CN116638313A - LED lamp kludge - Google Patents
LED lamp kludge Download PDFInfo
- Publication number
- CN116638313A CN116638313A CN202310752308.0A CN202310752308A CN116638313A CN 116638313 A CN116638313 A CN 116638313A CN 202310752308 A CN202310752308 A CN 202310752308A CN 116638313 A CN116638313 A CN 116638313A
- Authority
- CN
- China
- Prior art keywords
- led lamp
- base
- lamp beads
- sliding seat
- groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011324 bead Substances 0.000 claims abstract description 137
- 230000017105 transposition Effects 0.000 claims abstract description 54
- 238000007599 discharging Methods 0.000 claims abstract description 47
- 238000001514 detection method Methods 0.000 claims abstract description 44
- 238000003825 pressing Methods 0.000 claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims abstract description 21
- 230000002950 deficient Effects 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 83
- 238000003756 stirring Methods 0.000 claims description 21
- 238000005452 bending Methods 0.000 claims description 14
- 210000001503 joint Anatomy 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000003292 glue Substances 0.000 claims description 9
- 239000000523 sample Substances 0.000 claims description 6
- 238000004080 punching Methods 0.000 description 9
- 238000005286 illumination Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000002893 slag Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an LED lamp assembling machine, which comprises a frame, wherein a rotary transposition mechanism for rotating a switching station is arranged in the middle of the frame, and a plurality of jigs for bearing and positioning workpieces are arranged on the periphery of the edge of the rotary transposition mechanism; the periphery of the rotating transposition mechanism is provided with a base feeding mechanism for assembling the base into the jig, a dispensing mechanism for dispensing in the base, a lamp bead feeding mechanism for loading the LED lamp beads into the base, a pre-pressing mechanism for pressing the LED lamp beads into the base, a stitch cutting mechanism for cutting pins of the LED lamp beads, a first detection mechanism for detecting whether the LED lamp beads are good or not, and a discharging mechanism for moving a finished product formed by the LED lamp beads and the base out of the jig; the discharging mechanism is provided with a first discharging groove and a second discharging groove for respectively discharging good products and defective products; a second detection device for detecting whether the jig is empty or not is arranged between the discharging mechanism and the base feeding mechanism.
Description
Technical Field
The invention relates to the field of automation, in particular to an LED lamp assembling machine.
Background
An LED lamp (Light Emitting Diode) is a semiconductor device that emits light by injecting current. Compared with the traditional incandescent lamp and fluorescent lamp, the LED lamp has higher luminous efficiency, longer service life, lower power consumption and smaller volume, and is a main stream light source in the modern illumination field.
The LED lamp comprises a plurality of packaging types such as pin LED lamp beads, patch LED lamp beads, COB LED lamp beads, RGB LED lamp beads, multicolor LED lamp beads, high-voltage LED lamp beads and the like. The pin LED lamp beads are pins arranged at the bottoms of the LED lamp beads and can be directly inserted into corresponding jacks in the circuit board for connection.
The pin LED lamp bead has the advantages of convenient connection and easy installation, and is suitable for occasions needing quick replacement or maintenance. Because the pins can be directly inserted into the circuit board, no complex welding is needed, and therefore, the production cost is relatively low. In addition, the LED lamp beads with pins are large in size, small in luminous angle and suitable for occasions needing concentrated light source illumination. However, pin LED beads also have some drawbacks. Because the pin is in the bottom of LED lamp pearl, therefore the height of lamp pearl is higher relatively, is unfavorable for the application in some low space occasions, and the pin is comparatively fragile, breaks easily when receiving buckling or impact. In addition, because the pin LED beads emit light at a smaller angle, multiple LED beads or other types of LED beads may be required where wide angle illumination is desired.
In order to facilitate the installation and use of the pin LED lamp beads, the pin LED lamp beads are usually arranged on a base in advance and are connected with a circuit board or other supporting components, so that the support of the pin LED lamp beads is enhanced, the installation stability of the pin LED lamp beads is improved, and the pin breakage of the pin LED lamp beads in the use or assembly process is avoided.
The traditional pin LED lamp beads and the base are assembled manually and manually, so that the efficiency is low, and the pin LED lamp beads are very small, so that great care and care are needed during assembly, the pin breakage of the pin LED lamp beads is avoided, the assembly efficiency of the pin LED lamp beads and the base is greatly influenced, and a great deal of demands in the field of LED lamps in the day front cannot be met.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an LED lamp assembling machine.
In order to solve the technical problems, the invention adopts the following technical scheme: an LED lamp assembly machine, comprising: the rotary transposition mechanism is arranged in the middle of the frame, and a plurality of jigs for bearing and positioning workpieces are arranged on the periphery of the edge of the rotary transposition mechanism;
the side of the rotary transposition mechanism is sequentially provided with a base feeding mechanism for assembling a base into the jig, a dispensing mechanism for dispensing in the base, a lamp bead feeding mechanism for loading LED lamp beads into the base, a prepressing mechanism for pressing the LED lamp beads into the base, a stitch cutting mechanism for cutting pins of the LED lamp beads, a first detection mechanism for detecting whether the LED lamp beads are good or not, and a discharging mechanism for moving a finished product formed by the LED lamp beads and the base out of the jig;
a first discharging groove and a second discharging groove for respectively discharging good products and defective products are arranged in the discharging mechanism, and the discharging mechanism is used for switching the first discharging groove or the second discharging groove to be in butt joint with the jig for discharging according to the detection result of the first detection mechanism;
and a second detection device for detecting whether the jig is empty or not is arranged between the discharging mechanism and the base feeding mechanism.
Furthermore, in the above technical scheme, the base feeding mechanism comprises a first vibrating disc for automatically arranging and sending out the base, a first vibrator arranged at a discharge hole of the first vibrating disc and used for transmitting the base, a first material taking manipulator arranged between the first vibrator and the rotary transposition mechanism and used for grabbing the base and transferring the base to the jig, and a first material distributing device arranged at the end part of the first vibrator and used for separating the bases one by one for grabbing by the first material taking manipulator.
Furthermore, in the above technical scheme, the first material taking manipulator includes a first support frame disposed between the first vibrator and the rotary transposition mechanism, a first guide rail disposed above the first distributing device and extending to the upper part of the rotary transposition mechanism, a first sliding seat disposed on the first guide rail, a second guide rail vertically disposed on the first sliding seat, a second sliding seat disposed on the second guide rail, a first material taking clamping jaw disposed on the second sliding seat and used for clamping the base, a first cylinder used for driving the first sliding seat to move, and a second cylinder used for driving the second sliding seat to move.
Furthermore, in the above technical scheme, the first material distributing device comprises a first material distributing groove seat arranged on the first supporting frame and butted with the end part of the first vibrator, a first material distributing groove plate arranged in the first material distributing groove seat in a sliding manner and used for dislocating and separating the base, and a third cylinder used for driving the first material distributing groove plate to move so that the base moves from the end part of the first vibrator to the first material taking manipulator, wherein a first chute capable of butting and transmitting the base is arranged in the first material distributing groove seat, and a first material distributing groove capable of butting with the first chute is arranged in the first material distributing groove plate.
Furthermore, in the above technical scheme, the bead feeding mechanism comprises a second vibration disc for automatically arranging and sending out the LED beads, a second vibrator arranged at a discharge hole of the second vibration disc and used for transmitting the LED beads, a second distributing device arranged at the end of the second vibrator and used for separating the LED beads one by one in a staggered manner, a stirring and conveying device arranged between the second distributing device and the rotary transposition mechanism and used for transmitting the LED beads, a bending device arranged at one side of the stirring and conveying device and used for pushing and bending pins of the LED beads, a pin positioning device arranged at the other side of the stirring and conveying device and used for being matched with the bending device to position the pins of the LED beads, and a second material taking manipulator arranged between the stirring and conveying device and the rotary transposition mechanism and used for grabbing the LED beads to be assembled on the base.
Furthermore, in the above technical scheme, the material stirring and conveying device comprises a conveying guide groove, a shifting block supporting plate, a plurality of shifting blocks, a shifting fork, a first supporting sliding block, a fifth cylinder and a sixth cylinder, wherein the conveying guide groove is arranged between the second material distributing device and the second material taking manipulator and is used for supporting the LED lamp beads, the shifting block supporting plate is arranged beside the conveying guide groove and can slide in parallel, the shifting fork is arranged on the shifting block supporting plate at equal intervals and is used for clamping and pushing the LED lamp beads to move, the first supporting sliding block is used for supporting and pushing the shifting block supporting plate to be close to or far away from the conveying guide groove, the fifth cylinder is arranged on the first supporting sliding block and is used for pushing the shifting block supporting plate to move in parallel along the conveying guide groove, the sixth cylinder is used for pushing the first supporting sliding block to be perpendicular to the conveying guide groove to close to or move away from the conveying guide groove, and the first supporting groove seat is arranged beside the conveying guide groove.
Furthermore, in the above technical scheme, the second distributing device includes a second guide groove seat disposed between the second vibrator and the conveying guide groove, a second distributing groove plate slidably disposed in the second guide groove seat and capable of driving the LED lamp beads to be transferred from the butt joint of the second vibrator to the butt joint of the conveying guide groove, a seventh cylinder for pushing the second distributing groove plate to reciprocate between the second vibrator and the conveying guide groove, a second push rod disposed beside the second vibrator and used for pushing the LED lamp beads into the conveying guide groove from the second distributing groove plate, and an eighth cylinder for pushing the second push rod to move.
In the above technical solution, the second material taking manipulator includes a fourth support frame disposed beside the rotary transposition mechanism, a ninth guide rail disposed on the fourth support frame and located between the material pulling and conveying device and the rotary transposition mechanism, a ninth sliding seat disposed on the ninth guide rail, a second material taking clamping jaw disposed on the ninth sliding seat and used for clamping the LED lamp beads, a ninth cylinder for driving the ninth sliding seat to move along the ninth guide rail, a tenth cylinder disposed on the ninth sliding seat and used for pushing the second material taking clamping jaw to move up and down, a transmission rod disposed between the tenth cylinder and the second clamping jaw, a gear rotatably mounted on the ninth sliding seat and capable of driving the transmission rod, a rack engaged with one side of the gear and connected with the ninth cylinder, and a limit sleeve disposed on the ninth sliding seat and used for limiting the gear to drive the second material taking clamping jaw to move up and down, and limiting the swing block located in the 90 ° of the transmission rod disposed in the reciprocating seat.
Furthermore, in the above technical solution, the stitch cutting mechanism includes a sixth support frame disposed beside the rotary transposition mechanism, a first compacting and positioning device disposed on the sixth support frame and used for compacting the LED lamp beads, a twelfth sliding seat slidably disposed on the sixth support frame, a positioning tool holder disposed at the front end of the twelfth sliding seat and used for positioning pins in the LED lamp beads, a cutter block vertically slidably disposed on the twelfth sliding seat and cooperating with the positioning tool holder to cut pins in the LED lamp beads, a thirteenth cylinder disposed on the twelfth sliding seat and used for driving the cutter block to move up and down, a slag notch disposed on the sixth support frame and located below the positioning tool holder, and a twelfth cylinder for driving the twelfth sliding seat to close to or separate from the rotary transposition mechanism.
Furthermore, in the above technical solution, the first detection mechanism includes a seventh support frame disposed beside the rotary transposition mechanism, a second pressing and positioning device disposed on the seventh support frame and located above the jig, a fourteenth guide rail disposed on the seventh support frame and perpendicular to the rotary transposition mechanism, a fourteenth sliding seat disposed on the fourteenth guide rail, a detection probe disposed on the fourteenth sliding seat and used for contacting with the LED lamp bead to detect, and a fourteenth cylinder used for the fourteenth sliding seat to drive the detection probe to contact with or separate from a pin in the LED lamp bead.
By adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects: according to the invention, a base is automatically assembled into a jig on a rotary transposition mechanism by adopting a base feeding mechanism, a rotary transposition mechanism drives a base revolution switching station to sequentially pass through a glue dispensing mechanism, a lamp bead feeding mechanism, a prepressing mechanism, a stitch cutting mechanism, a first detection mechanism and a discharging mechanism, glue is dripped into the base through the glue dispensing mechanism, an LED lamp bead is loaded into the base by the lamp bead feeding mechanism, the LED lamp bead is further pressed into the base by the prepressing mechanism, the overlong stitch of the LED lamp bead is cut by the stitch cutting mechanism, the LED lamp bead is conducted and tested by the first detection mechanism, and finally qualified finished products and unqualified finished products are respectively discharged from a first discharging groove and a second discharging groove by the discharging mechanism according to the detection result of the first detection mechanism, so that the qualified finished products and unqualified finished products are automatically screened out without manual detection, the LED lamp bead and the base are completely replaced by manual assembly, the pin cutting and the detection are carried out, the efficiency is greatly improved, the market requirements of enterprises are met, and the cost of the current enterprises is greatly saved.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a perspective view of a base loading mechanism of the present invention;
FIG. 4 is a perspective view of the dispensing mechanism of the present invention;
FIG. 5 is a perspective view of a bead loading mechanism according to the present invention;
FIG. 6 is a perspective view of a second dispensing device of the present invention;
FIG. 7 is a second perspective view of the bead loading mechanism of the present invention;
FIG. 8 is a perspective view of a toggle conveyor of the present invention;
FIG. 9 is a schematic diagram of the bending of an LED lamp bead according to the present invention;
FIG. 10 is a perspective view of a second take-off robot of the present invention;
FIG. 11 is a perspective view of the precompression mechanism of the present invention;
FIG. 12 is a perspective view of a stitch cutting mechanism in accordance with the present invention;
FIG. 13 is a perspective view of a first detection mechanism of the present invention;
FIG. 14 is a perspective view of the discharge mechanism of the present invention;
fig. 15 is an exploded view of the finished product of the present invention.
Detailed Description
The invention will be further described with reference to specific examples and figures.
Referring to fig. 1 to 15, an LED lamp assembling machine includes a frame 1, a rotary transposition mechanism 2 for rotating a switching station is arranged in the middle of the frame 1, and a plurality of jigs 20 for bearing and positioning workpieces are arranged around the edge of the rotary transposition mechanism 2; the side of the rotary transposition mechanism 2 is provided with a base feeding mechanism 3 for assembling a base 101 into the jig 20, a dispensing mechanism 4 for dispensing the base 101, a lamp bead feeding mechanism 5 for loading LED lamp beads 102 into the base 101, a pre-pressing mechanism 6 for pressing the LED lamp beads 102 into the base 101, a stitch cutting mechanism 7 for cutting pins of the LED lamp beads 102, a first detection mechanism 8 for detecting whether the LED lamp beads 102 are good or not, and a discharging mechanism 9 for moving a finished product 100 formed by the LED lamp beads 102 and the base 101 out of the jig 20 in sequence; a first discharge chute 901 and a second discharge chute 902 for respectively discharging good products and defective products are arranged in the discharge mechanism 9, and the discharge mechanism 9 switches the first discharge chute 901 or the second discharge chute 902 to be in butt joint with the jig 20 for discharging according to the detection result of the first detection mechanism 8; a second detection device 80 for detecting whether the jig 20 is empty or not is arranged between the discharging mechanism 9 and the base feeding mechanism 3. The base 101 is automatically assembled into the jig 20 on the rotary transposition mechanism 2 by adopting the base material feeding mechanism 3, the rotary transposition mechanism 2 drives the base 101 to revolve to switch stations, the base 101 passes through the glue dispensing mechanism 4, the lamp bead feeding mechanism 5, the prepressing mechanism 6, the stitch cutting mechanism 7, the first detection mechanism 8 and the discharging mechanism 9 in sequence, glue is dripped into the base 101 through the glue dispensing mechanism 4, the LED lamp beads 102 are loaded into the base 101 by the lamp bead feeding mechanism 5, the LED lamp beads 102 are further pressed into the base 101 by the prepressing mechanism 6, the stitch cutting mechanism 7 cuts the overlong stitch of the LED lamp beads 102, the first detection mechanism 8 conducts the conduction test on the LED lamp beads 102, and finally the discharging mechanism 9 discharges qualified finished products 100 and unqualified finished products 100 from the first discharging groove 901 and the second discharging groove 902 according to the detection result of the first detection mechanism 8, so that the qualified products and defective products are automatically selected, manual detection is not needed, the LED lamp beads 102 and the base 101 are completely replaced, the cutting pins and the detection efficiency are greatly improved, and the market demands of enterprises are greatly saved.
The base feeding mechanism 3 comprises a first vibration disc 31 for automatically arranging and delivering the base 101, a first vibrator 32 arranged at a discharge hole of the first vibration disc 31 and used for transmitting the base 101, a first material taking manipulator 33 arranged between the first vibrator 32 and the rotary transposition mechanism 2 and used for grabbing the base 101 and transferring the base 101 to the jig 20, and a first material distributing device 34 arranged at the end part of the first vibrator 32 and used for separating the base 101 one by one so as to grab the first material taking manipulator 33.
The first material taking manipulator 33 includes a first support 331 disposed between the first vibrator 32 and the rotary transposition mechanism 2, a first guide rail 332 disposed above the first distributing device 34 and extending to the upper side of the rotary transposition mechanism 2, a first sliding seat 333 disposed on the first guide rail 332, a second guide rail 334 vertically disposed on the first sliding seat 333, a second sliding seat 335 disposed on the second guide rail 334, a first material taking clamping jaw 336 disposed on the second sliding seat 335 and used for clamping the base 101, a first air cylinder 337 used for driving the first sliding seat 333 to move, and a second air cylinder 338 used for driving the second sliding seat 335 to move.
The first material distributing device 34 comprises a first material guiding groove seat 341 arranged on the first supporting frame 331 and abutted against the end part of the first vibrator 32, a first material distributing groove plate 342 slidably arranged in the first material guiding groove seat 341 and used for dislocating and separating the base 101, and a third air cylinder 343 used for driving the first material distributing groove plate 342 to move so as to enable the base 101 to move from the end part of the first vibrator 32 to the first material taking manipulator 33, wherein a first sliding groove capable of abutting against and transmitting the base 101 is arranged in the first material guiding groove seat 341, and a first material distributing groove capable of abutting against the first sliding groove is arranged in the first material distributing groove plate 342.
The dispensing mechanism 4 includes a second support 41 disposed beside the rotary transposition mechanism 2, a fourth guide rail 42 vertically disposed on the second support 41, a fourth sliding seat 43 slidably disposed on the fourth guide rail 42, a dispensing pen 44 disposed on the fourth sliding seat 43, and a fourth air cylinder 45 for driving the fourth sliding seat 43 to move.
The bead feeding mechanism 5 comprises a second vibration disc 51 for automatically arranging and feeding out the LED beads 102, a second vibrator 52 arranged at a discharge hole of the second vibration disc 51 and used for transmitting the LED beads 102, a second distributing device 53 arranged at the end of the second vibrator 52 and used for separating the LED beads 102 one by one in a staggered manner, a material stirring and conveying device 54 arranged between the second distributing device 53 and the rotary transposition mechanism 2 and used for transmitting the LED beads 102, a bending device 55 arranged at one side of the material stirring and conveying device 54 and used for pushing pins of the LED beads 102 to be bent, a pin positioning device 56 arranged at the other side of the material stirring and conveying device 54 and used for being matched with the bending device 55 to position the pins of the LED beads 102, and a second material taking manipulator 57 arranged between the material stirring and conveying device 54 and the rotary transposition mechanism 2 and used for grabbing the LED beads 102 to be assembled on the base 101.
The positioning device 58 for pre-positioning the LED lamp beads 102 in the base 101 is further disposed below the second material taking manipulator 57, and the positioning device 58 includes a twentieth cylinder 581 suspended beside the rotary transposition mechanism 2, and a positioning seat 582 disposed on the twentieth cylinder 581 and used for positioning pins of the LED lamp beads 102, where the positioning seat 582 has at least two pin positioning grooves.
The material shifting and conveying device 54 includes a conveying guide slot 541 disposed between the second distributing device 53 and the second material taking manipulator 57 and used for supporting the LED lamp beads 102, a shifting block support plate 542 disposed beside the conveying guide slot 541 and capable of sliding in parallel, a plurality of shifting forks 543 disposed on the shifting block support plate 542 at equal intervals and used for clamping and pushing the LED lamp beads 102 to move, a first support slide block 544 for supporting and pushing the shifting block support plate 542 to approach or separate from the conveying guide slot 541, a fifth cylinder 545 disposed on the first support slide block 544 and used for pushing the shifting block support plate 542 to move in parallel along the conveying guide slot 541, and a sixth cylinder 546 for pushing the first support slide block 544 to move close to or separate from the conveying guide slot 541 perpendicular to the conveying guide slot 541, and a first support slot seat 547 for supporting the first support slide block 544 is disposed beside the conveying guide slot 541.
The bending device 55 comprises a sixth supporting groove seat 551 arranged on one side of the conveying guide groove 541, a sixth punching slide block 552 which is arranged on the sixth supporting groove seat 551 in a sliding manner and can vertically punch pins of the LED lamp beads 102, and a twenty-second air cylinder 553 for pushing the sixth punching slide block 552 to move, the pin positioning device 56 comprises a seventh supporting groove seat 561 arranged on the other side of the conveying guide groove 541, a seventh punching slide block 562 which is arranged on the seventh supporting groove seat 561 in a sliding manner and is parallel to the sixth punching slide block 552 in a vertical dislocation manner, and a twenty-third air cylinder 563 for pushing the seventh punching slide block 562 to move, and a third pressing positioning device 59 for pressing the LED lamp beads 102 to match with the bending pins of the bending device 55 is arranged beside the pin positioning device 56, wherein the third pressing positioning device 59 comprises a twenty-first air cylinder 591 which is vertically arranged above the stirring conveying device 54, and a third pressing block 592 which is arranged on the twenty-first air cylinder 591 and can press the LED lamp beads 102 in a floating manner.
The second material dividing device 53 includes a second guide groove seat 531 disposed between the second vibrator 52 and the conveying guide groove 541, a second material dividing plate 532 slidably disposed in the second guide groove seat 531 and capable of driving the LED lamp beads 102 to move from abutting with the second vibrator 52 to abutting with the conveying guide groove 541, a seventh air cylinder 534 for pushing the second material dividing plate 532 to reciprocate between the second vibrator 52 and the conveying guide groove 541, a second pushing rod 535 disposed beside the second vibrator 52 and used for pushing the LED lamp beads 102 into the conveying guide groove 541 from the second material dividing plate 532, and an eighth air cylinder 536 for pushing the second pushing rod 535 to move.
The second material taking manipulator 57 comprises a fourth supporting frame 571 disposed beside the rotary transposition mechanism 2, a ninth guide rail 572 disposed on the fourth supporting frame 571 and located between the material pulling and conveying device 54 and the rotary transposition mechanism 2, a ninth sliding seat 573 disposed on the ninth guide rail 572, a second material taking clamping jaw 574 disposed on the ninth sliding seat 573 and used for clamping the LED lamp beads 102, a ninth air cylinder 575 disposed on the ninth sliding seat 573 and used for driving the ninth sliding seat 573 to move along the ninth guide rail 572, a tenth air cylinder 576 disposed on the ninth sliding seat 573 and used for pushing the second material taking clamping jaw 574 to move up and down, a transmission rod 577 disposed between the tenth air cylinder 576 and the second material taking clamping jaw 574, a gear 578 rotatably mounted on the ninth sliding seat 573 and capable of driving the transmission rod 577, a gear 578 engaged with the gear 578 disposed on one side of the gear 578 and connected with the ninth air cylinder 579, and a rack 573 disposed on the ninth sliding seat 573 and used for driving the gear 577 to reciprocate in the transmission rod 5770.
The pre-pressing mechanism 6 comprises a fifth supporting frame 61 arranged beside the rotary transposition mechanism 2, an eleventh air cylinder 62 arranged on the fifth supporting frame 61, a punching seat 63 arranged on a piston in the eleventh air cylinder 62, a punching rod 64 which is arranged on the punching seat 63 in a floating manner and is used for pressing the LED lamp beads 102 into the base 101, and a positioning pressing block 65 which is arranged on the punching seat 63 and is used for pressing pins in the LED lamp beads 102.
The stitch cutting mechanism 7 comprises a sixth support frame 71 arranged beside the rotary transposition mechanism 2, a first compressing and positioning device 72 arranged on the sixth support frame 71 and used for compressing the LED lamp beads 102, a twelfth sliding seat 73 arranged on the sixth support frame 71 in a sliding manner, a positioning tool apron 74 arranged at the front end of the twelfth sliding seat 73 and used for positioning pins in the LED lamp beads 102, a cutter block 75 vertically arranged on the twelfth sliding seat 73 in a sliding manner and matched with the positioning tool apron 74 to cut pins in the LED lamp beads 102, a thirteenth air cylinder 76 arranged on the twelfth sliding seat 73 and used for driving the cutter block 75 to move up and down, a slag notch 77 arranged on the sixth support frame 71 and positioned below the positioning tool apron 74, and a twelfth air cylinder 78 used for driving the twelfth sliding seat 73 to be close to or far away from the rotary transposition mechanism 2.
The first detection mechanism 8 includes a seventh support 81 disposed beside the rotary indexing mechanism 2, a second pressing and positioning device 82 disposed on the seventh support 81 and located above the jig 20, a fourteenth guide rail 83 disposed on the seventh support 81 and perpendicular to the rotary indexing mechanism 2, a fourteenth sliding seat 84 disposed on the fourteenth guide rail 83, a detection probe 85 disposed on the fourteenth sliding seat 84 and used for contacting with the LED lamp beads 102 to detect, and a fourteenth cylinder 86 used for the fourteenth sliding seat 84 to drive the detection probe 85 to contact with or separate from pins in the LED lamp beads 102.
The discharging mechanism 9 further comprises an eighth supporting frame 91 arranged beside the rotary transposition mechanism 2, a fifteenth guide rail 92 arranged on the eighth supporting frame 91, a fifteenth sliding seat 93 arranged on the fifteenth guide rail 92, a fifteenth air cylinder 94 used for driving the fifteenth sliding seat 93 to move, a sixteenth guide rail 95 vertically arranged on the fifteenth sliding seat 93, a sixteenth air cylinder 97 arranged on the sixteenth guide rail 95, a sixteenth air cylinder 97 used for driving the sixteenth sliding seat 96 to move, a third material taking clamping jaw 98 arranged on the sixteenth sliding seat 96 and used for clamping the finished product 100 to move out of the jig 20, a material selecting guide groove 99 arranged below the third material taking clamping jaw 98 and capable of alternately abutting against the first discharging groove 91 and the second discharging groove 92, and a seventeenth air cylinder 90 used for driving the material selecting guide groove 99 to abut against the first discharging groove 91 or the second discharging groove 92 according to the detection result of the first detection mechanism 8.
In summary, when the invention works, the jig 20 is driven to revolve by the rotary transposition mechanism 2, so that the jig 20 can sequentially circulate through the second detection device 80, the base feeding mechanism 3, the dispensing mechanism 4, the lamp bead feeding mechanism 5, the pre-pressing mechanism 6, the stitch cutting mechanism 7, the first detection mechanism 8 and the discharging mechanism 9; further, the second detecting device 80 is first used to perform no-load detection on the jig 20, so as to ensure that no finished product 100 is left in the jig 20 at the beginning of the cycle, and the jig is in a no-load state; further, the bases 101 are assembled one by one into the jig 20 passing by in turn by the base feeding mechanism 3; further, glue is dripped into the sequentially passing base 101 by the glue dispensing mechanism 4, so that the LED lamp beads 102 can be tightly adhered and fixed with the base 101 after being assembled; further, the lamp bead feeding mechanism 5 bends pins of the LED lamp beads 102, and then the LED lamp beads 102 bent in the pins are assembled into the base 101 which sequentially passes through one by one; further, the pre-pressing mechanism 6 compresses the LED lamp beads 102 sequentially for one time, so that the LED lamp beads 102 can be ensured to be completely clamped into the base 101, and the LED lamp beads 102 and the base 101 are assembled into a stable finished product 100; further, the stitch cutting mechanism 7 cuts the length of the redundant pins in the assembled LED lamp beads 102, and only a small section of the required length is reserved; further, the first detection mechanism 8 performs conduction detection on the finished product 100, so as to judge whether the LED lamp beads 102 after bending, assembling, pre-pressing and cutting still can work normally; further, according to the result of the test of the first detecting mechanism 8, the discharging mechanism 9 discharges the qualified finished product 100 and the unqualified finished product 100 from the first discharging groove 901 and the second discharging groove 902 respectively, the screening of the finished product 100 is completed, the assembly of the finished product is completed once, then the jig 20 revolves along with the driving of the rotary transposition mechanism 2 to carry out the next round of assembly, and as a plurality of jigs 20 are arranged in the rotary transposition mechanism 2, the multi-worker synchronous working is realized, and the efficiency is high.
It is understood that the foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, but rather is to be accorded the full scope of all such modifications and equivalent structures, features and principles as set forth herein.
Claims (10)
1. The LED lamp assembling machine is characterized by comprising a frame (1), wherein a rotary transposition mechanism (2) for rotating a switching station is arranged in the middle of the frame (1), and a plurality of jigs (20) for bearing and positioning workpieces are arranged on the periphery of the edge of the rotary transposition mechanism (2);
the LED lamp bead assembling device is characterized in that a base feeding mechanism (3) for assembling a base (101) into a jig (20), a dispensing mechanism (4) for dispensing glue into the base (101), a lamp bead feeding mechanism (5) for loading an LED lamp bead (102) into the base (101), a pre-pressing mechanism (6) for pressing the LED lamp bead (102) into the base (101), a stitch cutting mechanism (7) for cutting pins of the LED lamp bead (102), a first detection mechanism (8) for detecting whether the LED lamp bead (102) is good or not, and a discharging mechanism (9) for moving a finished product (100) consisting of the LED lamp bead (102) and the base (101) out of the jig (20) are sequentially arranged on the periphery of the side of the rotary transposition mechanism (2);
a first discharging groove (901) and a second discharging groove (902) for respectively discharging good products and defective products are arranged in the discharging mechanism (9), and the discharging mechanism (9) switches the first discharging groove (901) or the second discharging groove (902) to be in butt joint with the jig (20) for discharging according to the detection result of the first detection mechanism (8);
a second detection device (80) for detecting whether the jig (20) is empty or not is arranged between the discharging mechanism (9) and the base feeding mechanism (3).
2. The LED lamp assembly machine of claim 1, wherein: the base feeding mechanism (3) comprises a first vibrating disc (31) for automatically arranging and sending out the base (101), a first vibrator (32) arranged at a discharge hole of the first vibrating disc (31) and used for transmitting the base (101), a first material taking manipulator (33) arranged between the first vibrator (32) and the rotary transposition mechanism (2) and used for grabbing the base (101) and transferring the base (101) to the jig (20), and a first material distributing device (34) arranged at the end part of the first vibrator (32) and used for separating the bases (101) one by one for grabbing the first material taking manipulator (33).
3. The LED lamp assembly machine of claim 2, wherein: the first material taking manipulator (33) comprises a first supporting frame (331) arranged between the first vibrator (32) and the rotary transposition mechanism (2), a first guide rail (332) arranged above the first distributing device (34) and extending to the upper part of the rotary transposition mechanism (2), a first sliding seat (333) arranged on the first guide rail (332), a second guide rail (334) vertically arranged on the first sliding seat (333), a second sliding seat (335) arranged on the second guide rail (334), a first material taking clamping jaw (336) arranged on the second sliding seat (335) and used for clamping the base (101), a first air cylinder (337) used for driving the first sliding seat (333) to move and a second air cylinder (338) used for driving the second sliding seat (335) to move.
4. A LED lamp assembly machine according to claim 3, characterized in that: the first material distributing device (34) comprises a first material guiding groove seat (341) arranged on the first supporting frame (331) and in butt joint with the end part of the first vibrator (32), a first material distributing groove plate (342) which is arranged in the first material guiding groove seat (341) in a sliding manner and used for separating the base (101) in a dislocation manner, and a third cylinder (343) used for driving the first material distributing groove plate (342) to move so that the base (101) moves from the end part of the first vibrator (32) to the first material taking manipulator (33), a first sliding groove which can be in butt joint with the base (101) is arranged in the first material guiding groove seat (341), and a first material distributing groove which can be in butt joint with the first sliding groove is arranged in the first material distributing groove plate (342).
5. An LED lamp assembly machine according to any one of claims 1-4, characterized in that: the lamp bead feeding mechanism (5) comprises a second vibration disc (51) for automatically arranging and sending out the LED lamp beads (102), a bending device (55) arranged on one side of the material stirring and conveying device (54) and used for pushing and bending pins of the LED lamp beads (102), a second vibrator (52) arranged on the other side of the material stirring and conveying device (54) and used for matching with the bending device (55) to position the pins of the LED lamp beads (102), a second distributing device (53) arranged on the end part of the second vibrator and used for separating the LED lamp beads (102) one by one, a stirring and conveying device (54) arranged between the second distributing device (53) and the rotary transposition mechanism (2) and used for conveying the LED lamp beads (102), and a pin positioning device (56) arranged on the other side of the stirring and conveying device (54) and used for matching with the bending device (55) to position the pins of the LED lamp beads (102) and a second manipulator (101) arranged between the stirring and the rotary transposition mechanism (2) and used for grabbing and assembling the LED lamp beads (102) on the base (101).
6. The LED lamp assembly machine of claim 5, wherein: the stirring conveying device (54) comprises a conveying guide groove (541) arranged between the second distributing device (53) and the second material taking manipulator (57) and used for supporting the LED lamp beads (102), a stirring block supporting plate (542) arranged beside the conveying guide groove (541) and capable of sliding in parallel, a plurality of shifting forks (543) arranged on the stirring block supporting plate (542) at equal intervals and used for clamping and pushing the LED lamp beads (102) to move, a first supporting sliding block (544) used for supporting and pushing the stirring block supporting plate (542) to be close to or far away from the conveying guide groove (541), a fifth air cylinder (545) arranged on the first supporting sliding block (544) and used for pushing the stirring block supporting plate (542) to move in parallel along the conveying guide groove (541) and a sixth air cylinder (546) used for pushing the first supporting sliding block (544) to be perpendicular to the conveying guide groove (541) to be close to or far away from the conveying guide groove (541), and a first supporting seat (547) used for supporting the first supporting sliding block (544) is arranged beside the conveying guide groove (541).
7. The LED lamp assembly machine of claim 6, wherein: the second material dividing device (53) comprises a second guide groove seat (531) arranged between the second direct vibrator (52) and the conveying guide groove (541), a second push rod (535) which is arranged beside the second direct vibrator (52) and used for pushing the LED lamp beads (102) into the conveying guide groove (541) from being in butt joint with the second direct vibrator (52) to be in butt joint with the conveying guide groove (541), a seventh air cylinder (534) used for pushing the second material dividing groove plate (532) to reciprocate between the second direct vibrator (52) and the conveying guide groove (541), and an eighth air cylinder (536) which is arranged beside the second direct vibrator (52) and used for pushing the LED lamp beads (102) into the conveying guide groove (541) from the second push rod (535) and used for pushing the second push rod (535) to move.
8. The LED lamp assembly machine of claim 5, wherein: the second material taking manipulator (57) comprises a fourth supporting frame (571) arranged beside the rotary transposition mechanism (2), a ninth air cylinder (575) arranged on the fourth supporting frame (571) and positioned between the material stirring and conveying device (54) and the rotary transposition mechanism (2), a ninth sliding seat (573) arranged on the ninth guide rail (572), a second material taking clamping jaw (574) arranged on the ninth sliding seat (573) and used for clamping LED lamp beads (102), a ninth air cylinder (575) used for driving the ninth sliding seat (573) to move along the ninth guide rail (572), a tenth air cylinder (576) arranged on the ninth sliding seat (573) and used for pushing the second material taking clamping jaw (574) to move up and down, a transmission rod (577) arranged between the tenth air cylinder (576) and the second material taking clamping jaw (574), a transmission rod (577) which is rotatably arranged on the ninth sliding seat (573) and used for clamping the LED lamp beads (102), a ninth gear (573) and a driving rack (579) to be in a reciprocating manner and capable of driving the ninth sliding seat (573) to move along the ninth guide rail (572) to reciprocate in the ninth guide rail (570), and a limiting swing block (5770) positioned in the limiting seat (570) is sleeved on the transmission rod (577).
9. An LED lamp assembly machine according to any one of claims 6-8, characterized in that: the stitch cutting mechanism (7) comprises a sixth support frame (71) arranged beside the rotary transposition mechanism (2), a first pressing and positioning device (72) arranged on the sixth support frame (71) and used for pressing the LED lamp beads (102), a twelfth sliding seat (73) arranged on the sixth support frame (71) in a sliding manner, a positioning tool apron (74) arranged at the front end of the twelfth sliding seat (73) and used for positioning pins in the LED lamp beads (102), a cutter block (75) vertically arranged on the twelfth sliding seat (73) and matched with the positioning tool apron (74) to cut pins in the LED lamp beads (102), a thirteenth air cylinder (76) arranged on the twelfth sliding seat (73) and used for driving the cutter block (75) to move up and down, a groove (77) arranged on the sixth support frame (71) and located below the positioning tool apron (74) and a positioning tool apron (74) used for driving the twelfth sliding seat (73) to move close to or away from the rotary transposition mechanism (78).
10. The LED lamp assembly machine of claim 9, wherein: the first detection mechanism (8) comprises a seventh support frame (81) arranged beside the rotary transposition mechanism (2), a second pressing and positioning device (82) arranged on the seventh support frame (81) and positioned above the jig (20), a fourteenth guide rail (83) arranged on the seventh support frame (81) and perpendicular to the rotary transposition mechanism (2), a fourteenth sliding seat (84) arranged on the fourteenth guide rail (83), a detection probe (85) arranged on the fourteenth sliding seat (84) and used for being contacted with the LED lamp beads (102) for detection, and a fourteenth air cylinder (86) used for the fourteenth sliding seat (84) to drive the detection probe (85) to be contacted with or separated from pins in the LED lamp beads (102).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310752308.0A CN116638313A (en) | 2023-07-20 | 2023-07-20 | LED lamp kludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310752308.0A CN116638313A (en) | 2023-07-20 | 2023-07-20 | LED lamp kludge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116638313A true CN116638313A (en) | 2023-08-25 |
Family
ID=87615546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310752308.0A Pending CN116638313A (en) | 2023-07-20 | 2023-07-20 | LED lamp kludge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116638313A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117227193A (en) * | 2023-11-14 | 2023-12-15 | 福建宝锋电子有限公司 | Battery holder kludge |
-
2023
- 2023-07-20 CN CN202310752308.0A patent/CN116638313A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117227193A (en) * | 2023-11-14 | 2023-12-15 | 福建宝锋电子有限公司 | Battery holder kludge |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN116638313A (en) | LED lamp kludge | |
| CN205798883U (en) | A kind of LEDbulb lamp lampshade automatic assembling machine | |
| CN111168377B (en) | Automatic assembling device for LED bulb lamp | |
| CN107538222B (en) | Oxygen sensor glue spreader and operation method thereof | |
| CN113400001A (en) | Medical syringe needle head assembling equipment | |
| CN112025294A (en) | Flexible grabbing and pressing equipment for bubble cap for LED lamp | |
| CN110586516A (en) | Optical fiber wiring terminal and production method thereof | |
| CN113833993B (en) | Bulb, production equipment of bulb and production process of bulb | |
| CN214537712U (en) | Double-end nut detects machine | |
| CN115815480B (en) | LED lamp bead welding pin shearing device and application method thereof | |
| CN110253664B (en) | Material moving device suitable for bar cutting forming system | |
| CN216938188U (en) | CDD visual detection, foot cutting test all-in-one machine | |
| CN109585199B (en) | Full-automatic assembly machine for dial switch | |
| CN113369684A (en) | Welding equipment and welding method for USB interface shielding plate | |
| CN109307779B (en) | Automatic testing equipment for gear strength | |
| CN209140021U (en) | A kind of automatic bottom device of lithium battery | |
| CN212653000U (en) | Flexible grabbing and pressing equipment for bubble cap for LED lamp | |
| CN109514248A (en) | A kind of fluorescent tube assembling line | |
| CN217096488U (en) | Automatic filter element assembling equipment | |
| CN218706331U (en) | Rotary disc station of bulb aging sorting machine | |
| CN114141550B (en) | Full-automatic seat board assembling test packaging machine | |
| CN109570999A (en) | A kind of fluorescent tube assembly method | |
| CN220629144U (en) | Motor casing assembly machine | |
| CN212143528U (en) | Full-automatic beam split colour separation test machine of whole piece support feeding formula | |
| CN217495163U (en) | Multifunctional plate severing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |