CN104773602A - Automatic reel assembling and disassembling layer winder - Google Patents
Automatic reel assembling and disassembling layer winder Download PDFInfo
- Publication number
- CN104773602A CN104773602A CN201510143068.XA CN201510143068A CN104773602A CN 104773602 A CN104773602 A CN 104773602A CN 201510143068 A CN201510143068 A CN 201510143068A CN 104773602 A CN104773602 A CN 104773602A
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Abstract
The invention discloses an automatic reel assembling and disassembling layer winder, which comprises an operation desk, a layer winder head, a reel assembling and disassembling mechanism positioned on the operation desk and horizontally opposite to the layer winder head, a vertical arm arranged on the operation desk, a support upright post fixedly arranged on the vertical arm and a sliding seat arranged on a guide rail of the support upright post, wherein a shearing mechanism is arranged on the sliding seat. According to the automatic reel assembling and disassembling layer winder, automatic servo torque reel locking, shearing, bending, perforation, winding, grappling, servo torque reel disassembling and cylinder and reel separation are integrated, the positioning and the action of each mechanism can be automatically finished under the control of a PLC (Programmable Logic Controller), the automatic reel assembling and disassembling layer winder is stable in performance, and can be operated conveniently and rapidly, the manual operation strength is reduced, and the production efficiency is improved.
Description
Technical field
The present invention relates to wire stock processing equipment field, especially relate to a kind of upper lower burrs layer winder automatically.
Background technology
Along with the development of welding science, the application of welding technique in production and construction is increasingly extensive, and market is also increasing to the demand of welding wire.Simultaneously along with the industrial development of China, the improving constantly of personnel's wage, pursuit that manufacturer improves production efficiency, also more and more higher to the automatization level demand of industry.The wire tray layer winder that China's present stage uses also all needs to unload filament-extruding disc by hand, and completely by manual operation, this situation causes needing personnel to participate on the one hand, and manual labor consumes large; Degree of automation is low on the other hand, and production efficiency is not high, can not adapt to the needs that China upgrades to industrial sector.
Summary of the invention
The object of the invention is to provide a kind of upper lower burrs layer winder automatically, is to solve the problem that current layer winder still makes lower wall by hand.
For achieving the above object, the present invention can take following technical proposals:
Automatic upper lower burrs layer winder of the present invention, comprise operator's station, layer winder head, also comprise and be positioned at upper lower burrs mechanism relative with layer winder head level on described operator's station, be arranged on the armstand on operator's station, be fixed on the support post in described armstand, and the slide be arranged on described support post guide rail, described slide is provided with cutting mechanism;
Described upper lower burrs mechanism comprises the carrying platform be arranged on operator's station, and described carrying platform arranges horizontal guide rail, and described horizontal guide rail is connected sliding support, and described sliding support side arranges promotion cylinder; Sliding support riser is arranged locking flange, described locking flange is connected with servomotor, described servomotor is arranged and unloads dish hook; Arrange pallet cylinder and pallet horizontal cylinder bottom sliding support, described pallet cylinder, pallet horizontal air cylinder are all connected with pallet, and described pallet is positioned at below described locking flange; Carrying platform one end arranges lower wall slideway;
Described cutting mechanism comprises the first clamp be arranged on described slide, bending hook, scissors, second clamp and pinch roller, and described first clamp, scissors and second clamp are corresponding with cylinder to be respectively connected, and described bending hook is connected with bending cylinder; Slide also arranges horizontal air cylinder.
The present invention also comprises the drum mechanism be fixed on layer winder head; Described drum mechanism comprises mount pad, and described mount pad connects one-level cylinder, and described one-level cylinder is connected with secondary cylinder, and described secondary cylinder connects drum hook, and described drum hook is connected with vertical cylinder.
Described drum hook side arranges groove.
Described layer winder head, upper lower burrs mechanism, cutting mechanism and drum mechanism control by PLC system.
The present invention integrates automatic servo torque locking wire tray, shearing, bending, knockout, drum, hook are grabbed, servo moment unloads dish and cylinder disk stripping automation lower wall layer winder, can at PLC(programmable logic controller (PLC)) control under automatically complete each mechanism location, action, stable performance, convenient to operation, reduce manual operation intensity, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
The structural representation of Tu2Shi upper lower burrs mechanism.
Fig. 3 is the structural representation of cutting mechanism.
Fig. 4 is the enlarged drawing in A portion in Fig. 3.
The structural representation of Tu5Shi drum mechanism.
Detailed description of the invention
As Figure 1-5, automatic upper lower burrs layer winder of the present invention, comprise operator's station, layer winder head 1, also comprise and be positioned at upper lower burrs mechanism 2 relative with layer winder head 1 level on described operator's station, be arranged on the armstand 301 on operator's station, be fixed on the support post 302 in described armstand 301, and be arranged on the slide 304 on described support post 302 guide rail 303, described slide 304 arranges cutting mechanism 3.This slide 304 can move up and down along support post 302.
This device can complete automatic servo torque locking wire tray, shearing, bending, knockout automatically, drum, hook are grabbed, servo moment unloads dish and this series of location of cylinder disk stripping, action.If desired layer coiling the end of a thread drum is more firm, drum mechanism 4 can be increased on layer winder head 1.
Described upper lower burrs mechanism 2 comprises the carrying platform 201 be arranged on operator's station, and carrying platform 201 arranges horizontal guide rail 202, and horizontal guide rail 202 is connected sliding support 203, and sliding support 203 side arranges and promotes cylinder 204; Sliding support 203 riser is arranged locking flange 205, locking flange 205 is connected with servomotor 206, servomotor 206 is arranged and unloads dish hook; Arrange pallet cylinder 208 and pallet horizontal cylinder 209 bottom sliding support 203, described pallet cylinder 208, pallet horizontal air cylinder 209 are all connected with pallet 210, and pallet 210 is positioned at below described locking flange 205; Carrying platform 201 one end arranges lower wall slideway 211.
Sliding support 203 can along horizontal guide rail 202 side-to-side movement under the effect promoting cylinder 204.Locking flange 205 is for carrying wire tray.Servomotor 206 can be arranged according to user, accurately controls locking and unclamps moment needed for wire tray bolt of rear end plate, completing upper lower burrs action.Unload dish hook 207 wire tray and locking flange 205 are locked together, ensure that wire tray and lock collar flange 205 combine as a whole in upper lower burrs process.Pallet 210 is for carrying wire tray temporarily.Power when pallet cylinder 208 provides pallet 210 to move up and down, pallet horizontal air cylinder 209 is provided in power when pallet 210 needs horizontal motion.Guide track when wire tray tumbles downwards when lower wall slideway 211 is lower walls.
Described cutting mechanism 3 comprises the first clamp 305 be arranged on slide 304, bending hook 306, scissors 307, second clamp 308 and pinch roller 309, described first clamp 305, scissors 307 and second clamp 308 are connected with cylinder 310,311,312 respectively, and described bending hook 306 is connected with bending cylinder 313; Slide 304 also arranges horizontal air cylinder 314.
Horizontal air cylinder 314 can make whole cutting mechanism 3 move around along layer winder head 1 direction.Pinch roller 309 can the silk of pressure welding downwards, ensures that welding wire is in horizontality.First clamp 305 and second clamp 308 play the role of positioning, and can clamp welding wire, ensure that the position of welding wire relative shear mechanism 3 in subsequent action does not change.Scissors 307 is for cutting off the welding wire after clamping.Bending cylinder 313 promotes bending hook 306 by welding wire to wire tray side bending 90 °, for follow-up knockout action is prepared.Horizontal air cylinder 314 makes whole cutting mechanism 3 parallel motion, completes the action of welding wire through welding wire eye in wire tray, for follow-up drum mechanism action is prepared.
Described drum mechanism 4 comprises mount pad 401, and mount pad 401 connects one-level cylinder 402, and one-level cylinder 402 is connected with secondary cylinder 403, and secondary cylinder 403 connects drum hook 404, and drum hook 404 is connected with vertical cylinder 405.
One-level cylinder 402 can make whole drum mechanism 4 horizontal motion, and secondary cylinder 403 drives drum hook 404 horizontal motion, and vertical cylinder 405 drives drum hook 404 up-and-down movement.
In order to preventing layer coiling line body comes off from drum hook 404, drum hook 404 side can arrange groove 406.
Above-mentioned layer winder head 1, upper lower burrs mechanism 2, cutting mechanism 3 and drum mechanism 4 are by PLC(programmable logic controller (PLC)) realize automatically controlling, Shi Ge mechanism completes various actions automatically according to the program preset.Reduce artificial participation, enhance productivity.
During use in process:
(1) first user is placed on wire tray on the locking flange 205 of layer winder, upper lower burrs mechanism 2 is under the control of PLC afterwards, dish hook 207 Automatic-clamping wire tray is unloaded under the promotion promoting cylinder 204, wire tray to penetrate along horizontal guide rail 202 to left movement on wire tray axle 5 and compresses wire tray by whole upper lower burrs 2 mechanism under promotion cylinder 204 drives, servomotor 206, by the moment of setting, rotates wire tray lock bolt and wire tray is locked.Subsequently, unload dish hook 207 and unclamp wire tray, initial position is replied to the right under the promotion promoting cylinder 204 by upper lower burrs mechanism 2.
(2) layer is around rear, and cutting mechanism 3 is under the control of PLC, and the slide 304 on support post 302 moves down, and makes pinch roller 309 that welding wire is depressed into level attitude.First clamp 305 and second clamp 308 clamp welding wire under the effect of cylinder 310,312, ensure not change with cutting mechanism relative position in welding wire action afterwards.Scissors 307 cuts off welding wire under the promotion of cylinder 311.Then, bending cylinder 313 drives bending hook 306 by welding wire to direction, wire tray silk hole 90-degree bent; Horizontal air cylinder 314 drives cutting mechanism 3 entirety to move to Si Kong direction, wire tray edge afterwards, and ensures to push a hole rolling curved welding wire well, completes knockout action.
(3) drum mechanism order completes following action subsequently: first one-level cylinder 403 drives whole drum mechanism 4 to move to bottom, wire tray filum laterale hole, and makes welding wire be placed in groove 406, and vertical cylinder 405 drives drum hook 404 upward movement bending welding wire; Secondary cylinder 403 drives drum hook 404 horizontal motion by welding wire bending again; Vertical cylinder 405 drives drum hook 404 to move downward bending welding wire, and final welding wire passes through wire wrapping disk edge, silk hole one week, ensures that wire loop is around on wire tray edge; Initial position is replied by last drum mechanism 4.
(4) upper lower burrs mechanism 2 is under the control of PLC, to layer winder head 1 direction motion Automatic-clamping wire tray under the promotion promoting cylinder 204, unloads dish hook 207 and catches wire tray guarantee wire tray to combine as a whole in lower wall process with locking flange 205.Pallet cylinder 209 drives pallet 210 upward movement to hold wire tray, carries wire tray temporarily.Servomotor 206 rotates wire tray lock bolt, unties bolt, unclamps wire tray.Upper lower burrs mechanism 2 moves right along horizontal guide rail 202 and drives wire tray to depart from wire tray axle 5; Then unload dish hook 207 and unclamp wire tray, pallet horizontal air cylinder 209 is slight operating band movable wire disk detachment locking flange 205 left.Pallet cylinder 209 drives pallet 210 to move downward, and wire tray, under self gravitation effect, tumbles downwards along lower wall slideway 211.So far the automatic upper lower burrs action of layer winder is completed.
Claims (4)
1. an automatic upper lower burrs layer winder, comprise operator's station, layer winder head (1), it is characterized in that: also comprise and be positioned at upper lower burrs mechanism (2) relative with layer winder head (1) level on described operator's station, be arranged on the armstand (301) on operator's station, be fixed on the support post (302) in described armstand (301), and the slide (304) be arranged on described support post (302) guide rail (303), described slide (304) is provided with cutting mechanism (3);
Described upper lower burrs mechanism (2) comprises the carrying platform (201) be arranged on operator's station, described carrying platform (201) arranges horizontal guide rail (202), described horizontal guide rail (202) is connected sliding support (203), and described sliding support (203) side arranges and promotes cylinder (204); Sliding support (203) riser is arranged locking flange (205), described locking flange (205) is connected with servomotor (206), and dish hook (207) is unloaded in the upper setting of described servomotor (206); Sliding support (203) bottom arranges pallet cylinder (208) and pallet horizontal cylinder (209), described pallet cylinder (208), pallet horizontal air cylinder (209) are all connected with pallet (210), and described pallet (210) is positioned at described locking flange (205) below; Carrying platform (201) one end arranges lower wall slideway (211);
Described cutting mechanism (3) comprises the first clamp (305) be arranged on described slide (304), bending hook (306), scissors (307), second clamp (308) and pinch roller (309), described first clamp (305), scissors (307) and second clamp (308) are corresponding with cylinder (310,311,312) to be respectively connected, and described bending hook (306) is connected with bending cylinder (313); Slide (304) is also arranged horizontal air cylinder (314).
2. automatic upper lower burrs layer winder according to claim 1, is characterized in that: also comprise the drum mechanism (4) be fixed on layer winder head (1); Described drum mechanism (4) comprises mount pad (401), described mount pad (401) connects one-level cylinder (402), described one-level cylinder (402) is connected with secondary cylinder (403), described secondary cylinder (403) connects drum hook (404), and described drum hook (404) is connected with vertical cylinder (405).
3. automatic upper lower burrs layer winder according to claim 2, is characterized in that: described drum hook (404) side arranges groove (406).
4. the automatic upper lower burrs layer winder according to Claims 2 or 3, is characterized in that: described layer winder head (1), upper lower burrs mechanism (2), cutting mechanism (3) and drum mechanism (4) control by PLC system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510143068.XA CN104773602A (en) | 2015-03-30 | 2015-03-30 | Automatic reel assembling and disassembling layer winder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510143068.XA CN104773602A (en) | 2015-03-30 | 2015-03-30 | Automatic reel assembling and disassembling layer winder |
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| CN104773602A true CN104773602A (en) | 2015-07-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510143068.XA Pending CN104773602A (en) | 2015-03-30 | 2015-03-30 | Automatic reel assembling and disassembling layer winder |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105035852A (en) * | 2015-08-18 | 2015-11-11 | 河南省西工机电设备有限公司 | Automatic upper and lower disc layer winding machine capable of adjusting silk disc width and precisely positioning |
| CN105129523A (en) * | 2015-08-19 | 2015-12-09 | 苏州市圣玛特电机设备制造有限公司 | Tail base for winding machine |
| CN105173891A (en) * | 2015-10-08 | 2015-12-23 | 河南省西工机电设备有限公司 | Layer winder with winding main shaft being hollow shaft and winding main shaft |
| CN105731184A (en) * | 2016-05-09 | 2016-07-06 | 天津市永昌焊丝有限公司 | Automatic shaft disassembling-assembling device for welding wire layer winding procedure |
| CN105966982A (en) * | 2016-05-18 | 2016-09-28 | 赵士立 | Wire winding roller device capable of achieving automatic detection and separation |
| CN108910619A (en) * | 2018-08-28 | 2018-11-30 | 江南大学 | A kind of full-automatic welding wire winding machine |
| CN110405466A (en) * | 2019-07-24 | 2019-11-05 | 电子科技大学中山学院 | Automatic kludge of supervisory equipment rotary joint |
| CN113353728A (en) * | 2021-06-17 | 2021-09-07 | 长沙衡开智能科技有限公司 | Automatic locking device of welding wire layer winding machine |
| CN113634682A (en) * | 2021-09-16 | 2021-11-12 | 无锡盛力达科技股份有限公司 | Welding wire bending device and layer is around machine |
| CN114260385A (en) * | 2021-11-18 | 2022-04-01 | 青岛青西医疗科技有限公司 | Titanium presss from both sides bending and cuts forming mechanism |
| CN114313990A (en) * | 2021-12-03 | 2022-04-12 | 长沙衡开智能科技有限公司 | Head and tail wire shared clamping jaw of welding wire layer winding machine |
| CN114476856A (en) * | 2022-03-16 | 2022-05-13 | 德州市立尊焊丝有限公司 | Automatic layer of welding wire is around manipulator assembly |
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| CN202138917U (en) * | 2011-07-08 | 2012-02-08 | 李恩典 | Automatic locking device of flat wire winding machine |
| CN202944947U (en) * | 2012-10-26 | 2013-05-22 | 浙江正泰电缆有限公司 | Lifting tray device of twin-spooler |
| CN202985875U (en) * | 2012-10-22 | 2013-06-12 | 桂林橡胶机械厂 | Tire catching machine of tire forming vulcanizer |
| CN203294920U (en) * | 2013-06-14 | 2013-11-20 | 郑州亚丰立得表面技术有限公司 | Layer winding machine |
| CN203903630U (en) * | 2014-06-05 | 2014-10-29 | 张家港特恩驰电缆有限公司 | Pay-off rack with wire coil fast mounted thereon |
| CN204138037U (en) * | 2014-09-05 | 2015-02-04 | 江阴市华方机电科技有限公司 | The automatic disc loading mechanism of spool take-up |
| CN204138035U (en) * | 2014-09-05 | 2015-02-04 | 江阴市华方机电科技有限公司 | Automatically the lower disc mechanism of spool take-up |
| CN204568995U (en) * | 2015-03-30 | 2015-08-19 | 郑州国启科技有限公司 | Automatic upper lower burrs layer winder |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB2221227A (en) * | 1988-06-16 | 1990-01-31 | Ceat Cavi Spa | Automatic winder: transverse control |
| CN2933683Y (en) * | 2006-02-17 | 2007-08-15 | 胡木林 | Welding wire plate mounting structure for welding wire layer winding machine |
| CN101177218A (en) * | 2006-11-07 | 2008-05-14 | 关著铭 | Coreless wire coil precise winding machine |
| CN201530641U (en) * | 2009-06-23 | 2010-07-21 | 上海金东线缆设备有限公司 | Automatic wire coil feeding and discharging device |
| CN202138917U (en) * | 2011-07-08 | 2012-02-08 | 李恩典 | Automatic locking device of flat wire winding machine |
| CN202985875U (en) * | 2012-10-22 | 2013-06-12 | 桂林橡胶机械厂 | Tire catching machine of tire forming vulcanizer |
| CN202944947U (en) * | 2012-10-26 | 2013-05-22 | 浙江正泰电缆有限公司 | Lifting tray device of twin-spooler |
| CN203294920U (en) * | 2013-06-14 | 2013-11-20 | 郑州亚丰立得表面技术有限公司 | Layer winding machine |
| CN203903630U (en) * | 2014-06-05 | 2014-10-29 | 张家港特恩驰电缆有限公司 | Pay-off rack with wire coil fast mounted thereon |
| CN204138037U (en) * | 2014-09-05 | 2015-02-04 | 江阴市华方机电科技有限公司 | The automatic disc loading mechanism of spool take-up |
| CN204138035U (en) * | 2014-09-05 | 2015-02-04 | 江阴市华方机电科技有限公司 | Automatically the lower disc mechanism of spool take-up |
| CN204568995U (en) * | 2015-03-30 | 2015-08-19 | 郑州国启科技有限公司 | Automatic upper lower burrs layer winder |
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105035852A (en) * | 2015-08-18 | 2015-11-11 | 河南省西工机电设备有限公司 | Automatic upper and lower disc layer winding machine capable of adjusting silk disc width and precisely positioning |
| CN105035852B (en) * | 2015-08-18 | 2017-09-15 | 河南省西工机电设备有限公司 | Adjustable wire tray width, pinpoint automatic upper lower burrs layer winder |
| CN105129523A (en) * | 2015-08-19 | 2015-12-09 | 苏州市圣玛特电机设备制造有限公司 | Tail base for winding machine |
| CN105173891A (en) * | 2015-10-08 | 2015-12-23 | 河南省西工机电设备有限公司 | Layer winder with winding main shaft being hollow shaft and winding main shaft |
| CN105173891B (en) * | 2015-10-08 | 2017-08-29 | 河南省西工机电设备有限公司 | Coiling main shaft is the layer winder and coiling main shaft of hollow shaft |
| CN105731184B (en) * | 2016-05-09 | 2018-12-14 | 天津市永昌焊丝有限公司 | It is a kind of for welding wire layer around the automatic dismounting shaft device of process |
| CN105731184A (en) * | 2016-05-09 | 2016-07-06 | 天津市永昌焊丝有限公司 | Automatic shaft disassembling-assembling device for welding wire layer winding procedure |
| CN105966982A (en) * | 2016-05-18 | 2016-09-28 | 赵士立 | Wire winding roller device capable of achieving automatic detection and separation |
| CN108910619A (en) * | 2018-08-28 | 2018-11-30 | 江南大学 | A kind of full-automatic welding wire winding machine |
| CN110405466A (en) * | 2019-07-24 | 2019-11-05 | 电子科技大学中山学院 | Automatic kludge of supervisory equipment rotary joint |
| CN113353728A (en) * | 2021-06-17 | 2021-09-07 | 长沙衡开智能科技有限公司 | Automatic locking device of welding wire layer winding machine |
| CN113634682A (en) * | 2021-09-16 | 2021-11-12 | 无锡盛力达科技股份有限公司 | Welding wire bending device and layer is around machine |
| CN113634682B (en) * | 2021-09-16 | 2024-11-08 | 无锡盛力达科技股份有限公司 | Layer winding machine |
| CN114260385A (en) * | 2021-11-18 | 2022-04-01 | 青岛青西医疗科技有限公司 | Titanium presss from both sides bending and cuts forming mechanism |
| CN114260385B (en) * | 2021-11-18 | 2024-04-02 | 格利纳(青岛)医疗器械有限公司 | Titanium presss from both sides and cuts forming mechanism of bending |
| CN114313990A (en) * | 2021-12-03 | 2022-04-12 | 长沙衡开智能科技有限公司 | Head and tail wire shared clamping jaw of welding wire layer winding machine |
| CN114313990B (en) * | 2021-12-03 | 2024-04-26 | 长沙衡开智能科技有限公司 | Head and tail wire sharing clamping jaw of welding wire layer winding machine |
| CN114476856A (en) * | 2022-03-16 | 2022-05-13 | 德州市立尊焊丝有限公司 | Automatic layer of welding wire is around manipulator assembly |
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Application publication date: 20150715 |