CN213733510U

CN213733510U - Winding and die-feeding equipment

Info

Publication number: CN213733510U
Application number: CN202021890129.1U
Authority: CN
Inventors: 黄海东; 梁恒杰; 覃龙
Original assignee: Foshan Pengwang Industrial Belt Co ltd
Current assignee: Foshan Pengwang Industrial Belt Co ltd
Priority date: 2020-09-02
Filing date: 2020-09-02
Publication date: 2021-07-20
Anticipated expiration: 2030-09-02

Abstract

The utility model discloses a winding former equipment. Relate to a belt production facility, especially relate to an improvement of mould equipment on wire winding. The winding upper die equipment is high in winding precision, low in damage rate and high in winding efficiency. Including last workstation, lower workstation and wire winding mechanism, go up the workstation, down workstation and wire winding mechanism all arrange in the frame just go up the workstation and follow by the hydraulic means drive the direction of height of frame reciprocates, goes up the workstation and all is equipped with automatic fixing device down on the workstation, the mould fix at last workstation with between the workstation down, wire winding mechanism is even with the silk thread around establishing on the mould. Whole cooperation that adopts hydraulic means and automatic fixing device uses hydraulic means drive cope match-plate pattern to push down after the wire winding is accomplished, registrates the die sleeve on the mold core again, and whole journey does not need artifical registrate die sleeve, consequently the state that artifical registrate in-process damaged the silk thread can not appear, and the registrate precision is high, and production speed is fast, and is efficient.

Description

Winding and die-feeding equipment

Technical Field

The utility model relates to a belt production facility especially relates to an improvement of mould equipment on wire winding.

Background

In industrial belt production process, the spooler wire winding finishes the back and need sheathe the mould through the staff, nevertheless because the gap that the mould stayed is less, manual operation can be because of proficiency's limitation, and the meticulous degree of operation is low, damages the steel wire in the spooler at the in-process of last mould easily to need the wire winding again, influence production rate when causing the material waste.

SUMMERY OF THE UTILITY MODEL

In order to overcome the not enough of prior art, the utility model provides a winding precision is high, the spoilage is low, winding efficiency is high mould equipment on wire winding.

The utility model discloses a following technical scheme realizes: the utility model provides a mould equipment on wire winding, includes workstation, lower workstation and wire winding mechanism, go up workstation, lower workstation and wire winding mechanism and all arrange in the frame just it is followed by the hydraulic means drive to go up the workstation the direction of height of frame reciprocates, go up the workstation with all be equipped with automatic fixing device on the workstation down, the mould is fixed go up the workstation with between the workstation down, wire winding mechanism is even with the silk thread around establishing on the mould.

The lower workbench is provided with a turntable, the automatic fixing device is arranged on the turntable, the lower end face of the mold is arranged on the turntable and fixed on the turntable by the automatic fixing device, the turntable is driven to rotate by a servo motor fixed at the bottom of the rack, and the upper end face of the mold is attached to the upper workbench and fixed on the upper workbench by the automatic fixing device.

The die comprises a die core and a die sleeve sleeved outside the die core, and the die core is arranged on the lower workbench and is fixed on the turntable through an automatic fixing device;

the top of the die sleeve is attached to the upper workbench and fixed on the upper workbench through the automatic fixing device, and the die sleeve is driven by the hydraulic device to move up and down along the height direction of the rack.

Wire winding mechanism includes drawing drum and wire winding arm, the silk thread is around establishing on the drawing drum just the tip of silk thread passes wire winding arm is fixed on the mold core of mould, be equipped with on the mold core and be used for fixing the through wires hole of silk thread, the silk thread passes the through wires hole just is fixed in the through wires hole, wire winding arm is adjusting through fixing the high adjusting device in the frame around establishing the silk thread in-process wire winding arm with relative height between the mould will the even winding of silk thread is established on the mould.

The height adjusting device comprises a lead screw driven by a motor, the motor is fixed on the rack and drives the lead screw to rotate, a sliding block is fixed at the tail end of the winding arm, the sliding block is sleeved on the lead screw, and the sliding block drives the winding arm to move up and down along the axis direction of the lead screw when the motor drives the lead screw to rotate.

The winding mechanism is characterized in that a shell is covered outside the lead screw, an opening of the shell is fixed on the rack, a through groove is formed in the side wall of the shell along the axis direction of the lead screw, the length of the through groove is equal to the height of the lead screw, and the winding arm extends out of the through groove.

The automatic fixing device is characterized in that a sliding groove is formed in the upper workbench, a positioner which slides in the sliding groove is arranged in the sliding groove, the positioner is fixed by the automatic fixing device, the mold is clamped on the mold, and the mold is fixed on the upper workbench.

The locator includes the sliding block that slides in the sliding tray, fixed a clamping jaw on the terminal surface of sliding block, the clamping jaw includes riser and perpendicular to the diaphragm of riser, the riser with the diaphragm welded fastening is the L shape, the tip of riser is fixed on the terminal surface of sliding block.

And a tension wheel is arranged between the winding arm and the winding disc, and the end part of the silk thread sequentially penetrates through the tension wheel and the winding arm from the winding disc to be fixed on the threading hole of the mold core.

Compared with the prior art, the utility model discloses on the workman places the mould earlier on the lower workstation, set up the carousel on the lower workstation, have automatic fixing device in the carousel, after the mould was placed on the carousel, opened automatic fixing device (can be hydraulic pressure fixed, also can pneumatic pressurization fixed), made the mould location. The hydraulic device on the upper portion is adjusted downwards, the upper die plate with the automatic positioner is driven to descend, the automatic fixing device fixes the die, the hydraulic device is adjusted upwards after the die is fixed, the upper die plate is reset, a die sleeve and a die core of the die are separated, a worker fixes silk threads (generally steel wires) on a winding arm on the die core, a turntable is started, the turntable drives the die core to rotate, and the paying-off device continuously pays off the wires. And the winding arm gradually rises at a set speed along with the gradual rise of the position of the steel wire on the mold core, so that the steel wire is uniformly wound on the mold core. After the winding operation is finished, a worker cuts off the steel wire, the machine is adjusted, the hydraulic working part descends, when the mold is closed, the worker screws the screw to fix the mold, the device is adjusted, and the automatic positioner releases the mold, so that the operation of the winding upper mold is finished. Whole cooperation that adopts hydraulic means and automatic fixing device uses hydraulic means drive cope match-plate pattern to push down after the wire winding is accomplished, registrates the die sleeve on the mold core again, and whole journey does not need artifical registrate die sleeve, consequently the state that artifical registrate in-process damaged the silk thread can not appear, and the registrate precision is high, and production speed is fast, and is efficient.

Drawings

FIG. 1 is a first schematic structural diagram of the present invention;

FIG. 2 is a second schematic structural view of the present invention;

in the figure: 1. an upper working table; 2. a lower working table; 3. a hydraulic device; 4. a servo motor; 5. a frame; 6. Die sleeve; 7. a mold core; 8. a turntable; 91. an electric motor; 92. a lead screw; 93. a slider; 94. a winding arm; 95. A housing; 10. a locator.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that the embodiments or technical features described below can be arbitrarily combined to form a new embodiment without conflict.

As shown in fig. 1-2, a winding and die assembling device comprises an upper workbench 1, a lower workbench 2 and a winding mechanism, wherein the upper workbench 1, the lower workbench 2 and the winding mechanism are all arranged on a frame 5, the upper workbench 1 is driven by a hydraulic device 3 to move up and down along the height direction of the frame 5, the upper workbench 1 and the lower workbench 2 are all provided with an automatic fixing device (which can be fixed hydraulically or fixed pneumatically), a die is fixed between the upper workbench 1 and the lower workbench 2, and the winding mechanism uniformly winds silk threads on the die.

Be equipped with carousel 8 on the workstation 2 down, automatic fixing device locates on the carousel 8, the lower terminal surface of mould is arranged in on the carousel 8 and by automatic fixing device fixes on the carousel 8, carousel 8 is by fixing the servo motor 4 drive of 5 bottoms in the frame is rotatory, the up end of mould with the laminating of last workstation 1 and by automatic fixing device fixes on the last workstation 1.

A worker firstly places a die on the lower workbench 2, the lower workbench 2 is provided with a turntable 8, an automatic fixing device is arranged in the turntable 8, and after the die is placed on the turntable 8, the automatic fixing device 10 is opened to fix the die. The hydraulic device 3 on the upper portion is adjusted downwards, the upper die plate with the automatic fixing device is driven to descend, the die is fixed, the hydraulic device 3 is adjusted upwards after the die is fixed, the upper die plate is reset, the die sleeve 6 and the die core 7 of the die are separated, a worker fixes silk threads (generally steel wires) on the winding arm 94 onto the die core 7, the rotary disc 8 is started, the rotary disc 8 drives the die core 7 to rotate, and the paying-off device continuously pays off the wires. As the position of the wire on the core 7 is gradually raised, the winding arm 94 is gradually raised at a set speed so that the wire is uniformly wound on the core 7. After the winding operation is finished, a worker cuts off the steel wire, the machine is adjusted, the hydraulic device 3 drives the upper workbench 1 to descend, so that the mold core 7 of the mold sleeve 6 is folded into a mold again, after the folding is finished, the worker screws the screw to fix the mold, the device is adjusted, and the automatic fixing device releases the mold, so that the operation of the winding upper mold is finished. Whole cooperation that adopts hydraulic means 3 and automatic fixing device uses hydraulic means 3 drive to go up workstation 1 to push down after the wire winding is accomplished, registrates die sleeve 6 on mold core 7 again, and whole journey does not need artifical registrate die sleeve 6, consequently the state of artifical registrate in-process damage silk thread can not appear, and the registrate precision is high, and production speed is fast, efficient.

The die comprises a die core 7 and a die sleeve 6 sleeved outside the die core 7, wherein the die core 7 is arranged on the lower workbench 2 and is fixed on the turntable 8 through an automatic fixing device; the top of the die sleeve 6 is attached to the upper workbench 1 and fixed on the upper workbench 1 through the automatic fixing device, and the die sleeve 6 is driven by the hydraulic device 3 to move up and down along the height direction of the rack 5. When a mould is placed on a turntable 8, in fact, a mould core 7 is placed on the turntable 8, a mould sleeve 6 is sleeved with the mould core 7, the hydraulic device 3 drives an upper workbench 1 to descend, after an automatic fixing device on the upper workbench 1 is started, the automatic fixing device directly fixes the mould sleeve 6, then an automatic fixing device on a lower workbench 2 is started, the mould core 7 is fixed on the turntable 8 on the lower workbench 2, the hydraulic device 3 is started to drive the upper workbench 1 to reset, the mould sleeve 6 is separated from the mould core 7 under the action of the automatic fixing device, a silk thread is conveniently wound on the mould core 7, the upper workbench 1 is directly driven to press through the hydraulic device 3 after the silk thread is wound, the mould sleeve 6 is sleeved on the mould core 7 again, because the mould core 7 of the mould sleeve 6 is fixed through the automatic fixing device and then separated, and is always fixed on the upper workbench 1 after being separated, therefore, the die core 7 can be directly sleeved on the die core without secondary positioning in the pressing process, the precision is high, secondary positioning operation is cancelled, the operation flow is simplified, the die closing speed is increased on the premise of ensuring the precision during die closing, and the production efficiency is improved.

Wire winding mechanism includes drawing drum and wire winding arm 94, the silk thread is around establishing on the drawing drum just the tip of silk thread passes wire winding arm is fixed on the mold core 7 of mould, be equipped with on the mold core 7 and be used for fixing the through wires hole of silk thread, the silk thread passes the through wires hole just is fixed in the through wires hole, wire winding arm 94 is adjusting through fixing the height adjusting device on frame 5 around establishing the silk thread in-process wire winding arm 94 with relative height between the mould will the even winding of silk thread is established on the mould. The workman is fixed in on the mold core 7 with the steel wire on the wire winding arm 94, starts carousel 8, and carousel 8 drives the mold core 7 and rotates, and the unwrapping wire ware lasts the unwrapping wire. As the position of the wire on the core 7 is gradually raised, the winding arm 94 is driven by the height adjusting means to be gradually raised at a set speed, so that the wire is uniformly wound on the core 7. Realize automatic wire winding, avoid the inhomogeneous phenomenon that manual wire winding caused, facilitate for follow-up processing, and adopt automatic wire winding's speed more rapidly than artifical wire winding, consequently wire winding efficiency is higher, utilizes automatic wire winding to replace artifical wire winding simultaneously, has reduced workman's intensity of labour.

The height adjusting device comprises a lead screw 92 driven by a motor 91, the motor 91 is fixed on the rack 5 to drive the lead screw 92 to rotate, a sliding block 93 is fixed at the tail end of the winding arm 94, the sliding block 93 is sleeved on the lead screw 92, and when the motor 91 drives the lead screw 92 to rotate, the sliding block 93 drives the winding arm 94 to move up and down along the axis direction of the lead screw 92. When the turntable 8 rotates, the motor 91 (can adopt the servo motor 4, response speed is fast) drives the lead screw 92 to rotate at the same time, so that the slider 93 rises under the drive of the lead screw 92, namely, along with the rotation of the turntable 8, the winding arm 94 also rises along with the rising, the silk thread is uniformly wound on the whole mold core 7, the motor 91 reverses after the winding is completed, the lead screw 92 reverses, the slider 93 drives the winding arm 94 to reset, and the next winding is prepared.

A shell 95 is covered outside the screw 92, an opening of the shell 95 is fixed on the rack 5, a through groove is formed in the side wall of the shell 95 along the axial direction of the screw 92, the length of the through groove is equal to the height of the screw 92, and the winding arm 94 extends out of the through groove. On the one hand, the dust is prevented from falling on the lead screw 92 by the housing, the lead screw 92 is kept clean, the slider 93 is placed to be clamped on the lead screw 92, so that the whole winding arm 94 can ascend and descend more smoothly, foreign matters are prevented from being drawn into the lead screw 92 in the operation process, the operation safety is ensured, and the safety is improved.

The automatic fixing device is characterized in that a sliding groove is formed in the upper workbench 1, a positioner 10 sliding in the sliding groove is arranged in the sliding groove, the positioner 10 is automatically fixed by the automatic fixing device and clamped on the mold during mold fixing, and the mold is fixed on the upper workbench 1. In order to further improve the safety and prevent the failure of an automatic fixing device, particularly the failure of the automatic fixing device on the upper workbench 1, the positioner 10 is additionally used as a mechanical positioning fixing device for locking the die, when the automatic fixing device on the upper workbench 1 is used for fixing the die sleeve 6, the positioner 10 is directly clamped on a flange frame of the die sleeve 6 in a sliding manner along a sliding groove, so that the die sleeve 6 can be fixed on the upper workbench 1 through the positioner 10 even if the automatic fixing device fails in the ascending process of the upper workbench 1, the die sleeve 6 is prevented from falling off, and the safety is improved.

The positioner 10 comprises a sliding block sliding in the sliding groove, a clamping jaw is fixed on the end face of the sliding block, the clamping jaw comprises a vertical plate and a transverse plate perpendicular to the vertical plate, the vertical plate and the transverse plate are welded and fixed in an L shape, and the end part of the vertical plate is fixed on the end face of the sliding block. Directly promote the sliding block during use and slide in the sliding tray, directly fix the diaphragm on the flange frame of die sleeve 6, with the laminating of the lower terminal surface of flange frame, with 6 cards of whole die sleeve between last workstation 1 and diaphragm, even automatic fixing device goes up at last workstation 1 or descends the in-process and became invalid, also can fix die sleeve 6 through the diaphragm, prevents that die sleeve 6 from dropping, guarantees operative employee's personal safety, has promoted the security of device.

The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention cannot be limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are all within the protection scope of the present invention.

Claims

1. The utility model provides a mould equipment on wire winding, includes workstation, lower workstation and wire winding mechanism, its characterized in that: the upper workbench, the lower workbench and the winding mechanism are all arranged on the frame and driven by a hydraulic device to follow the height direction of the frame to move up and down, the upper workbench and the lower workbench are all provided with automatic fixing devices, a die is fixed between the upper workbench and the lower workbench, and the winding mechanism is used for uniformly winding silk threads on the die.

2. A winding cope die apparatus according to claim 1, wherein: the lower workbench is provided with a turntable, the automatic fixing device is arranged on the turntable, the lower end face of the mold is arranged on the turntable and fixed on the turntable by the automatic fixing device, the turntable is driven to rotate by a servo motor fixed at the bottom of the rack, and the upper end face of the mold is attached to the upper workbench and fixed on the upper workbench by the automatic fixing device.

3. A winding cope die apparatus according to claim 2, wherein: the die comprises a die core and a die sleeve sleeved outside the die core, and the die core is arranged on the lower workbench and is fixed on the turntable through an automatic fixing device;

4. A winding cope die apparatus according to claim 2, wherein: wire winding mechanism includes drawing drum and wire winding arm, the silk thread is around establishing on the drawing drum just the tip of silk thread passes wire winding arm is fixed on the mold core of mould, be equipped with on the mold core and be used for fixing the through wires hole of silk thread, the silk thread passes the through wires hole just is fixed in the through wires hole, wire winding arm is adjusting through fixing the high adjusting device in the frame around establishing the silk thread in-process wire winding arm with relative height between the mould will the even winding of silk thread is established on the mould.

5. A spinning and upending die apparatus according to claim 4 wherein: the height adjusting device comprises a lead screw driven by a motor, the motor is fixed on the rack and drives the lead screw to rotate, a sliding block is fixed at the tail end of the winding arm, the sliding block is sleeved on the lead screw, and the sliding block drives the winding arm to move up and down along the axis direction of the lead screw when the motor drives the lead screw to rotate.

6. A spinning and upending die apparatus according to claim 5 wherein: the winding mechanism is characterized in that a shell is covered outside the lead screw, an opening of the shell is fixed on the rack, a through groove is formed in the side wall of the shell along the axis direction of the lead screw, the length of the through groove is equal to the height of the lead screw, and the winding arm extends out of the through groove.

7. A winding cope die apparatus according to claim 1, wherein: the automatic fixing device is characterized in that a sliding groove is formed in the upper workbench, a positioner which slides in the sliding groove is arranged in the sliding groove, the positioner is fixed by the automatic fixing device, the mold is clamped on the mold, and the mold is fixed on the upper workbench.

8. A winding cope die apparatus according to claim 7, wherein: the locator includes the sliding block that slides in the sliding tray, fixed a clamping jaw on the terminal surface of sliding block, the clamping jaw includes riser and perpendicular to the diaphragm of riser, the riser with the diaphragm welded fastening is the L shape, the tip of riser is fixed on the terminal surface of sliding block.

9. A spinning and upending die apparatus according to claim 4 wherein: and a tension wheel is arranged between the winding arm and the winding disc, and the end part of the silk thread sequentially penetrates through the tension wheel and the winding arm from the winding disc to be fixed on the threading hole of the mold core.