CN117286496A - Manufacturing process for filling low-temperature soft transparent enamel into chisel - Google Patents
Manufacturing process for filling low-temperature soft transparent enamel into chisel Download PDFInfo
- Publication number
- CN117286496A CN117286496A CN202311276569.6A CN202311276569A CN117286496A CN 117286496 A CN117286496 A CN 117286496A CN 202311276569 A CN202311276569 A CN 202311276569A CN 117286496 A CN117286496 A CN 117286496A
- Authority
- CN
- China
- Prior art keywords
- enamel
- flower
- low
- temperature
- silver
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 210000003298 dental enamel Anatomy 0.000 title claims abstract description 138
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 61
- 229910052709 silver Inorganic materials 0.000 claims abstract description 43
- 239000004332 silver Substances 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 28
- 239000010410 layer Substances 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000002344 surface layer Substances 0.000 claims abstract description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 51
- 229910052802 copper Inorganic materials 0.000 claims description 51
- 239000010949 copper Substances 0.000 claims description 51
- 229910052782 aluminium Inorganic materials 0.000 claims description 29
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 29
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 24
- 239000011888 foil Substances 0.000 claims description 18
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 235000010585 Ammi visnaga Nutrition 0.000 claims description 6
- 244000153158 Ammi visnaga Species 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 241001085205 Prenanthella exigua Species 0.000 claims description 6
- 238000010009 beating Methods 0.000 claims description 6
- 229910052737 gold Inorganic materials 0.000 claims description 6
- 239000010931 gold Substances 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 6
- 238000007711 solidification Methods 0.000 claims description 6
- 238000003892 spreading Methods 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 4
- FFRBMBIXVSCUFS-UHFFFAOYSA-N 2,4-dinitro-1-naphthol Chemical compound C1=CC=C2C(O)=C([N+]([O-])=O)C=C([N+]([O-])=O)C2=C1 FFRBMBIXVSCUFS-UHFFFAOYSA-N 0.000 claims description 3
- 229920000742 Cotton Polymers 0.000 claims description 3
- 229920001875 Ebonite Polymers 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000009713 electroplating Methods 0.000 claims description 3
- 239000006260 foam Substances 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000010791 quenching Methods 0.000 claims description 3
- 230000000171 quenching effect Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000007514 turning Methods 0.000 claims description 3
- 230000003796 beauty Effects 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 description 2
- 210000001161 mammalian embryo Anatomy 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 241000122501 Hypericum x moserianum Species 0.000 description 1
- 235000008766 Murraya exotica Nutrition 0.000 description 1
- 240000001899 Murraya exotica Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23D—ENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
- C23D5/00—Coating with enamels or vitreous layers
- C23D5/04—Coating with enamels or vitreous layers by dry methods
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23D—ENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
- C23D13/00—After-treatment of the enamelled articles
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Toys (AREA)
Abstract
The invention relates to the technical field of enamel manufacturing, in particular to a manufacturing process for filling low-temperature soft transparent enamel into a chisel. The method comprises the following steps: 1. manufacturing an enamel base tire with a base grain; 2. paving a low-temperature enamel material with a bottom layer color; 3. making filled golden flower leaves, silver flower leaves and colored flower leaves; 4. applique; 5. and (5) paving the surface layer low-temperature transparent enamel material. The lost low-temperature soft transparent enamel manufacturing process is successfully recovered, and a plurality of improvements are made, so that the cost is greatly reduced, and the method is more acceptable to the masses, so that the colorful, gorgeous and attractive and stealth beauty of enamel filling in the chisel is shown for the world, and meanwhile, the progress and the highest level of enamel manufacturing process in China are reflected under the condition of lower cost.
Description
Technical Field
The invention relates to the technical field of enamel manufacturing, in particular to a manufacturing process for filling low-temperature soft transparent enamel into a chisel.
Background
The chisel is filled with enamel, commonly called Guangzhou transparent enamel, and is the highest level of enamel manufactured in Qing dynasty period in China. In Qing dynasty, guangzhou enamel has the most varieties and the best quality, wherein the varieties can be divided into: cloisonne enamel, painted enamel, chipped enamel, transparent enamel and medium enamel.
The filling of enamel into the chisel is a combination of a transparent enamel process and a chisel enamel process, and gold flakes, silver flakes and colored flakes are additionally filled in between, so that the enamel is commonly called widely enamel or Guangzhou transparent enamel in the folk, and the accepted academic name of the process in the enamel process is chisel enamel.
The enamel filled in the chiseled tire is colorful and gorgeous, the pattern carved on the bottom of the tire can be seen through the transparent glaze on the surface layer, and the gold, the silver flowers and the colored flowers and leaves on the pattern on the bottom of the tire can be seen, namely, the invisible ground pattern, the gold, the silver flowers and the colored flowers and leaves can be seen through the transparent glaze on the surface layer, and the transparent glaze on the surface layer can be seen through light rays, so that the device is colorful and graceful and is color-free. The enamel filled in the chisel can be used for manufacturing articles or inserts in various fields such as bottles, boxes, discs, bowls, furniture, clocks, cosmetic boxes, accessories, pendants and the like.
The enamel filled in the chisel is divided into low-temperature soft transparent enamel and high-temperature hard transparent enamel, two enamel ware objects are not seen in the market at present, the manufacturing process of the two enamel ware objects is lost, the enamel filled in the chisel is only rarely seen in the clear Gong Huangshi, and most of the enamel ware objects are collected in the hometown museum. Through multiple examination, the process of filling enamel into the embryo at the early stage of cleaning is complicated and fine, the working procedures are numerous, the embryo bottom chisel and the internal filling flower leaf texture are all made manually, and the method is time-consuming, labor-consuming, material-consuming and high in cost.
In order to recover and continue the process of filling enamel in the chisel, in order to enable the masses to appreciate the beauty of filling enamel in the chisel, and also in order to meet the requirements of high-end art clocks manufactured in factories on enamel, the soft transparent enamel manufacturing process and flow of filling enamel in the chisel are successfully developed after long-time research and development.
Disclosure of Invention
The invention aims to provide a manufacturing process for filling low-temperature soft transparent enamel in a chisel, which solves the technical problems.
In order to solve the problems, the invention adopts the following technical scheme:
a manufacturing process for filling low-temperature soft transparent enamel into a chisel comprises the following steps:
1. manufacturing an enamel base tire with a ground pattern: manufacturing a base enamel base by using a copper block, an aluminum block or a silver block; firstly, processing and forming a copper block, an aluminum block or a silver block in a beating, rolling, turning and cutting mode, and then manufacturing a ground pattern on the surface of the copper block, the aluminum block or the silver block in a beating, knocking or machining mode;
2. paving a low-temperature enamel material with a bottom layer color: selecting a required low-temperature transparent enamel material with color, and mixing the low-temperature transparent enamel material with a curing agent according to the ratio of 10:4; spreading the prepared low-temperature transparent enamel shovel on the ground pattern of the enamel base tire by using a small spoon and a small knife, wherein the highest point of the ground pattern is used as a standard, and the thickness of the enamel shovel reaches 0.5mm; placing for 24 hours to harden, then placing into an electric furnace or an oven to bake for 1 hour, taking out and cooling for standby;
3. making filled golden flower leaves, silver flower leaves and colored flower leaves
3A, selecting a red copper plate with the thickness of 0.1-0.2 mm, and electroplating gold, silver or nickel on the surface of the red copper plate to make the surface of the red copper plate be golden or silvery white;
3B, adding gold foil paper, silver foil paper or aluminum foil paper on the surface of the red copper plate, specifically: firstly, a writing brush or a hairbrush is used for coating the surface of the red copper plate with the thickness of 0.1mm; then, gold foil paper, silver foil paper or aluminum foil paper is paved on the paint; pressing with hard sponge or foam cotton, extruding with mechanical device, standing for 24 hr, and binding gold foil paper, silver foil paper or aluminum foil paper firmly after the enamel material is solidified;
3C, manufacturing golden flower leaves or silver flower leaves: putting the flower chisel with the texture on the copper plate which is made in the step 3B and is added with gold foil paper, silver foil paper or aluminum foil paper, and knocking and smashing the copper plate by a hammer to prepare golden flower blades and silver flower blades for standby;
3D, manufacturing colored flower blades: firstly, sticking the silver flower leaves manufactured in the step 3C on a copper plate or a stainless steel plate with the thickness of 1mm by using gold foil glue; the low-temperature transparent enamel material with the required color prepared in the step 2 is coated on the silver flower leaves by using a toothpick, and the thickness is 0.5mm; placing for 24 hours to harden, then placing into an electric furnace or an oven to bake for 1 hour, taking out and cooling for standby;
4. applique (Applique)
And (2) attaching golden yellow flower blades and colored flower blades on the enamel bottom tread covered with the low-temperature enamel with the bottom color in the step (2), wherein the following steps are as follows: firstly, coating a layer of low-temperature transparent enamel prepared in the step 2 on the tread surface of the bottom by using a brush or a writing brush, wherein the thickness of the enamel is 0.1mm; according to the pattern, the required golden flower leaves and the required golden silk threads are clamped by forceps and placed on the enamel surface of the bottom layer to be arranged in the pattern; after the flower shape arrangement is completed, the flower shape is placed for about 12 hours to semi-solidification;
5. paving the surface layer low-temperature transparent enamel material: spreading the low-temperature transparent enamel prepared in the step 2 on the arranged flower-shaped surfaces in the step 4 by using a small spoon and a small knife; placing for 24 hours, after the enamel material is solidified, placing in an electric furnace or an oven for baking for 1 hour, taking out and cooling, and then completing the manufacturing of filling low-temperature soft transparent enamel into the chisel.
Preferably, in step 1, if the enamel base is made of copper blocks, in order to make the base pattern appearing through the transparent enamel more vivid and better show the base pattern and set off the flower leaves, the base pattern tread needs to be made to be bright white, specifically, a layer of silver or nickel is electroplated on the surface of the copper base, or a layer of silver foil paper or aluminum foil paper is additionally adhered on the surface of the copper base.
Preferably, in step 2, step 3D and step 5, the baking temperature is: the electric furnace is 50-70 ℃ or the oven is not higher than 80 ℃.
Preferably, in step 3C, the flower shape of the flower leaf is replaced by computer-to-plate, specifically: firstly, drawing software is used for making 3D concave patterns of required flower blades on a computer, and the 3D concave patterns of various patterns are tightly arranged; outputting the plate surface to a fine engraving machine, engraving a concave flower-shaped plate surface on the steel block through the fine engraving machine; after carving is finished, quenching the steel block to increase the hardness; placing the red copper plate which is made in the step 3B and is stuck with gold foil paper, silver foil paper or aluminum foil paper on a steel surface with concave flower shape, and covering the red copper plate with a plastic oil film; placing transparent hard rubber with the thickness of 2mm on the upper surface, uniformly knocking the hard transparent rubber by using an iron hammer, and observing the knocked red copper plate through the transparent rubber to fracture and form; if the cutting edge is not completely broken, the cutting edge is needed to be manually trimmed.
Preferably, in the step 3D, when the toothpick is used for spot coating the low-temperature transparent enamel, the low-temperature transparent enamel is required to be positioned at the edge of the silver flower blade, but does not flow out of the edge of the silver flower blade.
Preferably, in the step 5, when the low-temperature transparent enamel material is paved by using a small spoon and a small knife shovel, the covering thickness of the low-temperature transparent enamel material is determined according to the article, and the height of the article of the casting device is consistent with that of the flower-shaped retaining line of the article; if the heights of the golden flower blades and the colored flower blades are higher than the height of the blocking line, the heights of the contact positions of the golden flower blades and the colored flower blades and the blocking line are consistent, but the parts of the golden flower blades and the colored flower blades, which are higher than the parts of the golden flower blades and the colored flower blades, are paved with 0.2mm bulges; the edge of the article is not provided with a blocking line, is generally an insert, can shade the edge, can be paved on the edge, but does not flow out of the edge, and if the low-temperature transparent enamel flows out, the transparent enamel is removed by a knife shovel after solidification.
The beneficial effects are that: after long-term research and development, the lost production process of filling the low-temperature soft transparent enamel into the chisel is successfully recovered, and a plurality of improvements are made, so that the cost is greatly reduced, and the chisel is more acceptable to the masses, so that the color gorgeous, gorgeous and attractive and stealth beauty of filling the enamel into the chisel is shown for the world, and meanwhile, the progress and the highest level of the enamel production process in China are reflected under the condition of lower cost.
Detailed Description
The invention is further described in connection with the following detailed description.
Examples:
the manufacturing process for filling low-temperature soft transparent enamel into the chisel tyre comprises the following steps:
1. manufacturing an enamel base tire with a ground pattern: copper blocks, aluminum blocks or silver blocks are selected to manufacture enamel bottom tires; firstly, processing and forming a copper block, an aluminum block or a silver block by a beating, rolling, turning and cutting mode, and then manufacturing ground patterns (such as various patterns of scale patterns, wavy patterns, annular patterns, flower patterns and the like) on the surface of the copper block, the aluminum block or the silver block by a beating, knocking or machining mode; in order to make the ground pattern presented through the transparent enamel more vivid and better show the ground pattern and set off the flower leaves, the ground pattern tread needs to be made to be bright white; because silver and aluminum are bright white, if silver blocks or aluminum blocks are used as a base tire, a layer of bright white is not needed to be made on the surface; if the copper block is adopted to manufacture the base tire, a layer of silver or nickel is required to be electroplated on the surface of the copper base tire, or a layer of silver foil paper or aluminum foil paper is additionally pasted on the surface of the copper base tire, and the tread of the base tire is manufactured to be bright white.
In the generation cleaning period, the sole pattern is formed by manually knocking a chisel with a hammer. The invention improves the processing of the ground patterns by various machines such as lathes, stamping, hydraulic pressure and the like, thereby greatly saving labor and reducing cost.
2. Paving a low-temperature enamel material with a bottom layer color: selecting a required low-temperature transparent enamel material with color, and mixing the low-temperature transparent enamel material with a curing agent according to the ratio of 10:4; spreading the prepared low-temperature transparent enamel shovel on the ground pattern by using a small spoon and a small knife, wherein the thickness of the shovel reaches 0.5mm by taking the highest point of the ground pattern as a standard; placing for 24 hours to harden, baking in an electric furnace or oven for 1 hour (baking temperature: 50-70 ℃ in the electric furnace; not higher than 80 ℃ in the oven), taking out and cooling for standby.
3. Making filled golden flower leaves, silver flower leaves and colored flower leaves
3A, selecting a red copper plate with the thickness of 0.1-0.2 mm, and electroplating gold, silver or nickel on the surface of the red copper plate to make the surface of the red copper plate be golden or silvery white;
3B, adding gold foil paper, silver foil paper or aluminum foil paper on the surface of the red copper plate, specifically: firstly, a writing brush or a hairbrush is used for coating the surface of the red copper plate with the thickness of 0.1mm; then, gold foil paper, silver foil paper or aluminum foil paper is paved on the paint; pressing with hard sponge or foam cotton, extruding with mechanical device, standing for 24 hr, and binding gold foil paper, silver foil paper or aluminum foil paper firmly after the enamel material is solidified;
3C, manufacturing golden flower leaves or silver flower leaves: putting the flower-shaped chisel with the texture on the copper plate which is made in the step 3B and is added with gold foil paper, silver foil paper or aluminum foil paper, and knocking and smashing by a hammer (the lower part of the copper plate is required to be padded with a rubber sheet which is 2mm thick and harder), so as to prepare gold flower blades and silver flower blades for standby;
the flower shape of golden flower leaves or silver flower leaves is replaced by computer plate making, specifically: firstly, drawing software is used for making 3D concave patterns of required flower blades on a computer, and the 3D concave patterns of various patterns are tightly arranged; outputting the plate surface to a fine engraving machine, engraving a concave flower-shaped plate surface on the steel block through the fine engraving machine; after carving is finished, quenching the steel block to increase the hardness; placing the red copper plate which is made in the step 3B and is stuck with gold foil paper, silver foil paper or aluminum foil paper on a steel surface with concave flower shape, and covering the red copper plate with a plastic oil film; placing transparent hard rubber with the thickness of 2mm on the upper surface, uniformly knocking the hard transparent rubber by using an iron hammer, and observing the knocked red copper plate through the transparent rubber to fracture and form; if the cutting edge is not completely broken, the cutting edge is needed to be manually used for trimming; the flower blade manufactured in this way saves labor and time and greatly saves cost and materials.
3D, manufacturing colored flower blades: firstly, sticking the silver flower leaves manufactured in the step 3C on a copper plate or a stainless steel plate with the thickness of 1mm by using gold foil glue; the low-temperature transparent enamel material with the required color prepared in the step 2 is spot-coated on the silver flower blade by using a toothpick, and the thickness is 0.5mm (when the low-temperature transparent enamel material is spot-coated by using the toothpick, the low-temperature transparent enamel material is required to be positioned at the edge of the silver flower blade, but does not flow out of the edge of the silver flower blade); placing for 24 hours to harden, then placing into an electric furnace or an oven to bake for 1 hour (baking temperature is 50-70 ℃ of the electric furnace; not higher than 80 ℃ of the oven), taking out and cooling for standby.
4. Applique (Applique)
And (2) attaching golden yellow flower blades and colored flower blades on the enamel bottom tread covered with the low-temperature enamel with the bottom color in the step (2), wherein the following steps are as follows: firstly, coating a layer of low-temperature transparent enamel prepared in the step 2 on the tread surface of the bottom by using a brush or a writing brush, wherein the thickness of the enamel is 0.1mm; according to the pattern, the required golden flower leaves and the required golden silk threads are clamped by forceps and placed on the enamel surface of the bottom layer to be arranged in the pattern; after the flower shape arrangement is completed, the flower shape is placed for about 12 hours to semi-solidification;
5. paving the surface layer low-temperature transparent enamel material: spreading the low-temperature transparent enamel prepared in the step 2 on the arranged flower-shaped surfaces in the step 4 by using a small spoon and a small knife; when the low-temperature transparent enamel is paved by the small spoon and the small knife shovel, the covering thickness of the low-temperature transparent enamel is determined according to the article, and the height of the article of the casting device is consistent with that of the flower-shaped retaining line of the article; if the heights of the golden flower blades and the colored flower blades are higher than the height of the blocking line, the heights of the contact positions of the golden flower blades and the colored flower blades and the blocking line are consistent, but the parts of the golden flower blades and the colored flower blades, which are higher than the parts of the golden flower blades and the colored flower blades, are paved with 0.2mm bulges; the edge of the article is not provided with a blocking line, is generally an insert, can shade the edge, can be paved on the edge, but does not flow out of the edge, and if the low-temperature transparent enamel flows out, the transparent enamel is removed by a knife shovel after solidification;
placing for 24 hours, solidifying the enamel, placing in an electric furnace or an oven for baking for 1 hour (baking temperature: 50-70 ℃ of the electric furnace; 80 ℃ of the oven), taking out and cooling, and finally completing the manufacture of filling the low-temperature soft transparent enamel into the chisel.
The lost low-temperature soft transparent enamel manufacturing process is successfully recovered, and a plurality of improvements are made, so that the cost is greatly reduced, and the method is more acceptable to the masses, so that the colorful, gorgeous and attractive and stealth beauty of enamel filling in the chisel is shown for the world, and meanwhile, the progress and the highest level of enamel manufacturing process in China are reflected under the condition of lower cost.
The foregoing has outlined and described the basic principles, features, and technical effects of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, which are described merely for illustrating the principles of the present invention, but various changes and modifications can be made therein without departing from the spirit and scope of the invention as defined in the appended claims. The scope of the invention is defined by the claims and their equivalents.
Claims (6)
1. A manufacturing process for filling low-temperature soft transparent enamel into a chisel is characterized in that: the method comprises the following steps:
(1) Manufacturing an enamel base tire with a ground pattern: copper blocks, aluminum blocks or silver blocks are selected to manufacture enamel bottom tires; firstly, processing and forming a copper block, an aluminum block or a silver block in a beating, rolling, turning and cutting mode, and then manufacturing a ground pattern on the surface of the copper block, the aluminum block or the silver block in a beating, knocking or machining mode;
(2) Paving a low-temperature enamel material with a bottom layer color: selecting a required low-temperature transparent enamel material with color, and mixing the low-temperature transparent enamel material with a curing agent according to the ratio of 10:4; spreading the prepared low-temperature transparent enamel shovel on the ground pattern of the enamel base tire by using a small spoon and a small knife, wherein the highest point of the ground pattern is used as a standard, and the thickness of the enamel shovel reaches 0.5mm; placing for 24 hours to harden, then placing into an electric furnace or an oven to bake for 1 hour, taking out and cooling for standby;
(3) Making filled golden flower leaves, silver flower leaves and colored flower leaves
(3A) Selecting a red copper plate with the thickness of 0.1-0.2 mm, and electroplating gold, silver or nickel on the surface of the red copper plate to make the surface of the red copper plate be golden or silvery white;
(3B) Adding gold foil paper, silver foil paper or aluminum foil paper on the surface of the red copper plate, specifically: firstly, a writing brush or a hairbrush is used for coating the surface of the red copper plate with the thickness of 0.1mm; then, gold foil paper, silver foil paper or aluminum foil paper is paved on the paint; pressing with hard sponge or foam cotton, extruding with mechanical device, standing for 24 hr, and binding gold foil paper, silver foil paper or aluminum foil paper firmly after the enamel material is solidified;
(3C) Making golden flower leaves or silver flower leaves: putting the flower-shaped chisel with the textures on the copper plate which is made in the step (3B) and is stuck with gold foil paper, silver foil paper or aluminum foil paper, and knocking and smashing the copper plate by a hammer to make golden flower blades and silver flower blades for standby;
(3D) Manufacturing a colored flower blade: firstly, sticking the silver flower leaves manufactured in the step (3C) on a copper plate or a stainless steel plate with the thickness of 1mm by using gold foil glue; the low-temperature transparent enamel material with the required color prepared in the step (2) is coated on the silver flower leaves by using a toothpick, and the thickness is 0.5mm; placing for 24 hours to harden, then placing into an electric furnace or an oven to bake for 1 hour, taking out and cooling for standby;
(4) Applique (Applique)
The golden yellow flower blades and the colored flower blades are stuck on the enamel bottom tread covered with the low-temperature enamel with the bottom color in the step (2), specifically: firstly, coating a layer of low-temperature transparent enamel prepared in the step (2) on the surface of the enamel bottom tread by using a brush or a writing brush, wherein the thickness of the low-temperature transparent enamel is 0.1mm; according to the pattern, the required golden flower leaves and the required golden silk threads are clamped by forceps and placed on the enamel surface of the bottom layer to be arranged in the pattern; after the flower shape arrangement is completed, the flower shape is placed for about 12 hours to semi-solidification;
(5) Paving the surface layer low-temperature transparent enamel material: covering the low-temperature transparent enamel material prepared in the step (2) on the arranged flower-shaped surface in the step (4) by using a small spoon and a small knife shovel; placing for 24 hours, after the enamel material is solidified, placing in an electric furnace or an oven for baking for 1 hour, taking out and cooling, and then completing the manufacturing of filling low-temperature soft transparent enamel into the chisel.
2. The process for manufacturing the low-temperature soft transparent enamel filled in the chisel tyre according to claim 1, which is characterized in that: in the step (1), if the enamel base is made of copper blocks, in order to make the base pattern appearing through the transparent enamel more vivid and better show the base pattern and set off the flower leaves, the base pattern tread needs to be made into bright white, specifically, a layer of silver or nickel is electroplated on the surface of the copper base, or a layer of silver foil paper or aluminum foil paper is additionally adhered on the surface of the copper base.
3. The process for manufacturing the low-temperature soft transparent enamel filled in the chisel tyre according to claim 1, which is characterized in that: in the step (2), the step (3D) and the step (5), baking temperature is as follows: the electric furnace is 50-70 ℃ or the oven is not higher than 80 ℃.
4. The process for manufacturing the low-temperature soft transparent enamel filled in the chisel tyre according to claim 1, which is characterized in that: in the step (3C), the flower shape of the flower blade is replaced by computer plate making, specifically: firstly, drawing software is used for making 3D concave patterns of required flower blades on a computer, and the 3D concave patterns of various patterns are tightly arranged; outputting the plate surface to a fine engraving machine, engraving a concave flower-shaped plate surface on the steel block through the fine engraving machine; after carving is finished, quenching the steel block to increase the hardness; placing the copper plate which is made in the step (3B) and is stuck with gold foil paper, silver foil paper or aluminum foil paper on a steel surface with concave flower shape, and covering the copper plate with a plastic oil film; placing transparent hard rubber with the thickness of 2mm on the upper surface, uniformly knocking the hard transparent rubber by using an iron hammer, and observing the knocked red copper plate through the transparent rubber to fracture and form; if the cutting edge is not completely broken, the cutting edge is needed to be manually trimmed.
5. The process for manufacturing the low-temperature soft transparent enamel filled in the chisel tyre according to claim 1, which is characterized in that: in the step (3D), when the toothpick is used for spot coating the low-temperature transparent enamel, the low-temperature transparent enamel is required to be positioned at the edge of the silver flower blade, but does not flow out of the edge of the silver flower blade.
6. The process for manufacturing the low-temperature soft transparent enamel filled in the chisel tyre according to claim 1, which is characterized in that: in the step (5), when the low-temperature transparent enamel is paved by a small spoon and a small knife shovel, the covering thickness of the low-temperature transparent enamel is determined according to the article, and the height of the article of the casting device is consistent with that of the flower-shaped retaining line of the article; if the heights of the golden flower blades and the colored flower blades are higher than the height of the blocking line, the heights of the contact positions of the golden flower blades and the colored flower blades and the blocking line are consistent, but the parts of the golden flower blades and the colored flower blades, which are higher than the parts of the golden flower blades and the colored flower blades, are paved with 0.2mm bulges; the edge of the article is not provided with a blocking line, is generally an insert, can shade the edge, can be paved on the edge, but does not flow out of the edge, and if the low-temperature transparent enamel flows out, the transparent enamel is removed by a knife shovel after solidification.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311276569.6A CN117286496A (en) | 2023-10-04 | 2023-10-04 | Manufacturing process for filling low-temperature soft transparent enamel into chisel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311276569.6A CN117286496A (en) | 2023-10-04 | 2023-10-04 | Manufacturing process for filling low-temperature soft transparent enamel into chisel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117286496A true CN117286496A (en) | 2023-12-26 |
Family
ID=89247722
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311276569.6A Pending CN117286496A (en) | 2023-10-04 | 2023-10-04 | Manufacturing process for filling low-temperature soft transparent enamel into chisel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117286496A (en) |
-
2023
- 2023-10-04 CN CN202311276569.6A patent/CN117286496A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103304225B (en) | A kind of preparation method of embossment crockery | |
| CN108749447B (en) | Silver-body enamel and manufacturing method thereof | |
| CN108081848B (en) | Ceramic ornament manufacturing process method | |
| CN102837365A (en) | Manufacturing method for tillite teapot | |
| CN107329390B (en) | High-temperature enamel dial and manufacturing method thereof | |
| CN105801175A (en) | Antibacterial ceramic tiles and production method thereof | |
| CN117286496A (en) | Manufacturing process for filling low-temperature soft transparent enamel into chisel | |
| CN112493640A (en) | Process for combining paint and eggshell with metal jewelry | |
| CN112851296A (en) | Manufacturing method of health-preserving health-care dark-red enameled pottery | |
| CN1751896B (en) | Method for making ceramic products with irregular transparent pattern | |
| CN109913913B (en) | Solid gold ornament and electroforming method thereof | |
| CN100497263C (en) | Stone processing method | |
| CN205398479U (en) | Antibiotic ceramic tile | |
| CN101456757B (en) | Ppreparation method of purple stoneware ceramic products with low-relief carving decoration | |
| CN102144866A (en) | Production method of combined wine cup | |
| CN117286495A (en) | Manufacturing process for filling high-temperature hard transparent enamel in chisel | |
| CN103467142A (en) | Processing making technology for gold plated brick | |
| CN109397496A (en) | A method of building the multi-level color mud heap carving of water purple pottery | |
| CN207310193U (en) | The Moulage device decorated for ceramic solid without glaze lines | |
| KR20140142833A (en) | color pattern making method of brass products | |
| CN210101160U (en) | Ceramic material structure and ceramic product | |
| CA2361488A1 (en) | Surfaces of transparent resin in which marble or other stones are embedded | |
| CN102173278B (en) | Ceramic product provided with china decorative accessory on strengthened dental porcelain and manufacturing method of ceramic product | |
| CN101283855B (en) | Producing method of ornament and ornament produced by the method | |
| CN106631164A (en) | Glass-ceramic tile preparation method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |