CN101177218A - Coreless wire coil precise winding machine - Google Patents
Coreless wire coil precise winding machine Download PDFInfo
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- CN101177218A CN101177218A CNA2006101233860A CN200610123386A CN101177218A CN 101177218 A CN101177218 A CN 101177218A CN A2006101233860 A CNA2006101233860 A CN A2006101233860A CN 200610123386 A CN200610123386 A CN 200610123386A CN 101177218 A CN101177218 A CN 101177218A
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Abstract
The invention relates to a winding machine without core wire coil, which comprises a wire arrangement device and a wire winding device; wherein, the wire arrangement device comprises a movable coil holder and a guide wheel to arrange the wires; the guide wheel to arrange the wires is arranged on the movable coil holder connected with the frame of the winding machine through a linear guide; the wire winding device comprises a wire coil, a clamp device and a drive device; wherein the drive device drives the wire coil which is clamped by the clamp device to rotate. The invention is characterized in that an expanding conical spindle is arranged for the wire coil; a second flange at one side of the smaller cross section of the conical shaft core is connected with the conical shaft core in a demountable method. The invention has the advantages that the imbibed conical shaft core can be demounted from the wire coil after produced from the processed product wire and can be delivered to follow-up users through simply packaging without occupying the coil tool, thereby saving production cost and consumption cost supported by follow-up users.
Description
Affiliated technical field
The present invention and electric wire, optical cable, the wire coiling machine that production industries such as steel wire are used is relevant, relates in particular to a kind of coreless wire coil wire coiling machine.
Background technology
At electric wire, optical cable, the wire coiling machine that production industries such as steel wire use generally adopt non-disconnectable iron I shape machine spool or frame hurdle frame as producing the Special disc tool at present, and the wire rod finished product of producing needs mail to subsequent user together with the Special disc tool.Running like this, the user needs mass purchase Special disc tool on the one hand, increases productive costs; And these Special disc tools need circulate to reclaim and use, and add large user's shuttle working cost and production operating cost, take user's stock production place simultaneously.
In addition, existing wire coiling machine mainly adopts polished rod winding displacement or screw mandrel winding displacement, and for the polished rod winding displacement, the winding displacement pitch is that accuracy is low by artificial hand adjustment, and it is consistent with the line footpath of rolling to be difficult to be adjusted to the winding displacement pitch; Two outer its winding displacements are followed the tracks of take-up and are realized by mechanical drive, when winding displacement and take-up distance, and the mechanical transmission structure complexity.Traditional screw mandrel winding displacement adopts individual motor to drive, and the winding displacement pitch is wayward, all is usually to adopt the winding displacement motor to follow the tracks of the take-up rotating speed of motor to realize, can not realize precision tracking, can not realize closely arranging between line and the line.Above-mentioned winding displacement mode can not realize tight take-up owing to can not realize precision tracking, and is inapplicable to some occasion or products that winding displacement is had relatively high expectations, as banded wire rod winding displacement, and closely take-up etc.
Summary of the invention
In order to overcome the deficiency of existing wire coiling machine, the invention provides a kind of coreless wire coil precise winding machine, this wire coiling machine can unload from drum after the finished product wire rod is produced, and can give subsequent user through shrink-wrap, need not to take the dish tool; And adopt accurate bus cable device, make winding displacement accurately tight.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of coreless wire coil precise winding machine comprises bus cable device and Winder, and described bus cable device comprises movable creel stand, cable guide pulley, and cable guide pulley is installed on the movable creel stand that flexibly connects by line slideway and wire coiling machine frame; Described Winder comprises drum, fixing device and actuating device, and actuating device drives by the drum after the fixing device clamping and rotates; It is characterized in that: described drum is provided with the taper shaft core that can rise, and second flange of its less side in taper shaft core cross section is connected with the taper shaft core is detachable.
The described formula taper shaft core that rises is made up of with the upper cone plate cylindrical central sleeve, connecting rod and 2 or 2; Described cylindrical central sleeve is captiveed joint with first flange of the bigger side in taper shaft core cross section; First flange, the corresponding orientational cone-shaped surface that is provided with of second flange with described cone plate; The cone plate flexibly connects by connecting rod and cylindrical central sleeve, pieces together the taper coiling face of taper shaft core, and cooperates the moving sets that forms the energy slide relative by corresponding orientational cone-shaped surface.
Described first flange, taper shaft core and second flange are connected by screw rod, and the nut that described screw rod is corresponding on passing first flange, taper shaft core and being arranged on second flange is connected.
Described nut is provided with stop spring, and the two ends of this spring offset with the outer ring and the inner ring of aligning nut respectively.
Also be provided with extension spring, the two ends of this extension spring are connected with cylindrical central sleeve with the cone plate respectively.
Described first flange and second flange are provided with position-limited trough, and under the general assembly state, the two ends of cone plate embed in the corresponding groove.
Described bus cable device is provided with the ball screw transmission device by AC servo machinery driving, and described movable creel stand is captiveed joint with the feed screw nut; One coder is installed on the Scroll of wire coiling machine or wrap-up rotating spindle, and the output signal of this coder is as the control circuit of the signal incoming transport servomotor of amount of feeding control.
Described movable creel stand is provided with rolling wheel straightening mechanism.
Also be provided with mounting, this mounting is captiveed joint with the frame of wire coiling machine, and movable creel stand is corresponding to flexibly connect by line slideway and mounting.
Described mounting is made of discrete left and right side plate and base plate, and line slideway is installed on the base plate.
The invention has the beneficial effects as follows, be provided with the taper shaft core that to rise, after the finished product wire rod is produced, can unload, can give subsequent user, need not to take the dish tool, save production cost and the use cost of follow-up support through shrink-wrap from drum; But also utilize moving of coder control bus cable device, and realize following accurately, improved the precision of winding displacement.
Description of drawings
Fig. 1 is a plan structure scheme drawing of the present invention.
Fig. 2 is a side-looking structural representation of the present invention.
Fig. 3 is the fractionation scheme drawing of drum of the present invention.
Fig. 4 is the longitudinal diagram of drum of the present invention.
Fig. 5 is the drawing in side sectional elevation of drum of the present invention.
Fig. 6 is the structural representation of bus cable device of the present invention.
Fig. 7 is Figure 61 A-A place section-drawing.
Fig. 8 is Fig. 6 B place enlarged drawing.
Fig. 9 is a coder assembling scheme drawing.
The specific embodiment
The present invention is further described below in conjunction with drawings and Examples.
Consult Fig. 1 to Fig. 2, a kind of coreless wire coil precise winding machine comprises bus cable device and Winder; Described Winder comprises drum 5, fixing device 6 and actuating device 7, and actuating device 7 drives by the drum 5 after fixing device 6 clampings and rotates; Described drum 5 is provided with the taper shaft core 50 that can rise, and second flange 52 of its less side in taper shaft core cross section and 50 detachable connections of taper shaft core.After the finished product wire rod was finished processing, fixing device 6 unclamped drum 5, and drum 5 can be dismantled, and made it to separate with the finished product wire rod.The finished product wire rod can be given subsequent user through shrink-wrap, need not to take the dish tool, saves production cost and the use cost of follow-up support.
Describe the structure of drum 5 below in detail, consult Fig. 3 to Fig. 5, the described taper shaft core 50 that rises is made up of cylindrical central sleeve 500, connecting rod 501 and three blocks of cone plates 502; Cylindrical central sleeve 500 is captiveed joint with first flange 51; First flange 51, second flange 52 are provided with orientational cone-shaped surface (510,520), the cone plate 502 corresponding orientational cone-shaped surfaces (5020,5021) that are provided with; Cone plate 502 flexibly connects by two connecting rods 501 and cylindrical central sleeve 500, pieces together the taper coiling face of taper shaft core 50; Its orientational cone-shaped surface (5020,5021)) corresponding orientational cone-shaped surface (510,520) with first flange 51, second flange 52 cooperates the moving sets that forms the energy slide relative.First flange 51 and second flange 52 are respectively equipped with position-limited trough (511,521), and under the general assembly state, the two ends of cone plate 12 embed in the corresponding position-limited trough (511,521).
Present embodiment, first flange 51, taper shaft core 50 and second flange 52 are connected by screw rod 53, and the described screw rod 53 corresponding nuts 54 that pass first flange 51, taper shaft core 50 and be arranged on second flange 52 are connected.Described nut 54 is provided with stop spring 540 for the aligning nut, and the two ends of this spring 540 offset with the outer ring 541 and the inner ring 542 of aligning nut respectively.By aligning nut 54 is set, has improved the setting accuracy of first flange 51, taper shaft core 50 and second flange 52, but also simplified the assembly difficulty of drum.
As preferred embodiment, also be provided with aligning thrust bearing 55, this bearing 55 is arranged between the bottom surface of screw rod mounting hole 512 of the nut of described screw rod 54 and first flange 51.Under the effect of aligning thrust bearing 55, reduced and tightened screw rod 53 needed moments of torsion, alleviate manipulation strength; Match with aligning nut 54 on the other hand, realize accurate in locating.
Cylindrical central sleeve 50 and second flange, 52 corresponding locating dowel pin 503 and the knock holees 522 of being provided with.When assembling, cone axis core 50 and second flange, 52 Primary Location make things convenient for next step installation like this.
Also be provided with extension spring 56, the two ends of this extension spring 56 are connected with cylindrical central sleeve 50 with cone plate 502 respectively.When drum split, the extension spring 56 pulling cone plates 502 and first flange 51 were subjected to displacement, and make cone axis core 50 reduced diameter, and the finished product wire rod is separated with cone axis core 50.
It is as follows that the utility model splits structural analysis: first flange 51 by 8 connecting rods 501 with three independently cone plate 502 be connected, wherein first flange 51 contacts by the conical surface with cone plate 502 and can form the moving sets that slides up and down.When the drum receipts expire wire product, unclamp screw rod 53, sling first flange 51 and taper shaft core 50, cone plate 502 is subjected to displacement with first flange 51 down because of deadweight and the effect of stretching spring 56, cone axis core 50 reduced diameter of cone plate 502 combinations, cone axis core 50 separates with the wire rod and second flange 52.
In drum when combination,, the position pin 503 of cone axis core 50 by cylindrical central sleeve 500 cooperates the location with the knock hole 522 of second flange 52; Three blocks of cone plates 12 cooperate the taper coiling face that pieces together the taper shaft core by orientational cone-shaped surface, and further utilize the location ring shaped slot 521 of second flange 52 spacing, guarantee drum overall dimensions and precision; Tightening screw rod 53 at last gets final product.
Describe the structure of bus cable device below in detail, consult Fig. 6 to Fig. 9 and Fig. 2, described bus cable device comprises movable creel stand 1, cable guide pulley 2, and cable guide pulley 2 is installed on the movable creel stand 1 that flexibly connects by line slideway 3 and wire coiling machine frame 4; Also be provided with by AC servo motor 8 ball screw driven transmission devices, described movable creel stand 1 is captiveed joint with feed screw nut's (drawing among the figure);
One coder 9 is installed on the Scroll (or wrap-up rotating spindle) 504 of wire coiling machine, and the output signal of this coder 9 is as the control circuit of the signal incoming transport servomotor 8 of amount of feeding control.When the take-up drum whenever rotates a circle, coder 8 can hundreds of impulse singlas of corresponding generation.Utilize impulse singla to remove to control the amount of feeding of AC servo motor, drive the ball screw revolution by AC servo motor 5, by screw thread pair gyroscopic movement is become straight-line motion, and then drive cable guide pulley device sway on guide rail 3, reach the purpose of winding displacement.
As preferred embodiment, also be provided with mounting 10, this mounting 10 is captiveed joint with the frame 4 of wire coiling machine, and the movable creel stand 1 corresponding line slideway 3 that passes through flexibly connects with mounting 10.
Described mounting 10 is made of discrete left side board 100, right side board 101 and base plate 102, helps processing and assembling like this and reaches accuracy requirement; Line slideway 3 connects with base plate 102, has improved rigidity, has guaranteed the straight line precision of motion path.
Be installed on the movable creel stand 1 by being set up in parallel duplex bearing 20 as the described cable guide pulley 2 of preferred embodiment.Cable guide pulley 2 is installed duplex bearing, helps the stable of guide wheel running, helps guaranteeing winding displacement conformability closely, helps prolonging the service life of bearing.
As preferred embodiment, described movable creel stand 1 is provided with rolling wheel straightening mechanism 11.This straightening mechanism utilizes inferior wheel 110 to make more than 12 crooked stress trend rectangular distribution that accumulates of wire rod, has guaranteed the facility of finished product wire rod unwrapping wire.
The high precision ball screw mandrel is adopted in transmission of the present invention, has guaranteed the particularity of transmission, the idle running when having reduced commutation, and then guaranteed the winding displacement precision at two ends; One coder is installed on the Scroll of wire coiling machine or wrap-up rotating spindle, utilize the impulse singla of the output of this coder to remove to control the amount of feeding of AC servo motor, drive the ball screw revolution by AC servo motor, by screw thread pair gyroscopic movement is become straight-line motion, and then drive cable guide pulley device sway on guide rail, reach the purpose of accurate winding displacement.
Above-described specific embodiment only is preferred embodiment of the present invention, and the equivalent arrangements of being done according to the present patent application claim all should be technology of the present invention and contains such as.
Claims (10)
1. a coreless wire coil precise winding machine comprises bus cable device and Winder, and described bus cable device comprises movable creel stand, cable guide pulley, and cable guide pulley is installed on the movable creel stand that flexibly connects by line slideway and wire coiling machine frame; Described Winder comprises drum, fixing device and actuating device, and actuating device drives by the drum after the fixing device clamping and rotates; It is characterized in that: described drum is provided with the taper shaft core that can rise, and second flange of its less side in taper shaft core cross section is connected with the taper shaft core is detachable.
2. a kind of coreless wire coil precise winding machine according to claim 1 is characterized in that: the described formula taper shaft core that rises is made up of with the upper cone plate cylindrical central sleeve, connecting rod and 2 or 2; Described cylindrical central sleeve is captiveed joint with first flange of the bigger side in taper shaft core cross section; First flange, the corresponding orientational cone-shaped surface that is provided with of second flange with described cone plate; The cone plate flexibly connects by connecting rod and cylindrical central sleeve, pieces together the taper coiling face of taper shaft core, and cooperates the moving sets that forms the energy slide relative by corresponding orientational cone-shaped surface.
3. a kind of coreless wire coil precise winding machine according to claim 1, it is characterized in that: first flange, taper shaft core and second flange are connected by screw rod, and the nut that described screw rod is corresponding on passing first flange, taper shaft core and being arranged on second flange is connected.
4. a kind of coreless wire coil precise coiling according to claim 3, it is characterized in that: described nut is provided with stop spring, and the two ends of this spring offset with the outer ring and the inner ring of aligning nut respectively.
5. a kind of coreless wire coil precise coiling according to claim 2, it is characterized in that: also be provided with extension spring, the two ends of this extension spring are connected with cylindrical central sleeve with the cone plate respectively.
6. a kind of coreless wire coil precise coiling according to claim 2, it is characterized in that: first flange and second flange are provided with position-limited trough, and under the general assembly state, the two ends of cone plate embed in the corresponding groove.
7. a kind of coreless wire coil precise winding machine according to claim 1 is characterized in that: described bus cable device is provided with the ball screw transmission device by AC servo machinery driving, and described movable creel stand is captiveed joint with the feed screw nut; One coder is installed on the Scroll of wire coiling machine or wrap-up rotating spindle, and the output signal of this coder is as the control circuit of the signal incoming transport servomotor of amount of feeding control.
8. a kind of coreless wire coil precise winding machine according to claim 1 is characterized in that: described movable creel stand is provided with rolling wheel straightening mechanism.
9. a kind of coreless wire coil precise winding machine according to claim 1 is characterized in that: also be provided with mounting, this mounting is captiveed joint with the frame of wire coiling machine, and movable creel stand is corresponding to flexibly connect by line slideway and mounting.
10. a kind of coreless wire coil precise winding machine according to claim 9 is characterized in that: described mounting is made of discrete left and right side plate and base plate, and line slideway is installed on the base plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006101233860A CN101177218B (en) | 2006-11-07 | 2006-11-07 | Coreless wire coil precise winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006101233860A CN101177218B (en) | 2006-11-07 | 2006-11-07 | Coreless wire coil precise winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101177218A true CN101177218A (en) | 2008-05-14 |
| CN101177218B CN101177218B (en) | 2011-10-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2006101233860A Expired - Fee Related CN101177218B (en) | 2006-11-07 | 2006-11-07 | Coreless wire coil precise winding machine |
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| CN (1) | CN101177218B (en) |
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| CN101898709A (en) * | 2010-07-26 | 2010-12-01 | 江苏通鼎光电股份有限公司 | Lining-free packaging method for cable products and using method thereof |
| CN101391717B (en) * | 2008-10-09 | 2012-05-30 | 合肥神马科技股份有限公司 | Special-shaped line turnover device |
| CN102556775A (en) * | 2012-02-01 | 2012-07-11 | 中国石油天然气股份有限公司 | Pipeline winding and unwinding devices |
| CN102826410A (en) * | 2012-08-23 | 2012-12-19 | 常州市第八纺织机械有限公司 | Composite board waste recovery device |
| CN103331330A (en) * | 2013-06-28 | 2013-10-02 | 无锡市锡山江海机械制造有限公司 | Wire winding machine |
| CN103896104A (en) * | 2012-12-25 | 2014-07-02 | 海洋王（东莞）照明科技有限公司 | Automatic cable feeding device |
| CN103910238A (en) * | 2014-03-04 | 2014-07-09 | 惠州市和宏电线电缆有限公司 | Winding fixture |
| CN104724541A (en) * | 2013-12-24 | 2015-06-24 | 海洋王（东莞）照明科技有限公司 | Cable winding device |
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| CN105858344A (en) * | 2016-05-04 | 2016-08-17 | 国网山东省电力公司成武县供电公司 | Grounding wire winding device |
| CN106044366A (en) * | 2016-05-23 | 2016-10-26 | 李加振 | Manufacturing device of grounding wire of low-voltage power distribution cabinet |
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| EP0096494A3 (en) * | 1982-05-26 | 1984-05-09 | Norcros Investments Limited | Label overprinters |
| DE3438179A1 (en) * | 1984-10-18 | 1986-04-30 | Deißenberger, Hans, 7240 Horb | WRAPPING DEVICE |
| SE460285B (en) * | 1985-05-21 | 1989-09-25 | Alstermo Kabel Ab | Coiling, transport and unwinding appts. for electric cable |
| CN2380550Y (en) * | 1998-05-14 | 2000-05-31 | 黄建为 | Extensible wire-winding wheel |
| CN2304635Y (en) * | 1998-05-14 | 1999-01-20 | 浙江天屹集团有限公司 | Automatic electric cable coiling device |
| DE10248929A1 (en) * | 2002-10-15 | 2004-04-29 | Wilhelm Stahlecker Gmbh | Drive coupling for spinning or twisting spindle comprises projections inside yarn tube engaging recesses near top of spindle |
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| CN101391717B (en) * | 2008-10-09 | 2012-05-30 | 合肥神马科技股份有限公司 | Special-shaped line turnover device |
| CN101898709A (en) * | 2010-07-26 | 2010-12-01 | 江苏通鼎光电股份有限公司 | Lining-free packaging method for cable products and using method thereof |
| CN102556775A (en) * | 2012-02-01 | 2012-07-11 | 中国石油天然气股份有限公司 | Pipeline winding and unwinding devices |
| CN102826410A (en) * | 2012-08-23 | 2012-12-19 | 常州市第八纺织机械有限公司 | Composite board waste recovery device |
| CN103896104A (en) * | 2012-12-25 | 2014-07-02 | 海洋王（东莞）照明科技有限公司 | Automatic cable feeding device |
| CN103331330A (en) * | 2013-06-28 | 2013-10-02 | 无锡市锡山江海机械制造有限公司 | Wire winding machine |
| CN104724541B (en) * | 2013-12-24 | 2019-01-18 | 海洋王（东莞）照明科技有限公司 | cable winding device |
| CN104724541A (en) * | 2013-12-24 | 2015-06-24 | 海洋王（东莞）照明科技有限公司 | Cable winding device |
| CN103910238A (en) * | 2014-03-04 | 2014-07-09 | 惠州市和宏电线电缆有限公司 | Winding fixture |
| CN104773602A (en) * | 2015-03-30 | 2015-07-15 | 郑州国启科技有限公司 | Automatic reel assembling and disassembling layer winder |
| CN105293168A (en) * | 2015-11-12 | 2016-02-03 | 泰州市恒源建材机械有限公司 | Material disc clamping structure |
| CN105460686A (en) * | 2015-11-20 | 2016-04-06 | 国家电网公司 | Separable cable disc-winding device |
| CN105460686B (en) * | 2015-11-20 | 2019-04-30 | 国家电网公司 | A detachable cable winding device |
| CN105858344B (en) * | 2016-05-04 | 2018-06-22 | 国网山东省电力公司菏泽供电公司 | Grounding wire winding device |
| CN105858344A (en) * | 2016-05-04 | 2016-08-17 | 国网山东省电力公司成武县供电公司 | Grounding wire winding device |
| CN106044366A (en) * | 2016-05-23 | 2016-10-26 | 李加振 | Manufacturing device of grounding wire of low-voltage power distribution cabinet |
| CN106044366B (en) * | 2016-05-23 | 2018-11-16 | 丽水市知源科技有限公司 | Low-voltage distribution cabinet is grounded manufacturing device |
| CN106395487A (en) * | 2016-09-27 | 2017-02-15 | 国家电网公司 | Electric power cable pay-off bracket |
| CN111745675A (en) * | 2019-03-27 | 2020-10-09 | 大众汽车有限公司 | Apparatus and method for automatic loading of electrical conductors |
| CN111745675B (en) * | 2019-03-27 | 2024-01-30 | 大众汽车有限公司 | Device and method for automatically inserting electrical conductors |
| CN111716676A (en) * | 2020-06-19 | 2020-09-29 | 安徽渡江电缆集团有限公司 | Auxiliary device for cable rubber extrusion continuous vulcanization process |
| CN112896590A (en) * | 2021-04-06 | 2021-06-04 | 杭州浙达精益机电技术股份有限公司 | Steel belt fixing mechanism of bundling machine |
| CN114789945A (en) * | 2022-06-27 | 2022-07-26 | 徐州金太阳包装材料有限公司 | PVC film winding machine and winding method |
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| CN101177218B (en) | 2011-10-19 |
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