the binocular camera rotates along horizontal axis, can gather the work piece curved surface comprehensively and arrive the distance of binocular camera, fits out the work piece generating line, contrasts with standard generating line, judges whether qualified work piece profile precision, and this scheme of adoption measurement accuracy is high, and the measurement degree of difficulty is low, easily operates.
According to the utility model discloses a some embodiments, coupling assembling includes first fixing base, second fixing base and connecting rod, first fixing base is installed on the crossbeam, the upper end and the lower extreme of connecting rod correspond first fixing base and the second fixing base of connection, the second fixing base is connected the gyration subassembly.
According to the utility model discloses an embodiment has following technological effect at least:
the connecting rod is connected respectively first fixing base with the second fixing base, first fixing base demountable installation be in on the crossbeam, the second fixing base is connected the gyration subassembly, first fixing base can be dismantled when spinning equipment carries out the spinning technology, will detection device is idle, avoids the collision to lead to the two mesh cameras damage, first fixing base can be installed after spinning equipment carries out the spinning technology and accomplishes on the crossbeam, measures the work piece, in time discovers the defect, can guarantee work piece processingquality.
According to the utility model discloses a some embodiments, gyration subassembly includes third fixing base, step motor and planetary reducer, the third fixing base is installed on the second fixing base, planetary reducer with step motor installs on the third fixing base, step motor's output is connected planetary reducer's input, planetary reducer's output is connected flexible subassembly.
According to the utility model discloses an embodiment has following technological effect at least:
through step motor drive planetary reducer control the flexible subassembly carries out the wobbling mode, because planetary reducer's is small, light in weight, bearing capacity is high, can improve the moment of torsion, realizes high efficiency, the measurement of high accuracy.
According to the utility model discloses a some embodiments, flexible subassembly includes guide pillar and guide arm, the guide pillar is connected planetary reducer's output, the guide pillar is provided with first spout along length direction, the guide arm slidable mounting be in the first spout, the end-to-end connection of guide arm two mesh cameras.
According to the utility model discloses an embodiment has following technological effect at least:
the guide rod is slidably mounted in the guide post, the guide post is connected with the output end of the planetary reducer, the stepping motor drives the planetary reducer, the planetary reducer drives the guide post to swing, the tail end of the guide post is connected with the binocular camera, and the binocular camera moves stably when measuring curved surface data of a workpiece due to the fact that the planetary reducer is high in bearing capacity and accurate in control, measuring errors can be reduced, measuring focuses of the binocular camera can be adjusted through sliding fit of the guide post and the telescopic guide rod, and measuring accuracy is improved.
According to some embodiments of the utility model, the frame still includes drive assembly, drive assembly install in testing platform's both sides, in order to be used for control testing platform rotates.
According to the utility model discloses an embodiment has following technological effect at least:
the driving assembly is installed on the lower portion of the rack and located on two sides of the detection platform respectively, the detection platform can be driven to rotate, after the binocular camera finishes measuring one curve data of the workpiece, the driving assembly drives the detection platform to rotate by 0.5-1 degrees, the binocular camera carries out measurement again, and size defects of the surface of the workpiece can be detected through the measurement scheme.
According to the utility model discloses a few embodiments, testing platform includes spinning anchor clamps and spinning mould, the spinning mould can install with dismantling in spinning anchor clamps top, the drive assembly transmission is connected spinning anchor clamps.
According to the utility model discloses an embodiment has following technological effect at least:
the drive assembly transmission is connected spinning anchor clamps, install spinning anchor clamps top the spinning mould is waited to process the work piece and is placed among the spinning mould, because the spinning mould is the detachable mounting means, so in practical application, the utility model discloses can detect the work piece of multiple model, the range of application is wide, and the practicality is strong.
According to the utility model discloses a some embodiments, spinning anchor clamps up end parallel arrangement has many guide ways, be provided with a plurality of pulleys in the guide way, the upper end salient of pulley in spinning anchor clamps's up end, the spinning mould bears on the pulley.
According to the utility model discloses an embodiment has following technological effect at least:
through setting up spinning anchor clamps the pulley that sets up in the guide way, spinning mould is more steady smooth and easy when changing.
According to the utility model discloses a some embodiments, spinning mould's lower extreme is provided with a plurality of first locating holes along circumference, spinning anchor clamps are provided with the second locating hole, first locating hole with the second locating hole passes through bolted connection.
According to the utility model discloses an embodiment has following technological effect at least:
the spinning die can be mounted in various models by arranging the first positioning holes and the second positioning holes, and the application range is expanded.
According to some embodiments of the utility model, the frame still includes two spinning arms, be provided with the second spout on the crossbeam, two spinning arm slidable mounting is in on the second spout.
According to the utility model discloses an embodiment has following technological effect at least:
spinning arm slidable mounting is in on the second spout, can be through adjusting when carrying out spinning to the work piece the adjustment of the interval of spinning arm reaches the purpose that the curved surface was processed completely, and after processing was accomplished, two spinning arm passes through the second spout outwards removes, then will detection device installs on the crossbeam, measure simple operation convenient and practical to the work piece.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-3, the utility model provides a spinning forming detection mechanism, including frame 100, detection device 200 and testing platform 300, frame 100 includes two direction landing legs 101 and the crossbeam 102 of slidable mounting on two direction landing legs 101 of vertical setting, and testing platform 300 rotates and installs between two direction landing legs 101 and be located crossbeam 102 below to be used for placing and wait to detect the work piece, and detection device 200 corresponds testing platform 300 and installs on crossbeam 102, in order to be used for measuring the size of work piece.
It is specific, crossbeam 102 slidable mounting is on two direction landing legs 101, and testing platform 300 rotates to be installed at two direction landing legs 101 inboardly, and detection device 200 demountable installation is on crossbeam 102 and lie in testing platform 300 top, and detection device 200 places the work piece surface data of treating on testing platform 300 through gathering, and the work piece generating line is gone out in the fitting, contrasts with standard generating line, judges whether qualified work piece profile precision is, because the utility model provides a frame 100 and spinning equipment share, can measure the work piece that large-scale spinning equipment carries out spinning processing, can also direct application to current large-scale spinning equipment, the utility model discloses convenient and reliable, reasonable in design, practice thrift the cost, measuring device's one end is fixed in frame 100, and the measurement is stable, measurement accuracy is high.
The utility model discloses an in some embodiments, detection device 200 includes coupling assembling 210, gyration subassembly 220, flexible subassembly 230 and two mesh cameras 240, and crossbeam 102, lower extreme connection gyration subassembly 220 are connected to the upper end of coupling assembling 210, and gyration subassembly 220 rotates and connects flexible subassembly 230 to be used for driving flexible subassembly 230 and rotate around horizontal axis, and flexible subassembly 230 connects two mesh cameras 240, so that be used for adjusting two mesh cameras 240 to the distance of waiting to detect the work piece.
Specifically, the beam 102 is slidably mounted on the two guide supporting legs 101, the detection platform 300 is rotatably mounted on the inner sides of the two guide supporting legs 101, the connecting assembly 210 is detachably mounted on the beam 102, one end of the connecting assembly 210 is connected with the rotating assembly 220, the rotating assembly 220 is rotatably connected with the telescopic assembly 230, the telescopic assembly 230 is connected with the binocular camera 240, by means of the design scheme, the distance from the binocular camera 240 to a workpiece to be detected can be adjusted through the telescopic assembly 230, the focus of the binocular camera 240 can be adjusted through adjusting the distance, measurement of the binocular camera 240 is more accurate, workpieces with different sizes can be measured at the same time, the practical value is high, the rotating assembly 220 is rotatably connected with the telescopic assembly 230, the telescopic assembly 230 is controlled to swing through the rotating assembly 220, the binocular camera 240 is finally controlled to rotate along a horizontal axis, and the distance from a curved surface of the workpiece to the binocular camera 240 can be comprehensively collected, the workpiece bus is fitted and compared with the standard bus, whether the workpiece contour precision is qualified or not is judged, and the method is high in measurement precision, low in measurement difficulty and easy to operate.
In some embodiments of the present invention, the connecting assembly 210 includes a first fixing seat 211, a second fixing seat 212 and a connecting rod 213, the first fixing seat 211 is installed on the cross beam 102, the upper end and the lower end of the connecting rod 213 are correspondingly connected to the first fixing seat 211 and the second fixing seat 212, and the second fixing seat 212 is connected to the rotating assembly 220.
Specifically, first fixing base 211 demountable installation is on crossbeam 102, connect second fixing base 212 through connecting rod 213, gyration subassembly 220 is connected to the one end of second fixing base 212, gyration subassembly 220 rotates and connects telescopic component 230, telescopic component 230 connects two mesh cameras 240, first fixing base 211 can be dismantled when spinning equipment carries out spinning technology, it is idle with detection device 200, avoid the collision to lead to two mesh cameras 240 to damage, first fixing base 211 can install on crossbeam 102 after spinning equipment carries out spinning technology and accomplishes, measure the work piece, in time discover the defect, can guarantee work piece processingquality.
In some embodiments of the present invention, the rotation assembly 220 includes a third fixing seat 221, a stepping motor 222 and a planetary reducer 223, the third fixing seat 221 is installed on the second fixing seat 212, the planetary reducer 223 and the stepping motor 222 are installed on the third fixing seat 221, the output end of the stepping motor 222 is connected to the input end of the planetary reducer 223, and the output end of the planetary reducer 223 is connected to the telescopic assembly 230.
Specifically, first fixing base 211 demountable installation is on crossbeam 102, connect second fixing base 212 through connecting rod 213, third fixing base 221 is connected to the one end of second fixing base 212, planetary reducer 223 and step motor 222 are installed on third fixing base 221, planetary reducer 223's input is connected to step motor 222's output, flexible subassembly 230 is connected to planetary reducer 223's output, carry out wobbling mode through step motor 222 drive planetary reducer 223 control flexible subassembly 230, because planetary reducer 223's is small, light in weight, bearing capacity is high, can improve the moment of torsion, realize high efficiency, the measurement of high accuracy.
In some embodiments of the present invention, the telescopic assembly 230 includes a guide post 231 and a guide rod 232, the guide post 231 is connected to the output end of the planetary reducer 223, the guide post 231 is provided with a first sliding slot along the length direction, the guide rod 232 is slidably mounted in the first sliding slot, and the end of the guide rod 232 is connected to the binocular camera 240.
Specifically, the first fixing base 211 is detachably mounted on the cross beam 102, and is connected to the second fixing base 212 through a connecting rod 213, one end of the second fixing base 212 is connected to the third fixing base 221, the planetary reducer 223 and the stepping motor 222 are mounted on the third fixing base 221, the output end of the stepping motor 222 is connected to the input end of the planetary reducer 223, the output end of the planetary reducer 223 is connected to the planetary reducer 223 of the guide post 231, the stepping motor 222 drives the planetary reducer 223, the planetary reducer 223 drives the guide post 231 to swing, the guide rod 232 is slidably mounted in the guide post 231, the end of the guide post 231 is connected to the binocular camera 240, because the planetary reducer 223 has high bearing capacity and accurate control, the binocular camera 240 moves stably when measuring curved surface data of a workpiece, and can reduce measurement errors, and through the sliding fit of the guide post 231 and the telescopic guide rod 232, the measurement focus of the binocular camera 240 can be adjusted, the measurement precision is improved.
In some embodiments of the present invention, the rack 100 further includes a driving assembly 110, and the driving assembly 110 is installed on two sides of the detecting platform 300 for controlling the detecting platform 300 to rotate.
The driving assembly 110 is installed at the lower part of the frame 100 and is respectively located at two sides of the detection platform 300, the detection platform 300 can be driven to rotate, after the binocular camera 240 measures one curve data of the workpiece, the driving assembly 110 drives the detection platform 300 to rotate by 0.5-1 degrees, the binocular camera 240 measures again, and the surface defects of the workpiece can be detected through the measuring scheme.
In some embodiments of the present invention, the detecting platform 300 includes a spinning clamp 310 and a spinning mold 320, the spinning mold 320 is detachably installed above the spinning clamp 310, and the driving assembly 110 is in transmission connection with the spinning clamp 310.
Spinning anchor clamps 310 are connected in the transmission of drive assembly 110, and spinning mould 320 is installed to spinning anchor clamps 310 top, treats that the processing work piece is placed in spinning mould 320, because spinning mould 320 is the detachable mounting means, so in practical application, the utility model discloses can detect the work piece of multiple model, the range of application is wide, and the practicality is strong.
In some embodiments of the present invention, the second positioning hole spinning jig 310 has a plurality of guide grooves 311 disposed in parallel on the upper end surface, a plurality of pulleys 312 are disposed in the second positioning hole guide grooves 311, the upper end of the second positioning hole pulley 312 protrudes from the upper end surface of the second positioning hole spinning jig 310, and the second positioning hole spinning mold 320 is supported on the second positioning hole pulley 312.
By providing the pulley 312 in the guide groove 311 of the spinning jig 310, the spinning die 320 is more smoothly replaced.
In some embodiments of the present invention, the lower end of the spinning mold 320 is provided with a plurality of first positioning holes 321 along the circumferential direction, the spinning jig 310 is provided with a second positioning hole 313, and the first positioning holes 321 and the second positioning hole 313 are connected by bolts.
By arranging the plurality of first positioning holes 321 and the plurality of second positioning holes 313, the spinning dies 320 of various types can be mounted, and the application range is expanded.
In some embodiments of the present invention, the frame 100 further includes two spinning arms 120, the beam 102 is provided with a second sliding slot, and the two spinning arms 120 are slidably mounted on the second sliding slot.
Spinning arm 120 slidable mounting is on the second spout, can reach the complete purpose of processing of curved surface through the adjustment of the interval of adjusting spinning arm 120 when carrying out spinning to the work piece man-hour, and after processing is accomplished, two spinning arms 120 outwards remove through the second spout, then install detection device 200 on crossbeam 102, measure the work piece easy operation convenient and practical.
The utility model discloses an in some embodiments, be provided with the safety ladder in the frame 100, the safety ladder is installed on direction landing leg 101, including the ladder support of two vertical settings, be provided with a plurality of footboards between two ladder supports, be provided with many antiskid ribbed tile on the footboard, antiskid ribbed tile inside is provided with the rubber block, and the up end in the footboard is outstanding to the upper end of rubber block, still is provided with the handrail on the ladder support, is provided with rubber insulation layer on the handrail.
Specifically, because the volume of spinning equipment is huge, when dismouting detection device 200, need carry out dismouting work through the emergency ladder that sets up in frame 100, in order to protect operating personnel, through set up anti-skidding groove on the footboard, set up in anti-skidding inslot portion and carry out anti-skidding protection with the higher rubber block of sole coefficient of friction, because the emergency ladder is direct mount on the direction landing leg 101 of frame 100, in order to prevent operating personnel contact device's electric current, provide insulation protection through the rubber insulation layer that sets up on the handrail.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.