CN117283888A - Dental bar circulation processing and transporting system - Google Patents

Dental bar circulation processing and transporting system Download PDF

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Publication number
CN117283888A
CN117283888A CN202311580745.5A CN202311580745A CN117283888A CN 117283888 A CN117283888 A CN 117283888A CN 202311580745 A CN202311580745 A CN 202311580745A CN 117283888 A CN117283888 A CN 117283888A
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CN
China
Prior art keywords
sponge
module
handle
loading
mould
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202311580745.5A
Other languages
Chinese (zh)
Other versions
CN117283888B (en
Inventor
戚远
郭海晨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Jianyu Health Medical Co ltd
Original Assignee
Jiangsu Jianyu Health Medical Co ltd
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Priority to CN202311580745.5A priority Critical patent/CN117283888B/en
Publication of CN117283888A publication Critical patent/CN117283888A/en
Application granted granted Critical
Publication of CN117283888B publication Critical patent/CN117283888B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/902Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08Means for treating work or cutting member to facilitate cutting
    • B26D7/10Means for treating work or cutting member to facilitate cutting by heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/24Perforating by needles or pins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • B29C65/524Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by applying the adhesive from an outlet device in contact with, or almost in contact with, the surface of the part to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7897Means for discharging the joined articles from the joining apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/80Rotatable transfer means for loading or unloading purposes, i.e. turret transfer means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/02Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/022Mechanical pre-treatments, e.g. reshaping
    • B29C66/0224Mechanical pre-treatments, e.g. reshaping with removal of material
    • B29C66/02241Cutting, e.g. by using waterjets, or sawing
    • B29C66/02242Perforating or boring

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)

Abstract

The dental rod circulating processing and transporting system comprises a hopper for collecting and arranging sponge prefabricated parts and a working disc for loading equipment components; the front end material port of the hopper is obliquely provided with a material conveying crawler belt, the sponge prefabricated member arranged in the hopper is conveyed into an external material arranging tray along the material conveying crawler belt, and the sponge prefabricated member is conveyed into a sponge loading mould arranged in the sponge discharging and conveying module by the external material arranging tray; the sponge loading mould for loading the sponge prefabricated member is transported into a sponge prefabricated member opening module in a turning way through a rotary lifting clamping arm, and the sponge prefabricated member opening module is horizontally arranged on the upper end surface of the working disc; the top of the working disc is respectively provided with a handle inserting installation module, a handle pre-dispensing module, a sponge prefabricated part perforating module, a sponge discharging and transporting module, an air drying processing module and an idle module; the modules are uniformly distributed on the upper end face of the working disc in an annular structure, and the modules and the working disc are in a synchronous rotating structure.

Description

Dental bar circulation processing and transporting system
Technical Field
The invention belongs to the technical field of dental rod processing production equipment, and particularly relates to a dental rod circulating processing and transporting system.
Background
The oral hygiene is very much related to the physical health of people, and the cleaning of the oral cavity sometimes needs to be cleaned by means of objects, for example, after some people get up in the morning, teeth brushing and mouth rinsing are not enough to clean the oral cavity, the tongue surface and the thick sputum of the oral cavity need to be cleaned by adopting a proper object, and the oral cavity and dentist also often need to be cleaned by using a proper object clinically, so that the dental stick is pushed out from the market to be matched with medical staff or people to finish the process of cleaning the oral cavity.
In summary, in daily life, especially in a medical care environment, the number of dental sticks required is increasing, so that the production requirements and the quality requirements of the dental sticks are also increasing.
The dental rod circulating processing and transporting system capable of automatically feeding, circulating, producing and processing and automatically detecting quality is adopted, a circular working disc structure is adopted in the production line, circulating automatic processing can be completed by matching stepping equipment, a to-be-processed sponge prefabricated member with an automatic heating opening is matched with glue injection equipment to complete a handle inserting prefabrication processing procedure, and the technical problems that a sponge is manually processed and manual alignment cannot be carried out for the sponge opening are solved; the inserted handles which are integrated and arranged in advance can be pushed into the open-pore sponge blocks at fixed points under the cooperation of the guide plates, and the adhesive bonding procedure of the glue and the handles is completed. Solves the technical problem that the manual independent processing of gluing and handle insertion in the prior procedure can not realize accurate batch production. The subsequent collective air blowing solidification, the negative pressure impurity removal and detection procedures can also finish the processing production in one step, the production and processing equipment of one production line can be unified, the production efficiency can be improved, and the production quality of products can be improved.
Disclosure of Invention
In order to achieve the above purpose, the technical scheme of the invention is as follows:
the dental rod circulating processing and transporting system comprises a hopper for collecting and arranging sponge prefabricated parts and a working disc for loading equipment components; the front end material port of the hopper is obliquely provided with a material conveying crawler belt, the sponge prefabricated member arranged in the hopper is conveyed into an external material arranging tray along the material conveying crawler belt, and the sponge prefabricated member is conveyed into a sponge loading mould arranged in the sponge discharging and conveying module by the external material arranging tray;
the sponge loading mould for loading the sponge prefabricated member is transported into a sponge prefabricated member opening module in a turning way through a rotary lifting clamping arm, and the sponge prefabricated member opening module is horizontally arranged on the upper end surface of the working disc;
the top of the working disc is respectively provided with a handle inserting installation module, a handle pre-dispensing module, a sponge prefabricated member opening module, a sponge discharging and transporting module and an air drying processing module; the modules are uniformly distributed on the upper end surface of the working disc in an annular structure, and the modules and the working disc are in a synchronous rotating structure;
the left side of the working disc is provided with an inserting handle pushing module, and the right side of the working disc is horizontally provided with a receiving platform;
the stepping rotating motor is arranged at the bottom of the working disc, and the control screen is arranged at the side edge of the workbench at the bottom of the working disc.
Further, a second turning manipulator mechanism is arranged between the sponge discharging and transporting module and the sponge prefabricated part perforating module, a third turning manipulator mechanism is arranged between the left input port of the handle pre-dispensing module and the output port of the handle inserting and installing module, and a first turning manipulator mechanism is arranged between the air drying and processing module and the material collecting platform;
the first turning mechanical arm mechanism, the second turning mechanical arm mechanism and the third turning mechanical arm mechanism are respectively and horizontally provided with a first horizontal slideway and a second horizontal slideway, and the first horizontal slideway and the second horizontal slideway are in transmission connection with the chain belt through a servo motor;
the material taking end of the first horizontal slideway is clamped and contacted with the sponge loading mould through a rotary lifting clamping arm;
and the second horizontal slideway material taking end is clamped and contacted with the sponge loading mould through a rotary lifting clamping arm.
Still further, the insert handle installation module comprises an insert handle push rod for pushing the insert handle to insert the sponge prefabricated member, a guide groove plate for arranging and pre-placing the insert handle, and a portal frame for adjusting the horizontal height of the insert handle; the pushing end of the push rod of the plug handle is uniformly and fixedly arranged at the front end of the push rod fixing plate, and the rear end of the push rod fixing plate is in transmission connection with the output end of the pushing execution unit of the plug handle execution element;
the inserting handle push rod is in ejecting contact with the inserting handle along a guide groove of the guide groove plate, the inserting handle extends out along the groove plate at the bottom of the portal frame, and the end of the extending inserting handle is spliced with a sponge prefabricated member arranged in the sponge loading mould;
and a lifting executing element is arranged at the bottom of the portal frame.
Furthermore, the inserting handle executing element pushing executing unit and the guide rod in guide contact with the front end of the inserting handle executing element pushing executing unit are horizontally arranged on the top end surface of the extending table through the base plate, a feed box is stacked on the side edge of the extending table, and the inserting handle is stored in the feed box.
Still further, the sponge preform tapping module comprises a tapping heater responsible for contacting the sponge and completing tapping cutting, and a tapping actuator providing tapping advancing and resetting power; the heating end of the perforating heater is provided with perforating needles in a water inserting way, a plurality of groups of perforating heaters are horizontally arranged to form a plate-shaped structure, a base plate is arranged at the bottom of the perforating heater and is in transmission connection with a perforating executing element, and the perforating heaters extend the perforating needles into a sponge prefabricated member arranged in a sponge loading mould through the perforating executing element;
and a negative pressure dust remover is vertically and externally connected above the perforated heater.
Further, the handle pre-dispensing module comprises a glue injection hose for providing glue injection glue and a glue injection gun nozzle; the glue injection gun nozzle is in a horizontal installation structure through a U-shaped supporting plate, a glue injection port at the root of the glue injection gun nozzle extends out along the back surface of the U-shaped supporting plate, and the extending port is in glue supply butt joint with a glue injection hose output port;
the bottom of the U-shaped supporting plate is in transmission butt joint with the transmission end of the movable execution element, and the glue injection gun nozzle is in glue injection butt joint with the perforated sponge prefabricated member through the movable execution element.
Furthermore, the three groups of sponge loading moulds contacted by the insert handle mounting module, the sponge prefabricated part perforating module and the insert handle mounting module are provided with an inverted execution element platform, the end surface of the bottom of the inverted execution element platform is provided with three groups of execution element components, each group of execution element components is respectively and vertically driven to be provided with a sponge positioning execution element and an extrusion overturning execution element, a driving end at the bottom of the sponge positioning execution element is in positioning extrusion contact with a sponge prefabricated part at the opening position of the sponge loading mould, and a driving end at the bottom of the extrusion overturning execution element and a turnover roller at the back of the sponge loading mould are in stirring overturning structure;
still further, the fan loading board is installed along local sponge loading mould up end to the industrial disc up end, the fan loading board is arc sleeve plate structure, evenly distributed has four fan installing ports on the fan loading board, install the air-cooler in the fan installing port, the output port of air-cooler just is to bottom step-by-step rotary drive's sponge loading mould.
Further, the front and back of the upper end surface of the material receiving platform is provided with a pressurizing platform, a die removing module, a sponge side surface shaping module, a longitudinal glue supplementing module and a tensile testing module; the sponge loading mould is sequentially paved to a horizontal transportation position by rotating the lifting clamping arm, a parallel feeder is arranged in the center of the material receiving platform, and the sponge loading mould moves forward and backward in a stepping manner through the parallel feeder;
the outer sides of the pressurizing platform, the die removing module, the sponge side shaping module, the longitudinal glue supplementing module and the tensile testing module are respectively provided with an independent punching righting executing element, and a righting pressing plate driven by the bottom of the righting executing element is righting pressed and contacted with the inserting handle;
the pressing plate of the bottom driving end of the pressurizing platform is in extrusion contact with the processed sponge;
the die removing module is in removing contact with the sponge loading die through a lifting row claw;
the side edge of the sponge side shaping module is provided with a front-back telescopic executing element, the top of the front-back telescopic executing element is provided with a clapping claw, the bottom of the clapping claw is uniformly provided with a spacing detection roller, and the spacing detection roller is in rolling contact with the processed sponge side edge.
The longitudinal glue supplementing module is vertically provided with a glue gun through an upright post, and a glue injection end at the bottom of the glue gun is in butt joint with the processed sponge glue injection;
and a pressing plate arranged at the bottom driving end of the pressing execution element is in extrusion contact with the processed sponge.
Furthermore, the sponge loading mould is formed by splicing a mould and a turnover frame up and down, the top of the mould is of an open structure, the turnover frame is provided with an opening along the open position of the mould, the turnover frame and the baffle wall at the front end of the mould are provided with semicircular handle inserting holes in a mirror image mode, the sponge loading mould loaded with the sponge to be processed or processed is tiled in a built-in groove of the mould, the long plate surface of the sponge loading mould is in ejecting contact with a vertical baffle plate in the mould, and the handle inserted by the sponge to be processed or processed extends out along the circle center hole formed by the two semicircular handle inserting holes;
the outer side and the inner side of the die and the turnover frame are respectively provided with a torsion spring seat and a turnover roller through connecting shafts, and the turnover roller is in toggle contact with a driving end of the extrusion turnover execution element at the bottom of the inversion execution element platform.
The beneficial effects of the invention are as follows:
compared with the prior art, the circular processing and transporting system for the dental rod is adopted, and the circular working disc structure is adopted in the production line, so that the circular automatic processing can be completed by matching with stepping equipment, the automatic heating and tapping of the sponge prefabricated member to be processed is matched with glue injection equipment to complete the prefabrication treatment process of the inserted handle, and the technical problems that the sponge is manually treated and manual alignment cannot be carried out for tapping of the sponge are solved; the inserted handles which are integrated and arranged in advance can be pushed into the open-pore sponge blocks at fixed points under the cooperation of the guide plates, and the adhesive bonding procedure of the glue and the handles is completed. Solves the technical problem that the manual independent processing of gluing and handle insertion in the prior procedure can not realize accurate batch production. The subsequent collective air blowing solidification, the negative pressure impurity removal and detection procedures can also finish the processing production in one step, the production and processing equipment of one production line can be unified, the production efficiency can be improved, and the production quality of products can be improved.
Drawings
FIG. 1 is a schematic view of the dental rod recycling process transport system of the present invention.
Fig. 2 is a schematic structural view of a sponge discharging and transporting module of the dental rod circulation processing and transporting system of the present invention.
Fig. 3 is a top view of a tooling for tapping, injecting glue and inserting an insert handle into a face-changing prefabricated member of a dental rod circulation processing and transporting system of the present invention.
Fig. 4 is a schematic view showing a partial structure of the cyclic transportation of the sponge loading mold of the cyclic processing and transporting system for dental sticks of the present invention.
Fig. 5 is a top view of a sponge loading mold of the dental rod recycling process transport system of the present invention.
Fig. 6 is a schematic structural view of a product inspection and receiving device of the dental rod recycling and transporting system of the present invention.
List of drawing identifiers:
the device comprises a control screen 1, a handle inserting installation module 2, a material box 3, a handle pre-dispensing module 4, a sponge prefabricated part punching module 5, a sponge discharging and transporting module 6, a material conveying crawler 7, a hopper 8, a tensile test module 9, a longitudinal glue supplementing module 10, a sponge side shaping module 11, a mould removing module 12, a pressurizing platform 13, a first horizontal slideway 14-1, a second horizontal slideway 14-2, a servo motor 15, a fan loading plate 16, a working disc 17, a negative pressure dust remover 18, a collecting platform 19, a rotary lifting clamp arm 20, a front-back telescopic actuating element 21, a punching actuating element 22, a sponge loading mould 23, a folding frame 24, a mould 25, a pressing overturning actuating element 26, a sponge positioning actuating element 27, a folding roller 28, an extension table 29, a push actuating element pushing actuating element 30, a push rod fixing plate 31, a push rod 32, a push rod 33, a guide groove plate 34, a portal frame 35, a glue injection nozzle 36, a glue injection nozzle 37 and a torsion seat 39.
Detailed Description
The present invention is further illustrated in the following drawings and detailed description, which are to be understood as being merely illustrative of the invention and not limiting the scope of the invention.
The actuating element comprises cylinder actuating elements such as an electric cylinder, a hydraulic cylinder and the like for driving and actuating.
As shown in fig. 1, 2, 3, 4, 5 and 6, the dental rod recycling process transport system comprises a hopper 8 for collecting and collating sponge preforms, and a working tray 17 for loading equipment components; a material conveying crawler belt 7 is obliquely arranged at a material opening at the front end of the hopper 8, and the sponge prefabricated part arranged in the hopper 8 is conveyed into an external material arranging tray along the material conveying crawler belt 7, and the sponge prefabricated part is conveyed into a sponge loading mould 23 arranged in the sponge discharging and conveying module 6 by the external material arranging tray; wherein, the inside chaotic filled sponge prefabrication of hopper 8 is at the sequencing transportation of defeated material track 7 next along external reason charging tray transport to sponge row material transport module 6 in, and the sponge prefabrication that waits to process accepts the rotatory snatch of rotatory lift arm lock 20 under the horizontal sequencing transportation of sponge loading mould 23 moreover.
The sponge loading mould 23 for loading the sponge prefabricated parts is transported to the sponge prefabricated part opening module 5 in a turning way through the rotary lifting clamping arm 20, and the sponge prefabricated part opening module 5 is horizontally arranged on the upper end surface of the working disc 17; the precisely grasped sponge loading mould 23 can be placed in the empty sponge prefabricated member opening module 5 in advance. The sponge prefabricated member perforating module 5 is used as an initial processing module, and can be matched with the working disc 17 to finish stepping rotation movement, so that a distribution processing procedure is matched with a subsequent module.
The top of the working disc 17 is respectively provided with a handle inserting installation module 2, a handle pre-dispensing module 4, a sponge prefabricated part perforating module 5, a sponge discharging and transporting module 6 and an air drying processing module; the modules are uniformly distributed on the upper end surface of the working disc 17 in an annular structure, and the modules and the working disc 17 are in a synchronous rotating structure; wherein, sponge material discharging transportation module 6, sponge prefab trompil module 5, handle pole are glue module 4 in advance, insert handle installation module 2 and air dryer processing module and are annular arrangement structure around the industrial disc, the rotatory step-by-step processing of being convenient for.
The left side of the work disc 17 is provided with a plug handle pushing module, and the right side of the work disc 17 is horizontally provided with a receiving platform 19; the material receiving platform 19 can be matched with the air-drying processing module to be transported to the material receiving platform 19 through the mechanical claw after being processed to complete the material receiving processing procedure.
The stepping rotating motor is arranged at the bottom of the working disc 17, and the control screen 1 is arranged on the side edge of a workbench at the bottom of the working disc 17. The control panel 1 can complete programming of processing steps through a PLC control system.
As shown in fig. 1, 2, 3, 4 and 6, a second turning manipulator mechanism is installed between the sponge discharging and transporting module 6 and the sponge prefabricated member opening module 5, a third turning manipulator mechanism is installed between the left input port of the handle pre-dispensing module 4 and the output port of the handle inserting and installing module 2, and a first turning manipulator mechanism is installed between the air drying and processing module and the material collecting platform 19; wherein, the turning manipulator structure can be transported to a designated processing place by the sponge loading mould 23 which is used for processing and needs to be replaced with a processing platform.
The first turning manipulator mechanism, the second turning manipulator mechanism and the third turning manipulator mechanism are respectively and horizontally provided with a first horizontal slideway 14-1 and a second horizontal slideway 14-2, and the first horizontal slideway 14-1 and the second horizontal slideway 14-2 are in transmission connection with a chain belt through a servo motor 15; the horizontal slideway plays a role in guiding displacement, and is matched with the manipulator to finish tool conversion within a limited distance after grabbing, so that a next-stage process is orderly carried out.
The material taking end of the first horizontal slideway 14-1 is clamped and contacted with the sponge loading mould 23 through the rotary lifting clamping arm 20;
the material taking end of the second horizontal slideway 14-2 is clamped and contacted with the sponge loading mould 23 through the rotary lifting clamping arm 20.
As shown in fig. 1 and 3, the stem mounting module 2 includes a stem pushing rod 32 for pushing the stem into the sponge preform, a guide groove plate 33 for sorting and pre-placing the stem, and a gantry 34 for adjusting the level of the insert; the pushing end of the handle inserting push rod 32 is uniformly and fixedly arranged at the front end of the push rod fixing plate 31, and the rear end of the push rod fixing plate 31 is in transmission connection with the output end of the handle inserting executing element pushing executing unit 30; the folding rollers 28 may be provided as a pre-formed, aligned and guided plate-like structure for the insert. The insert handle is placed in an insert handle retaining groove structure reserved on the upper surface of the turnover roller 28. The push rod 32 of the insert handle horizontally pushes the insert handle to extend into the sponge prefabricated member with the hole under the pushing action of the push executing unit 30 of the insert handle executing element, and the glue injection and gluing process of the insert handle is completed by matching with the injected glue.
The inserting handle push rod 32 is in ejecting contact with the inserting handle along a guide groove of the guide groove plate 33, the inserting handle extends out along a groove plate at the bottom of the portal frame 34, and the end of the extending inserting handle is spliced with a sponge prefabricated member arranged in the sponge loading mould 23;
the bottom of the portal frame 34 is provided with a lifting actuator. The lifting executive component can be used for fine adjustment of the upper and lower positions, and is suitable for installation of the sponge prefabricated member inserting handles with different thicknesses and inserting sizes.
As shown in fig. 1 and fig. 3, the insert handle executing element pushing executing unit 30 and the guide rod in guiding contact with the front end of the insert handle executing element pushing executing unit 30 are horizontally installed on the top end surface of the extension table 29 through a base plate, a feed box 3 is stacked on the side edge of the extension table 29, and an insert handle is stored in the feed box 3. Wherein the bin 3 may continuously provide stem insert stock.
As shown in fig. 1 and 3, the sponge preform perforation module 5 includes a perforation heater 36 responsible for contact with the sponge and completion of perforation cutting, and a perforation actuator 22 providing perforation advance and return power; the heating end of the perforating heater 36 is inserted with perforating needles, a plurality of groups of perforating heaters 36 are horizontally arranged to form a plate-shaped structure, a base plate is arranged at the bottom of the perforating heater 36 and is in transmission connection with the perforating executing element 22, and the perforating needles are stretched into a sponge prefabricated member arranged in the sponge loading mould 23 by the perforating executing element 22 through the perforating heater 36; the tapping heater 36 can preheat the tapping needle to a specified temperature, and can drive the tapping heater 36 and the tapping needle to synchronously advance in the forward displacement process of the tapping actuator 22; in the process that the perforating needle touches the sponge prefabricated member, the perforating processing procedure of the sponge prefabricated member can be completed through the heated perforating needle. The processed sponge prefabricated member can be inserted by matching with the insertion handle.
The vacuum cleaner 18 is vertically and externally connected right above the opening heater 36. The negative pressure dust remover 18 can remove the impurities dropped by the sponge in the process of opening holes and the crushed aggregates carried by the sponge. Thereby adapting to the subsequent glue injection process and avoiding the problem that the glue cannot be fully injected due to the obstruction of impurities or crushed aggregates in the glue injection process.
As shown in fig. 1 and 3, the stem pre-dispensing module 4 includes a glue injection tube 37 for providing glue injection glue, and a glue injection gun nozzle 35; the glue injection gun nozzle 35 is in a horizontal installation structure through a U-shaped supporting plate, a glue injection port at the root of the glue injection gun nozzle 35 extends out along the back surface of the U-shaped supporting plate, and the extending port is in glue supply butt joint with an output port of the glue injection pipe 37; the glue injection hose 37 injects rated glue into the glue injection gun nozzle 35 in advance, and in the process to be processed, the U-shaped supporting plate lifts the glue injection gun nozzle 35 to keep a horizontal movement state, so that the glue injection gun nozzle 35 is prevented from deviating under the action of gravity or in the glue injection process.
The bottom of the U-shaped supporting plate is in transmission butt joint with the transmission end of the movable execution element, and the glue injection gun nozzle 35 is in glue injection butt joint with the perforated sponge prefabricated member through the movable execution element. The moving executing element pushes the U-shaped supporting plate to circularly move along the glue injection gun nozzle 35 in the horizontal direction, so that the circular glue injection process is completed.
As shown in fig. 1, 3 and 4, the top of the three groups of sponge loading molds 23 contacted by the insert handle mounting module 2, the sponge prefabricated member opening module 5 and the insert handle mounting module 2 is provided with an inverted actuating element platform 39, the bottom end surface of the inverted actuating element platform 39 is provided with three groups of actuating element assemblies, each group of actuating element assemblies is vertically driven and provided with a sponge positioning actuating element 27 and an extrusion overturning actuating element 26 respectively, the driving end at the bottom of the sponge positioning actuating element 27 is in positioning extrusion contact with the sponge prefabricated member at the opening position of the sponge loading mold 23, and the driving end at the bottom of the extrusion overturning actuating element 26 and a turnover roller 28 at the back of the sponge loading mold 23 are in a stirring overturning structure; the sponge loading mould 23 is formed by splicing a mould 25 and a turnover frame 24 up and down, the top of the mould 25 is of an open structure, the turnover frame 24 is provided with an opening along the open position of the mould 25, the turnover frame 24 and the baffle wall mirror image at the front end of the mould 25 are provided with semicircular insert handle holes, the sponge loading mould 23 loaded with the sponge to be processed or processed is tiled in a built-in groove of the mould 25, the long plate surface of the sponge loading mould 23 is in ejecting contact with a vertical baffle plate in the mould 25, and the insert handle of the sponge to be processed or processed insert extends along the circle center hole formed by the two groups of semicircular insert handle holes; the outer side and the inner side of the die 25 and the turnover frame 24 are respectively provided with a torsion spring seat 38 and a turnover roller 28 through connecting shafts, and the turnover roller 28 is in toggle contact with a driving end of the inversion executing element 26 extruded by the bottom of the inversion executing element platform 39. Three groups of sponge positioning and executing elements 27 and extrusion overturning executing elements 26 are mounted on the inversion executing element platform 39, and each group of sponge positioning and executing elements 27 and extrusion overturning executing elements 26 corresponds to the insert handle mounting module 2, the sponge prefabricated part opening module 5 and the sponge loading mould 23 assembled by the insert handle mounting module 2 respectively. The sponge positioning executing element 27 drives the end at the bottom of the sponge positioning executing element to be in poking contact with the turnover roller 28, so that the turnover frame 24 at the upper end of the sponge loading mould 23 is forced to be turned upwards, and the processing equipment of the process can be matched in the turnover process to finish the processing process. The extrusion and overturning executing element 26 is used for fixing the horizontal assembly position of the sponge, so that the deviation of the sponge prefabricated member in the processing process is avoided.
As shown in fig. 1 and fig. 4, the upper end surface of the working disc 17 is provided with a fan loading plate 16 along the upper end surface of the local sponge loading mold 23, the fan loading plate 16 is in an arc sleeve plate structure, four groups of fan mounting openings are uniformly distributed on the fan loading plate 16, a fan cooler is mounted in each fan mounting opening, and the output port of the fan cooler is opposite to the sponge loading mold 23 driven by stepping rotation at the bottom. Wherein, the fan loading plate 16 is uniformly provided with an air cooler, and the air cooler is used for completing the blow molding and shaping of the colloid. The insert handle is prevented from deviating before being positioned, so that the follow-up positioning and clamping or carrying are prevented from being influenced.
As shown in fig. 1 and 6, the upper end surface of the material receiving platform 19 is provided with a pressurizing platform 13, a die removing module 12, a sponge side shaping module 11, a longitudinal glue supplementing module 10 and a tensile testing module 9 in front and back; the sponge loading mould 23 is sequentially paved to a horizontal transportation position by rotating the lifting clamping arm 20, a parallel feeder is arranged in the center of the material receiving platform 19, and the sponge loading mould 23 moves forward and backward in a stepping way through the parallel feeder; the pressurizing platform 13, the die removing module 12, the sponge side shaping module 11, the longitudinal glue supplementing module 10 and the tensile testing module 9 for horizontal processing and transportation are matched with a parallel feeder to finish unified conveying and processing.
The pressurizing platform 13, the die removing module 12, the sponge side shaping module 11, the longitudinal glue supplementing module 10 and the tensile testing module 9 are respectively provided with an independent punching righting execution element, and a righting pressing plate driven by the bottom of the righting execution element is in righting extrusion contact with the inserting handle; the righting executive component is used for assisting in fixing the sponge and the inserting handle, so that the sponge and the inserting handle are prevented from deviating in the processing process.
The pressing plate of the bottom driving end of the pressurizing platform 13 is in extrusion contact with the processed sponge;
the die removing module 12 is in removing contact with the sponge loading die 23 through lifting row claws; the mold removing module 12 separates the sponge loading mold 23 loaded with sponge from the sponge by lifting and lowering the gripper, and the fallen sponge loading mold 23 is intensively recovered along the material opening at the bottom of the material receiving platform 19. And preparing for the next cycle.
The side edge of the sponge side shaping module 11 is provided with a front-back telescopic executing element 21, the top of the front-back telescopic executing element 21 is provided with a clapping claw, the bottom of the clapping claw is uniformly provided with a spacing detection roller, and the spacing detection roller is in rolling contact with the processed sponge side edge. The sponge with the handle, which is separated from the die, needs to be subjected to preliminary shaping treatment and ordered, and is matched with a joint feeder to be sequentially carried in a stepping way. During the process, the sponge with the handle is forced to be separated by the interval detection roller, so that the sponge with the handle can be matched and processed at a designated position.
The longitudinal glue supplementing module 10 is vertically provided with a glue gun through an upright post, and a glue injection end at the bottom of the glue gun is in butt joint with the processed sponge glue injection; the longitudinal glue supplementing module 10 is glue supplementing equipment in the vertical direction, so that the defect that the sponge with the handle is filled with glue in the earlier stage is avoided.
The side of the tensile test module 9 is vertically provided with a pressing execution element, and a pressing plate arranged at the bottom driving end of the pressing execution element is in pressing contact with the processed sponge. The tensile test is to fix the handled sponge and to detect the structural strength of the handled sponge.
In summary, the sponge with the handle, which is required by the production, is a dental rod product, the dental rod, which is required by the production, is subjected to the material receiving process through the final product plate, and the unqualified dental rods are uniformly sorted for the next recycling.
It should be noted that the foregoing merely illustrates the technical idea of the present invention and is not intended to limit the scope of the present invention, and that a person skilled in the art may make several improvements and modifications without departing from the principles of the present invention, which fall within the scope of the claims of the present invention.

Claims (10)

1. A dental rod recycling processing and transporting system comprises a hopper (8) for collecting and arranging sponge prefabricated parts and a work disc (17) for loading equipment components; the method is characterized in that: a material conveying crawler belt (7) is obliquely arranged at a material opening at the front end of the hopper (8), a sponge prefabricated member arranged in the hopper (8) is conveyed into an external material arranging tray along the material conveying crawler belt (7), and the sponge prefabricated member is conveyed into a sponge loading mould (23) arranged in a sponge discharging conveying module (6) by the external material arranging tray;
the sponge loading mould (23) for loading the sponge prefabricated member is transported to the sponge prefabricated member opening module (5) in a turning way through the rotary lifting clamping arm (20), and the sponge prefabricated member opening module (5) is horizontally arranged on the upper end face of the working disc (17);
the top of the working disc (17) is respectively provided with a handle inserting installation module (2), a handle pre-dispensing module (4), a sponge prefabricated member perforating module (5), a sponge discharging and transporting module (6) and an air drying processing module; the modules are uniformly distributed on the upper end surface of the working disc (17) in an annular structure, and the modules and the working disc (17) are in a synchronous rotating structure;
the left side of the work disc (17) is provided with a plug handle pushing module, and the right side of the work disc (17) is horizontally provided with a receiving platform (19);
the stepping rotating motor is arranged at the bottom of the working disc (17), and the control screen (1) is arranged on the side edge of the workbench at the bottom of the working disc (17).
2. The dental rod recycling process transport system according to claim 1, wherein: a second turning manipulator mechanism is arranged between the sponge discharging and transporting module (6) and the sponge prefabricated part punching module (5), a third turning manipulator mechanism is arranged between the left input port of the handle pre-dispensing module (4) and the output port of the handle inserting and installing module (2), and a first turning manipulator mechanism is arranged between the air drying and processing module and the material collecting platform (19);
the first turning manipulator mechanism, the second turning manipulator mechanism and the third turning manipulator mechanism are respectively and horizontally provided with a first horizontal slideway (14-1) and a second horizontal slideway (14-2), and the first horizontal slideway (14-1) and the second horizontal slideway (14-2) are in transmission connection with a chain belt through a servo motor (15);
the material taking end of the first horizontal slideway (14-1) is clamped and contacted with the sponge loading mould (23) through the rotary lifting clamping arm (20);
the material taking end of the second horizontal slideway (14-2) is clamped and contacted with the sponge loading mould (23) through the rotary lifting clamping arm (20).
3. The dental rod recycling process transport system according to claim 1, wherein: the inserting handle mounting module (2) comprises an inserting handle push rod (32) for pushing the inserting handle to insert the sponge prefabricated member, a guide groove plate (33) for arranging and pre-placing the inserting handle, and a portal frame (34) for adjusting the inserting level; the pushing end of the handle inserting push rod (32) is uniformly and fixedly arranged at the front end of the push rod fixing plate (31), and the rear end of the push rod fixing plate (31) is in transmission connection with the output end of the handle inserting executing element pushing executing unit (30);
the inserting handle push rod (32) is in ejecting contact with the inserting handle along a guide groove of the guide groove plate (33), the inserting handle extends out along the groove plate at the bottom of the portal frame (34), and the end of the extending inserting handle is spliced with a sponge prefabricated member arranged in the sponge loading mould (23);
and a lifting executing element is arranged at the bottom of the portal frame (34).
4. A dental bar recycling process transport system according to claim 3, characterized in that: the inserting handle executing element pushing executing unit (30) and guide rods for guiding and contacting the front end of the inserting handle executing element pushing executing unit (30) are horizontally arranged on the top end face of the extending table (29) through base plates, a material box (3) is stacked on the side edge of the extending table (29), and inserting handles are stored in the material box (3).
5. The dental rod recycling process transport system according to claim 1, wherein: the sponge prefabricated part perforating module (5) comprises a perforating heater (36) which is in charge of contacting with the sponge and completing perforating cutting, and a perforating executing element (22) which provides perforating advancing and resetting power; the heating end of the perforating heater (36) is inserted with perforating needles, a plurality of groups of perforating heaters (36) are horizontally arranged to form a plate-shaped structure, a base plate is arranged at the bottom of the perforating heater (36), the base plate is in transmission connection with the perforating executive component (22), and the perforating needles are stretched into a sponge prefabricated member arranged in the sponge loading mould (23) by the perforating heater (36) through the perforating executive component (22);
and a negative pressure dust remover (18) is vertically and externally connected above the perforated heater (36).
6. The dental rod recycling process transport system according to claim 1, wherein: the handle pre-dispensing module (4) comprises a glue injection tube (37) for providing glue injection glue and a glue injection gun nozzle (35); the glue injection gun nozzle (35) is in a horizontal installation structure through a U-shaped supporting plate, a glue injection port at the root of the glue injection gun nozzle (35) extends out along the back surface of the U-shaped supporting plate, and the extending port is in glue supply butt joint with an output port of a glue injection hose (37);
the bottom of the U-shaped supporting plate is in transmission butt joint with a transmission end of the movable execution element, and the glue injection gun nozzle (35) is in glue injection butt joint with the perforated sponge prefabricated member through the movable execution element.
7. The dental rod recycling process transport system according to claim 1, wherein: the device is characterized in that three groups of sponge loading dies (23) contacted by the insert handle mounting module (2), the sponge prefabricated part perforating module (5) and the insert handle mounting module (2) are provided with an inverted execution element platform (39), the end face of the bottom of the inverted execution element platform (39) is provided with three groups of execution element assemblies, each group of execution element assemblies is vertically driven and provided with a sponge positioning execution element (27) and an extrusion overturning execution element (26) respectively, a driving end at the bottom of the sponge positioning execution element (27) is in positioning extrusion contact with a sponge prefabricated part at the opening position of the sponge loading die (23), and a driving end at the bottom of the extrusion overturning execution element (26) is in stirring overturning structure with a turnover roller (28) at the back of the sponge loading die (23).
8. The dental rod recycling process transport system according to claim 1, wherein: the air drying processing module comprises a fan loading plate (16), the fan loading plate (16) is of an arc sleeve plate structure, four groups of fan mounting openings are uniformly distributed on the fan loading plate (16), an air cooler is mounted in each fan mounting opening, and an output port of the air cooler is opposite to a sponge loading die (23) driven by stepping rotation of the bottom.
9. The dental rod recycling process transport system according to claim 1, wherein: the upper end face of the material receiving platform (19) is distributed front and back by a pressurizing platform (13), a die removing module (12), a sponge side shaping module (11), a longitudinal glue supplementing module (10) and a tensile testing module (9); the sponge loading mould (23) is sequentially paved to a horizontal transportation position by the rotary lifting clamping arm (20), a parallel feeder is arranged at the center of the material receiving platform (19), and the sponge loading mould (23) moves forward and backward in a stepping manner through the parallel feeder;
the pressurizing platform (13), the die removing module (12), the sponge side shaping module (11), the longitudinal glue supplementing module (10) and the tensile testing module (9) are respectively provided with an independent punching righting execution element, and a righting pressing plate driven by the bottom of the righting execution element is in righting extrusion contact with the insertion handle;
the pressing plate of the bottom driving end of the pressurizing platform (13) is in extrusion contact with the processed sponge;
the die removing module (12) is in removing contact with the sponge loading die (23) through a lifting claw;
the side edge of the sponge side shaping module (11) is provided with a front-back telescopic executing element (21), the top of the front-back telescopic executing element (21) is provided with a clapping claw, the bottom of the clapping claw is uniformly provided with a spacing detection roller, and the spacing detection roller is in rolling contact with the side edge of the processed sponge;
the longitudinal glue supplementing module (10) is vertically provided with a glue gun through an upright post, and a glue injection end at the bottom of the glue gun is in butt joint with the processed sponge glue injection;
and a pressing plate arranged at the bottom driving end of the pressing execution element is in extrusion contact with the processed sponge.
10. The dental rod recycling process transport system according to claim 1, wherein: the sponge loading mould (23) is formed by splicing a mould (25) and a turnover frame (24) up and down, the top of the mould (25) is of an open structure, the turnover frame (24) is provided with an opening along the open position of the mould (25), the turnover frame (24) and the baffle wall mirror image at the front end of the mould (25) are provided with semicircular insert handle holes, the sponge loading mould (23) loaded with the sponge to be processed or processed is tiled in a built-in groove of the mould (25), the long plate surface of the sponge loading mould (23) is in ejecting contact with a vertical baffle plate in the mould (25), and the insert handle of the sponge to be processed or processed is stretched out along the circle center hole formed by the semicircular insert handle holes;
torsion spring seats (38) and folding rollers (28) are respectively arranged on the outer side and the inner side of the die (25) and the folding frame (24) through connecting shafts, and the folding rollers (28) are in toggle contact with the driving ends of the inverted executing element platform (39) which is used for extruding and overturning the executing element (26).
CN202311580745.5A 2023-11-24 2023-11-24 Dental bar circulation processing and transporting system Active CN117283888B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311580745.5A CN117283888B (en) 2023-11-24 2023-11-24 Dental bar circulation processing and transporting system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311580745.5A CN117283888B (en) 2023-11-24 2023-11-24 Dental bar circulation processing and transporting system

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CN117283888B CN117283888B (en) 2024-03-01

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110589465A (en) * 2019-10-14 2019-12-20 朗闻智能科技江苏有限公司 Bar inserting device for sponge bar production line machining
CN110626719A (en) * 2019-10-14 2019-12-31 朗闻智能科技江苏有限公司 Sponge stick production line
CN113799402A (en) * 2021-10-25 2021-12-17 东莞市高贝瑞自动化科技有限公司 Assembly equipment
CN116420983A (en) * 2023-06-12 2023-07-14 江苏健裕健康医疗器械有限公司 Sponge stick disinfection brush circulation processing transportation equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110589465A (en) * 2019-10-14 2019-12-20 朗闻智能科技江苏有限公司 Bar inserting device for sponge bar production line machining
CN110626719A (en) * 2019-10-14 2019-12-31 朗闻智能科技江苏有限公司 Sponge stick production line
CN113799402A (en) * 2021-10-25 2021-12-17 东莞市高贝瑞自动化科技有限公司 Assembly equipment
CN116420983A (en) * 2023-06-12 2023-07-14 江苏健裕健康医疗器械有限公司 Sponge stick disinfection brush circulation processing transportation equipment

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