CN117263728A - Quick resource reconstituted fertilizer processor for kitchen waste - Google Patents

Quick resource reconstituted fertilizer processor for kitchen waste Download PDF

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Publication number
CN117263728A
CN117263728A CN202311554007.3A CN202311554007A CN117263728A CN 117263728 A CN117263728 A CN 117263728A CN 202311554007 A CN202311554007 A CN 202311554007A CN 117263728 A CN117263728 A CN 117263728A
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CN
China
Prior art keywords
stirring
granulation
shredding
solid
liquid separation
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Granted
Application number
CN202311554007.3A
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Chinese (zh)
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CN117263728B (en
Inventor
张光远
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Shantou Zhangwu Metal Products Co ltd
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Shantou Zhangwu Metal Products Co ltd
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Priority to CN202311554007.3A priority Critical patent/CN117263728B/en
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F9/00Fertilisers from household or town refuse
    • C05F9/02Apparatus for the manufacture
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/10Solid or semi-solid fertilisers, e.g. powders
    • C05G5/12Granules or flakes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a kitchen waste quick resource reconstituted fertilizer processor. Including setting up in the casing integral type multistage transmission structure, tear up stirring structure, solid-liquid separation sieve structure, extrusion granulation structure and the sealed storage structure of pay-off, the transmission drive end of integral type multistage transmission structure with tear up stirring structure, solid-liquid separation sieve structure, extrusion granulation structure and the sealed storage structure's of pay-off transmission driven end composite connection, tear up stirring structure including shredding mechanism and stirring prescreen mechanism, solid-liquid separation sieve structure includes spiral pushing equipment, solid-liquid separation sieve mechanism and hinders material drying mechanism, extrusion granulation structure is including rotating pushing equipment and rotation granulation mechanism, the sealed storage structure of pay-off includes the sterilization storage mechanism of lifting feeding mechanism and. The invention has the advantages that: the kitchen garbage recycling device is convenient to operate, can quickly and efficiently recycle kitchen garbage resources, and is good in universality, wide in application range, sanitary, environment-friendly and safe.

Description

Quick resource reconstituted fertilizer processor for kitchen waste
Technical Field
The invention relates to the technical field of resource recovery and reconstruction, in particular to a kitchen waste rapid resource reconstruction fertilizer processor.
Background
Various residual wastes are generated during cooking processing and after eating in activities such as daily life and food processing, food service, unit meal supply and the like of people, and the residual wastes are collectively called kitchen waste, and the kitchen waste comprises various food residual wastes which cannot be processed and eaten, such as leftovers, bones, vegetable leaves, fruit peels, eggshells, tea leaves and the like.
The population base of China is large, a large amount of kitchen waste is produced every day, and the kitchen waste is directly piled up without being treated and pollutes the environment, so that the kitchen waste is collected and then is subjected to centralized treatment. At present, a plurality of kitchen waste treatment modes exist, and common treatment modes comprise: 1. physical landfill, namely directly burying the garbage into the ground; 2. the garbage is burned into ash and waste gas through concentrated incineration, and the ash and the waste gas are subjected to secondary treatment; 3. composting, mixing kitchen waste and other organic wastes, and then producing and converting the kitchen waste and other organic wastes into fertilizer after long-time natural decomposition.
However, the above treatment methods cannot quickly and effectively convert kitchen waste into available renewable resources, the treatment is long in time consumption, the treatment efficiency is low, the treatment operation difficulty is high, and the treatment methods can be realized only by taking a large amount of land resources as a treatment basis, so that huge pressure is brought to environmental resources.
Along with the improvement of the living standard of people, the nutritive value of food materials used in life is higher and higher, and organic nutritive substances contained in generated kitchen wastes are more and more, if the kitchen wastes rich in organic resources are treated only according to the existing garbage treatment mode, the pollution to the environment cannot be reduced, and a large amount of available organic resources are wasted.
At present, although a small amount of kitchen wastes are treated by adopting a specific large-scale mechanical equipment combination, the treatment mode adopting the specific large-scale mechanical equipment combination can only be used in centralized treatment industry, can not be used for household or restaurant enterprises, and has great limitation.
How to make the household or restaurant enterprises directly, quickly, conveniently and effectively finish the treatment and the reconstruction of kitchen garbage, reduce the process of classifying, collecting and transporting the kitchen garbage, realize more effective recycling of resources with lower cost, better avoid pollution and protect ecological environment, and make more reasonable contribution to the sustainable development of society and economy.
Disclosure of Invention
The invention aims to solve the defects of the existing kitchen waste recycling treatment, and provides the kitchen waste rapid resource recycling fertilizer processor which can efficiently recycle and reconstruct kitchen waste, has low reconstruction cost, is convenient to use, saves space, is sanitary and safe and environment-friendly, and is suitable for families and catering enterprises.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a kitchen garbage quick resources recreate fertilizer treater, includes that set up integrated type multistage transmission structure, shredding stirring structure, solid-liquid separation sieve structure, extrusion granulation structure and the sealed storage structure of pay-off in the casing, integrated type multistage transmission structure and the sealed storage structure of pay-off are connected with control switch through main control unit, and control switch control integrated type multistage transmission structure and the sealed storage structure of pay-off start-stop action processing.
Wherein, integral type multistage transmission structure is used for centralized drive control to tear up stirring structure, solid-liquid separation sieve structure, extrusion granulation structure and pay-off sealed storage structure and carries out kitchen garbage and reforms processing, adopts the multistage transmission structure of integral type only to need a drive transmission alright drive all resources to reform processing structure, not only can effectively reduce the energy consumption, saving equipment occupation space, can also improve the processing to kitchen garbage and reform processing efficiency. Wherein, the shredding and stirring structure is used for shredding, stirring, grinding and reconstructing pretreatment on the received kitchen waste. The solid-liquid separation screen structure is used for carrying out solid-liquid separation and friction heating drying treatment on the treated kitchen waste pre-reconstituted material. The extrusion granulating structure is used for extruding the reconstituted materials subjected to solid-liquid separation and drying to obtain fertilizer particles with different particle diameters according to requirements. The feeding sealing storage structure is used for conveying, collecting, storing and sterilizing the reconstituted fertilizer particles, and can better store and sterilize the reconstituted fertilizer particles by providing the feeding sealing storage structure with a sealing environment, and meanwhile, the environment that the living activity area is influenced by the odor generation and diffusion of the reconstituted fertilizer particle resources is avoided.
Further, the transmission driving end of the integrated multi-stage transmission structure is respectively connected with the shredding and stirring structure, the solid-liquid separation sieve structure, the extrusion granulation structure and the transmission driven end of the feeding sealing storage structure in a combined mode, and the resource reconstruction processing can be directly controlled through the integrated multi-stage transmission structure.
Further, the blanking connector is installed to the feed inlet of shredding stirring structure upper end, and the blanking connector can be direct with the cupboard interface connection of different specifications, lets kitchen garbage that will handle fall into shredding in shredding stirring structure, and kitchen garbage that can be various hardness is different fully shreds the grinding through shredding stirring structure, cuts up hard bone and soft thing meal into the material that the size is the same fast, and the material is recreated in kitchen garbage pre-treatment through stirring mixing, makes things convenient for follow-up solid-liquid separation sieve structure to carry out solid-liquid separation processing. The automatic kitchen garbage recycling device is characterized in that a feeding induction mechanism is arranged in the feeding hole and connected with the integrated multi-stage transmission structure, the feeding induction mechanism is responsible for monitoring whether kitchen garbage falls down from the feeding hole when the processor is started, and the automatic control integrated multi-stage transmission structure is started to drive each recycling and reprocessing structure to act when detecting that kitchen garbage enters the shredding and stirring structure from the feeding hole, so that the processor automatically stops running after the reprocessing of fertilizers is completed.
Further, the crushed aggregates discharge gate of stirring structure lower extreme is smashed with the branch sieve feed inlet butt joint of solid-liquid branch sieve structure, and kitchen garbage is reconstituted material in advance after getting into the solid-liquid branch sieve structure, accomplishes solid-liquid separation through the solid-liquid branch sieve structure, makes kitchen garbage reconstituted material remaining moisture content separate out in advance, makes reconstituted material after the solid-liquid separation carry out the stoving degerming and handles into the granulation material through bulldozing friction. The solid-liquid separation sieve structure is characterized in that a sieve material drying discharge hole at the outer side of the solid-liquid separation sieve structure is in butt joint with a material receiving hole of a material receiving and storing cavity of the extrusion granulating structure, and the extrusion granulating structure rotates and rolls the preliminarily formed granulating material to form reusable fertilizer particles. The granulating blanking port of the extruding granulating structure is in butt joint with the feeding port of the feeding sealing storage structure, the feeding sealing storage structure receives formed reconstituted fertilizer particles and then carries out sterilization treatment through lifting, storage and combination, the reconstituted fertilizer particles are sterilized and recycled, and finally the resource recycling of kitchen waste is completed. The liquid outlet of the solid-liquid separation screen structure is in butt joint with a liquid discharge pipe fitting at the lower end, and the liquid discharge pipe fitting after solid-liquid separation is discharged.
Preferably, shredding stirring drive gear set, solid-liquid separation sieve drive gear set, extrusion granulation drive gear set and material receiving and feeding drive gear set are arranged inside the integrated multi-stage transmission structure, the shredding stirring drive gear set is connected with a drive transmission shaft of a driving motor in a combined mode, the shredding stirring drive gear set, the solid-liquid separation sieve drive gear set, the extrusion granulation drive gear set and the material receiving and feeding drive gear set are connected with each other in a meshed transmission mode in sequence, the shredding stirring drive gear set, the solid-liquid separation sieve drive gear set, the extrusion granulation drive gear set and the material receiving and feeding drive gear set are directly driven by the driving motor to rotate, integrated centralized multi-stage driving is achieved, and rotation of the shredding stirring drive gear set, the solid-liquid separation sieve drive gear set, the extrusion granulation drive gear set and the material receiving and feeding drive gear set is utilized to drive the shredding stirring structure, the solid-liquid separation sieve structure, the extrusion granulation structure and the feeding sealing and storing structure to act.
Further, shredding stirring drive gear train the solid-liquid separation sieve drive gear train the extrusion granulation drive gear train with connect the gear of material pay-off drive gear train adopts hypoid gear and hypoid gear intermeshing, adopts hypoid gear to form hypoid speed reduction transmission structure double helix contact surface and makes drive transmission connected noise low.
Preferably, the shredding and stirring structure comprises a shredding mechanism and a stirring primary screening mechanism, wherein the shredding mechanism is responsible for cutting kitchen waste into materials with the same size, and the stirring primary screening mechanism is responsible for carrying out further mixed grinding on the torn materials.
Further, shredding mechanism is including rotating the shredding lower cutting dish of installing the interlock setting of misplacing each other in shredding the intracavity, the interlock portion is formed in the interlock of shredding between the shredding teeth of shredding lower cutting dish of misplacing each other, the interlock portion of shredding sets up the below of feed inlet, the synchronous to middle rotation of the shredding lower cutting dish of misplacing each other will follow the kitchen garbage that the feed inlet falls and tear the grinding and handle, utilize closely to set up the dislocation interlock constantly to rub kitchen garbage extrusion between the shredding teeth and tear, the outer end of shredding teeth of shredding lower cutting dish with the inner wall of shredding the chamber sets up for the laminating, and the inner wall laminating of shredding teeth and shredding chamber makes and cuts the residual material in shredding teeth and carry out shredding again along with shredding lower cutting dish rotation entering the interlock portion, carries out abundant shredding and handles into the convenient subsequent processing of the suitable pretreatment material of size with the kitchen garbage of hardness and size and carries out the recovery processing again.
Further, the stirring primary screening mechanism comprises a stirring member and a primary screening discharging member which are arranged in a stirring cavity, the stirring cavity is provided with a guiding inclined plane, the guiding inclined plane is in butt joint with the lower part of the shredding cavity, the shredding teeth of the shredding and discharging cutting disc synchronously rotate towards the middle to extrude, shred and grind the fallen kitchen waste, tear and cut the kitchen waste into reconstituted materials with symmetrical and similar sizes through rapid large-biting-force rotation, fall into the stirring cavity along the guiding inclined plane between shredding and biting parts after shredding, further stir and grind the reconstituted materials by the stirring member, the stirring cutting disc of the stirring member is rotationally arranged in the stirring cavity, a stirring cutter is arranged on the fixed end of the stirring cutting disc, the stirring of the primary screening material discharging component is carried out, the laminating of a stirring primary screening material discharging blade cylinder is arranged on the inner side of a stirring cavity, the end part of a stirring cutter is attached to the inner end surface of the stirring primary screening material discharging blade cylinder, a stirring material discharging hole is formed in the stirring primary screening material discharging blade cylinder, the stirring material discharging hole is connected and arranged above a crushed aggregates discharging hole of the stirring cavity, a material blocking block of the primary screening material discharging component is arranged on the upper part of a stirring material feeding end of the stirring primary screening material discharging blade cylinder, the stirring cutter is matched with a material blocking cutting groove of the material blocking block, and a stirring cutter disc drives the stirring cutter to rotate to be matched with the material blocking block to cut and grind reconstituted materials accumulated on the stirring cavity to the stirring primary screening material discharging blade cylinder for further stirring and grinding, and the materials drop into the crushed aggregates discharging hole after processing. The shredding connecting shaft of the shredding blanking cutting disc and the stirring connecting shaft of the stirring cutting disc are combined and synchronously rotated with the shredding stirring driving connecting shaft of the shredding stirring driving gear set.
Preferably, the solid-liquid separation sieve structure comprises a spiral pushing mechanism, a solid-liquid separation sieve mechanism and a material blocking drying mechanism, wherein the spiral pushing mechanism is responsible for carrying out spiral pushing on the reconstituted material, the solid-liquid separation sieve mechanism is matched with the spiral pushing mechanism and the material blocking drying mechanism for carrying out solid-liquid separation, and the material blocking drying mechanism is matched with a pushing end of the spiral pushing mechanism in an extrusion manner for carrying out heating drying on the reconstituted material after the solid-liquid separation.
Further, a spiral pushing member is arranged in a pushing cavity of the spiral pushing mechanism, a spiral pushing impeller is arranged on the spiral pushing member, a solid-liquid separation sieve cover cylinder of the solid-liquid separation sieve mechanism is attached and sleeved at the outer edge of the spiral pushing impeller, a liquid separation sieve is arranged on the outer wall of the solid-liquid separation sieve cover cylinder, a liquid outlet is arranged below the solid-liquid separation sieve cover cylinder, the liquid outlet is in butt joint with a liquid outlet at the lower end, a resistance shaft sleeve in a drying discharging cavity of the material blocking drying mechanism is arranged on a pushing rotating shaft of the spiral pushing member, a resistance shaft sleeve gland is arranged on the resistance shaft sleeve and is connected with a discharging resistance block through a resistance elastic member, a supporting end of the resistance elastic member abuts against the back surface of the discharging resistance block and pushes the discharging resistance block to a resistance friction end face of the solid-liquid separation sieve cover cylinder in an attached manner, the lower part of the drying discharging cavity is provided with a screening material drying discharging hole, the reconstituted material falling into the discharging cavity from the screening material feeding hole is pushed and conveyed to the discharging resistance block along with the rotation of the spiral pushing impeller, the spiral pushing impeller pushes the reconstituted material to be attached to the resistance friction end face of the discharging resistance block, along with the continuous rotation of the spiral pushing impeller, the reconstituted material is pushed and conveyed to the discharging resistance block and provided with a resistance elastic member to support a blocking force for the discharging resistance block to push and separate the water content of the piled reconstituted material, the separated water content is discharged from a liquid separation screen mesh on the outer wall of the solid-liquid screening cover cylinder through a liquid outlet, the front end face of the reconstituted material pushed and conveyed to be separated contacts and rubs with the resistance friction end face of the discharging resistance block along with the rotation of the spiral pushing member, the temperature is continuously increased along with the rapid friction process, the sterilization drying is carried out through the temperature rising heating, along with the piling-up of the reconstituted materials, the discharging resistance blocks are propped open, so that the dried materials fall into the drying discharging cavity from a gap between the pushing-out opening and the discharging resistance blocks, fall into the extrusion granulating structure from the sieving material drying discharging opening, and complete the solid-liquid separation drying treatment of the reconstituted materials to obtain the granulated materials. And the pushing rotating shaft of the spiral pushing component and the screening driving connecting shaft combination of the solid-liquid screening driving gear set synchronously rotate.
Preferably, the extrusion granulation structure comprises a rotary pushing mechanism and a rotary granulation mechanism, wherein the rotary pushing mechanism is responsible for pushing the primarily formed granulation material to the internal rotary granulation mechanism, and the rotary granulation mechanism is responsible for rotationally extruding and granulating the granulation material to prepare fertilizer granules. The receiving and storing cavity of the rotary pushing mechanism is internally provided with a rotary pushing member, the granulating cavity of the rotary granulating mechanism is internally provided with a rotary granulating member, the rotary pushing member of the rotary pushing mechanism and the rotary granulating member of the rotary granulating mechanism are arranged on a granulating transmission connecting shaft, the rotary pushing member is arranged at the feeding side of the rotary granulating mechanism, the outer side of the rotary pushing member is provided with an inclined pushing stirring blade, the rotary granulating wheel disc of the rotary granulating mechanism is provided with a granulating pressing wheel, the pressing end face of the granulating pressing wheel is attached to the inner wall of a granulating net barrel, the granulating net barrel is uniformly provided with granulating holes, the utility model discloses a quick-speed regeneration processing of fertilizer granule, including the granulation screen section of thick bamboo, the outer terminal surface of granulation screen section of thick bamboo is equipped with the granulation doctor-bar, the scraping edge of granulation doctor-bar with the laminating of the outer terminal surface of granulation screen section of thick bamboo, the below of granulation doctor-bar is equipped with the granulation blanking mouth, and the granulation material that gets into the granulation intracavity is under the drive of rotation granulation rim plate not stopping rotation stirring, and the granulation pinch roller steadily rolls along the inner wall of granulation screen section of thick bamboo under the drive of rotation granulation rim plate, and the granulation material that falls between the pressure material terminal surface of granulation pinch roller and the inner wall of granulation screen section of thick bamboo is extruded the back through the granulation hole extrusion, drops to the granulation blanking mouth after the cooperation granulation doctor-bar breaks away from the granulation screen section of thick bamboo, accomplishes the quick-speed regeneration processing of fertilizer granule. The granulation transmission connecting shaft and the extrusion granulation driving connecting shaft combination of the extrusion granulation driving gear set synchronously rotate.
Furthermore, the granulation net barrel is a detachable granulation net barrel which is arranged in the granulation cavity, and the aperture of the granulation hole is 3-8mm. When the kitchen garbage recycling device is used, the granulating net barrel provided with the granulating holes with the proper pore size can be selected according to different use requirements, and the kitchen garbage recycling device can be used for recycling kitchen garbage to obtain fertilizer particles with the proper size after being installed.
Preferably, the sealed storage structure of pay-off includes the material storage mechanism that disinfects of lifting feeding mechanism and, the pay-off intracavity of material storage mechanism is provided with the rotation lifting hopper, the back of rotation lifting hopper is connected with rotation pay-off even axle, be equipped with the carrier groove on the outer terminal surface of rotation lifting hopper, rotation pay-off even axle with connect the pay-off drive even axle combination synchronous rotation of material pay-off drive gear train, the ejection of compact side in pay-off chamber is equipped with the ejection of compact baffle, the storage intracavity portion of material storage mechanism that disinfects is equipped with the storage unit, the feed side in storage chamber is equipped with the storage mouth, the storage mouth in storage chamber with the ejection of compact baffle butt joint in material storage chamber, storage unit bottom connection is equipped with the storage volume and weighs and surveys the mechanism, the storage unit top is equipped with the unit that disinfects, the illumination direction setting that disinfects of unit is directional inside the storage unit, rotate the fertilizer granule that bears in the carrier groove from the pay-off interface rotation lifting to carry the baffle and fall into the storage unit through the storage mouth along ejection of compact baffle, in the storage unit storage, storage unit is stored in the storage unit is kept up to the storage in the storage mouth through the storage mouth, storage unit is kept up to the storage unit after the storage unit irradiation in the layer of the storage unit, the layer of the storage granule that disinfects, the granule that the layer is kept up after the layer, the granule that disinfects and the granule particles are recycled in the storage process. The outer wall of the storage unit is provided with a capacity detector, and the storage weighing mechanism and the capacity detector are connected to a main controller. The storage volume weighing and measuring mechanism at the bottom of the storage unit is responsible for detecting the storage weight of the recovered regenerated fertilizer particles stored in the storage unit, feeding back the storage weight in the storage unit to the main controller in real time, and the capacity detector at the outer wall of the storage unit is responsible for detecting the storage capacity of the recovered regenerated fertilizer particles stored in the storage unit, and feeding back the storage capacity in the storage unit to the main controller in real time.
Further, the reserve weighing mechanism is connected and communicated with the mobile visual operation equipment through a wireless communication module of the main controller. The real-time storage weight of the recovered reconstituted fertilizer particles stored in the storage unit is detected by the storage weighing and measuring mechanism and fed back to mobile visual operation equipment such as a mobile phone or a tablet through the wireless communication module, so that a user can accurately and even know the storage weight of the fertilizer particles in the storage unit, and when the storage weight of the recovered reconstituted fertilizer particles stored in the storage unit detected by the storage weighing and measuring mechanism exceeds the preset weight, alarm information can be automatically sent out through the wireless communication module.
Further, the storage unit is installed in the storage cavity through a drawing sliding mechanism, and the capacity detector is installed in a vertical sliding adjusting structure of the outer wall of the storage unit. The limit storage capacity of the storage unit can be regulated and controlled by adjusting the detection height of the capacity detector according to the use demands of different users.
Compared with the prior art, the invention has the advantages that:
according to the kitchen waste rapid resource reconstruction fertilizer processor provided by the invention, the structural design that the kitchen waste is subjected to reconstruction processing by adopting the single-power driving combined with the multistage synchronous transmission to drive each treatment reconstruction structure is adopted, an independent driving system is not required to be arranged for each treatment reconstruction structure, the energy consumption required by processing is reduced, the electricity cost is saved, the equipment volume is reduced, and the recycling and reconstruction efficiency of the kitchen waste is improved.
According to the integrated multistage transmission structure designed for the kitchen waste rapid resource reconstituted fertilizer processor, each transmission driving gear set inside the integrated multistage transmission structure adopts the hypoid gear, and the hypoid reduction transmission structure double-helix contact surface formed after the hypoid gears are meshed is utilized, so that noise generated during driving transmission is lower, transmission is more accurate and stable, and the integrated multistage transmission structure is more quiet in household use.
The shredding and stirring structure designed in the kitchen waste rapid resource reconstituted fertilizer processor provided by the invention is directly connected with the first-stage driving mechanism of the integrated multi-stage transmission structure, can provide enough shredding and stirring driving force for the shredding mechanism and the stirring primary screening mechanism, and can tear and cut the kitchen waste with different collected soft and hardness into reconstituted materials with uniform sizes by combining the structures of the shredding and blanking cutting disc and the stirring cutting disc, so that the processing quality of subsequent reconstituted treatment is improved.
According to the kitchen waste rapid resource reconstituted fertilizer processor provided by the invention, the solid-liquid separation screen structure is connected with the shredding stirring structure, so that the solid-liquid separation treatment of reconstituted materials can be completed, meanwhile, the extrusion friction fit of the spiral pushing mechanism and the material blocking drying mechanism is utilized, the dehydrated reconstituted materials are rapidly heated through continuous friction to achieve the effects of heating, drying and sterilization, the reconstituted materials after solid-liquid separation are further dried, bacteria are prevented from being bred in the reconstituted materials due to excessive residual moisture in the reconstituted materials in the subsequent reconstituted treatment, and the sanitation of equipment use is improved. The separated liquid can be completely discharged to the sewage treatment end through the liquid outlet.
According to the extrusion granulation structure designed by the kitchen waste rapid resource reconstituted fertilizer processor, reconstituted materials are pushed into the granulation cavity through the rotary pushing mechanism, the extrusion cooperation of the granulation pressing wheel and the granulation net barrel is utilized to rapidly complete forming granulation processing, reconstituted fertilizer particles with uniform cooking size are extruded through the granulation holes, the size of the aperture of the selected granulation holes can be adjusted according to requirements, and the fertilizer particles with proper particle sizes can be obtained through reconstruction.
According to the feeding sealing storage structure arranged in the kitchen waste rapid resource reconstituted fertilizer processor, the recovered and reconstituted fertilizer particles can be orderly collected and conveyed to the sterilizing storage mechanism for storage through the lifting feeding mechanism, and the fertilizer particles in the storage unit are timely sterilized through the sterilizing unit arranged in the sterilizing storage mechanism, so that bacteria and peculiar smell generated when the fertilizer particles are collected and stored are avoided, and the clean and sanitary of living environment is ensured. According to the invention, the storage weighing and measuring mechanism is arranged below the storage unit, so that a user can know the storage quantity of fertilizer particles in the storage unit at any time, and the fertilizer particles can be taken out for use according to requirements.
According to the kitchen waste rapid resource reconstruction fertilizer processor, the feeding induction mechanism is matched with the main controller, so that the processor is automatically started to recover and reconstruct kitchen waste when the processor is powered on and is used for dumping, and the processor is controlled to stop working according to the preset time after the reconstruction is finished, so that the intelligent power saving, energy saving and emission reduction are realized. Furthermore, the reserve weighing and measuring mechanism can realize real-time communication with the movable visual operation equipment through the wireless communication module of the main controller, so that a user can more conveniently grasp the storage capacity of fertilizer particles, and simultaneously, an overweight alarm can be automatically sent out to remind the user to timely process the stored fertilizer particles when the weight of the stored fertilizer particles exceeds the preset weight.
The kitchen waste rapid resource reconstruction fertilizer processor provided by the invention has reasonable and compact structural design and small occupied space, can be installed below a general cabinet, is suitable for being used in kitchens of household and restaurant enterprises and industrial production areas, and is applied to recycling and reconstruction treatment of kitchen waste.
The invention can be directly put into use in the kitchen of families, restaurants and enterprises for recycling kitchen wastes. According to the invention, the generated kitchen waste is not required to be collected in a centralized manner and processed in other places, so that the generated kitchen waste can be recovered and converted in a kitchen quickly and conveniently, and the kitchen waste is reconstituted into reusable fertilizer particles. The user can directly use the recovered and regenerated fertilizer for daily plant cultivation according to the requirements. The quick resource reconstituted fertilizer processor for the garbage can maximize the recycling benefit of the kitchen garbage, better improve the recycling rate of renewable resources, reduce the pollution of the kitchen garbage to the environment and play a role in better protecting the living environment.
The kitchen waste rapid resource reconstituted fertilizer processor provided by the invention has the advantages of convenience in operation, capability of rapidly and efficiently recycling kitchen waste to recycle recyclable organic fertilizer, good universality, wide application range and low use cost.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic side view of the present invention.
Fig. 3 is a schematic view of an integrated multi-stage transmission structure of the present invention.
FIG. 4 is a schematic view of the shredding stirring structure of the present invention.
FIG. 5 is a schematic view of the shredding stirring structure of the present invention.
FIG. 6 is a schematic view in internal cross-section of the shredding stirring structure of the present invention.
Fig. 7 is a schematic view of the solid-liquid separation screen structure of the present invention.
Fig. 8 is a schematic structural view of the solid-liquid separation screen structure of the present invention.
Fig. 9 is a schematic left-hand view of the solid-liquid separation screen structure of the present invention.
FIG. 10 is a schematic view in internal section of a solid liquid separation screen construction of the present invention.
FIG. 11 is a schematic view of the extrusion granulation structure of the present invention.
Fig. 12 is a schematic view of the feed seal stock structure of the present invention.
Fig. 13 is a schematic view of a use combination of the present invention.
Reference numerals illustrate:
an integrated multistage transmission structure-1, a shredding stirring structure-2, a solid-liquid separation sieve structure-3, an extrusion granulation structure-4, a feeding sealing storage structure-5, a blanking connection port-6, a shredding stirring driving gear set-11, a solid-liquid separation sieve driving gear set-12, an extrusion granulation driving gear set-13, a material receiving feeding driving gear set-14, a driving motor-10, a shredding mechanism-21, a stirring primary sieve mechanism-22, a feed port-23, a shredding cavity-211, a shredding blanking cutter-212, shredding teeth 213, a stirring cavity-221, a stirring cutter-222, a stirring primary sieve discharge blade cylinder-223, a baffle block-224, a stirring discharge hole-225, a stirring cutter-226, a crushing discharge port-227, a spiral pushing mechanism-31, a solid-liquid separation sieve mechanism-32, a material blocking drying mechanism-33, a pushing cavity-311, a spiral pushing member-312, a spiral pushing impeller-313, a solid-liquid separation cover cylinder-321, a liquid outlet-322, a drying cavity-331, a resistance shaft sleeve member-334, a granulating blade-426, a granulating blade-411, a granulating and a rotary resistance member-411, a granulating blade-422, a granulating blade-426, a granulating mechanism-422, a rotary resistance force-411, a granulating blade-411, a granulating mechanism-422, a granulating blade-422, a granulating mechanism-a rotary blade, a granulating mechanism-422, a granulating blade, a granulating mechanism-and a rotary blade-and a granulating mechanism, the device comprises a feeding cavity-511, a rotary lifting hopper-512, a loading groove-513, a discharging guide plate-514, a storage cavity-521, a storage unit-522, a sterilization unit-523 and a capacity detector-524.
Detailed Description
The invention is further described below in connection with the following detailed description. Wherein the drawings are for illustrative purposes only and are shown in schematic, non-physical, and not intended to be limiting of the present patent; for the purpose of better illustrating embodiments of the invention, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the size of the actual product; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numbers in the drawings of embodiments of the invention correspond to the same or similar components; in the description of the present invention, it should be understood that, if there is an azimuth or positional relationship indicated by terms such as "upper", "lower", "left", "right", etc., based on the azimuth or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not indicated or implied that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus terms describing the positional relationship in the drawings are merely illustrative and should not be construed as limitations of the present patent, and specific meanings of the terms described above may be understood by those skilled in the art according to specific circumstances.
The invention is further described with reference to the following specific examples and the accompanying drawings:
the utility model provides a kitchen garbage quick resources reconstituted fertilizer treater, includes that set up integrated multistage transmission structure 1, shredding stirring structure 2, solid-liquid screening structure 3, extrusion granulation structure 4 and pay-off sealed storage structure 5 in the casing, integrated multistage transmission structure 1 and pay-off sealed storage structure 5 are connected with control switch through main control unit, and control switch control integrated multistage transmission structure 1 and pay-off sealed storage structure 5 start-stop action processing. Wherein, integrated form multistage transmission structure 1 is used for centralized drive control to tear up stirring structure 2, solid-liquid screening structure 3, extrusion granulation structure 4 and pay-off sealed storage structure 5 to carry out kitchen garbage and reforms processing, adopts integrated form multistage transmission structure 1 only to need a drive transmission alright drive all resources to reform processing structure, not only can effectively reduce the energy consumption, saving equipment occupation space, can also improve the processing to kitchen garbage and reform processing efficiency.
Wherein, the shredding and stirring structure 2 is used for shredding, stirring, grinding and reconstructing pretreatment on the received kitchen waste. The solid-liquid separation screen structure 3 is used for carrying out solid-liquid separation and friction heating drying treatment on the treated kitchen waste pre-reconstituted material. The extrusion granulating structure 4 is used for extruding the reconstituted materials subjected to solid-liquid separation and drying to obtain fertilizer particles with different particle diameters according to requirements. The feeding sealing storage structure 5 is used for conveying, collecting, storing and sterilizing the reconstituted fertilizer particles, and the feeding sealing storage structure 5 provided with a sealing environment can better store and sterilize the reconstituted fertilizer particles, and meanwhile peculiar smell of the reconstituted fertilizer particles after being stored is prevented from being emitted into a living environment.
Further, the transmission driving end of the integrated multi-stage transmission structure 1 is respectively connected with the shredding stirring structure 2, the solid-liquid separation sieve structure 3, the extrusion granulating structure 4 and the transmission driven end of the feeding sealing storage structure 5 in a combined manner, and each structure can be directly controlled to finish resource reconstruction processing through the integrated multi-stage transmission structure 1.
Further, the blanking connector 6 is installed to the feed inlet 23 of shredding stirring structure 2 upper end, and blanking connector 6 can be directly with the basin unloading interface connection of the cupboard of different specifications, lets the kitchen garbage that will handle fall into shredding in shredding stirring structure 2, can fully shredding and grinding the kitchen garbage that various hardness are different through shredding stirring structure 2, and it is the same material to shred hard bone and soft thing meal into the size fast, and the material is recreated in advance to the kitchen garbage through stirring mixing processing again, makes things convenient for follow-up solid-liquid separation sieve structure 3 to carry out solid-liquid separation processing. Be equipped with feeding induction mechanism in the feed inlet 23, feeding induction mechanism with integral type multistage transmission structure 1 is connected, and when the treater starts, feeding induction mechanism is responsible for monitoring whether feed inlet 23 has kitchen garbage to fall down, and automatic control integral type multistage transmission structure 1 starts to drive each recovery and reform processing structure action when detecting kitchen garbage and get into shredding the stirring structure from feed inlet 23, accomplishes the reform processing of fertilizer after, treater automatic shutdown.
Further, the crushed aggregates discharge port 227 at the lower end of the shredding and stirring structure 2 is in butt joint with the screening feed port of the solid-liquid screening structure 3, after the kitchen waste pre-reconstruction material enters the solid-liquid screening structure 3, solid-liquid separation is completed through the solid-liquid screening structure 3, residual water of the kitchen waste pre-reconstruction material is separated, and the reconstructed material after the solid-liquid separation is subjected to heating, drying and degerming treatment through pushing friction to form a granulation material. The screen material drying discharge port 335 on the outer side of the solid-liquid separation screen structure 3 is in butt joint with the material receiving port of the material receiving and storing cavity 411 of the extrusion granulating structure 4, and the extrusion granulating structure 4 rotates and rolls the preliminarily formed granulating material to form reusable fertilizer particles. The granulation blanking port 427 of the extrusion granulation structure 4 is in butt joint with the feeding interface of the feeding seal storage structure 5, and the feeding seal storage structure 5 receives the formed reconstituted fertilizer particles and then carries out sterilization and recovery on the reconstituted fertilizer particles through lifting, conveying and storage combination and sterilization treatment, so that the resource recycling of kitchen waste is finally completed. The liquid outlet 322 of the solid-liquid separation screen structure 3 is in butt joint with a liquid discharge pipe fitting at the lower end, and the liquid discharge pipe fitting after solid-liquid separation is discharged.
Preferably, shredding stirring drive gear set 11, solid-liquid separation sieve drive gear set 12, extrusion granulation drive gear set 13 and material receiving and feeding drive gear set 14 are arranged inside the integrated multi-stage transmission structure 1, shredding stirring drive gear set 11 is connected with a drive transmission shaft of a driving motor 10 in a combined mode, shredding stirring drive gear set 11, solid-liquid separation sieve drive gear set 12, extrusion granulation drive gear set 13 and material receiving and feeding drive gear set 14 are connected in a meshed transmission mode in sequence, and the driving motor 10 directly drives rotation of the shredding stirring drive gear set 11, the solid-liquid separation sieve drive gear set 12, the extrusion granulation drive gear set 13 and the material receiving and feeding drive gear set 14 to realize integrated concentrated multi-stage driving, and rotation of the shredding stirring drive gear set 11, the solid-liquid separation sieve drive gear set 12, the extrusion granulation drive gear set 13 and the material receiving and feeding drive gear set 14 is utilized to drive the shredding stirring structure 2, the solid-liquid separation sieve structure 3, the extrusion granulation structure 4 and the feeding and sealing storage structure 5 to act.
Further, the shredding and stirring driving gear set 11, the solid-liquid separation screen driving gear set 12, the extrusion granulation driving gear set 13 and the gear of the material receiving and feeding driving gear set 14 are hypoid gears and are meshed with each other, and a hypoid speed reduction transmission structure double helix contact surface formed by the hypoid gears is adopted to enable driving transmission connection noise to be low.
Preferably, the shredding and stirring structure 2 comprises a shredding mechanism 21 and a stirring and primary screening mechanism 22, wherein the shredding mechanism 21 is responsible for cutting kitchen waste into materials with the same size, and the stirring and primary screening mechanism 22 is responsible for carrying out further mixed grinding on the torn materials. The shredder mechanism 21 comprises a shredding cutting disc 212 which is installed in a shredding cavity 211 and is arranged in a staggered manner, shredding teeth 213 of the shredding cutting disc 212 are mutually staggered and attached to form shredding occlusion parts, the shredding occlusion parts are arranged below a feed inlet 23, the shredding cutting disc 212 which is mutually staggered and occluded synchronously rotates to the middle to shred kitchen waste falling from the feed inlet 23, kitchen waste is squeezed and minced and shredded continuously by using staggered occlusion between the closely arranged shredding teeth 213, the outer ends of the shredding teeth 213 of the shredding cutting disc 212 are attached to the inner wall of the shredding cavity 211, the shredding teeth 213 are attached to the inner wall of the shredding cavity 211, and when the shredding cutting disc 212 rotates, kitchen waste which remains in the shredding teeth 213 after being minced is shredded again along with rotation of the shredding cutting disc 212, the kitchen waste is shredded again, and the kitchen waste with different hardness and size is fully processed, and the kitchen waste is subjected to proper pretreatment and recycling processing. Stirring prescreen mechanism 22 is including installing stirring component and the prescreen material outlet component in stirring chamber 221, stirring chamber 221 is equipped with the guide inclined plane, the guide inclined plane butt joint sets up tear the chamber 211 below, tear the kitchen garbage that cuts down to the synchronous to middle rotation of the tooth of tearing down the material cutting plate 212 and extrude to tear and cut the grinding, through quick big bite power rotation hank action with kitchen garbage tear cut into the closely big or small balance's reproduced material, tear and cut and to fall along the guide inclined plane between the processing back and to stirring chamber 221 from tearing down along the guide inclined plane, carry out further stirring grinding with the reproduced material by the stirring component, stirring cutting plate 222 rotation of stirring component sets up in the stirring chamber 221, install stirring cutter 226 on the fixed end of stirring cutting plate 222, the laminating of the stirring prescreen material outlet component's stirring prescreen material blade section of thick bamboo 223 is set up in the inboard of stirring chamber 221, stirring cutter 226 with the inner face laminating of stirring prescreen material outlet blade section of thick bamboo 223, the stirring prescreen material outlet blade section of thick bamboo 223 is equipped with 226, the stirring cutter 225 is equipped with the stirring cutter 225 and is cut down along the stirring inclined plane along the guide inclined plane between the stirring inclined plane to the stirring chamber 221, stirring cutter 226 is set up to the stirring cutter 225 in the stirring cutter section of thick bamboo 224 is cut to the stirring blade section of thick bamboo 224, the stirring blade 225 is cut and is cut down along the stirring cutter 225 in the stirring cloth 224 in the stirring hole 224 setting up to the stirring cloth hole 224. The shredding connecting shaft of the shredding blanking cutter 212 and the stirring connecting shaft of the stirring cutter 222 are combined and synchronously rotated with the shredding stirring driving connecting shaft of the shredding stirring driving gear set 11.
Preferably, the solid-liquid separation sieve structure 3 includes a spiral pushing mechanism 31, a solid-liquid separation sieve mechanism 32 and a material blocking and drying mechanism 33, the spiral pushing mechanism 31 is responsible for carrying out spiral pushing on the reconstituted material, the solid-liquid separation sieve mechanism 32 is matched with the spiral pushing mechanism 31 and the material blocking and drying mechanism 33 to carry out solid-liquid separation, and the material blocking and drying mechanism 33 is matched with the pushing end of the spiral pushing mechanism 31 in an extrusion manner to carry out heating and drying on the reconstituted material after the solid-liquid separation.
Further, a spiral pushing member 312 is arranged in the pushing cavity 311 of the spiral pushing mechanism 31, a spiral pushing impeller 313 is arranged on the spiral pushing member 312, a solid-liquid separation sieve cover cylinder 321 of the solid-liquid separation sieve mechanism 32 is fitted and sleeved on the outer edge of the spiral pushing impeller 313, a liquid separation sieve is arranged on the outer wall of the solid-liquid separation sieve cover cylinder 321, a liquid outlet 322 is arranged below the solid-liquid separation sieve cover cylinder 321, the liquid outlet 322 is in butt joint with a liquid outlet at the lower end, a resistance shaft sleeve in a drying discharging cavity 331 of the material blocking and drying mechanism 33 is arranged on a pushing rotating shaft of the spiral pushing member 312, a resistance shaft sleeve gland 332 is arranged on the resistance shaft sleeve, the resistance shaft sleeve gland 332 is connected with a discharging resistance block 334 through a resistance elastic member 333, the supporting end of the resistance elastic member 333 abuts against the back surface of the discharge resistance block 334 and pushes the discharge resistance block 334 to the resistance friction end surface to be attached to the push-out port of the solid-liquid separation sieve cover cylinder 321, a sieve material drying discharge port 335 is arranged below the drying discharge cavity 331, the reconstituted material falling into the push-out cavity 311 from the sieve material inlet is pushed and conveyed to the discharge resistance block 334 along with the rotation of the spiral push impeller 313, the spiral push impeller 313 pushes the reconstituted material to be attached to the resistance friction end surface of the discharge resistance block 334, the spiral push impeller 313 continuously rotates, the reconstituted material is pushed and pushed to the discharge resistance block 334 and is provided with the resistance elastic member 333 to support a blocking force to extrude and separate the water content of the piled reconstituted material, the separated water content is discharged from the liquid separation sieve on the outer wall of the solid-liquid separation sieve cover cylinder 321 through the liquid outlet 322, the front end face of the reconstituted material after being pushed and pressed to complete solid-liquid separation rotates along with the spiral pushing member 312 and contacts and rubs with the resistance friction end face of the discharging resistance block 334, the temperature is continuously raised along with the friction process, sterilization and drying are carried out through the temperature rise, the discharging resistance block 334 is pushed away along with the piling and pressing of the reconstituted material, the dried material falls into the drying discharging cavity 331 from the clearance between the pushing port and the discharging resistance block 334, the dried material falls into the extrusion granulating structure 4 from the sieving material drying discharging port 335, and the solid-liquid separation drying treatment of the reconstituted material is completed to obtain the granulated material. The pushing shaft of the spiral pushing member 312 and the screen driving shaft of the solid-liquid screen driving gear set 12 are combined to rotate synchronously.
Preferably, the extrusion granulating structure 4 comprises a rotary pushing mechanism 41 and a rotary granulating mechanism 42, the rotary pushing mechanism 41 is responsible for pushing the primarily formed granulating material to the internal rotary granulating mechanism 42, and the rotary granulating mechanism 42 is responsible for rotary extrusion granulating of the granulating material to prepare fertilizer granules. The utility model discloses a granulating device, including a granulating drum, a granulating net drum 424, a rotary pushing mechanism 41, a rotary pushing mechanism 42, a rotary pushing mechanism 411, a rotary pushing mechanism and a rotary granulating wheel disc 422, wherein the rotary pushing mechanism is arranged in the receiving and storing cavity 411 of the rotary pushing mechanism 41, the rotary pushing mechanism is arranged in the rotary pushing mechanism 411, the rotary pushing mechanism is arranged in the rotary pushing mechanism, an inclined pushing stirring blade 412 is arranged on the outer side of the rotary pushing mechanism, a granulating pressing wheel 423 is arranged on the rotary granulating drum 422 of the rotary granulating mechanism 42, the pressing end surface of the granulating pressing wheel 423 is attached to the inner wall of the granulating net drum 424, granulating holes 425 are uniformly distributed on the granulating net drum 424, the outer end surface of the granulating net drum 424 is provided with granulating scraping blades 426, the scraping edges of the granulating blades 426 are attached to the outer end surface of the granulating net drum 424, the lower side of the granulating blades 426 is provided with granulating blanking openings 427, the granulating materials entering the rotary granulating mechanism 42 are not stopped under the driving of the rotary granulating drum 422, the rotary stirring blades 422 are stably rotated, the pressing wheels 422 are stably pressed down along the inner wall of the granulating drum 424, and the granulating blades 423 are separated from the granulating net drum 424 along the granulating net drum 424 after the inner wall of the granulating drum 424 is pressed, and the granulating net drum is extruded, and the granulating materials are extruded and the granulating net drum 424 is formed, and the granulating particles are rapidly and well separated from the granulating net holes. The granulation transmission connecting shaft and the extrusion granulation driving connecting shaft combination of the extrusion granulation driving gear set 13 synchronously rotate.
Further, the granulation screen 424 is a removable granulation screen installed in the granulation chamber 421, and the aperture of the granulation hole 425 is 3-8mm.
Preferably, the feeding sealing material storage structure 5 comprises a lifting feeding mechanism 51 and a sterilizing material storage mechanism 52, a rotary lifting hopper 512 is arranged in a feeding cavity 511 of the lifting feeding mechanism 51, the back surface of the rotary lifting hopper 512 is connected with a rotary feeding connecting shaft, a material loading groove 513 is arranged on the outer end surface of the rotary lifting hopper 512, the rotary feeding connecting shaft and a feeding driving connecting shaft combination of the material receiving and feeding driving gear set 14 synchronously rotate, a material discharging guide plate 514 is arranged on the material discharging side of the feeding cavity 511, a material storage unit 522 is arranged in a material storage cavity 521 of the sterilizing material storage mechanism 52, a material storage opening 525 is arranged on the material feeding side of the material storage cavity 521, the material storage opening 525 of the material storage cavity 521 is in butt joint with a material discharging guide plate 514 of the feeding cavity 511, the storage unit 522 bottom is connected and is equipped with the reserve and calls the mechanism of survey, storage unit 522 top is equipped with the unit 523 that disinfects, the sterilization irradiation direction setting of unit 523 is directional inside storage unit 522 rotates the lifting hopper 512 and carries the fertilizer granule that bears in the loading tank 513 from the rotation lifting of pay-off interface to ejection of compact baffle 514 and store along ejection of compact baffle 514 in storage unit 522 through storage opening 525, collect the storage in-process, the unit 523 that disinfects of storage unit 522 top continuously shines, disinfects the recovery reconstituted fertilizer granule that will stack the upper strata, avoids retrieving the bacterium of breeding of reconstituted fertilizer granule in the storage process. The outer wall of the storage unit 522 is provided with a capacity detector 524, and the storage weighing mechanism and the capacity detector 524 are connected to a main controller. The storage volume weighing and measuring mechanism at the bottom of the storage unit 522 is responsible for detecting the storage weight of the recovered reconstituted fertilizer particles stored in the storage unit 522, feeding back the storage weight in the storage unit 522 to the main controller in real time, and the capacity detector 524 at the outer wall of the storage unit 522 is responsible for detecting the storage capacity of the recovered reconstituted fertilizer particles stored in the storage unit 522, and feeding back the storage capacity in the storage unit 522 to the main controller in real time.
Further, the reserve weighing mechanism is connected and communicated with the mobile visual operation equipment through a wireless communication module of the main controller. The real-time storage weight of the recovered reconstituted fertilizer particles stored in the storage unit 522 is detected by the storage weighing mechanism and fed back to mobile visual operation equipment such as a mobile phone or a tablet through the wireless communication module, so that a user can accurately and timely know and master the storage weight of the fertilizer particles in the storage unit 522, and when the storage weight of the recovered reconstituted fertilizer particles stored in the storage unit 522 is detected by the storage weighing mechanism, alarm information can be automatically sent out through the wireless communication module.
Further, the storage unit 522 is installed in the storage chamber 521 through a drawing sliding mechanism, and the capacity detector 524 is installed in a vertical sliding adjustment structure of an outer wall of the storage unit 522. The limit storage capacity of the storage unit 522 can be regulated and controlled by adjusting the detection height of the capacity detector 524 according to the use requirements of different users.
First embodiment:
the kitchen waste rapid resource reconstituted fertilizer processor provided by the invention can be directly installed in a kitchen of a family, a restaurant, an enterprise and the like, and has various selectable application ranges.
When the quick-resource reconstituted fertilizer processor for kitchen waste is placed and installed, the quick-resource reconstituted fertilizer processor for kitchen waste is integrally placed in a kitchen waste collection end (such as a kitchen cabinet, a bowl washing groove, a water tank and the like) of a kitchen, a blanking connection port 6 is connected with a fertilizer discharging port of kitchen waste collection equipment, the quick-resource reconstituted fertilizer processor for kitchen waste is installed in the kitchen waste collection equipment, and a power supply is connected.
The user directly processes and converts the kitchen waste generated after the cleaning and processing through the kitchen waste quick resource reconstruction fertilizer processor, and the generated kitchen waste is not required to be additionally collected and transported, so that the resource reconstruction and recovery are quickly carried out.
When the kitchen garbage rapid resource reconstruction fertilizer processor is used, the control switch is operated to start the kitchen garbage rapid resource reconstruction fertilizer processor, and a user pushes the generated kitchen garbage collection into the discharging opening of the kitchen sink to fall into the feeding opening 23 through the blanking connecting opening 6. When the feeding sensing mechanism monitors that kitchen waste falls into the shredding cavity 211 at the feeding port 23, the integrated multi-stage transmission structure 1 starts to drive the shredding stirring structure 2, the solid-liquid separation sieve structure 3, the extrusion granulating structure 4 and the feeding sealing storage structure 5 to work.
The driving motor 10 of the integrated multi-stage transmission structure 1 starts to drive the shredding and stirring driving gear set 11 to rotate, and meanwhile the shredding and stirring driving gear set 11 drives the solid-liquid separation sieve driving gear set 12, the extrusion and granulation driving gear set 13 and the material receiving and feeding driving gear set 14 to rotate, so that the shredding and stirring structure 2, the solid-liquid separation sieve structure 3, the extrusion and granulation structure 4 and the feeding and sealing material storage structure 5 start to prepare for reconstruction processing.
The shredding and stirring driving gear set 11 drives the shredding and discharging cutting disc 212 to rotate towards the middle, kitchen waste which falls down is repeatedly shredded and cut through mutual staggered engagement of shredding teeth of the shredding and discharging cutting disc 212, the shredding teeth of the shredding and discharging cutting disc 212 synchronously rotate towards the middle to extrude, shred and grind the kitchen waste which falls down, the kitchen waste is shredded into a reconstituted material with uniform size through rapid large biting force rotation and matching of the shredding teeth 213 and the inner wall of the shredding cavity 211, the reconstituted material falls down to the stirring cavity 221 along a material guiding inclined plane between shredding and biting parts after shredding and cutting, the reconstituted material is further stirred and ground by a stirring member, the stirring cutting disc 222 drives the stirring cutter 226 to rotate and match with a material blocking cutting groove of the material blocking block 224 to secondarily cut and grind the reconstituted material which is piled up on the stirring cavity 221, the reconstituted material is driven by the lower end face of the material blocking cutting groove to be mixed and stirred, and the reconstituted material falls from the stirring discharging hole 225 after stirring treatment. The reconstituted material falls into the pushing cavity 311 via a screening feed inlet connected to the crushed aggregates discharge outlet 227.
When the reconstituted material falls into the pushing cavity 311, the solid-liquid separation sieve driving gear set 12 is linked with the pushing rotating shaft to drive the spiral pushing impeller 313 to rotate rapidly, the reconstituted material is pushed to the pushing friction end face of the discharging resistance block 334 along with the rotation of the spiral pushing impeller 313, the spiral pushing impeller 313 pushes the reconstituted material to be attached to the resistance friction end face of the discharging resistance block 334, the reconstituted material is pushed to the discharging resistance block 334 along with the continuous rotation of the spiral pushing impeller 313, the blocking force is provided for the discharging resistance block 334 by the resistance elastic member 333 to push out and separate the water of the piled reconstituted material, the separated water is discharged from the liquid separation sieve on the outer wall of the solid-liquid separation sieve cover cylinder 321 through the liquid outlet 322, the front end face of the reconstituted material pushed to complete the solid-liquid separation is in contact friction with the resistance friction end face of the discharging resistance block 334 along with the rapid rotation of the spiral pushing member 312, the temperature is increased along with the friction process, the piled material is pushed up by the temperature rise to be degerming and dried, the dried material falls into the drying cavity through the gap between the pushing outlet and the discharging resistance block 334, and the solid-liquid separation sieve is discharged from the drying cavity 331 to the drying cavity through the granulating cavity.
When the granulating material falls into the material receiving and storing cavity 411, the extruding and granulating driving gear set 13 is linked to granulate the driving connecting shaft to drive the rotary pushing mechanism 41 and the rotary granulating mechanism 42 to act, the rotary pushing member and the rotary granulating rotary table 422 rotate, the granulating material entering the granulating cavity 421 is driven by the rotary granulating rotary table 422 to be stirred without stopping rotation, the granulating press wheel 423 is driven by the rotary granulating rotary table 422 to stably roll along the inner wall of the granulating net barrel 424, the granulating material falling between the material pressing end surface of the granulating press wheel 423 and the inner wall of the granulating net barrel 424 is extruded and molded through the granulating hole 425, and the fertilizer particles after extrusion and granulating are separated from the granulating net barrel 424 by the granulating scraping blade 426 and fall down, and fall into the feeding cavity 511 from the butted feeding interface through the granulating blanking port 427 after falling.
When the fertilizer particles after extrusion molding fall into the feeding cavity 511, the material receiving and feeding driving gear set 14 is linked, the feeding driving connecting shaft drives the rotary lifting hopper 512 to rotate, the rotary lifting hopper 512 rotationally lifts and conveys the fertilizer particles carried in the carrying groove 513 from the feeding interface to the discharging guide plate 514 and stores the fertilizer particles into the storage unit 522 along the discharging guide plate 514 through the storage hole 525, the sterilization unit 523 above the storage unit 522 continuously irradiates during the collection and storage process, the recycled and reconstituted fertilizer particles stacked on the upper layer are subjected to sterilization treatment, bacteria breeding in the storage process of the recycled and reconstituted fertilizer particles are avoided, the rapid resource reconstitution treatment of kitchen waste is finally completed, and the kitchen waste is converted into the recyclable fertilizer particles.
After the quick resource reconstruction treatment of the kitchen waste is completed, the integrated multi-stage transmission structure 1 automatically stops driving. After the feeding induction mechanism detects that kitchen waste falls down again, the integral multi-stage transmission structure 1 is controlled again to start and drive each recycling and reprocessing structure to work.
The kitchen waste rapid resource reconstituted fertilizer processor can be closed by pressing the operation control switch again.
Further, the fertilizer particles may be collected in the storage unit 522 by placing a storage collection bag or a storage collection container.
Further, in the process of recycling and re-storing, the capacity detector 524 is responsible for detecting the storage capacity of recycling and re-fertilising particles stored in the storage unit 522, and the storage weighing and measuring mechanism is responsible for detecting the storage weight of recycling and re-fertilising particles stored in the storage unit 522, and synchronously feeds back to the main controller in real time.
Second embodiment:
further, in this embodiment, the granulation net canister 424 is designed to be detachably mounted in the granulation chamber 421, so that the detachment and replacement are facilitated, and the aperture of the granulation hole 425 is 3-8mm. The user can select the granulation net barrel 424 provided with the granulation holes 425 with suitable aperture size according to different use demands, and the kitchen garbage is regenerated and recycled to be processed into fertilizer granule resources with suitable size after being installed, and the fertilizer granules with different particle diameters obtained by the reconstruction of the granulation holes 425 with different apertures can be suitable for different plant cultivation.
Third embodiment:
further, in this embodiment, the reserve weighing mechanism is connected to the mobile visual operation device through the wireless communication module of the main controller. When the kitchen waste quick resource reconstituted fertilizer processor is used for recycling and regenerating, the real-time storage weight of the recycled reconstituted fertilizer particles stored in the storage unit 522 is fed back to mobile visual operation equipment such as a mobile phone or a tablet through a wireless communication module by the storage weighing and measuring mechanism, so that a user can accurately and timely know and master the storage weight of the fertilizer particles in the storage unit 522 at any time through the mobile phone or the tablet, and when the storage weight of the recycled reconstituted fertilizer particles stored in the storage unit 522 is detected by the storage weighing and measuring mechanism, alarm information can be automatically sent out through the wireless communication module.
Further, the storage unit 522 is installed in the storage cavity 521 through a sliding and pulling mechanism, the sliding and pulling mechanism can be selectively installed between the inner bottom surface of the storage cavity 521 and the lower end portion of the storage unit 522, and when the regenerated fertilizer particles need to be taken out and recovered, the storage unit 522 can be directly pulled out. The capacity detector 524 is installed in the vertical sliding adjustment structure of the outer wall of the storage unit 522, the vertical sliding adjustment structure can be a vertical chute formed in the outer wall of the storage unit 522 and a sliding block with a locking knob installed at the sliding combination end part of the capacity detector 524, and the sliding block is slidably installed in the vertical chute and is used for adjusting the height of the fixed sliding block through the locking knob. The limit storage capacity of the storage unit 522 can be regulated and controlled by adjusting the detection height of the capacity detector 524 according to the use requirements of different users.
After the fertilizer particles recovered and regenerated by using the kitchen waste rapid resource regenerated fertilizer processor provided by the invention are stored and sterilized, a user can directly apply the recovered and regenerated fertilizer to daily plant cultivation, culture and release according to requirements, and the use modes are various.
The kitchen waste rapid resource reconstituted fertilizer treatment provided by the invention can maximize the recycling benefit of the kitchen waste, better improve the recycling rate of renewable organic resources in life, more conveniently and effectively reduce the pollution of the kitchen waste to the environment, and play a role in better protecting the living environment.
It is to be understood that the above examples of the present invention are provided by way of illustration only and not by way of limitation of the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.

Claims (10)

1. The utility model provides a kitchen garbage quick resource reconstituted fertilizer treater, its characterized in that, including setting up in the casing integral type multistage transmission structure (1), tear stirring structure (2), solid-liquid separation sieve structure (3), extrusion granulation structure (4) and pay-off sealed storage structure (5), integral type multistage transmission structure (1) and pay-off sealed storage structure (5) are connected with control switch through main control unit, the transmission drive end of integral type multistage transmission structure (1) respectively with tear stirring structure (2), solid-liquid separation sieve structure (3), extrusion granulation structure (4) and the transmission driven end composite connection of pay-off sealed storage structure (5), install blanking connector (6) in feed inlet (23) of stirring structure (2) upper end, be equipped with feeding induction mechanism in feed inlet (23) with integral type multistage transmission structure (1) connection control, tear stirring structure (2) lower extreme crushed aggregates discharge gate (227) with solid-liquid separation sieve structure (3) connect the feed inlet (411) of solid-liquid separation sieve structure (3) and the extrusion material storage structure (411), the granulating blanking port (427) of the extruding granulating structure (4) is in butt joint with a feeding interface of the feeding sealing storage structure (5), and the liquid outlet (322) of the solid-liquid separating screen structure (3) is in butt joint with a liquid discharging pipe fitting at the lower end.
2. The kitchen waste rapid resource reconstituted fertilizer processor according to claim 1, wherein a shredding and stirring driving gear set (11), a solid-liquid separation screen driving gear set (12), an extrusion and granulation driving gear set (13) and a receiving and feeding driving gear set (14) are arranged in the integrated multistage transmission structure (1), the shredding and stirring driving gear set (11) is connected with a driving transmission shaft of a driving motor (10) in a combined mode, and the shredding and stirring driving gear set (11), the solid-liquid separation screen driving gear set (12), the extrusion and granulation driving gear set (13) and the receiving and feeding driving gear set (14) are connected in a meshed transmission mode in sequence.
3. The kitchen waste rapid resource reconstituted fertilizer processor according to claim 2, wherein gears of the shredding and stirring driving gear set (11), the solid-liquid separation screen driving gear set (12), the extrusion granulation driving gear set (13) and the receiving and feeding driving gear set (14) are hypoid gears and the hypoid gears are meshed with each other.
4. The quick recycling and fertilizer recycling processor according to claim 2, wherein the shredding and stirring structure (2) comprises a shredding mechanism (21) and a stirring primary screening mechanism (22), the shredding mechanism (21) comprises a shredding and blanking cutting disc (212) which is installed in a shredding cavity (211) in a rotating mode and is arranged in a staggered engagement mode, shredding and biting portions are formed by mutually staggered fit between shredding teeth (213) of the shredding and blanking cutting disc (212), the shredding and biting portions are arranged below the feed inlet (23), the outer ends of the shredding teeth (213) of the shredding and blanking cutting disc (212) are in fit arrangement with the inner wall of the shredding cavity (211), the stirring primary screening mechanism (22) comprises a stirring member and a primary screening discharging member which are installed in the stirring cavity (221), the stirring cavity (221) is provided with a guiding inclined surface, the guiding inclined surface is in butt joint arrangement below the shredding cavity (211), the inner end of the stirring member (226) is provided with a stirring drum (222) which is provided with a stirring drum (223) and the inner end of the stirring drum (222) is provided with a stirring drum (223), the stirring is equipped with stirring discharge hole (225) on the preliminary screening ejection of compact leaf section of thick bamboo (223), stirring discharge hole (225) connect to set up crushed aggregates discharge gate (227) top of stirring chamber (221), block (224) of preliminary screening unloading component set up stirring feed end upper portion of the preliminary screening ejection of compact leaf section of thick bamboo (223), stirring cutter (226) with the cooperation of the fender material grooving of block (224), tear the stirring that cuts up blanking cutting disc (212) even the stirring that cuts up even axle with tear the stirring that cuts up stirring drive gear train (11) even the axle combination synchronous rotation.
5. The quick recycling and fertilizer recycling processor of kitchen waste according to claim 2, wherein the solid-liquid separation sieve structure (3) comprises a spiral pushing mechanism (31), a solid-liquid separation sieve mechanism (32) and a material blocking and drying mechanism (33), a spiral pushing member (312) is arranged in a pushing cavity (311) of the spiral pushing mechanism (31), a spiral pushing impeller (313) is arranged on the spiral pushing member (312), a solid-liquid separation sieve cover cylinder (321) of the solid-liquid separation sieve mechanism (32) is sleeved on the outer edge of the spiral pushing impeller (313) in a fit mode, a liquid separation is arranged on the outer wall of the solid-liquid separation sieve cover cylinder (321), a liquid outlet (322) is arranged below the solid-liquid separation sieve cover cylinder (321), the liquid outlet (322) is in butt joint with a liquid outlet at the lower end, a resistance shaft sleeve in a drying and discharging cavity (331) of the material blocking and drying mechanism (33) is arranged on a pushing rotating shaft of the spiral pushing member (312), a resistance shaft sleeve is arranged on the resistance shaft sleeve (312), a resistance sleeve (334) is arranged on the resistance sleeve, and a resistance sleeve (334) is connected with the resistance sleeve (334) through the friction sleeve (333) and is connected with the resistance sleeve (333) to the back surface of the discharge sieve (333), and a screening material drying discharge hole (335) is formed below the drying discharge cavity (331), and the pushing rotating shaft of the spiral pushing member (312) and the screening driving connecting shaft of the solid-liquid screening driving gear set (12) are combined to synchronously rotate.
6. The quick recycling and fertilizer recycling processor for kitchen waste according to claim 2, wherein the extrusion and granulation structure (4) comprises a rotary pushing mechanism (41) and a rotary granulation mechanism (42), a rotary pushing member is arranged in a receiving and storing cavity (411) of the rotary pushing mechanism (41), a rotary granulation member is arranged in a granulation cavity (421) of the rotary granulation mechanism (42), the rotary pushing member of the rotary pushing mechanism (41) and the rotary granulation member of the rotary granulation mechanism (42) are arranged on a granulation transmission connecting shaft, the rotary pushing member is arranged on a feeding side of the rotary granulation mechanism (42), an inclined pushing stirring blade (412) is arranged on the outer side of the rotary pushing member, a rotary granulation wheel disc (422) of the rotary granulation mechanism (42) is provided with a granulation pressing wheel (423), a granulation hole (424) is arranged on the granulation net drum (424), a granulating end face of the granulation pressing wheel (423) is uniformly distributed with the inner wall of the granulation net drum (424), a scraping blade (426) is arranged on the outer end face of the granulation drum (426), and the scraping blade (427) is uniformly distributed on the outer end face of the granulation drum (426), the granulation transmission connecting shaft and the extrusion granulation driving connecting shaft combination of the extrusion granulation driving gear set (13) synchronously rotate.
7. The kitchen waste rapid resource reconstituted fertilizer processor according to claim 6, wherein the granulation net drum (424) is detachably arranged in the granulation cavity (421), and the aperture of the granulation hole (425) is 3-8mm.
8. The quick recycling and fertilizer treating device for kitchen waste according to claim 2, wherein the feeding sealing and storing structure (5) comprises a lifting feeding mechanism (51) and a sterilizing and storing mechanism (52), a rotary lifting hopper (512) is arranged in a feeding cavity (511) of the lifting feeding mechanism (51), the back surface of the rotary lifting hopper (512) is connected with a rotary feeding connecting shaft, a material loading groove (513) is arranged on the outer end surface of the rotary lifting hopper (512), the rotary feeding connecting shaft and a feeding driving connecting shaft of the material receiving and feeding driving gear set (14) are combined and synchronously rotated, a discharging guide plate (514) is arranged on the discharging side of the feeding cavity (511), a storage unit (522) is arranged in the storage cavity (521) of the sterilizing and storing mechanism (52), a storage balance measuring mechanism is arranged at the bottom of the storage unit (522), a sterilizing unit (523) is arranged above the storage unit (522), the irradiation direction of the sterilizing unit (523) is arranged to be directed to the inside of the storage unit (522), a detector (524) is arranged on the outer wall of the storage unit (522), a main control capacity measuring mechanism (521) is arranged on the storage unit (521), the storage opening (525) of the storage cavity (521) is in butt joint with the discharge guide plate (514) of the feeding cavity (511).
9. The quick recycling and fertilizing processor for kitchen waste according to claim 8, wherein the reserve weighing and measuring mechanism is connected and communicated with the mobile visual operation device through a wireless communication module of the main controller.
10. The quick-resource-reconstituted-fertilizer processor for kitchen waste according to claim 8, wherein the storage unit (522) is installed in the storage cavity (521) through a drawing sliding mechanism, and the capacity detector (524) is installed in a vertical sliding adjusting structure of an outer wall of the storage unit (522).
CN202311554007.3A 2023-11-21 2023-11-21 Quick resource reconstituted fertilizer processor for kitchen waste Active CN117263728B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102716893A (en) * 2012-04-11 2012-10-10 李文庆 Kitchen garbage processor
CN104692852A (en) * 2015-03-24 2015-06-10 淮南润辉环保科技有限公司 Rapid organic fertilizer reaction kettle
CN208032750U (en) * 2018-02-05 2018-11-02 胡一凡 A kind of intelligence kitchen garbage treater
CN108746157A (en) * 2018-05-30 2018-11-06 宁波悦丰新电有限公司 A kind of intelligence kitchen garbage processing system
CN211392688U (en) * 2019-12-10 2020-09-01 宜都华迅智能输送股份有限公司 Bucket elevator
CN211938400U (en) * 2020-04-13 2020-11-17 罗泳来 Kitchen waste recycling device

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Publication number Priority date Publication date Assignee Title
CN102716893A (en) * 2012-04-11 2012-10-10 李文庆 Kitchen garbage processor
CN104692852A (en) * 2015-03-24 2015-06-10 淮南润辉环保科技有限公司 Rapid organic fertilizer reaction kettle
CN208032750U (en) * 2018-02-05 2018-11-02 胡一凡 A kind of intelligence kitchen garbage treater
CN108746157A (en) * 2018-05-30 2018-11-06 宁波悦丰新电有限公司 A kind of intelligence kitchen garbage processing system
CN211392688U (en) * 2019-12-10 2020-09-01 宜都华迅智能输送股份有限公司 Bucket elevator
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