CN211613872U - Winding machine and winding execution system - Google Patents

Abstract

The utility model provides a coiling machine and wire winding actuating system, this coiling machine include first cylinder, lifting unit spare, second cylinder, moving part and the tight part in top. The lifting component is positioned at the upper part of the moving component and is connected with the moving component; the first cylinder drives the lifting component to move back and forth between an initial position and a working position along the vertical direction; the second cylinder drives the moving part to move back and forth between the initial position and the working position along the horizontal direction; when the lifting component is lifted to a working position, the lifting component supports two ends of the mandrel provided with the winding former; the moving part drives the lifting part and the mandrel supported by the lifting part to synchronously move in the moving process; and the jacking component jacks up two ends of the mandrel supported by the lifting component when the moving component moves to the working position. The lifting component supports the mandrel and the winding former, and the moving component drives the mandrel and the winding former to move, so that manual back-and-forth carrying operation before and after winding is replaced, and the labor intensity of workers can be reduced.

Description

Winding machine and winding execution system

Technical Field

The utility model relates to the technical field of machinery, in particular to coiling machine and wire winding actuating system.

Background

A winding machine is an apparatus for winding a linear object onto a specific workpiece, and is generally used for winding a copper wire.

At present, before a coil is wound into a finished product, a tool (usually a mandrel) and a die need to be manually conveyed to a winding execution position of a winding machine, and when the coil is wound into the finished product, the tool, the die and the coil also need to be manually dismounted from the winding machine.

Since the weight of the tooling and the die is heavy, for example, about 20kg, and the moving up and down operation needs to be repeatedly performed, the labor intensity of workers is high.

SUMMERY OF THE UTILITY MODEL

The embodiment of the utility model provides a coiling machine and wire winding actuating system can reduce workman's intensity of labour.

On the one hand, the embodiment of the utility model provides a winding machine, include: the device comprises a first cylinder, a lifting component, a second cylinder, a moving component and a jacking component;

the lifting component is connected with the moving component, and the lifting component is positioned at the upper part of the moving component;

the first air cylinder is used for driving the lifting component to move back and forth between a first initial position and a first working position along the vertical direction, wherein the first working position is higher than the first initial position;

the second air cylinder is used for driving the moving part to move back and forth between a second initial position and a second working position along the horizontal direction;

the lifting component is used for supporting two ends of the mandrel provided with the winding former when the lifting component is lifted to the first working position;

the moving part is used for driving the lifting part and the mandrel supported by the lifting part to synchronously move in the moving process;

and the jacking component is used for jacking two ends of the mandrel supported by the lifting component when the moving component moves to the second working position.

Further, the winding machine further includes: a controller;

the controller is provided with a first key and a second key;

the controller is used for sequentially executing the following steps when the first key is triggered: controlling the first air cylinder to drive the lifting component to move upwards to the first working position, controlling the second air cylinder to drive the moving component to move to the second working position, and controlling the first air cylinder to drive the lifting component to move downwards to the first initial position; when the second key is triggered, sequentially executing: and controlling the first air cylinder to drive the lifting component to move upwards to the first working position, controlling the jacking component to release jacking, and controlling the second air cylinder to drive the moving component to move to the second initial position.

Further, the winding machine further includes: a first infrared emitter and a first infrared receiving sensor;

wherein the position of the first infrared emitter satisfies: when the moving part moves to the second working position, the mandrel blocks the infrared rays emitted by the first infrared emitter;

the first infrared emitter is used for continuously emitting infrared rays;

the first infrared receiving sensor is used for receiving the infrared rays emitted by the first infrared emitter;

and the jacking component is used for jacking when the first infrared receiving sensor cannot receive infrared rays.

Further, the winding machine further includes: a second infrared emitter and a second infrared receiving sensor;

wherein, the setting position of the second infrared emitter satisfies: when the moving part moves to the second initial position, the mandrel blocks the infrared rays emitted by the second infrared emitter;

the second infrared emitter is used for continuously emitting infrared rays;

the second infrared receiving sensor is used for receiving the infrared rays emitted by the second infrared emitter;

and the first cylinder is used for driving the lifting component to move downwards from the first working position to the first initial position when the second infrared receiving sensor does not receive infrared rays.

Further, the lifting member includes two support portions;

the upper surface of each supporting part is provided with an arc-shaped groove;

the two supporting parts respectively support two ends of the mandrel through arc-shaped grooves formed in the upper surfaces of the two supporting parts;

the shape of the arc-shaped groove is matched with the shaft diameter of the corresponding supporting position of the mandrel.

Further, the winding machine further includes: a work table;

wherein, two openings are arranged on the working table surface;

the two supporting parts respectively move up and down in the two openings;

when the lifting component is at the first initial position, the upper surface of the supporting part is above the working table.

Further, the winding machine further includes: a slideway and a transparent baffle;

the slideway is vertical to the moving direction of the moving part;

the transparent baffle slides along the slide way in the horizontal direction under the action of external force;

the transparent baffle can slide to a position between the working table surface and the mandrel with two ends tightly pressed by the pressing component.

Further, the tightening member includes: two limiting parts;

wherein, the side surface of each limit part is provided with a pit;

when two end parts of the mandrel are respectively positioned in the two concave pits, the two limiting parts tightly push the two ends of the mandrel;

the size of the recess matches the size of the corresponding end of the mandrel.

On the other hand, the embodiment of the utility model provides a wire winding actuating system is provided, include: the winding machine comprises a winding die, a mandrel and any one of the winding machines;

wherein the winding former is assembled on the mandrel;

and the winding machine is used for winding the copper wire on the winding mold through external triggering after the two ends of the mandrel are tightly jacked.

The utility model provides a coiling machine and wire winding actuating system, this coiling machine include first cylinder, lifting unit spare, second cylinder, moving part and the tight part in top. The lifting component is positioned at the upper part of the moving component and is connected with the moving component; the first cylinder drives the lifting component to move back and forth between an initial position and a working position along the vertical direction; the second cylinder drives the moving part to move back and forth between the initial position and the working position along the horizontal direction; when the lifting component is lifted to a working position, the lifting component supports two ends of the mandrel provided with the winding former; the moving part drives the lifting part and the mandrel supported by the lifting part to synchronously move in the moving process; and the jacking component jacks up two ends of the mandrel supported by the lifting component when the moving component moves to the working position. The lifting component supports the mandrel and the winding former, and the moving component drives the mandrel and the winding former to move, so that manual back-and-forth carrying operation before and after winding is replaced, and the labor intensity of workers can be reduced.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic view of a winding machine according to an embodiment of the present invention;

fig. 2 is a schematic view of another winding machine according to an embodiment of the present invention;

fig. 3 is a schematic view of another winding machine according to an embodiment of the present invention;

fig. 4 is a schematic view of another winding machine according to an embodiment of the present invention;

fig. 5 is a schematic view of another winding machine according to an embodiment of the present invention;

fig. 6 is a schematic view of a support portion according to an embodiment of the present invention;

fig. 7 is a schematic view of another winding machine according to an embodiment of the present invention.

Detailed Description

In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the following will combine the drawings in the embodiments of the present invention to clearly and completely describe the technical solution in the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, rather than all embodiments, based on the embodiments in the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the scope of the present invention.

As shown in fig. 1 and please refer to fig. 2, an embodiment of the present invention provides a winding machine 20, which may include: the device comprises a first cylinder 1, a lifting component 2, a second cylinder 3, a moving component 4 and a jacking component 5;

wherein, the lifting component 2 is connected with the moving component 4, and the lifting component 2 is positioned at the upper part of the moving component 4;

the first air cylinder 1 is used for driving the lifting component 2 to move back and forth along the vertical direction between a first initial position and a first working position, wherein the first working position is higher than the first initial position;

the second air cylinder 3 is used for driving the moving component 4 to move back and forth between a second initial position and a second working position along the horizontal direction;

the lifting component 2 is used for supporting two ends of a mandrel 7 provided with a winding former 6 when the lifting component is lifted to the first working position;

the moving part 4 is used for driving the lifting part 2 and the mandrel 7 supported by the lifting part 2 to synchronously move in the moving process;

the jacking component 5 is used for jacking two ends of the mandrel 7 supported by the lifting component 2 when the moving component 4 moves to the second working position.

The embodiment of the utility model provides a coiling machine includes first cylinder, lifting unit spare, second cylinder, moving part and the tight part in top. The lifting component is positioned at the upper part of the moving component and is connected with the moving component; the first cylinder drives the lifting component to move back and forth between an initial position and a working position along the vertical direction; the second cylinder drives the moving part to move back and forth between the initial position and the working position along the horizontal direction; when the lifting component is lifted to a working position, the lifting component supports two ends of the mandrel provided with the winding former; the moving part drives the lifting part and the mandrel supported by the lifting part to synchronously move in the moving process; and the jacking component jacks up two ends of the mandrel supported by the lifting component when the moving component moves to the working position. The lifting component supports the mandrel and the winding former, and the moving component drives the mandrel and the winding former to move, so that manual back-and-forth carrying operation before and after winding is replaced, and the labor intensity of workers can be reduced.

Referring to fig. 1, the lifting member shown in fig. 1 is at a first initial position, where both ends of the mandrel are not supported, and the lifting member is fixedly connected to the moving member. Referring to fig. 2, the moving member shown in fig. 2 is in a second operating position. As seen in fig. 2, the second cylinder drives the moving member downward to a second initial position.

In an embodiment of the present invention, please refer to fig. 1 and 2, the winding former is assembled on the mandrel, and when the mandrel is at a specific position (for example, the mandrel may be generally located right above the lifting member when the moving member is at the first initial position), the first cylinder may drive the lifting member to ascend from the first initial position to the first working position, so as to support two ends of the mandrel when ascending to the first working position. Then, the second cylinder can drive the moving component connected with the lifting component to move from the second initial position to the second working position. Since the lifting part supports the mandrel, the mandrel with the winding former can be synchronously moved to the upper part of the second working position, and the winding machine can wind the winding former. In the winding process, the mandrel needs to rotate at a high speed, so the jacking component can jack two ends of the mandrel tightly, and the first cylinder can drive the lifting component to move downwards after jacking so as to release the support of the mandrel. Because the lifting part does not support the two ends of the mandrel, and the jacking part jacks the two ends of the mandrel tightly, at the moment, the winding machine can execute winding operation, for example, a copper wire can be wound on a winding die, so that a winding product is obtained.

After the winding product is obtained, the first air cylinder can drive the lifting component to move upwards to support the two ends of the mandrel, and the jacking component can release jacking of the two ends of the mandrel after the two ends of the mandrel are supported. Because the tight part in top does not push up tight to dabber both ends, and the lifting unit has supported the dabber both ends, and at this moment, the second cylinder can drive the removal part and remove to the second initial position from second operating position. When the mandrel is moved to the second initial position, the mandrel with the finished winding returns to the specific position. At this time, the first cylinder can drive the lifting component to move downwards so as to release the support of the two ends of the mandrel. From there, the winding operation is completed and the mandrel carrying the wound product can be moved to the next line.

It can be seen that the embodiment of the utility model provides a coiling machine can replace the artifical transport operation of making a round trip around the wire winding, and operating personnel need not the artifical transport of making a round trip, so can reduce workman's intensity of labour.

In an embodiment of the present invention, the first cylinder, the second cylinder and the tightening member may be controlled by a controller. Typically, the mandrel may be moved to the particular position by an operator. After the mandrel is at a specific position, an operator can trigger a specific key, namely a movement starting command is issued, the controller can control the first air cylinder to drive the lifting component to move upwards so as to support two ends of the mandrel, then control the second air cylinder to drive the moving component to move so as to transfer the mandrel to the jacking component, then control the jacking component to jack two ends of the mandrel, and finally control the first air cylinder to drive the lifting component to move downwards so as to release the support. Thereafter, operating personnel can be with treating the copper line initial connection of coiling on the winding former to trigger a specific button, in other words send and begin the wire winding order, the coiling machine can carry out its inherent automatic wire winding operation, in order to obtain the wire winding product with the copper line coiling on the winding former. After the winding is finished, an operator can disconnect the connection between the winding product and the automatic winding part of the winding machine, for example, the operator can manually cut off a copper wire connected between the winding product and the automatic winding part of the winding machine.

Then, an operator can trigger a specific key, namely, a moving back command is issued, the controller can control the first air cylinder to drive the lifting part to move upwards so as to support the two ends of the mandrel, then control the jacking part to release jacking, and then control the second air cylinder to drive the moving part to move to the second initial position, so that the mandrel can be moved back to the specific position. After the mandrel moves back, the first air cylinder is further driven to drive the lifting component to move downwards so as to release the support. From this point, the winding operation is completed.

Based on the above, in an embodiment of the present invention, please refer to fig. 3, the winding machine 20 further includes: a controller 8; wherein, the controller 8 is provided with a first key and a second key;

the controller 8 is configured to sequentially execute, when the first key is triggered: controlling the first cylinder 1 to drive the lifting component 2 to move up to the first working position, controlling the second cylinder 3 to drive the moving component 4 to move to the second working position, and controlling the first cylinder 1 to drive the lifting component 2 to move down to the first initial position; when the second key is triggered, sequentially executing: and controlling the first air cylinder 1 to drive the lifting component 2 to move up to the first working position, controlling the jacking component 5 to release jacking, and controlling the second air cylinder 3 to drive the moving component 4 to move to the second initial position.

In detail, a certain sequence exists in the control operation of the controller, and the controller can be matched with a delayer to realize accurate control of the sequence through a preset delay time length, so that the accuracy of the control operation is ensured.

As described above, the automatic operation of the winding machine mainly includes three steps, and first, after the mandrel is at a specific position, an operator issues a movement start command, and the mandrel is moved to the tightening member. Secondly, after the copper wire is preliminarily connected to the winding former by an operator, a winding starting command is issued, and the winding machine starts to wind and automatically stops after the winding is finished. And thirdly, after the winding is finished, the operator issues a command of starting to move back, and the mandrel is moved back to the specific position. It can be seen that when step one ends and when step three ends can be determined by the controller, not by the operator. Therefore, in order to ensure accurate control of the two end times, automatic accurate control can also be realized through the indicator lamp.

Based on the above, in an embodiment of the present invention, please refer to fig. 4, the winding machine 20 further includes: a first infrared emitter 9 and a first infrared reception sensor 10;

wherein the position of the first infrared emitter 9 satisfies: when the moving part 4 moves to the second working position, the mandrel 7 blocks the infrared rays emitted by the first infrared emitter 9;

the first infrared emitter 9 is used for continuously emitting infrared rays;

the first infrared receiving sensor 10 is configured to receive infrared rays emitted by the first infrared emitter 9;

the tightening member 5 is configured to perform tightening processing when the infrared ray is not received by the first infrared ray receiving sensor 10.

The embodiment of the utility model provides an in, infrared ray transceiver can set up in the tight part department in top. For example, when the mandrel is tightly pressed by the pressing component, the central axis of the mandrel is taken as a basis, the infrared emitter can be right above the central axis, and the infrared receiving sensor can be right below the central axis. Therefore, when the mandrel is moved to the position of the jacking component, the mandrel can block infrared rays emitted by the emitter. Because the infrared ray is blocked, the infrared ray can not be received at the moment, namely the mandrel is considered to reach the jacking component, and jacking treatment can be carried out.

For another example, for two abutting end portions of the abutting part for abutting two ends of the mandrel, the infrared emitter and the infrared receiving sensor may be respectively located in the two abutting end portions, when the mandrel is not moved to the abutting part, the infrared ray is not blocked and can be received, but when the mandrel is moved to the abutting part, the mandrel may block the infrared ray emitted by the emitter. Because the infrared ray is blocked, the infrared ray can not be received at the moment, namely the mandrel is considered to reach the jacking component, and jacking treatment can be carried out.

To sum up, the embodiment of the utility model provides an in, the dabber that removes to the tight part department in top can block the infrared ray for the infrared ray can not be received to the sensor, and under other circumstances, the infrared ray can be received to the sensor. Therefore, whether the mandrel is moved to the jacking component or not can be accurately judged according to whether the infrared rays can be received or not, so that the automatic accurate execution of the jacking operation is realized.

In an embodiment of the present invention, the first infrared receiving sensor may be connected to the tightening member via a controller, and the controller controls the tightening member to perform tightening processing according to an infrared receiving condition of the connected sensor.

Based on the above, in an embodiment of the present invention, please refer to fig. 5, the winding machine 20 further includes: a second infrared ray emitter 11 and a second infrared ray reception sensor 12;

wherein, the setting position of the second infrared emitter 11 satisfies: when the moving part 4 moves to the second initial position, the mandrel 7 blocks the infrared rays emitted by the second infrared emitter 11;

the second infrared emitter 11 is used for continuously emitting infrared rays;

the second infrared receiving sensor 12 is configured to receive the infrared rays emitted by the second infrared emitter 11;

and the first cylinder 1 is configured to drive the lifting member 2 to move down from the first working position to the first initial position when the second infrared receiving sensor 12 does not receive infrared rays.

In an embodiment of the present invention, the infrared transceiver may be disposed at the specific position. For example, the infrared transceiver may be respectively located at both ends of the central axis based on the central axis of the mandrel supported by the lifting member when the moving member is at the second initial position and when the lifting member is at the first operating position. The moving part moves to the second initial position, and when the lifting part is at the first working position, the mandrel supported by the lifting part can block the infrared rays emitted by the second infrared emitter, and under other conditions, the infrared rays are not blocked. Therefore, when the second infrared receiving sensor does not receive the infrared ray, it is considered that the mandrel having completed the winding has reached the specific position, and the support of the mandrel can be released. When the mandrel is not supported, an operator can move the mandrel with the finished winding to the next production line.

To sum up, the embodiment of the utility model provides an in, the dabber that moves to above-mentioned specific position department can block the infrared ray for the infrared ray can not be received to the sensor, and under other circumstances, the infrared ray can be received to the sensor. Therefore, whether the mandrel moves back to the specific position can be accurately judged according to whether the infrared rays can be received, and the automatic accurate execution of controlling the lifting component to move downwards to release the support is realized.

In an embodiment of the present invention, the second infrared receiving sensor may be connected to the lifting member via a controller, and the controller controls the lifting member to support the lifting member according to the infrared receiving condition of the connected sensor.

In an embodiment of the present invention, referring to fig. 1, 6 and 7, the lifting member 2 includes two supporting portions 13;

wherein, the upper surface of each supporting part 13 is provided with an arc-shaped groove;

the two supporting parts 13 respectively support two ends of the mandrel 7 through arc-shaped grooves arranged on the upper surfaces of the two supporting parts;

the shape of the arc-shaped groove is matched with the shaft diameter of the corresponding supporting position of the mandrel 7.

The embodiment of the utility model provides an in, based on the supporting part that figure 6 and figure 7 are shown, when supporting the dabber both ends, because the dabber is equipped with the great and heavier winding former of weight of size, so for avoiding moving part to remove the in-process, the winding former exists great rocking and stability is slightly low, and operating personnel can remove the in-process at moving part, holds up slightly and pushes down the winding former to further increase the mobility stability of winding former, and operating personnel's human input is little.

In the embodiment of the present invention, please refer to fig. 1 and 7, the lifting component has two supporting portions for supporting two ends of the mandrel respectively. The support shown in fig. 6 may be used to support the end of the mandrel having a relatively large shaft diameter. Referring to fig. 6 and 7, in order to stably support the two ends of the mandrel, the upper surface of the supporting portion has an arc-shaped groove, the shape of which, such as size and dimension, matches with the diameter of the shaft at the supporting position. Referring to fig. 1 and 7, the two arc-shaped grooves have slightly different shapes because the shaft diameters of the two ends of the mandrel are different.

In an embodiment of the present invention, please refer to fig. 7, the winding machine 20 further includes: a work surface 14;

wherein, two open holes 15 are arranged on the working table surface 14;

the two support portions 13 move up and down in the two openings 15, respectively;

when the lifting member 2 is in the first initial position, the upper surface of the support portion 13 is above the work surface 14.

The embodiment of the utility model provides an in, please refer to fig. 7, can have two trompils on the table surface, correspond to two supporting parts respectively to make the staff can directly perceivedly see two supporting parts, thereby can treat wire-wound dabber and do accurate dragging on working plane based on two supporting parts, when dragging the end, two tip of dabber can be just in the top of two supporting parts. Therefore, after the lifting component rises, the two ends of the mandrel can be accurately and stably supported.

In addition, referring to fig. 7, to ensure the above-mentioned visual effect, when the lifting member is lowered to the first initial position, the upper surfaces of the two supporting portions are preferably above the working platform, for example, the upper surfaces may be slightly higher, that is, the two supporting portions slightly protrude from the two openings.

The embodiment of the utility model provides an in, lifting unit is when first initial position, although supporting part upper surface is higher than table surface, nevertheless do not make the support to the dabber, but support the bottom of winding former by table surface, so lifting unit descends the back, operating personnel can drag the dabber both ends, with dabber and winding former that carries and the wire winding finished product together slide to table surface's other positions department, and then, treat that another dabber of wire winding can be on table surface once more, be dragged to two supporting parts tops, thereby can carry out next wire winding process. The circulation can realize each winding process, and the human input of the operator is small.

In an embodiment of the present invention, please refer to fig. 7, the winding machine 20 further includes: a slide 16 and a transparent baffle 17;

wherein the slideway 16 is perpendicular to the moving direction of the moving part 4;

the transparent baffle 17 slides along the slideway 16 in the horizontal direction under the action of external force;

the transparent baffle 17 can slide between the working table 14 and the mandrel 7 with two ends thereof being pressed by the pressing part 5.

In the winding process, the mandrel pressed by the pressing member rotates at a high speed, so as to ensure the personal safety of the operator, and in the winding process, referring to fig. 7, a baffle plate may be disposed between the winding execution area and the operator, for example, at the front side of two openings on the working table. Meanwhile, in order to facilitate an operator to check the winding condition in real time, the baffle is preferably a transparent baffle.

In addition, since the operator needs to perform manual operations when the winding machine is not performing winding, such as manually connecting the copper wire to the winding former before the winding starts and manually disconnecting the copper wire from the winding former after the winding ends, the transparent baffle is not always on the front side of the working table. Thus, referring to fig. 7, the transparent baffle can be limited to move along the slide rail, before the winding is performed, the transparent baffle can be automatically or manually moved to the front sides of the two openings on the working table by an operator, and after the winding is performed, the transparent baffle is correspondingly moved away from the position.

In an embodiment of the present invention, referring to fig. 1 and 7, the tightening member 5 includes: two stopper portions 18;

wherein, the side surface of each limit part 18 is provided with a concave pit 19;

when two end parts of the mandrel 7 are respectively positioned in the two concave pits 19, the two limiting parts 18 tightly push two ends of the mandrel 7;

the size of the recess 19 matches the size of the corresponding end of the spindle 7.

In the embodiment of the present invention, please refer to fig. 1 and 7, two ends of the mandrel can be respectively pressed by two limiting portions, so as to press the mandrel tightly. The side surfaces of the two limiting parts are provided with pits matched with the end parts of the tightly-pushed core shafts.

So, when needing the tight dabber in top, along dabber central axis direction, two spacing portions from both sides from the middle certain distance that moves to make two axle heads of dabber respectively in these two pits, in order to carry out the tight in top to two axle heads. On the contrary, when the mandrel does not need to be tightly jacked, the two limiting parts move for a certain distance from the two sides of the middle phase, so that the two shaft ends of the mandrel are separated from the two pits, and the tight jacking of the two shaft ends is relieved.

In an embodiment of the present invention, the winding machine may be a DR550 winding machine. Therefore, the winding machine has the functions of automatically lifting and moving the mandrel.

When the winding machine is used, because the winding machine has the functions of automatic lifting and going in and out, the automatic feeding and out and lifting can be realized by only placing an empty die at a specific position of the working table of the winding machine by an operator every time, so that the tool is fixed on the winding machine equipment, the wound product and the die are withdrawn from the equipment together and transferred to the specific position of the working table, and the labor intensity of workers is greatly reduced.

To sum up, the embodiment of the utility model provides a winding machine uses based on the cooperation of lifting unit spare and moving part, and the artifical transport operation of making a round trip of operating personnel around can replacing the wire winding, and operating personnel need not to make a round trip to carry dabber, winding former, wire winding finished product, so can obviously reduce operating personnel's intensity of labour, is particularly useful for the wire winding and carries out a large amount of application scenes of number of times.

In addition, considering that the total weight is large when one winding former is assembled on one mandrel, the situation that a plurality of winding formers are assembled on one mandrel is not always existed. But be based on the embodiment of the utility model provides a, owing to need not artificial transport, so can be equipped with more than one winding former on the dabber, for example can be equipped with two simultaneously, three winding former even. And the automatic handling and moving process of the mandrel equipped with a plurality of winding formers is consistent with the automatic handling and moving process of the mandrel equipped with a single winding former. The difference is, compare with the condition of single winding former, when being equipped with a plurality of winding formers on the dabber, at same wire winding execution in-process, the coiling machine can do simultaneously the wire winding to a plurality of winding formers, at same support and removal in-process, can do simultaneously to a plurality of winding formers and support and remove, so wire winding effect improves greatly.

Based on the above, please refer to fig. 1, an embodiment of the present invention provides a winding execution system, which may include: a winding former 6, a mandrel 7 and any one of the winding machines 20 described above;

wherein the winding former 6 is assembled on the mandrel 7;

and the winding machine 20 is used for winding the copper wire on the winding die 6 through external triggering after the two ends of the mandrel 7 are tightly jacked.

In detail, the mandrel may be fitted with at least one winding former. When a plurality of winding forms are present, the winding forms are arranged in sequence along the central axis of the mandrel.

After the jacking component of the winding machine jacks two ends of the mandrel, the inherent winding component of the winding machine can automatically and regularly wind copper wires to be wound on each winding die assembled by the mandrel, so that a winding product is obtained, for example, the winding product can be a stator, a rotor coil and the like.

The utility model discloses each embodiment provides a coiling machine has following beneficial effect at least:

1. the embodiment of the utility model provides a coiling machine includes first cylinder, lifting unit spare, second cylinder, moving part and the tight part in top. The lifting component is positioned at the upper part of the moving component and is connected with the moving component; the first cylinder drives the lifting component to move back and forth between an initial position and a working position along the vertical direction; the second cylinder drives the moving part to move back and forth between the initial position and the working position along the horizontal direction; when the lifting component is lifted to a working position, the lifting component supports two ends of the mandrel provided with the winding former; the moving part drives the lifting part and the mandrel supported by the lifting part to synchronously move in the moving process; and the jacking component jacks up two ends of the mandrel supported by the lifting component when the moving component moves to the working position. The lifting component supports the mandrel and the winding former, and the moving component drives the mandrel and the winding former to move, so that manual back-and-forth carrying operation before and after winding is replaced, and the labor intensity of workers can be reduced.

2. The embodiment of the utility model provides a winding machine uses based on the cooperation of lifting unit and moving part, and the artifical transport operation of making a round trip of operating personnel around can replacing the wire winding, and operating personnel need not to make a round trip to carry dabber, winding former, wire winding finished product, so can obviously reduce operating personnel's intensity of labour, is particularly useful for the wire winding and carries out a large amount of application scenes of number of times.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other similar elements in a process, method, article, or apparatus that comprises the element.

Finally, it is to be noted that: the above description is only the preferred embodiment of the present invention, which is only used to illustrate the technical solution of the present invention, and is not used to limit the protection scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention is included in the protection scope of the present invention.

Claims (9)

1. Coiling machine (20), characterized by comprising:

the device comprises a first cylinder (1), a lifting component (2), a second cylinder (3), a moving component (4) and a jacking component (5);

wherein the lifting component (2) is connected with the moving component (4), and the lifting component (2) is positioned at the upper part of the moving component (4);

the first air cylinder (1) is used for driving the lifting component (2) to move back and forth along the vertical direction between a first initial position and a first working position, wherein the first working position is higher than the first initial position;

the second air cylinder (3) is used for driving the moving component (4) to move back and forth between a second initial position and a second working position along the horizontal direction;

the lifting component (2) is used for supporting two ends of a mandrel (7) provided with a winding former (6) when the lifting component is lifted to the first working position;

the moving part (4) is used for driving the lifting part (2) and the mandrel (7) supported by the lifting part (2) to synchronously move in the moving process;

the jacking component (5) is used for jacking two ends of the mandrel (7) supported by the lifting component (2) when the moving component (4) moves to the second working position.

2. The winding machine (20) according to claim 1,

further comprising: a controller (8);

wherein, the controller (8) is provided with a first key and a second key;

the controller (8) is used for sequentially executing the following steps when the first key is triggered: controlling the first air cylinder (1) to drive the lifting component (2) to move up to the first working position, controlling the second air cylinder (3) to drive the moving component (4) to move to the second working position, and controlling the first air cylinder (1) to drive the lifting component (2) to move down to the first initial position; when the second key is triggered, sequentially executing: the first air cylinder (1) is controlled to drive the lifting component (2) to move upwards to the first working position, the jacking component (5) is controlled to release jacking, and the second air cylinder (3) is controlled to drive the moving component (4) to move to the second initial position.

3. The winding machine (20) according to claim 1 or 2,

further comprising: a first infrared emitter (9) and a first infrared receiving sensor (10);

wherein the position of the first infrared emitter (9) satisfies: when the moving part (4) moves to the second working position, the mandrel (7) blocks the infrared rays emitted by the first infrared emitter (9);

the first infrared emitter (9) is used for continuously emitting infrared rays;

the first infrared receiving sensor (10) is used for receiving the infrared rays emitted by the first infrared emitter (9);

and the tightening component (5) is used for tightening when the first infrared receiving sensor (10) cannot receive infrared rays.

4. The winding machine (20) according to claim 1 or 2,

further comprising: a second infrared emitter (11) and a second infrared receiving sensor (12);

wherein the second infrared emitter (11) is arranged at a position satisfying: when the moving part (4) moves to the second initial position, the mandrel (7) blocks the infrared rays emitted by the second infrared emitter (11);

the second infrared ray emitter (11) is used for continuously emitting infrared rays;

the second infrared receiving sensor (12) is used for receiving the infrared emitted by the second infrared emitter (11);

the first air cylinder (1) is used for driving the lifting component (2) to move downwards from the first working position to the first initial position when the second infrared receiving sensor (12) does not receive infrared rays.

5. The winding machine (20) according to claim 1,

the lifting member (2) comprises two support portions (13);

the upper surface of each supporting part (13) is provided with an arc-shaped groove;

the two supporting parts (13) respectively support two ends of the mandrel (7) through arc-shaped grooves formed in the upper surfaces of the two supporting parts;

the shape of the arc-shaped groove is matched with the shaft diameter of the corresponding supporting position of the mandrel (7).

6. The winding machine (20) according to claim 5,

further comprising: a worktop (14);

wherein, two open holes (15) are arranged on the working table surface (14);

the two supporting parts (13) respectively move up and down in the two openings (15);

when the lifting component (2) is at the first initial position, the upper surface of the supporting part (13) is above the working table surface (14).

7. The winding machine (20) according to claim 6,

further comprising: a slideway (16) and a transparent baffle (17);

wherein the slideway (16) is perpendicular to the moving direction of the moving part (4);

the transparent baffle (17) slides along the slide way (16) in the horizontal direction under the action of external force;

the transparent baffle (17) can slide to a position between the working table surface (14) and the mandrel (7) with two ends tightly pressed by the pressing component (5).

8. The winding machine (20) according to claim 1,

the tightening member (5) includes: two stopper portions (18);

wherein, the side surface of each limit part (18) is provided with a pit (19);

when two end parts of the mandrel (7) are respectively positioned in the two concave pits (19), the two limiting parts (18) tightly push two ends of the mandrel (7);

the size of the recess (19) matches the size of the corresponding end of the mandrel (7).

9. A winding actuator system, comprising:

-a winding former (6), a mandrel (7) and a winding machine (20) according to any one of claims 1 to 8;

wherein the winding former (6) is assembled on the mandrel (7);

and the winding machine (20) is used for tightly pushing the two ends of the mandrel (7) and then winding the copper wire on the winding mold (6) through external triggering.

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