CN109514248A - A kind of fluorescent tube assembling line - Google Patents

A kind of fluorescent tube assembling line Download PDF

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Publication number
CN109514248A
CN109514248A CN201811455318.3A CN201811455318A CN109514248A CN 109514248 A CN109514248 A CN 109514248A CN 201811455318 A CN201811455318 A CN 201811455318A CN 109514248 A CN109514248 A CN 109514248A
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CN
China
Prior art keywords
fluorescent tube
light bar
bracket
fixed
lamp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201811455318.3A
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Chinese (zh)
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CN109514248B (en
Inventor
王冲
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Jiangmen Sanxing Lighting Technology Co Ltd
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Jiangmen Sanxing Lighting Technology Co Ltd
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Application filed by Jiangmen Sanxing Lighting Technology Co Ltd filed Critical Jiangmen Sanxing Lighting Technology Co Ltd
Priority to CN201811455318.3A priority Critical patent/CN109514248B/en
Publication of CN109514248A publication Critical patent/CN109514248A/en
Application granted granted Critical
Publication of CN109514248B publication Critical patent/CN109514248B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed

Abstract

The invention discloses a kind of fluorescent tube assembling lines, including rack, lamp bead circuit board cutter device on the rack is set gradually according to the production process of fluorescent tube, light bar assembles device, fluorescent tube feeding device, lamp cap assembles device and lamp tube packing device, lamp bead circuit board cutter device is used to lamp bead circuit board being cut into a plurality of light bar consistent in length, light bar assembly device is used to light bar being transferred to the light bar assembly station cooperated with the fluorescent tube on fluorescent tube feeding device from lamp bead circuit board cutter device, and light bar attachment is realized in fluorescent tube, fluorescent tube feeding device is used to for the fluorescent tube in fluorescent tube hopper being delivered to the light bar assembly station with the light bar cooperation on light bar assembly device, the both ends that lamp cap assembly device is used to for lamp cap being mounted on the fluorescent tube for being equipped with light bar form finished product fluorescent tube, lamp tube packing device is used to finished product fluorescent tube being inserted into leatheroid In sleeve.Production efficiency and product qualification rate can be improved using the present invention, reduce the labor intensity and cost of labor of worker, and structurally reasonable compact.

Description

A kind of fluorescent tube assembling line
Technical field
The invention belongs to fluorescent tube production technical fields, more specifically to a kind of fluorescent tube assembling line.
Background technique
T8LED fluorescent tube because its is small in size, brightness is high, energy conservation and environmental protection, simple installation due to become the common illuminator of people, It is widely used in the various places such as household office lighting.Current country's T8LED fluorescent tube is typically all that production line is used to fill Match, is all that operative employee is used to assemble, weld, gluing, loading by hand to the assembly of T8LED fluorescent tube.This processing method lacks Point: one, recruitment number is high, and wage cost is high;Two, due to frequently carrying operation, glass lamp have it is frangible not Good characteristic leads process loss processed greatly, increases production cost;Three, in a manner of manual production to T8LED fluorescent tube Assembling Production, Cause that production efficiency is low, Qualified Products Rate is not high.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of fluorescent tube assembling line, can be improved production efficiency and Product qualification rate reduces the labor intensity and cost of labor of worker, and structurally reasonable compact.
In order to solve the above-mentioned technical problems, the present invention provides a kind of fluorescent tube assembling lines, including rack, according to fluorescent tube Production process be successively set on lamp bead circuit board cutter device in the rack, light bar assembly device, fluorescent tube feeding device, Lamp cap assembles device and lamp tube packing device, and the lamp bead circuit board cutter device is used to lamp bead circuit board being cut into a plurality of length Consistent light bar is spent, the light bar assembly device is used to for the light bar being transferred to from the lamp bead circuit board cutter device and institute The light bar assembly station for stating the fluorescent tube cooperation on fluorescent tube feeding device, makes the fluorescent tube on the light bar and the fluorescent tube feeding device It is opposite one by one, and light bar attachment is realized in fluorescent tube, the fluorescent tube feeding device is for the fluorescent tube in fluorescent tube hopper to be delivered to With the light bar assembly station of the light bar cooperation on light bar assembly device, assemble the fluorescent tube and the light bar on device Light bar is opposite and fixed one by one, and the lamp cap assembly device is used to for lamp cap being mounted on the both ends shape for the fluorescent tube for being equipped with light bar At finished product fluorescent tube, the lamp tube packing device is for finished product fluorescent tube to be inserted into leatheroid sleeve.
As the preferred embodiment of fluorescent tube assembling line of the invention, the lamp bead circuit board cutter device includes cutting machine Structure and lamp bead circuit board conveyer structure, the lamp bead circuit board conveyer structure are arranged in the rack, the lamp bead circuit board Lamp bead circuit board can be delivered to the cutting work station by conveying mechanism, and the cutting mechanism includes the first fixed bracket, first Horizontal guide rail, first level mobile bracket, the first driving mechanism, the first vertical guide, the first lifting support, the second driving mechanism And cutting assembly, the described first fixed bracket are fixed in the rack, it is solid that the first level guide rail is fixed on described first The top of fixed rack and parallel with the conveying direction of the lamp bead circuit board conveyer structure, it is described to move horizontally bracket movably Be arranged on the first level guide rail and be located at the top of the lamp bead circuit board conveyer structure, first driving mechanism with The mobile bracket of the first level connects and the mobile bracket of the first level can be driven to move before and after the first level guide rail Dynamic, the length direction of the mobile bracket of the first level is vertical with the conveying direction of the lamp bead circuit board conveyer structure, described The length direction of the mobile bracket of first level is equipped with multiple first vertical guides, and first lifting support is movably It is arranged in first vertical guide, second driving mechanism connect with first lifting support and can drive described first Lifting support is moved up and down along first vertical guide, and the cutting assembly includes cutter, motor and limit base, the electricity Machine is fixed on first lifting support, and the cutter are rotatably connected to the bottom of first lifting support, institute It states cutter and is driven by a motor rotation, the tail of the conveying direction of the lamp bead circuit board conveyer structure is arranged in the limit base End.
As the preferred embodiment of fluorescent tube assembling line of the invention, the fluorescent tube feeding device includes fluorescent tube conveying mechanism With fluorescent tube hopper, the head end of the conveying direction of the fluorescent tube conveying mechanism, the fluorescent tube conveyer is arranged in the fluorescent tube hopper Structure be equipped with multiple rows of card slot that fluorescent tube can be taken out from the fluorescent tube hopper one by one, the fluorescent tube conveying mechanism it is defeated It send and is successively arranged light bar assembly station, lamp cap assembly station and lighting tube package station on direction.
As the preferred embodiment of fluorescent tube assembling line of the invention, the light bar assembly device includes light bar transfer Structure, light bar attachment mechanism, light bar rubber-coated mechanism and fluorescent tube hold-down mechanism;
The light bar transfer device is used to light bar being transferred to the light bar from the lamp bead circuit board cutter device and mount On the supporting plate of mechanism, the light bar transfer device moves horizontally branch including the second fixed bracket, the second horizontal guide rail, second Frame, third driving mechanism, the second vertical guide, the second lifting support, the 4th driving mechanism and Suction cup assembly, described second is fixed Bracket is fixed in the rack, second horizontal guide rail be fixed on the described second fixed bracket and with the lamp bead circuit The conveying direction of plate conveying mechanism is vertical, and described second, which moves horizontally bracket, is movably disposed in second horizontal guide rail On, the third driving mechanism moves horizontally bracket with described second and connect and described second can be driven to move horizontally bracket along institute The back-and-forth motion of the second horizontal guide rail is stated, second vertical guide is fixed on described second and moves horizontally on bracket, and described second Lifting support is movably arranged in second vertical guide, and the 4th driving mechanism is connect with second lifting support And second lifting support can be driven to move up and down along second vertical guide, the Suction cup assembly is arranged described second On lifting support, the Suction cup assembly is equipped with and multiple matched vacuum chucks of light bar item number, the vacuum chuck and vacuum system System connection;
Light bar attachment mechanism is used to that in fluorescent tube that light bar protrudes on the light bar assembly station and fluorescent tube will to be mounted on Inner wall on, light bar attachment mechanism includes that third horizontal guide rail, third move horizontally bracket, the 5th driving mechanism, third Vertical guide, third lifting support, the 6th driving mechanism and the multiple and matched supporting plate of light bar article number, the third level are led Rail is fixed in the rack and vertical with second horizontal guide rail;The third moves horizontally bracket and is movably disposed in On the third horizontal guide rail, the 5th driving mechanism and the third move horizontally bracket and connect and can drive the third It moves horizontally bracket to be moved forward and backward along the third horizontal guide rail, the third vertical guide is fixed on the third and moves horizontally On bracket, the third lifting support is movably arranged in the third vertical guide, the 6th driving mechanism with it is described Third lifting support connects and the third lifting support can be driven to move up and down along the third vertical guide, the supporting plate It is arranged on the third lifting support, the supporting plate and the fluorescent tube on the light bar assembly station are opposite one by one;
The light bar that the light bar rubber-coated mechanism is used on the supporting plate to light bar attachment mechanism carries out injecting glue, the lamp Band rubber-coated mechanism includes the fixed bracket of third, the 4th horizontal guide rail, the 4th moves horizontally bracket, the 7th driving mechanism, the 4th perpendicular Direction guiding rail, the 4th lifting support, the 8th driving mechanism and the multiple and matched colloid-injecting gun of light bar article number, the fixed bracket of the third Be fixed in the rack, the 4th horizontal guide rail be fixed on the support bracket fastened top of third and with the third horizontal guide rail In parallel, it the described 4th moves horizontally bracket and is movably disposed on the 4th horizontal guide rail and is located at the upper of the supporting plate Side, the 7th driving mechanism move horizontally bracket with the described 4th and connect and the described 4th can be driven to move horizontally bracket along institute State the 4th horizontal guide rail back-and-forth motion, the described 4th move horizontally bracket length direction it is vertical with the 4th horizontal guide rail, Described 4th length direction for moving horizontally bracket is equipped with multiple and matched 4th vertical guide of light bar article number, described 4th lifting support is movably arranged in the 4th vertical guide, the 8th driving mechanism and the 4th lifting support Connection and the 4th lifting support can be driven to move up and down along the 4th vertical guide, the colloid-injecting gun is fixed on described the On four lifting supports, the colloid-injecting gun is connect with injection system;
The fluorescent tube hold-down mechanism is for mounting the light bar on the supporting plate on the light bar assembly station Fluorescent tube is fixed when fluorescent tube, the fluorescent tube hold-down mechanism includes the 4th fixed bracket and holds down assembly, and the described 4th Fixed bracket is fixed in the rack and is located on the light bar assembly station, and the setting that holds down assembly is solid the described 4th Described to hold down assembly including pressing plate and the first cylinder on fixed rack, first cylinder is fixed on the described 4th fixed branch vertically On frame, the piston rod of first cylinder connect with the pressing plate and the pressing plate can be driven to compress on the light bar assembly station Fluorescent tube.
As the preferred embodiment of fluorescent tube assembling line of the invention, the lamp cap assembly device setting is filled in the lamp cap The left and right sides with station, the lamp cap assembly device includes lamp cap feed mechanism and lamp cap press-loading device;The lamp cap feeding Mechanism includes lamp cap feed bin and lamp cap pick-and-place manipulator, and the lamp cap pick-and-place manipulator from lamp cap feed bin for clamping lamp cap And it covers in the end of fluorescent tube;The lamp cap press-loading device is used to for lamp cap being pressed abd fixed on the end of fluorescent tube, the lamp cap press fitting Mechanism includes multiple matched second cylinders of fluorescent tube item number on the lamp cap assembly station, and second cylinder is fixed on institute It states in rack, the end of the piston rod of second cylinder is opposite with the end of fluorescent tube.
As the preferred embodiment of fluorescent tube assembling line of the invention, the lamp tube packing device includes fluorescent tube delivery device With leatheroid sleeve conveying mechanism, it is defeated that the fluorescent tube delivery device and the leatheroid sleeve conveying mechanism are separately positioned on the fluorescent tube Send two sides of mechanism and opposite with the lighting tube package station;The fluorescent tube delivery device is used to push to finished product fluorescent tube described In leatheroid sleeve, the fluorescent tube delivery device includes multiple matched third gas of fluorescent tube item number on the lighting tube package station Cylinder, the third cylinder are fixed in the rack, and the end of the piston rod of the third cylinder is opposite with the end of fluorescent tube;Institute Stating leatheroid sleeve conveying mechanism includes roller bench, luggage carrier and limit assembly, and the side of the luggage carrier is equipped with multiple It is matched with the fluorescent tube item number on the lighting tube package station and can distracted leatheroid open at one end by leatheroid sleeve towards fluorescent tube Socket port support ring, the other side of the luggage carrier are equipped with the supporting table for being used to support the tail end of leatheroid sleeve, the load Rack is arranged on the roller bench and can move along the length direction of the roller bench, on the roller bench Equipped with the roller bearing that a plurality of width direction along the roller bench is arranged, the roller bearing is connected with the tenth drive of its rotation of control Motivation structure, the limit assembly include the first limit block and the second limit block, first limited block and second limited block It is movably disposed in the limit both ends that the roller bench corresponds to the lighting tube package station, first limited block respectively Section that can be fixed by the luggage carrier is formed between second limited block, first limited block is connected with for controlling 4th cylinder of its limit movement;Between the leatheroid sleeve conveying mechanism and the fluorescent tube conveying mechanism be equipped with it is multiple with it is described The matched guide wheel of fluorescent tube item number on lighting tube package station, the guide wheel are connected with the 11st driving machine for controlling its rotation Structure.
Implement a kind of fluorescent tube assembling line of the invention to have the following beneficial effects: compared with prior art
The present invention by lamp bead circuit board cutter device, light bar assemble device, fluorescent tube feeding device, lamp cap assemble device and The combination of lamp tube packing device can make the processes such as circuit board cutting, light bar assembly, lamp cap assembly and lighting tube package continuous It carries out, realizes the automation of fluorescent tube production process and integration, manual assembly is avoided to cause product to be lost because of maloperation in the process, Production efficiency and product qualification rate are improved, reduces the labor intensity and cost of labor of worker, and structurally reasonable compact.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, the attached drawing to embodiment is simply situated between below It continues.
Fig. 1 is a kind of structure top view of fluorescent tube assembling line provided by the invention;
Fig. 2 is the structural schematic diagram of lamp bead circuit board cutter device;
Fig. 3 is the structural schematic diagram of light bar rubber-coated mechanism and light bar attachment mechanism;
Fig. 4 is the structural schematic diagram of fluorescent tube hold-down mechanism;
Fig. 5 is the structural schematic diagram of luggage carrier.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
As shown in Figures 1 to 5, the preferred embodiment of a kind of fluorescent tube assembling line provided by the invention, including rack 1, Lamp bead circuit board cutter device 2, light bar the assembly device 3, lamp being successively set on according to the production process of fluorescent tube in the rack Pipe feeding device 4, lamp cap assembly device 5 and lamp tube packing device 6, the lamp bead circuit board cutter device 2 are used for lamp bead electricity Road plate is cut into a plurality of light bar consistent in length, and the light bar assembly device 3 is used for the light bar from the lamp bead circuit board Cutter device 2 be transferred to on the fluorescent tube feeding device 4 fluorescent tube cooperation light bar assembly station, make the light bar with it is described Fluorescent tube on fluorescent tube feeding device 4 is opposite one by one, and light bar attachment is realized in fluorescent tube, and the fluorescent tube feeding device 4 is used for will Fluorescent tube in fluorescent tube hopper 7 is delivered to the light bar assembly station with the light bar cooperation on light bar assembly device 3, makes the lamp Pipe and the light bar on light bar assembly device 3 are opposite and fixed one by one, and the lamp cap assembly device 5 is for lamp cap to be mounted on The both ends for being equipped with the fluorescent tube of light bar form finished product fluorescent tube, and the lamp tube packing device 6 is used to finished product fluorescent tube being inserted into paper In leather sheath cylinder 8.
The present invention assembles device 3, fluorescent tube feeding device 4, lamp cap dress by lamp bead circuit board cutter device 2, light bar as a result, Combination with device 5 and lamp tube packing device 6 can make circuit board cutting, light bar assembly, lamp cap assembly and lighting tube package Etc. processes be carried out continuously, realize the automation of fluorescent tube production process and integration, avoid leading because of maloperation during manual assembly Product loss is caused, production efficiency and product qualification rate are improved, reduces the labor intensity and cost of labor of worker, and structurally reasonable tight It gathers.
Illustratively, the lamp bead circuit board cutter device 2 includes cutting mechanism 9 and lamp bead circuit board conveyer structure 10, The lamp bead circuit board conveyer structure 10 is arranged in the rack 1, and the lamp bead circuit board conveyer structure 10 can be by lamp bead Circuit board is delivered to the cutting work station, and the cutting mechanism 9 includes the first fixed bracket, first level guide rail 11, the first water Translate dynamic bracket, the first driving mechanism, the first vertical guide 12, the first lifting support, the second driving mechanism and cutting assembly, institute It states the first fixed bracket to be fixed in the rack 1, the first level guide rail 11 is fixed on the described first support bracket fastened top Portion and parallel with the conveying direction of the lamp bead circuit board conveyer structure 10, the bracket that moves horizontally is movably disposed in institute State on first level guide rail 11 and be located at the top of the lamp bead circuit board conveyer structure 10, first driving mechanism with it is described The mobile bracket of first level connects and the mobile bracket of the first level can be driven to be moved forward and backward along the first level guide rail 11, The length direction of the mobile bracket of the first level is vertical with the conveying direction of the lamp bead circuit board conveyer structure 10, and described the One length direction for moving horizontally bracket is equipped with multiple first vertical guides 12, and first lifting support is movably It is arranged in first vertical guide 12, second driving mechanism connect with first lifting support and can drive described One lifting support is moved up and down along first vertical guide 12, and the cutting assembly includes cutter 13 and motor 14, described Motor 14 is fixed on first lifting support, and the cutter 13 are rotatably connected to the bottom of first lifting support Portion, the cutter 13 are driven by the motor 14 to be rotated.The present invention is by lamp bead circuit board cutter device 2 as a result, by lamp bead Circuit board is cut into a plurality of light bar consistent in length, and cutting efficiency is high and precision is high.
It should be noted that the end of the conveying direction of the lamp bead circuit board conveyer structure 10 is equipped with position limiting structure 15, For preventing lamp bead circuit board to be subjected to displacement when being cut.
Illustratively, the fluorescent tube feeding device 4 includes fluorescent tube conveying mechanism and fluorescent tube hopper 7, and the fluorescent tube hopper 7 is set Set the head end in the conveying direction of the fluorescent tube conveying mechanism, the fluorescent tube conveying mechanism be equipped with it is multiple rows of can be one one by fluorescent tube The card slot taken out from the fluorescent tube hopper 7 to root is successively arranged light bar assembly on the conveying direction of the fluorescent tube conveying mechanism Station, lamp cap assembly station and lighting tube package station.The present invention, will be in fluorescent tube hopper 7 by fluorescent tube feeding device 4 as a result, Fluorescent tube is delivered to the light bar assembly station with the light bar cooperation on light bar assembly device 3, makes the fluorescent tube and the light bar The light bar assembled on device 3 is opposite one by one and fixed, more efficient and convenient so as to the process that makes light bar fit into fluorescent tube.
Illustratively, the light bar assembly device 3 includes light bar transfer device 17, light bar attachment mechanism 18, light bar gluing Mechanism 19 and fluorescent tube hold-down mechanism 20.
Illustratively, the light bar transfer device 17 is for light bar to be transferred to from the lamp bead circuit board cutter device 2 On the supporting plate 21 of light bar attachment mechanism 18, the light bar transfer device 17 is led including the second fixed bracket, the second level Rail 22, second move horizontally bracket, third driving mechanism, the second vertical guide 23, the second lifting support, the 4th driving mechanism and Suction cup assembly 24, the described second fixed bracket are fixed in the rack 1, and second horizontal guide rail 22 is fixed on described second On fixed bracket and vertical with the conveying direction of the lamp bead circuit board conveyer structure 10, described second, which moves horizontally bracket, to live It is arranged on second horizontal guide rail 22 dynamicly, the third driving mechanism moves horizontally bracket with described second and connect and energy It drives described second to move horizontally bracket to be moved forward and backward along second horizontal guide rail 22, second vertical guide 23 is fixed on Described second moves horizontally on bracket, and second lifting support is movably arranged in second vertical guide 23, described 4th driving mechanism connect with second lifting support and second lifting support can be driven along second vertical guide 23 move up and down, and the Suction cup assembly 24 is arranged on second lifting support, and the Suction cup assembly 24 is equipped with and multiple lamps The matched vacuum chuck of tape number, the vacuum chuck are connect with vacuum system.
Illustratively, the light bar attachment mechanism 18 is for protruding into the fluorescent tube on the light bar assembly station simultaneously light bar It is mounted on the inner wall of fluorescent tube, the light bar attachment mechanism 18 moves horizontally bracket, the 5th including third horizontal guide rail 25, third Driving mechanism, third vertical guide 26, third lifting support, the 6th driving mechanism and the multiple and matched supporting plate of light bar article number 21, the third horizontal guide rail 25 is fixed in the rack 1 and vertical with second horizontal guide rail 22;The third is horizontal Mobile bracket is movably disposed on the third horizontal guide rail 25, and the 5th driving mechanism is moved horizontally with the third Bracket connects and the third can be driven to move horizontally bracket and is moved forward and backward along the third horizontal guide rail 25, and the third is vertical Guide rail 26 is fixed on the third and moves horizontally on bracket, and the third, which is movably arranged, in the third lifting support vertically leads On rail 26, the 6th driving mechanism connect with the third lifting support and the third lifting support can be driven along described Three vertical guides 26 move up and down, and the supporting plate 21 is arranged on the third lifting support, the supporting plate 21 with it is described Fluorescent tube on light bar assembly station is opposite one by one.
Illustratively, the light bar rubber-coated mechanism 19 is used for the light bar on the supporting plate 21 to light bar attachment mechanism 18 Injecting glue is carried out, the light bar rubber-coated mechanism 19 fixes bracket including third, the 4th horizontal guide rail the 27, the 4th moves horizontally bracket, 7th driving mechanism, the 4th vertical guide 28, the 4th lifting support, the 8th driving mechanism and the multiple and matched note of light bar article number Glue rifle 16, the fixed bracket of the third are fixed in the rack 1, and the 4th horizontal guide rail 27 is fixed on the fixed bracket of third Top and parallel with the third horizontal guide rail 25, the described 4th, which moves horizontally bracket, is movably disposed in the 4th water Top on level gauge 27 and positioned at the supporting plate 21, the 7th driving mechanism move horizontally bracket with the described 4th and connect And the described 4th can be driven to move horizontally bracket and be moved forward and backward along the 4th horizontal guide rail 27, the described 4th moves horizontally bracket Length direction it is vertical with the 4th horizontal guide rail 27, the described 4th move horizontally bracket length direction be equipped with it is multiple with The 4th vertical guide is movably arranged in matched 4th vertical guide 28 of light bar article number, the 4th lifting support On 28, the 8th driving mechanism connect with the 4th lifting support and the 4th lifting support can be driven along the described 4th Vertical guide 28 moves up and down, and the colloid-injecting gun 16 is fixed on the 4th lifting support, the colloid-injecting gun 16 and injecting glue system System connection.
Illustratively, the fluorescent tube hold-down mechanism 20 by the light bar on the supporting plate 21 for mounting into the light bar Fluorescent tube is fixed when fluorescent tube on assembly station, the fluorescent tube hold-down mechanism 20 includes the 4th fixed bracket and compression Component, the described 4th fixed bracket are fixed in the rack 1 and are located on the light bar assembly station, and described hold down assembly sets It sets on the described 4th fixed bracket 29, described to hold down assembly including pressing plate 30 and the first cylinder 31, first cylinder 31 is perpendicular It is directly fixed on the described 4th fixed bracket 29, the piston rod of first cylinder 31 connect with the pressing plate 30 and can drive institute It states pressing plate 30 and compresses fluorescent tube on the light bar assembly station.Wherein, the bottom of the pressing plate is equipped with the multiple and light bar and fills Rubber head 32 with the fluorescent tube contact on station, avoids pressing plate 30 from contacting with lamp tube rigidity and damage fluorescent tube by pressure.
As a result, the present invention by light bar assembly device 3, by light bar from lamp bead circuit board cutter device 2 be transferred to it is described The light bar assembly station of fluorescent tube cooperation on fluorescent tube feeding device 4, makes the fluorescent tube on the light bar and the fluorescent tube feeding device 4 It is opposite one by one, and light bar attachment is realized in fluorescent tube, light bar can be made to fit into the simpler convenience of process of fluorescent tube.
Illustratively, the left and right sides of the lamp cap assembly station, the lamp cap dress is arranged in the lamp cap assembly device 5 It include lamp cap feed mechanism 33 and lamp cap press-loading device with device 5;The lamp cap feed mechanism 33 includes lamp cap feed bin 35 and lamp Head pick-and-place manipulator 36, the lamp cap pick-and-place manipulator 36 by lamp cap from lamp cap feed bin 35 for clamping and covering at the end of fluorescent tube Portion;The lamp cap press-loading device is used to for lamp cap being pressed abd fixed on the end of fluorescent tube, the lamp cap press-loading device include it is multiple with Matched second cylinder 37 of fluorescent tube item number on the lamp cap assembly station, second cylinder 37 are fixed in the rack 1, The end of the piston rod of second cylinder 37 is opposite with the end of fluorescent tube.The present invention assembles device 5 by lamp cap as a result, will Lamp cap is mounted on the both ends formation finished product fluorescent tube for being equipped with the fluorescent tube of light bar, lamp cap can be made to be mounted on lamp tube ends more square Just quick and secured.
Illustratively, the lamp tube packing device 6 includes fluorescent tube delivery device 38 and leatheroid sleeve conveying mechanism 39, described Fluorescent tube delivery device 38 and the leatheroid sleeve conveying mechanism 39 be separately positioned on the two sides of the fluorescent tube conveying mechanism 39 and with The lighting tube package station is opposite;The fluorescent tube delivery device 38 is for pushing to finished product fluorescent tube in the leatheroid sleeve 8, institute State fluorescent tube delivery device 38 include it is multiple with the lighting tube package station on the matched third cylinders 40 of fluorescent tube item number, described the Three cylinders are fixed in the rack 1, and the end of the piston rod of the third cylinder 40 is opposite with the end of fluorescent tube;The leatheroid Sleeve conveying mechanism 39 includes roller bench, luggage carrier 41 and limit assembly, and the side of the luggage carrier 41 is equipped with multiple It is matched with the fluorescent tube item number on the lighting tube package station and can distracted leatheroid open at one end by leatheroid sleeve 8 towards fluorescent tube Socket port support ring 42, the other side of the luggage carrier 41 are equipped with the supporting table 43 for being used to support the tail end of leatheroid sleeve 8, The luggage carrier 41 is arranged on the roller bench and can move along the length direction of the roller bench, the roller bearing Workbench is equipped with the roller bearing 44 that a plurality of width direction along the roller bench is arranged, the roller bearing 44, which is connected with, controls it Tenth driving mechanism of rotation, the limit assembly include the first limited block 45 and the second limited block 46, first limited block 45 and second limited block 46 be movably disposed in the corresponding lighting tube package station of the roller bench 41 respectively Limit both ends form area that can be fixed by the luggage carrier 41 between first limited block 45 and second limited block 46 Between, first limited block 45 is connected with the 4th cylinder for controlling its limit movement;The leatheroid sleeve conveying mechanism 39 Multiple matched guide wheels 47 of fluorescent tube item number on the lighting tube package station, institute are equipped between the fluorescent tube conveying mechanism 38 Guide wheel 47 is stated to be connected with for controlling its 11st driving mechanism rotated.The present invention, will by lamp tube packing device 6 as a result, Finished product fluorescent tube is inserted into leatheroid sleeve 8, can make fluorescent tube automatic packaging, damage when avoiding hand-filling to fluorescent tube, Packaging efficiency is improved, manpower and material resources are saved.
Above disclosed is only presently preferred embodiments of the present invention, cannot limit the right of the present invention with this certainly Range, therefore according to equivalent variations made by scope of the present invention patent, it is still within the scope of the present invention.

Claims (6)

1. a kind of fluorescent tube assembling line, which is characterized in that including rack, be successively set on according to the production process of fluorescent tube described Lamp bead circuit board cutter device, light bar assembly device, fluorescent tube feeding device, lamp cap assembly device and lighting tube package dress in rack It sets, the lamp bead circuit board cutter device is used to for lamp bead circuit board being cut into a plurality of light bar consistent in length, the light bar dress It is used to for the light bar being transferred to and the fluorescent tube on the fluorescent tube feeding device from the lamp bead circuit board cutter device with device The light bar assembly station of cooperation keeps the light bar and the fluorescent tube on the fluorescent tube feeding device opposite one by one, and real in fluorescent tube Existing light bar attachment, the fluorescent tube feeding device are used to for the fluorescent tube in fluorescent tube hopper being delivered to and assemble on device with the light bar The light bar assembly station of light bar cooperation makes the fluorescent tube and the light bar assemble the light bar on device one by one relatively and fixed, institute State the both ends formation finished product fluorescent tube that lamp cap assembly device is used to for lamp cap being mounted on the fluorescent tube for being equipped with light bar, the fluorescent tube packet Assembling device is for finished product fluorescent tube to be inserted into leatheroid sleeve.
2. fluorescent tube assembling line as described in claim 1, which is characterized in that the lamp bead circuit board cutter device includes cutting Cutting mill structure and lamp bead circuit board conveyer structure, the lamp bead circuit board conveyer structure are arranged in the rack, the lamp bead electricity Lamp bead circuit board can be delivered to the cutting work station by road plate conveying mechanism, the cutting mechanism include the first fixed bracket, The mobile bracket of first level guide rail, first level, the first driving mechanism, the first vertical guide, the first lifting support, the second driving Mechanism and cutting assembly, the first fixed bracket are fixed in the rack, and the first level guide rail is fixed on described the One support bracket fastened top and parallel with the conveying direction of the lamp bead circuit board conveyer structure, the bracket that moves horizontally can live It is arranged on the first level guide rail and is located at the top of the lamp bead circuit board conveyer structure, first driving machine dynamicly Structure connect with the mobile bracket of the first level and can drive the mobile bracket of the first level before the first level guide rail After move, the length direction of the mobile bracket of the first level is vertical with the conveying direction of the lamp bead circuit board conveyer structure, The length direction of the mobile bracket of the first level is equipped with multiple first vertical guides, and first lifting support can live It is arranged in first vertical guide dynamicly, second driving mechanism connect with first lifting support and described in capable of driving First lifting support is moved up and down along first vertical guide, and the cutting assembly includes cutter, motor and limit base, institute It states motor to be fixed on first lifting support, the cutter are rotatably connected to the bottom of first lifting support Portion, the cutter are driven by a motor rotation, and the conveying direction of the lamp bead circuit board conveyer structure is arranged in the limit base Tail end.
3. fluorescent tube assembling line as described in claim 1, which is characterized in that the fluorescent tube feeding device includes fluorescent tube conveying The head end of the conveying direction of the fluorescent tube conveying mechanism is arranged in mechanism and fluorescent tube hopper, the fluorescent tube hopper, and the fluorescent tube is defeated Mechanism is sent to be equipped with multiple rows of card slot that can take out fluorescent tube from the fluorescent tube hopper one by one, the fluorescent tube conveying mechanism Conveying direction on be successively arranged light bar assembly station, lamp cap assembly station and lighting tube package station.
4. fluorescent tube assembling line as claimed in claim 3, which is characterized in that the light bar assembly device includes light bar transfer Mechanism, light bar attachment mechanism, light bar rubber-coated mechanism and fluorescent tube hold-down mechanism;
The light bar transfer device, which is used to light bar being transferred to the light bar from the lamp bead circuit board cutter device, mounts mechanism Supporting plate on, the light bar transfer device includes the second fixed bracket, the second horizontal guide rail, second moves horizontally bracket, the Three driving mechanisms, the second vertical guide, the second lifting support, the 4th driving mechanism and Suction cup assembly, the described second fixed bracket It is fixed in the rack, second horizontal guide rail is fixed on the described second fixed bracket and defeated with the lamp bead circuit board Send the conveying direction of mechanism vertical, described second, which moves horizontally bracket, is movably disposed on second horizontal guide rail, institute It states third driving mechanism and moves horizontally bracket with described second and connect and described second can be driven to move horizontally bracket along described Two horizontal guide rails are moved forward and backward, and second vertical guide is fixed on described second and moves horizontally on bracket, second lifting Bracket is movably arranged in second vertical guide, and the 4th driving mechanism is connect with second lifting support and energy Second lifting support is driven to move up and down along second vertical guide, the Suction cup assembly setting is in second lifting On bracket, the Suction cup assembly is equipped with to be connected with multiple matched vacuum chucks of light bar item number, the vacuum chuck and vacuum system It connects;
Light bar attachment mechanism is used in fluorescent tube that light bar protrudes on the light bar assembly station and to be mounted in fluorescent tube On wall, light bar attachment mechanism includes third horizontal guide rail, that third moves horizontally bracket, the 5th driving mechanism, third is vertical Guide rail, third lifting support, the 6th driving mechanism and the multiple and matched supporting plate of light bar article number, the third horizontal guide rail are solid It is scheduled in the rack and vertical with second horizontal guide rail;The third move horizontally bracket be movably disposed in it is described On third horizontal guide rail, the 5th driving mechanism and the third move horizontally bracket and connect and the third can be driven horizontal Mobile bracket is moved forward and backward along the third horizontal guide rail, and the third vertical guide is fixed on the third and moves horizontally bracket On, the third lifting support is movably arranged in the third vertical guide, the 6th driving mechanism and the third Lifting support connects and the third lifting support can be driven to move up and down along the third vertical guide, the supporting plate setting On the third lifting support, the supporting plate and the fluorescent tube on the light bar assembly station are opposite one by one;
The light bar that the light bar rubber-coated mechanism is used on the supporting plate to light bar attachment mechanism carries out injecting glue, and the light bar applies Gluing mechanism includes the fixed bracket of third, the 4th horizontal guide rail, the 4th moves horizontally bracket, the 7th driving mechanism, the 4th vertically leads Rail, the 4th lifting support, the 8th driving mechanism and the multiple and matched colloid-injecting gun of light bar article number, the fixed bracket of the third are fixed In the rack, the 4th horizontal guide rail is fixed on the support bracket fastened top of third and puts down with the third horizontal guide rail Row, the described 4th, which moves horizontally bracket, is movably disposed on the 4th horizontal guide rail and is located at the upper of the supporting plate Side, the 7th driving mechanism move horizontally bracket with the described 4th and connect and the described 4th can be driven to move horizontally bracket along institute State the 4th horizontal guide rail back-and-forth motion, the described 4th move horizontally bracket length direction it is vertical with the 4th horizontal guide rail, Described 4th length direction for moving horizontally bracket is equipped with multiple and matched 4th vertical guide of light bar article number, described 4th lifting support is movably arranged in the 4th vertical guide, the 8th driving mechanism and the 4th lifting support Connection and the 4th lifting support can be driven to move up and down along the 4th vertical guide, the colloid-injecting gun is fixed on described the On four lifting supports, the colloid-injecting gun is connect with injection system;
Light bar on the supporting plate for being mounted the fluorescent tube on the light bar assembly station by the fluorescent tube hold-down mechanism When fluorescent tube is fixed, the fluorescent tube hold-down mechanism includes the 4th fixed bracket and holds down assembly, and the described 4th is fixed Bracket is fixed in the rack and is located on the light bar assembly station, and the setting that holds down assembly is in the described 4th fixed branch Described to hold down assembly including pressing plate and the first cylinder on frame, first cylinder is fixed on vertically on the described 4th fixed bracket, The piston rod of first cylinder connect with the pressing plate and the pressing plate can be driven to compress the lamp on the light bar assembly station Pipe.
5. fluorescent tube assembling line as claimed in claim 3, which is characterized in that the lamp cap assembly device is arranged in the lamp The left and right sides of head assembly station, the lamp cap assembly device includes lamp cap feed mechanism and lamp cap press-loading device;The lamp cap Feed mechanism includes lamp cap feed bin and lamp cap pick-and-place manipulator, and the lamp cap pick-and-place manipulator is used for lamp cap from lamp cap feed bin It clamps and covers in the end of fluorescent tube;The lamp cap press-loading device is used to for lamp cap being pressed abd fixed on the end of fluorescent tube, the lamp cap Press-loading device includes multiple matched second cylinders of fluorescent tube item number on the lamp cap assembly station, and second cylinder is fixed In the rack, the end of the piston rod of second cylinder is opposite with the end of fluorescent tube.
6. fluorescent tube assembling line as claimed in claim 3, which is characterized in that the lamp tube packing device includes fluorescent tube push Mechanism and leatheroid sleeve conveying mechanism, the fluorescent tube delivery device and the leatheroid sleeve conveying mechanism are separately positioned on the lamp Two sides of pipe conveying mechanism and opposite with the lighting tube package station;The fluorescent tube delivery device is for pushing to finished product fluorescent tube In the leatheroid sleeve, the fluorescent tube delivery device include it is multiple with the lighting tube package station on fluorescent tube article number matched the Three cylinders, the third cylinder are fixed in the rack, the end of the piston rod of the third cylinder and the end phase of fluorescent tube It is right;The leatheroid sleeve conveying mechanism includes roller bench, luggage carrier and limit assembly, and the side of the luggage carrier is equipped with Multiple fluorescent tube item numbers on the lighting tube package station match and can be by leatheroid sleeves towards the open at one end distracted of fluorescent tube Leatheroid socket port support ring, the other side of the luggage carrier are equipped with the supporting table for being used to support the tail end of leatheroid sleeve, institute It states luggage carrier to be arranged on the roller bench and can move along the length direction of the roller bench, the roller bearing work Platform is equipped with the roller bearing that a plurality of width direction along the roller bench is arranged, the roller bearing is connected with the of control its rotation Ten driving mechanisms, the limit assembly include the first limit block and the second limit block, first limited block and second limit Position block is movably disposed in the limit both ends that the roller bench corresponds to the lighting tube package station, first limit respectively Section that can be fixed by the luggage carrier is formed between position block and second limited block, first limited block, which is connected with, to be used for Control the 4th cylinder of its limit movement;Between the leatheroid sleeve conveying mechanism and the fluorescent tube conveying mechanism be equipped with it is multiple with The matched guide wheel of fluorescent tube item number on the lighting tube package station, the guide wheel are connected with the 11st drive for controlling its rotation Motivation structure.
CN201811455318.3A 2018-11-30 2018-11-30 Lamp tube assembly production line Active CN109514248B (en)

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