CN117227193A - Battery holder kludge - Google Patents
Battery holder kludge Download PDFInfo
- Publication number
- CN117227193A CN117227193A CN202311513452.5A CN202311513452A CN117227193A CN 117227193 A CN117227193 A CN 117227193A CN 202311513452 A CN202311513452 A CN 202311513452A CN 117227193 A CN117227193 A CN 117227193A
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- base
- pin
- frame
- sliding seat
- guide
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- 238000001514 detection method Methods 0.000 claims abstract description 50
- 238000007599 discharging Methods 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000013307 optical fiber Substances 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 16
- 230000002950 deficient Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention relates to the technical field of automation, in particular to a battery seat assembling machine capable of riveting and reinforcing and detecting, which comprises a frame, a turntable rotatably arranged on the frame through a rotating device, jigs uniformly arranged on the turntable, a base conveying device arranged on the frame and used for storing a base and conveying the base, a base feeding device arranged between the base conveying device and the jigs, a pin conveying device arranged on the frame and used for storing pins and conveying the pins, a pin feeding device arranged between the pin conveying device and the jigs, a riveting device arranged on the frame and used for clamping the pins into the base, a detecting device arranged on the frame and used for detecting the conductivity of a finished product, and a discharging device arranged on the frame and electrically connected with the detecting device and used for moving out the finished product according to a detection result.
Description
Technical Field
The invention relates to the technical field of automation, in particular to a battery holder assembling machine.
Background
The battery holder is a device for fixing and connecting a battery, is usually made of a plastic base and metal pins, is commonly used in various electronic equipment, such as a handheld electric appliance, a remote controller, a toy, a digital camera, an audio device and the like, is generally assembled by manpower, and is fixed on the base of the battery holder by the pins of the battery holder, so that the efficiency is low, the labor intensity is high, a large amount of manpower and material resources are needed, and the production cost is high.
In order to solve the problems, some enterprises on the market at present begin to adopt mechanical equipment to replace manual assembly production, although certain production efficiency can be improved, labor cost of the enterprises is reduced, the existing mechanical equipment still has some problems, in the process of feeding the base, the bases are easily stacked together, the bases are damaged in the grabbing process, and the whole service life of the battery seat is influenced.
Disclosure of Invention
Therefore, in view of the above problems, the present invention provides a battery holder assembly machine capable of avoiding damaging a base during feeding.
In order to achieve the above object, the present invention provides a battery holder assembling machine, which comprises a frame, a turntable rotatably arranged on the frame through a rotating device, jigs uniformly arranged on the turntable, a base conveying device arranged on the frame and used for storing a base and conveying the base, a base feeding device arranged between the base conveying device and the jigs, a pin conveying device arranged on the frame and used for storing pins and conveying the pins, a pin feeding device arranged between the pin conveying device and the jigs, a riveting device arranged on the frame and used for clamping the pins into the base, a detecting device arranged on the frame and used for detecting the conductivity of a finished product, and a discharging device arranged on the frame and electrically connected with the detecting device and used for moving out the finished product according to the detecting result, wherein the battery holder assembling machine is characterized in that: the base conveyor includes: the base separating device is arranged on the guide sliding rail and is used for separating the bases one by one so as to facilitate the grabbing of the base feeding device;
the base separating device includes: the rotary damper is arranged on the guide sliding rail and close to the outlet end, the detachable device is arranged on the U-shaped swinging rod on the rotary damper, the lengths of the two ends of the U-shaped swinging rod are inconsistent, the driving device is arranged on the guide sliding rail and used for driving the U-shaped swinging rod to swing, the extending rods are respectively arranged at the tail parts of the two ends of the U-shaped swinging rod and perpendicular to the U-shaped swinging rod, the baffle plates are respectively arranged on the extending rods and face one side of the guide sliding rail, and the insertion holes are respectively arranged at the left side and the right side of the guide sliding rail and used for inserting the baffle plates into gaps between the base and the base.
The further improvement is that: the driving device includes: the rotary rack comprises a cam rotatably arranged on a guide slide rail, a first transmission tooth arranged between the cam and the guide slide rail, and a servo motor arranged on the guide slide rail, wherein a second transmission tooth meshed with the first transmission tooth is arranged on a rotary rod of the servo motor.
The further improvement is that: the base vibration plate is higher than the jig in position.
The further improvement is that: base loading attachment includes: the device comprises a base support frame arranged on a frame, a first base sliding seat arranged on the base support frame in a sliding manner through a first base guide rail, a second base sliding seat arranged on the first base sliding seat in a sliding manner through a second base guide rail in a sliding manner, a base clip cylinder arranged on the second base sliding seat and used for clamping a base, a first base telescopic cylinder and a second base telescopic cylinder which are respectively arranged on the base support frame and the first base sliding seat and used for pushing the first base sliding seat and the second base sliding seat, and a detection optical fiber used for detecting whether the base is arranged in the jig or not, wherein the second base sliding seat is arranged on the first base sliding seat in a sliding manner through a second base guide rail in a sliding manner.
The further improvement is that: the second base sliding seat is further provided with a limiting arm, one end of the limiting arm is located between clamping arms of the base clamp cylinder, the height of the limiting arm is higher than that of the base, and the upper part of the clamping arm of the base clamp cylinder is further provided with a protection pad for avoiding the metal part of the clamping arm from colliding with the clamping base.
The further improvement is that: the jig comprises: the clamping device comprises a supporting plate, a first clamping block, an adjusting chute, a second clamping block, a strip-shaped mounting hole, a screw rod, a nut, a first positioning groove and a second positioning groove, wherein the supporting plate is arranged on the periphery of a turntable and extends outwards, the first clamping block is arranged on one side of the supporting plate, the adjusting chute is arranged on the supporting plate, the second clamping block is arranged on the adjusting chute and is positioned on the other side of the supporting plate and is used for being matched with the first clamping block to clamp a base, the strip-shaped mounting hole is arranged on the second clamping block, the bottom of the screw rod is fixedly arranged on the supporting plate, the other end of the screw rod penetrates out of the strip-shaped mounting hole, the nut is locked on the screw rod and is used for positioning the second clamping block, and the first positioning groove and the second positioning groove are respectively arranged on the opposite sides of the first clamping block and the second clamping block.
The further improvement is that: the second clamping block is positioned in the second positioning groove and is provided with an elastic clamping block which can be elastically pressed against the base, one end, far away from the first positioning groove, of the supporting plate is provided with a mounting block, and a spring is arranged between the mounting block and the elastic clamping block.
The further improvement is that: the outlet end of the guide slide rail is horizontally arranged, the end part of the guide slide rail is provided with a baffle, a first avoidance groove is formed in the upper side of the outlet end of the guide slide rail and one side, close to a base clamp cylinder, of the guide slide rail, and a second avoidance groove is formed in the lower side of the outlet end of the guide slide rail.
The further improvement is that: the upper side of the outlet end of the guide sliding rail is hinged with an upper turning plate, one side of the outlet end of the guide sliding rail, which is close to the base clamp cylinder, is hinged with a side turning plate, and one end, which is close to the side turning plate, of the upper turning plate is fixedly provided with a magnetic rod for adsorbing the side turning plate to prevent the side turning plate from being opened outwards and prevent the side turning plate from being displaced under vibration.
The further improvement is that: the pin conveying device comprises: the pin separating device is arranged on the rack, is used for placing pins and sending out the pins through vibration, is communicated with the inside of the pin vibrating disc and is used for conveying the pins to the straight vibrator on the periphery of the jig, and is arranged on the rack and is used for separating the pins so as to be convenient for grabbing by the pin feeding device.
The further improvement is that: the pin separating device includes: the pin positioning device comprises a pin support frame arranged on a rack, a bearing positioning groove seat arranged on the pin support frame and butted with a direct vibrator, a pin stop block arranged on the bearing positioning groove seat and used for lifting upwards to stop sliding of pins through a stop cylinder in a lifting manner, and a separation piece arranged on the bearing positioning groove seat and used for being inserted into a gap between the pins through a separation cylinder in a lifting manner.
The further improvement is that: the pin loading attachment includes: the pin clamp comprises a first pin sliding seat, a second pin sliding seat, a pin clamp cylinder, a first pin telescopic cylinder, a second pin telescopic cylinder and a cantilever supporting groove block, wherein the first pin sliding seat is arranged on a pin supporting frame in a sliding mode through a first pin guide rail, the second pin sliding seat is arranged on the first pin sliding seat in a sliding mode and perpendicular to the sliding direction of the first pin sliding seat in a sliding mode through a second pin guide rail, the pin clamp cylinder is arranged on the second pin sliding seat and can clamp pins, the first pin telescopic cylinder and the second pin telescopic cylinder are respectively arranged on the pin supporting frame and the first pin sliding seat and used for pushing the first pin sliding seat and the second pin sliding seat, the cantilever supporting groove block is detachably arranged on the pin supporting frame, and a plurality of positioning sliding grooves are formed in the cantilever supporting groove block and used for conducting pre-positioning on pins inserted into a base.
The further improvement is that: be provided with the spacing seat on the first pin sliding seat, be provided with spacing cylinder on the spacing seat, the telescopic link of spacing cylinder upwards passes first pin sliding seat and is connected with initiative limit stop, set up on the second pin sliding seat and be used for the passive limit stop that collides with initiative limit stop, initiative limit stop is the multilayer setting and every layer length dimension is different for go up and down under the control of spacing cylinder to realize the cooperation with passive limit stop and make pin clip cylinder aim at the location spout.
The further improvement is that: the riveting device comprises: the riveting support frame is arranged on the frame, the riveting pushing block which is arranged on the riveting support frame and used for pushing the pin into the base can slide through the first riveting guide rail, the first riveting cylinder which is arranged on the riveting support frame and used for pushing the riveting pushing block to slide, and the first riveting block and the second riveting block which are respectively arranged on the riveting support frame and used for pressing the pin on the base through the second riveting cylinder and the third riveting cylinder.
The further improvement is that: the detection device includes: the device comprises a detection support frame arranged on a rack, a first detection sliding seat arranged on the detection support frame in a sliding manner through a first detection guide rail, a plurality of first detection probes arranged on the first detection sliding seat, a first detection cylinder arranged on the detection support frame and used for pushing the first detection sliding seat, a second detection cylinder arranged on the detection support frame, a second detection sliding seat arranged on a telescopic rod of the second detection cylinder, and a plurality of conductive blocks arranged on the second detection sliding seat.
The further improvement is that: the discharging device comprises: the device comprises a first discharging support frame arranged on a frame, and a first discharging cylinder arranged on the first discharging support frame, wherein a defective product discharging groove is formed in a telescopic rod of the first discharging cylinder, a good product discharging groove is formed in the other side of the defective product discharging groove, a second discharging support frame is further arranged on the frame, the second discharging support frame is provided with a second discharging cylinder, and a stirring block used for pushing a base into the discharging groove from a jig is connected to the telescopic rod of the second discharging cylinder.
The further improvement is that: the rotating device includes: the belt pulley set is arranged between the motor and the divider.
The invention has the advantages and beneficial effects that:
1. be provided with base separator in the frame, can make base and base separate each other, when avoiding loading attachment to press from both sides to get, carelessly press from both sides other bases, cause unnecessary damage, influence the holistic life of battery holder, and U type swinging arms are convenient for change, when carrying the base of model difference, corresponding change both ends different U type swinging arms can put into use, convenient to use, the functionality is strong.
2. Be provided with spacing arm between the arm lock of base clip cylinder, and be provided with the protection pad on the arm lock one side in opposite directions for the protection pad that goes up the material softer to with base direct contact when the centre gripping, but not the arm lock of material hardness, damage when can avoiding the centre gripping.
3. Simple structure, it is convenient to use, after the pin is assembled to the base, can further push the pin into the base through riveting device, make the pin more stable with the base block, promote the quality and the stability of finished product, thereby promote the life of finished product by a wide margin, and can also carry out conductivity detection to the finished product through detection device afterwards, whether the assembly position and the angle of pin are correct in the finished product is judged, the state after the pin equipment is good, there is the damage condition, and divide into yields and defective products with the finished product after detecting through discharging device cooperation, discharge from yields blown down tank and defective products blown down tank respectively, thereby automatically, select the defective products, need not follow-up manual work and carry out the screening, production efficiency promotes by a wide margin, be favorable to practicing thrift the manufacturing cost of enterprise.
Drawings
FIG. 1 is a schematic perspective view of a battery holder assembly machine according to the present invention;
FIG. 2 is a schematic view of a base separating device 1 of a battery base assembling machine according to the present invention;
FIG. 3 is a schematic view of a base separating device 2 of a battery base assembling machine according to the present invention;
FIG. 4 is a schematic view of a base separating device of a battery base assembling machine according to the present invention;
FIG. 5 is a schematic diagram of a base feeding device of a battery base assembling machine according to the present invention;
FIG. 6 is a schematic diagram of a battery holder assembling machine tool according to the present invention;
FIG. 7 is a schematic diagram of a pin loading device and a pin separating device of a battery holder assembling machine according to the present invention;
FIG. 8 is a schematic view of a riveting device of a battery holder assembly machine according to the present invention;
FIG. 9 is a schematic diagram of a detecting device of a battery holder assembling machine according to the present invention;
FIG. 10 is a schematic view of a discharging device of a battery holder assembling machine according to the present invention;
FIG. 11 is a schematic view of a turntable of a battery holder assembly machine according to the present invention;
FIG. 12 is a schematic diagram of a two-slot base pin of a battery holder assembly machine according to the present invention;
FIG. 13 is a schematic perspective view of a two-slot finished product of a battery holder assembly machine according to the present invention;
fig. 14 is a schematic perspective view of a three-slot finished product of a battery holder assembling machine according to the present invention;
in the figure: 1. a frame; 2. a turntable; 3. a base vibration plate; 4. a material guiding slide rail; 5. a rotary damper; 6. a U-shaped swing lever; 7. an extension rod; 8. a baffle; 9. an insertion hole; 10. a cam; 11. a first drive tooth; 12. a servo motor; 13. a second drive tooth; 14. a base support; 15. a first base sliding seat; 16. a second base sliding seat; 17. the first base stretches out and draws back the cylinder; 18. the second base stretches out and draws back the cylinder; 19. detecting an optical fiber; 20. a limiting arm; 21. a support plate; 22. a first clamping block; 23. adjusting the chute; 24. a second clamping block; 25. a strip-shaped mounting hole; 26. a screw; 27. a nut; 28. a first positioning groove; 29. a second positioning groove; 30. an elastic clamping block; 31. a mounting block; 32. a spring; 33. a baffle; 34. a first avoidance groove; 35. a second avoidance groove; 36. an upper turning plate; 37. a side turning plate; 38. a magnetic rod; 39. a pin vibration plate; 40. a direct vibrator; 41. a pin support frame; 42. bearing positioning groove seat; 43. a stop cylinder; 44. a pin stop block; 45. separating the air cylinder; 47. a first pin guide rail; 48. a first pin slide; 49. a second pin guide rail; 50. a second pin slide; 51. a pin clip cylinder; 52. a first pin telescopic cylinder; 53. a second pin telescopic cylinder; 54. cantilever support groove blocks; 55. positioning a chute; 56. a limit seat; 57. a limit cylinder; 58. an active positive stop; 59. a passive positive stop; 60. riveting a supporting frame; 61. a first rivet guide rail; 62. riveting the pushing block; 63. a first riveting cylinder; 64. a second riveting cylinder; 65. a third riveting cylinder; 66. a first riveting block; 67. a second riveting block; 68. detecting a supporting frame; 69. a first detection rail; 70. a first detection sliding seat; 71. a first detection probe; 72. a first detection cylinder; 74. a second detection sliding seat; 75. a conductive block; 76. a second detection cylinder; 77. a first discharge support frame; 78. a first discharge cylinder; 79. good product discharge grooves; 80. a defective product discharge chute; 81. a second discharging support frame; 82. a second discharging cylinder; 83. a poking block; 84. a divider; 85. a driving motor; 86. a belt pulley set; 87. a first base rail; 88. a second base rail; 89. and a base clip cylinder.
Detailed Description
The following describes the embodiments of the present invention further with reference to the drawings and examples. The following examples are only for more clearly illustrating the technical aspects of the present invention, and are not intended to limit the scope of the present invention.
As shown in fig. 1-14, a battery holder assembly machine, including frame 1, rotatable carousel 2 that sets up on frame 1 through rotary device, the equipartition sets up the tool on carousel 2, set up the base conveyor that is used for storing the base and carries the base on frame 1, set up the base loading attachment between base conveyor and tool, set up the pin conveyor that is used for storing the pin and carries the pin on frame 1, set up the pin loading attachment between pin conveyor and tool, set up the riveting device that is used for the pin chucking to the base on frame 1, set up the detection device that is used for detecting finished product conductivity on frame 1, set up the discharging device that is used for shifting out the finished product according to the testing result with detection device electric connection on frame 1, its characterized in that: the base conveyor includes: the base separating device is arranged on the frame 1, used for placing the base, and is characterized in that the base vibrating plate 3 is arranged on the frame and can be sent out of the base through vibration, one end of the base vibrating plate 3 is communicated with the inside of the base vibrating plate, one end of the base vibrating plate extends to the periphery of the jig, the base separating device can vibrate along with the base vibrating plate 3, and the base separating device is arranged on the base separating rail 4 and used for separating the bases one by one so as to facilitate grabbing of the base feeding device.
In order to facilitate separation of the base, the base separation device includes: the rotary damper 5 which is arranged on the guide slide rail 4 and is close to the outlet end, the U-shaped swinging rod 6 which is arranged on the rotary damper 5 and the lengths of the two ends of the U-shaped swinging rod 6 are inconsistent, the driving device which is arranged on the guide slide rail 4 and is used for driving the U-shaped swinging rod 6 to swing, the extension rods 7 which are respectively arranged at the tail parts of the two ends of the U-shaped swinging rod 6 and are perpendicular to the U-shaped swinging rod 6, the baffle plates 8 which are respectively arranged on the extension rods 7 and face one side of the guide slide rail 4, and the insertion holes 9 which are respectively arranged at the left side and the right side of the guide slide rail 4 and are used for inserting the baffle plates 8 into the gap between the base and the base.
In order to enable the swing lever to swing regularly so as to separate the base, the driving device comprises: the automatic feeding device comprises a cam 10 rotatably arranged on a guide slide rail 4, a first transmission tooth 11 arranged between the cam 10 and the guide slide rail 4, and a servo motor 12 arranged on the guide slide rail 4, wherein a second transmission tooth 13 meshed with the first transmission tooth 11 is arranged on a rotating rod of the servo motor 12.
In order to improve the conveying efficiency, the position of the base vibration plate 3 is higher than the height of the position of the jig.
In order to send into the tool with the base, base loading attachment includes: the optical fiber detection device comprises a base support frame 14 arranged on a frame 1, a first base sliding seat 15 slidably arranged on the base support frame 14 through a first base guide rail 87, a second base sliding seat 16 slidably arranged on the first base sliding seat 15 through a second base guide rail 88 and having a sliding direction mutually perpendicular to that of the first base sliding seat 15, a base clamp cylinder 89 arranged on the second base sliding seat 16 and used for clamping a base, a first base telescopic cylinder 17 and a second base telescopic cylinder 18 respectively arranged on the base support frame 14 and the first base sliding seat 15 and used for pushing the first base sliding seat 15 and the second base sliding seat 16, and a detection optical fiber 19 used for detecting whether the base is installed in the jig or not and corresponding to the bottom of the jig on the base support frame 14.
In order to prevent the base from being damaged during the process of clamping the base, a limiting arm 20 with one end positioned between the clamping arms of the base clamp cylinder is further arranged on the second base sliding seat 16, the height of the limiting arm 20 is higher than that of the base, and a protection pad (not shown in the figure) for preventing the metal part of the clamping arm from colliding with the clamping base is further arranged on the clamping arm of the base clamp cylinder, and the protection pad is a silica gel pad.
For the base of each model of being convenient for fixed, the tool includes: the rotary table comprises a supporting plate 21 arranged on the periphery of the rotary table 2 and extending outwards, a first clamping block 22 arranged on one side of the supporting plate 21, an adjusting chute 23 arranged on the supporting plate 21, a second clamping block 24 slidably arranged on the adjusting chute 23 and positioned on the other side of the supporting plate 21 and used for being matched with the first clamping block 22 to clamp a base, a strip-shaped mounting hole 25 arranged on the second clamping block 24, a screw 26 with the bottom fixedly arranged on the supporting plate 21 and the other end penetrating out of the strip-shaped mounting hole 25, a nut 27 locked on the screw 26 and used for positioning the second clamping block 24, and a first positioning groove 28 and a second positioning groove 29 respectively arranged on opposite sides of the first clamping block 22 and the second clamping block 24 and used for positioning the base.
In order to enhance the clamping force of the base, an elastic clamping block 30 capable of elastically pressing against the base is telescopically arranged in the second positioning groove 29 on the second clamping block 24, an installation block 31 is arranged at one end, far away from the first positioning groove 28, of the support plate 21, and a spring 32 is arranged between the installation block 31 and the elastic clamping block 30.
For being convenient for base clip cylinder presss from both sides and gets, the exit end of guide slide rail 4 is the level setting and the tip is provided with baffle 33, the first groove 34 of dodging has been seted up to the exit end upside of guide slide rail 4 and is close to base clip cylinder one side, the second groove 35 of dodging has been seted up to the downside of the exit end of guide slide rail 4.
In order to adapt to various models, the upside of the outlet end of the guide slide rail 4 is hinged with an upper turning plate 36, one side of the outlet end of the guide slide rail 4, which is close to a base clip cylinder, is hinged with a side turning plate 37, and one end, which is close to the side turning plate 37, of the upper turning plate 36 is fixedly provided with a magnetic rod 38 for adsorbing the side turning plate 37 to avoid the side turning plate 37 from being opened outwards and to avoid the side turning plate from being displaced under vibration.
In order to facilitate the transportation of pins, the pin transportation device comprises: the pin separating device comprises a pin vibrating disc 39, a straight vibrator 40 and a pin separating device, wherein the pin vibrating disc 39 is arranged on the machine frame 1 and used for placing pins and sending out the pins through vibration, the straight vibrator 40 is arranged on the machine frame 1 and communicated with the inside of the pin vibrating disc 39 and used for conveying the pins to the periphery of a jig, and the pin separating device is arranged on the machine frame 1 and positioned on the periphery of the straight vibrator 40 and used for separating the pins so as to facilitate grabbing of a pin feeding device.
In order to separate the pin and be convenient for press from both sides and get, pin separator includes: the pin positioning device comprises a pin supporting frame 41 arranged on a rack 1, a bearing positioning groove seat 42 arranged on the pin supporting frame 41 and in butt joint with a direct vibrator 40, a pin stopping block 44 arranged on the bearing positioning groove seat 42 and used for lifting upwards to stop sliding of pins through a stopping cylinder 43, and a separating piece (not shown in the figure) arranged on the bearing positioning groove seat 42 and used for being inserted into a gap between the pins through a separating cylinder 45.
In order to put the pin into the base of clamp, pin loading attachment includes: the pin holder comprises a first pin sliding seat 48 which is slidably arranged on a pin supporting frame 41 through a first pin guide rail 47, a second pin sliding seat 50 which is slidably arranged on the first pin sliding seat 48 and is perpendicular to the sliding direction of the first pin sliding seat 48 through a second pin guide rail 49, a pin clamp air cylinder 51 which is arranged on the second pin sliding seat 50 and can clamp pins, a first pin telescopic air cylinder 52 and a second pin telescopic air cylinder 53 which are respectively arranged on the pin supporting frame 41 and the first pin sliding seat 48 and used for pushing the first pin sliding seat 48 and the second pin sliding seat 50, and a cantilever supporting groove block 54 which is detachably arranged on the pin supporting frame 41, wherein a plurality of positioning sliding grooves 55 used for pre-positioning pins inserted into a base are formed in the cantilever supporting groove block 54.
In order to improve the stability of pin location transportation, be provided with spacing seat 56 on the first pin slide seat 48, be provided with spacing cylinder 57 on the spacing seat 56, the telescopic link of spacing cylinder 57 upwards passes first pin slide seat 48 and is connected with initiative limit stop 58, set up on the second pin slide seat 50 and be used for the passive limit stop 59 that collides with initiative limit stop 58, initiative limit stop 58 is the multilayer setting and every layer length dimension is different for go up and down under the control of spacing cylinder 57, thereby realize the cooperation with passive limit stop 59 and make pin clip cylinder 51 aim at location spout 55.
In order to fix the pin on the base, the riveting device includes: the riveting support frame 60 arranged on the frame 1, the riveting pushing block 62 which is arranged on the riveting support frame 60 through the first riveting guide rail 61 and used for pushing pins into the base, the first riveting cylinder 63 which is arranged on the riveting support frame 60 and used for pushing the riveting pushing block 62 to slide, and the first riveting block 66 and the second riveting block 67 which are respectively arranged on the riveting support frame 60 through the second riveting cylinder 64 and the third riveting cylinder 65 and used for pressing pins on the base.
In order to detect the performance of finished product in order to save subsequent process, use manpower sparingly, detection device includes: the device comprises a detection support frame 68 arranged on a rack 1, a first detection sliding seat 70 slidably arranged on the detection support frame 68 through a first detection guide rail 69, a plurality of first detection probes 71 arranged on the first detection sliding seat 70, a first detection air cylinder 72 arranged on the detection support frame 68 and used for pushing the first detection sliding seat 70, a second detection air cylinder 76 arranged on the detection support frame 68, a second detection sliding seat 74 arranged on a telescopic rod of the second detection air cylinder 76, and a plurality of conductive blocks 75 arranged on the second detection sliding seat 74.
In order to directly distinguish yields and defective products and reduce subsequent handling, improve work efficiency, discharging device includes: the first ejection of compact support frame 77 that sets up in frame 1, set up the first ejection of compact cylinder 78 on first ejection of compact support frame 77, the telescopic link of first ejection of compact cylinder 78 is connected with defective goods blown down tank 80, defective goods blown down tank 80 opposite side is provided with good product blown down tank 79, still be provided with second ejection of compact support frame 81 on frame 1, second ejection of compact support frame 81 is provided with second ejection of compact cylinder 82, be connected with on the telescopic link of second ejection of compact cylinder 82 and be used for pushing the base from the tool into the stirring piece 83 of blown down tank.
For controlling the rotation of the turntable 2, the rotation means comprise: the rotary table 2 is arranged between the rotary table 2 and the frame 1, a divider 84 for supporting and driving the rotary table 2 to rotate, a driving motor 85 for driving the divider 84 to work, and a belt pulley set 86 arranged between the motor and the divider 84.
Working principle: when the base slides to the outlet end of the guide slide rail 4, the cam 10 pushes the U-shaped swing rod 6 to enable the baffle 8 at the longer end to be inserted into the guide slide rail 4 and move in the guide slide rail 4, then the baffle 8 at the longer end of the U-shaped swing rod 6 is continuously rotated to be slowly pushed to be separated from the guide slide rail 4, the baffle 8 at the shorter end is inserted into the guide slide rail 4 to block the later base, at the moment, the base at the forefront end can slide forwards under the action of the base vibrating plate 3 and is clamped by the base feeding device, meanwhile, the cam 10 pushes the U-shaped swing rod 6 to enable the baffle 8 at the longer end to be inserted into the guide slide rail 4 again, and the baffle 8 at the shorter end is withdrawn from the guide slide rail 4 to enable the later base to move forwards by one position to be circularly reciprocated, so that the separation of the base can be completed.
After the base is put into the tool, send pin loading attachment department under rotary device's control, the pin clamp cylinder 51 presss from both sides tightly the pin this moment, withdraw from and bear the constant head tank seat 42, slide under the drive of the flexible cylinder of second pin 53, until bump the initiative limit stop 58 under the control of limit cylinder 57, accomplish the counterpoint fast and accurately, insert on the base through the location spout 55 under the control of the flexible cylinder of first pin 52 at last, avoided the pin to insert wrong base damage's possibility that arouses, work efficiency has been improved, and stability in use.
After the pins are installed, the pins are sequentially sent to the riveting device, the detection device and the discharging device, so that the steps of pin reinforcement, function detection, sorting and the like are completed, the subsequent manual working procedures are saved, and the production efficiency is improved.
While the basic principles and main features of the present invention and advantages thereof have been shown and described, it will be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, which are described merely by way of illustration of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a battery holder kludge, which comprises a frame, rotatable carousel that sets up in the frame through rotary device, the equipartition sets up the tool on the carousel, set up in the frame be used for storing the base and carry the base conveyor of base, set up in the base conveyor and the base loading attachment between the tool, set up in the frame be used for storing the pin and carry the pin conveyor of pin, set up the pin loading attachment between pin conveyor and tool, set up in the frame be used for with the pin chucking to the riveting device in the base, set up in the frame be used for detecting the detection device of finished product electric conductivity, set up in the frame with detection device electric connection be used for according to the discharging device that the detection result shifted out the finished product, its characterized in that: the base conveyor includes: the base separating device is arranged on the guide sliding rail and is used for separating the bases one by one so as to facilitate the grabbing of the base feeding device;
the base separating device includes: the rotary damper is arranged on the guide sliding rail and close to the outlet end, the detachable device is arranged on the U-shaped swinging rod on the rotary damper, the lengths of the two ends of the U-shaped swinging rod are inconsistent, the driving device is arranged on the guide sliding rail and used for driving the U-shaped swinging rod to swing, the extending rods are respectively arranged at the tail parts of the two ends of the U-shaped swinging rod and perpendicular to the U-shaped swinging rod, the baffle plates are respectively arranged on the extending rods and face one side of the guide sliding rail, and the insertion holes are respectively arranged at the left side and the right side of the guide sliding rail and used for inserting the baffle plates into gaps between the base and the base.
2. The battery holder assembly machine according to claim 1, wherein: the driving device includes: the rotary rack comprises a cam rotatably arranged on a guide slide rail, a first transmission tooth arranged between the cam and the guide slide rail, and a servo motor arranged on the guide slide rail, wherein a second transmission tooth meshed with the first transmission tooth is arranged on a rotary rod of the servo motor.
3. The battery holder assembly machine according to claim 1, wherein: the base vibration plate is higher than the jig in position.
4. The battery holder assembly machine according to claim 1, wherein: base loading attachment includes: the device comprises a base support frame arranged on a frame, a first base sliding seat arranged on the base support frame in a sliding manner through a first base guide rail, a second base sliding seat arranged on the first base sliding seat in a sliding manner through a second base guide rail in a sliding manner, a base clip cylinder arranged on the second base sliding seat and used for clamping a base, a first base telescopic cylinder and a second base telescopic cylinder which are respectively arranged on the base support frame and the first base sliding seat and used for pushing the first base sliding seat and the second base sliding seat, and a detection optical fiber used for detecting whether the base is arranged in the jig or not, wherein the second base sliding seat is arranged on the first base sliding seat in a sliding manner through a second base guide rail in a sliding manner.
5. The battery holder assembly machine according to claim 4, wherein: the second base sliding seat is further provided with a limiting arm, one end of the limiting arm is located between clamping arms of the base clamp cylinder, the height of the limiting arm is higher than that of the base, and the upper part of the clamping arm of the base clamp cylinder is further provided with a protection pad for avoiding the metal part of the clamping arm from colliding with the clamping base.
6. The battery holder assembly machine according to claim 1, wherein: the jig comprises: the clamping device comprises a supporting plate, a first clamping block, an adjusting chute, a second clamping block, a strip-shaped mounting hole, a screw rod, a nut, a first positioning groove and a second positioning groove, wherein the supporting plate is arranged on the periphery of a turntable and extends outwards, the first clamping block is arranged on one side of the supporting plate, the adjusting chute is arranged on the supporting plate, the second clamping block is arranged on the adjusting chute and is positioned on the other side of the supporting plate and is used for being matched with the first clamping block to clamp a base, the strip-shaped mounting hole is arranged on the second clamping block, the bottom of the screw rod is fixedly arranged on the supporting plate, the other end of the screw rod penetrates out of the strip-shaped mounting hole, the nut is locked on the screw rod and is used for positioning the second clamping block, and the first positioning groove and the second positioning groove are respectively arranged on the opposite sides of the first clamping block and the second clamping block.
7. The battery holder assembly machine according to claim 6, wherein: the second clamping block is positioned in the second positioning groove and is provided with an elastic clamping block which can be elastically pressed against the base, one end, far away from the first positioning groove, of the supporting plate is provided with a mounting block, and a spring is arranged between the mounting block and the elastic clamping block.
8. The battery holder assembly machine according to claim 4, wherein: the outlet end of the guide slide rail is horizontally arranged, the end part of the guide slide rail is provided with a baffle, a first avoidance groove is formed in the upper side of the outlet end of the guide slide rail and one side, close to a base clamp cylinder, of the guide slide rail, and a second avoidance groove is formed in the lower side of the outlet end of the guide slide rail.
9. The battery holder assembly machine according to claim 8, wherein: the upper side of the outlet end of the guide sliding rail is hinged with an upper turning plate, one side of the outlet end of the guide sliding rail, which is close to the base clamp cylinder, is hinged with a side turning plate, and one end, which is close to the side turning plate, of the upper turning plate is fixedly provided with a magnetic rod for adsorbing the side turning plate to prevent the side turning plate from being opened outwards and prevent the side turning plate from being displaced under vibration.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311513452.5A CN117227193A (en) | 2023-11-14 | 2023-11-14 | Battery holder kludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311513452.5A CN117227193A (en) | 2023-11-14 | 2023-11-14 | Battery holder kludge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117227193A true CN117227193A (en) | 2023-12-15 |
Family
ID=89093308
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311513452.5A Pending CN117227193A (en) | 2023-11-14 | 2023-11-14 | Battery holder kludge |
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| Country | Link |
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| CN (1) | CN117227193A (en) |
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| CN112959065A (en) * | 2021-04-30 | 2021-06-15 | 深圳市路安仪器设备有限公司 | Full-automatic assembling equipment for detecting instrument assembly |
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| CN115582691A (en) * | 2022-11-03 | 2023-01-10 | 杭州鼎硕电子有限公司 | Battery holder production line |
| CN116551376A (en) * | 2023-07-10 | 2023-08-08 | 福建宝锋电子有限公司 | Encoder equipment |
| CN116638313A (en) * | 2023-07-20 | 2023-08-25 | 福建宝锋电子有限公司 | LED lamp kludge |
| CN219945278U (en) * | 2023-05-10 | 2023-11-03 | 通力科技股份有限公司 | Positioning jig |
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| JPH08168986A (en) * | 1994-12-15 | 1996-07-02 | Sankyo Seisakusho:Kk | Conveyor using mechanical hand |
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| CN108747353A (en) * | 2018-07-25 | 2018-11-06 | 江门市三度自动化设备科技有限公司 | A kind of lamp cap automatic assembling |
| CN211539720U (en) * | 2019-10-25 | 2020-09-22 | 昆山琦勋机械设备制造有限公司 | Positioning device for rotary cutting machine |
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| CN116638313A (en) * | 2023-07-20 | 2023-08-25 | 福建宝锋电子有限公司 | LED lamp kludge |
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