CN117183345A - VAP film production equipment for wind power industry - Google Patents

VAP film production equipment for wind power industry Download PDF

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Publication number
CN117183345A
CN117183345A CN202311188000.4A CN202311188000A CN117183345A CN 117183345 A CN117183345 A CN 117183345A CN 202311188000 A CN202311188000 A CN 202311188000A CN 117183345 A CN117183345 A CN 117183345A
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CN
China
Prior art keywords
fixedly arranged
dispensing
workbench
vap
cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311188000.4A
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Chinese (zh)
Inventor
郭佳军
胡伍军
尹欣
刘志鹏
曹阳俊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Nuoyi Technology Co ltd
Original Assignee
Hunan Nuoyi Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunan Nuoyi Technology Co ltd filed Critical Hunan Nuoyi Technology Co ltd
Priority to CN202311188000.4A priority Critical patent/CN117183345A/en
Publication of CN117183345A publication Critical patent/CN117183345A/en
Pending legal-status Critical Current

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Abstract

The invention relates to VAP film production equipment for the wind power industry, which comprises a workbench, wherein a conveying assembly is fixedly arranged at the top of the workbench and is used for conveying a die cavity, the conveying assembly is of a conveying chain structure, a plurality of uniformly distributed die cavities are fixedly arranged on the conveying assembly and are used for conveying the die cavity, a first feeding unit for feeding and cutting adhesive tape is arranged at one end of the top of the workbench, an adhesive dispensing unit for dispensing adhesive tape is arranged at one side of the first feeding unit, and a second feeding unit for feeding and cutting the VAP film is arranged at one side of the adhesive dispensing unit; the problems that the existing production mode of the VAP film is still in manual production, the air felt, the adhesive tape and the VAP film are all cut manually, the material is large due to large randomness, a large amount of waste is caused, the automation level is low, the labor cost is high, the modern production of the blade is greatly restricted, and the like are solved.

Description

VAP film production equipment for wind power industry
Technical Field
The invention relates to the technical field of VAP film production equipment, in particular to VAP film production equipment for the wind power industry.
Background
The VAP film is used for preventing glue solution from entering a vacuum pipeline during vacuum pouring, is widely applied to blade pouring, is large in number and disposable, and is used for saving the molding time of a die, and the VAP film is manufactured from on-line to off-line and concentrated and then distributed. The VAP film rubberizing and cutting equipment is mainly used for rubberizing and cutting VAP films and airfelts for shells, webs and girders; the VAP is used for sealing the exhaust port in blade manufacturing, and the usage amount is large.
However, the existing production mode of the VAP film is still in manual production, the airfelt, the adhesive tape and the VAP film are all cut manually, the randomness is large, the material consumption is large, a large amount of waste is caused, the automation level is low, the labor cost is high, and the modern production of the blade is greatly restricted.
In order to solve the above-mentioned defect, a technical scheme is provided.
Disclosure of Invention
The technical problems to be solved by the invention are as follows:
the existing production mode of the VAP film is still in manual production, the airfelt, the adhesive tape and the VAP film are all cut manually, the randomness is large, the material consumption is large, a large amount of waste is caused, the automation level is low, the labor cost is high, and the modern production of the blade is greatly restricted.
The aim of the invention can be achieved by the following technical scheme:
the utility model provides a VAP membrane production facility for wind-powered electricity generation trade, includes the workstation, the fixed conveying assembly that is provided with in top of workstation, conveying assembly is used for carrying the mould die cavity, conveying assembly is the conveying chain structure, a plurality of evenly distributed the mould die cavity is fixed to be set up on conveying assembly, carries the mould die cavity through conveying assembly, the top one end of workstation is provided with the first feeding unit that carries out the material loading and cut to the gummed paper, one side of first feeding unit is provided with the point gum unit that carries out the point gum to the gummed paper, one side of point gum unit is provided with the second feeding unit that carries out material loading and cuts to the VAP membrane, one side of second feeding unit is provided with the third feeding unit that carries out material loading and cuts to the airfelt, one side of third feeding unit is provided with the unloading unit that carries out the unloading to the finished product.
Further, the first feeding unit comprises a first winding mechanism fixedly arranged on one side of the workbench, the first winding mechanism is used for winding and unreeling the adhesive tape, a first cutting mechanism for cutting the adhesive tape is fixedly arranged on the top of the workbench, and a first grabbing moving mechanism for transferring the cut adhesive tape is arranged on one side of the first cutting mechanism.
Further, the dispensing unit is including fixed the setting at the point of workstation one side glues the case, glue is equipped with to the inside of point of gluing the case, the fixed triaxial screw mechanism that is provided with in top of workstation, the fixed point of gluing the point of gluing paper that is provided with of output of triaxial screw mechanism glues the head, the fixed point of being provided with of one end of point of gluing the head glues the valve, be connected through coupling hose between point of gluing case and the point of gluing the head.
Further, the triaxial screw rod mechanism comprises a first screw rod assembly, a second screw rod assembly and a third screw rod assembly, the first screw rod assembly, the second screw rod assembly and the third screw rod assembly are respectively used for controlling the dispensing head to carry out horizontal transverse displacement, horizontal longitudinal displacement and vertical displacement, and the dispensing valve is used for controlling glue output of the dispensing head.
Further, the second feeding unit comprises a second winding mechanism fixedly arranged on one side of the workbench, a second cutting mechanism is fixedly arranged at the top of the workbench, and a second grabbing and moving mechanism for transferring the cut VAP film is arranged on one side of the second cutting mechanism.
Further, the second winding mechanism is used for feeding the wound VAP film, the second cutting mechanism is used for extracting and cutting off the VAP film on the second winding mechanism, and the second grabbing and moving mechanism is used for grabbing and transporting the cut VAP film to dispensing paper after dispensing.
Further, the third feeding unit comprises a third winding mechanism fixedly arranged on one side of the workbench, a third cutting mechanism is fixedly arranged at the top of the workbench, and a third grabbing moving mechanism is fixedly arranged on one side of the third cutting mechanism.
Further, third winding mechanism is used for carrying out the material loading to winding airfelt, third cutting mechanism is used for extracting and cuting airfelt on the third winding mechanism, third snatchs moving mechanism and is used for snatching and transporting the airfelt after cutting to the VAP membrane of bonding on the adhesive tape.
Further, the unloading unit is including fixed fourth snatch mobile mechanism that sets up at the workstation top, the recess is seted up to the one end of workstation, the recess internal fixation is provided with lift platform, one side of lift platform is provided with finished product and sends out the mechanism, the opposite side of lift platform is provided with the unloading station.
Further, the fourth snatchs moving mechanism and is used for snatching the finished product and transporting to on the lift platform, the lift platform bottom is provided with the lift cylinder for drive lift platform goes up and down.
The invention has the beneficial effects that:
according to the invention, a plurality of mold cavities are conveyed through the conveying component, when the mold cavities are conveyed to the first feeding unit, the adhesive dispensing paper positioned on the first winding mechanism is pulled and cut through the first cutting mechanism, automatic cutting is realized, manpower input is reduced, and the first grabbing and moving mechanism is started to grab and transfer the cut adhesive dispensing paper from the first cutting mechanism to the inside of the mold cavities on the conveying component; when the glue is conveyed to the glue dispensing unit, the glue dispensing head is controlled to move to the position above the corresponding glue dispensing paper through the three-axis screw rod mechanism, the glue output of the glue dispensing head is controlled through the glue dispensing valve, and the glue dispensing operation is carried out on the glue dispensing paper; when the cut VAP film is conveyed to the second feeding unit, the cut VAP film is extracted and cut off by the second cutting mechanism, and the cut VAP film is grabbed and conveyed to dispensing paper by the second grabbing and moving mechanism; when the air-felt is conveyed to the third feeding unit, the third cutting mechanism is used for extracting and cutting off the air-felt on the third winding mechanism, and the third grabbing and moving mechanism is used for grabbing and transferring the cut air-felt to a VAP film adhered on the adhesive dispensing paper to finish the processing step to obtain a finished product; and when the finished products are continuously conveyed to the blanking unit, grabbing and transferring the finished products to the lifting platform through the fourth grabbing and moving mechanism, and when the fourth grabbing and moving mechanism grabs and transfers one finished product, the lifting platform descends the height of one finished product thickness until the stacking pile reaches the set height, and the finished product sending mechanism drives the complete stacking pile to move to the blanking station and manually blanking the complete stacking pile. The whole process is efficient and less in manpower participation, and through automatic feeding and cutting, the cutting size precision is high, the problem that a large amount of waste is caused by large material consumption due to large randomness of manual cutting is avoided, the automation level is high, and the labor cost is greatly saved.
Drawings
The invention is described in further detail below with reference to the drawings and the specific embodiments.
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a top view of the overall structure of the present invention;
FIG. 3 is a top view showing the structure of a first feeding unit according to the present invention;
FIG. 4 is an enlarged view of the structure of FIG. 1A in accordance with the present invention;
FIG. 5 is a top view of the second loading unit according to the present invention;
FIG. 6 is a top view of a third loading unit according to the present invention;
fig. 7 is a top view showing the structure of the blanking unit in the present invention.
In the figure: 1. a work table; 2. a first feeding unit; 3. a dispensing unit; 4. a second feeding unit; 5. a third feeding unit; 6. a blanking unit; 11. a transport assembly; 12. a mold cavity; 21. a first winding mechanism; 22. a first cutting mechanism; 23. a first grasping movement mechanism; 31. dispensing box; 32. a triaxial screw rod mechanism; 33. dispensing heads; 34. dispensing valve; 41. a second winding mechanism; 42. a second cutting mechanism; 43. a second grasping movement mechanism; 51. a third winding mechanism; 52. a third cutting mechanism; 53. a third grasping movement mechanism; 61. a fourth grasping movement mechanism; 62. a lifting platform; 63. a finished product delivery mechanism; 64. and a blanking station.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 7, the present invention provides a technical solution:
the utility model provides a VAP membrane production facility for wind-powered electricity generation trade, includes workstation 1, the fixed conveying component 11 that is provided with in top of workstation 1, conveying component 11 is used for carrying to mould die cavity 12, conveying component 11 is for carrying chain structure, a plurality of evenly distributed mould die cavity 12 is fixed to be set up on conveying component 11, carries to mould die cavity 12 through conveying component 11, the top one end of workstation 1 is provided with the first feeding unit 2 that carries out the material loading and cut to the gummed paper, one side of first feeding unit 2 is provided with the point gum unit 3 that carries out the point gum to the gummed paper, one side of point gum unit 3 is provided with the second feeding unit 4 that carries out material loading and cuts to the VAP membrane, one side of second feeding unit 4 is provided with the third feeding unit 5 that carries out material loading and cuts to the airfelt, one side of third feeding unit 5 is provided with the unloading unit 6 that carries out the unloading to the finished product.
The first feeding unit 2 comprises a first winding mechanism 21 fixedly arranged on one side of the workbench 1, the first winding mechanism 21 is used for winding and unreeling the adhesive tape, a first cutting mechanism 22 for cutting the adhesive tape is fixedly arranged on the top of the workbench 1, and a first grabbing and moving mechanism 23 for transferring the cut adhesive tape is arranged on one side of the first cutting mechanism 22.
The first cutting mechanism 22 can pull and cut the adhesive dispensing paper on the first winding mechanism 21, automatic cutting is achieved, manual input is reduced, and the first grabbing and moving mechanism 23 can grab and transfer the cut adhesive dispensing paper from the first cutting mechanism 22 to the inside of the die cavity 12 on the conveying assembly 11 to wait for processing.
The dispensing unit 3 comprises a dispensing box 31 fixedly arranged on one side of the workbench 1, glue is filled in the dispensing box 31, a three-axis screw rod mechanism 32 is fixedly arranged at the top of the workbench 1, a dispensing head 33 for dispensing paper is fixedly arranged at the output end of the three-axis screw rod mechanism 32, and a dispensing valve 34 is fixedly arranged at one end of the dispensing head 33.
The dispensing box 31 is connected with the dispensing head 33 through a connecting hose.
The triaxial screw mechanism 32 includes a first screw assembly, a second screw assembly and a third screw assembly, and is respectively used for controlling the dispensing head 33 to perform horizontal displacement, horizontal longitudinal displacement and vertical displacement, and the dispensing valve 34 is used for controlling the glue output of the dispensing head 33.
The second feeding unit 4 comprises a second winding mechanism 41 fixedly arranged on one side of the workbench 1, a second cutting mechanism 42 is fixedly arranged on the top of the workbench 1, and a second grabbing and moving mechanism 43 for transferring the cut VAP film is arranged on one side of the second cutting mechanism 42.
The second winding mechanism 41 is used for feeding the wound VAP film, the second cutting mechanism 42 is used for extracting and cutting off the VAP film on the second winding mechanism 41, and the second grabbing and moving mechanism 43 is used for grabbing and transferring the cut VAP film to dispensing paper after dispensing.
The third feeding unit 5 comprises a third winding mechanism 51 fixedly arranged on one side of the workbench 1, a third cutting mechanism 52 is fixedly arranged on the top of the workbench 1, and a third grabbing and moving mechanism 53 is fixedly arranged on one side of the third cutting mechanism 52.
The third winding mechanism 51 is used for feeding the wound airfelt, the third cutting mechanism 52 is used for extracting and cutting off the airfelt on the third winding mechanism 51, and the third grabbing and moving mechanism 53 is used for grabbing and transferring the cut airfelt onto the VAP film adhered on the adhesive dispensing paper to complete the processing steps.
The blanking unit 6 comprises a fourth grabbing moving mechanism 61 fixedly arranged at the top of the workbench 1, one end of the workbench 1 is provided with a groove, a lifting platform 62 is fixedly arranged in the groove, one side of the lifting platform 62 is provided with a finished product delivering mechanism 63, and the other side of the lifting platform 62 is provided with a blanking station 64.
The fourth grabbing and moving mechanism 61 can grab and transfer the finished product onto the lifting platform 62, a lifting cylinder is arranged at the bottom of the lifting platform 62 and can be used for driving the lifting platform 62 to lift, when the fourth grabbing and moving mechanism 61 grabs and transfers a piece of finished product, the lifting platform 62 descends by the thickness of one finished product until the stacking pile reaches the set height, and the finished product delivering mechanism 63 drives the complete stacking pile to move to the blanking station 64 and manually blanking the complete stacking pile.
When the automatic glue dispensing machine works, a plurality of mold cavities 12 are conveyed through the conveying component 11, and when the automatic glue dispensing machine is conveyed to the first feeding unit 2, glue dispensing paper positioned on the first winding mechanism 21 is pulled and cut through the first cutting mechanism 22, so that automatic cutting is realized, manpower input is reduced, and the first grabbing and moving mechanism 23 is started to grab and transfer the cut glue dispensing paper from the first cutting mechanism 22 to the inside of the mold cavities 12 on the conveying component 11; when the glue is conveyed to the glue dispensing unit 3, the glue dispensing head 33 is controlled to move to the position above the corresponding glue dispensing paper by the triaxial screw mechanism 32, the glue output of the glue dispensing head 33 is controlled by the glue dispensing valve 34, and the glue dispensing operation is carried out on the glue dispensing paper; when the cut VAP film is conveyed to the second feeding unit 4, the cut VAP film is extracted and cut off by the second cutting mechanism 42, and the cut VAP film is grabbed and conveyed to dispensing paper by the second grabbing and moving mechanism 43; when the air-felt is conveyed to the third feeding unit 5, the third cutting mechanism 52 is used for extracting and cutting off the air-felt on the third winding mechanism 51, and the third grabbing and moving mechanism 53 is used for grabbing and transferring the cut air-felt to a VAP film adhered on the adhesive dispensing paper to finish the processing steps to obtain a finished product; when the finished products are continuously conveyed to the blanking unit 6, the finished products are grabbed by the fourth grabbing and moving mechanism 61 and are transported to the lifting platform 62, when the fourth grabbing and moving mechanism 61 grabs and transports one finished product, the lifting platform 62 descends by the thickness of one finished product until the stacking pile reaches the set height, the finished product delivering mechanism 63 drives the complete stacking pile to move to the blanking station 64, and the complete stacking pile is manually blanked. The whole process is efficient and less in manpower participation, and through automatic feeding and cutting, the cutting size precision is high, the problem that a large amount of waste is caused by large material consumption due to large randomness of manual cutting is avoided, the automation level is high, and the labor cost is greatly saved.
Working principle:
when the automatic glue dispensing machine is used, a plurality of mold cavities 12 are conveyed through the conveying component 11, and when the automatic glue dispensing machine is conveyed to the first feeding unit 2, glue dispensing paper positioned on the first rolling mechanism 21 is pulled and cut through the first cutting mechanism 22, so that automatic cutting is realized, manpower input is reduced, and the first grabbing and moving mechanism 23 is started to grab and transfer the cut glue dispensing paper from the first cutting mechanism 22 to the inside of the mold cavities 12 on the conveying component 11; when the glue is conveyed to the glue dispensing unit 3, the glue dispensing head 33 is controlled to move to the position above the corresponding glue dispensing paper by the triaxial screw mechanism 32, the glue output of the glue dispensing head 33 is controlled by the glue dispensing valve 34, and the glue dispensing operation is carried out on the glue dispensing paper; when the cut VAP film is conveyed to the second feeding unit 4, the cut VAP film is extracted and cut off by the second cutting mechanism 42, and the cut VAP film is grabbed and conveyed to dispensing paper by the second grabbing and moving mechanism 43; when the air-felt is conveyed to the third feeding unit 5, the third cutting mechanism 52 is used for extracting and cutting off the air-felt on the third winding mechanism 51, and the third grabbing and moving mechanism 53 is used for grabbing and transferring the cut air-felt to a VAP film adhered on the adhesive dispensing paper to finish the processing steps to obtain a finished product; when the finished products are continuously conveyed to the blanking unit 6, the finished products are grabbed by the fourth grabbing and moving mechanism 61 and are transported to the lifting platform 62, when the fourth grabbing and moving mechanism 61 grabs and transports one finished product, the lifting platform 62 descends by the thickness of one finished product until the stacking pile reaches the set height, the finished product delivering mechanism 63 drives the complete stacking pile to move to the blanking station 64, and the complete stacking pile is manually blanked. The whole process is efficient and less in manpower participation, and through automatic feeding and cutting, the cutting size precision is high, the problem that a large amount of waste is caused by large material consumption due to large randomness of manual cutting is avoided, the automation level is high, and the labor cost is greatly saved.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.

Claims (10)

1. The utility model provides a VAP membrane production facility for wind-powered electricity generation trade, includes workstation (1), its characterized in that, the fixed conveying component (11) that is provided with in top of workstation (1), conveying component (11) are used for carrying on die cavity (12), conveying component (11) be the conveying chain structure, a plurality of evenly distributed die cavity (12) are fixed to be set up on conveying component (11), carry on die cavity (12) through conveying component (11), the top one end of workstation (1) is provided with first material loading unit (2) that carry out the material loading and cut to the gummed paper, one side of first material loading unit (2) is provided with the point gum unit (3) that carry out the point gum to the gummed paper, one side of point gum unit (3) is provided with carries out material loading and cuts second material loading unit (4) to the VAP membrane, one side of second material loading unit (4) is provided with carries out material loading and cuts to ventilative felt third material loading unit (5), one side of third material loading unit (5) is provided with the unloading unit (6) that carries out the material unloading to the finished product.
2. The VAP film production equipment for the wind power industry according to claim 1, wherein the first feeding unit (2) comprises a first winding mechanism (21) fixedly arranged on one side of a workbench (1), the first winding mechanism (21) is used for winding and unwinding the adhesive tape, a first cutting mechanism (22) for cutting the adhesive tape is fixedly arranged at the top of the workbench (1), and a first grabbing moving mechanism (23) for transferring the cut adhesive tape is arranged on one side of the first cutting mechanism (22).
3. The VAP film production equipment for the wind power industry according to claim 1, wherein the dispensing unit (3) comprises a dispensing box (31) fixedly arranged on one side of a workbench (1), glue is filled in the dispensing box (31), a triaxial screw mechanism (32) is fixedly arranged at the top of the workbench (1), a dispensing head (33) for dispensing paper is fixedly arranged at the output end of the triaxial screw mechanism (32), a dispensing valve (34) is fixedly arranged at one end of the dispensing head (33), and the dispensing box (31) is connected with the dispensing head (33) through a connecting hose.
4. A VAP film production facility for the wind power industry according to claim 3, characterized in that the triaxial screw mechanism (32) comprises a first screw assembly, a second screw assembly and a third screw assembly for controlling the displacement of the dispensing head (33) horizontally and vertically, respectively, and the dispensing valve (34) is used for controlling the glue output of the dispensing head (33).
5. The VAP film production device for the wind power industry according to claim 1, wherein the second feeding unit (4) comprises a second winding mechanism (41) fixedly arranged on one side of the workbench (1), a second cutting mechanism (42) is fixedly arranged on the top of the workbench (1), and a second grabbing and moving mechanism (43) for transferring the cut VAP film is arranged on one side of the second cutting mechanism (42).
6. The device for producing the VAP film in the wind power industry according to claim 5, wherein the second winding mechanism (41) is used for feeding the wound VAP film, the second cutting mechanism (42) is used for extracting and cutting off the VAP film on the second winding mechanism (41), and the second grabbing and moving mechanism (43) is used for grabbing and transporting the cut VAP film to dispensing paper after dispensing.
7. The VAP film production equipment for the wind power industry according to claim 1, wherein the third feeding unit (5) comprises a third winding mechanism (51) fixedly arranged on one side of the workbench (1), a third cutting mechanism (52) is fixedly arranged at the top of the workbench (1), and a third grabbing moving mechanism (53) is fixedly arranged on one side of the third cutting mechanism (52).
8. The VAP film production device for the wind power industry according to claim 7, wherein the third winding mechanism (51) is used for feeding wound airfelt, the third cutting mechanism (52) is used for extracting and cutting off airfelt on the third winding mechanism (51), and the third grabbing moving mechanism (53) is used for grabbing and transferring the cut airfelt onto the VAP film adhered to the adhesive tape.
9. The VAP film production equipment for the wind power industry according to claim 1, wherein the blanking unit (6) comprises a fourth grabbing moving mechanism (61) fixedly arranged at the top of the workbench (1), one end of the workbench (1) is provided with a groove, a lifting platform (62) is fixedly arranged in the groove, one side of the lifting platform (62) is provided with a finished product delivering mechanism (63), and the other side of the lifting platform (62) is provided with a blanking station (64).
10. The VAP film production equipment for the wind power industry according to claim 9, wherein the fourth grabbing moving mechanism (61) is used for grabbing a finished product and transferring the finished product onto the lifting platform (62), and a lifting cylinder is arranged at the bottom of the lifting platform (62) and used for driving the lifting platform (62) to lift.
CN202311188000.4A 2023-09-15 2023-09-15 VAP film production equipment for wind power industry Pending CN117183345A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311188000.4A CN117183345A (en) 2023-09-15 2023-09-15 VAP film production equipment for wind power industry

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311188000.4A CN117183345A (en) 2023-09-15 2023-09-15 VAP film production equipment for wind power industry

Publications (1)

Publication Number Publication Date
CN117183345A true CN117183345A (en) 2023-12-08

Family

ID=89001310

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311188000.4A Pending CN117183345A (en) 2023-09-15 2023-09-15 VAP film production equipment for wind power industry

Country Status (1)

Country Link
CN (1) CN117183345A (en)

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