CN113681706B - Composite operation production line of assembled sintering wallboard forming system - Google Patents

Composite operation production line of assembled sintering wallboard forming system Download PDF

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Publication number
CN113681706B
CN113681706B CN202111001145.XA CN202111001145A CN113681706B CN 113681706 B CN113681706 B CN 113681706B CN 202111001145 A CN202111001145 A CN 202111001145A CN 113681706 B CN113681706 B CN 113681706B
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China
Prior art keywords
wallboard
wall
turnover
area
suction cup
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CN202111001145.XA
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CN113681706A (en
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夏志勇
吕一诺
赵芝君
夏皖
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Zhejiang Shunyuda Environmental Technology Group Co ltd
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Zhejiang Shunyuda Environmental Technology Group Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping

Abstract

The invention discloses a composite operation production line of an assembled sintered wallboard forming system, which comprises a wallboard overturning area, a composite operation area, a wallboard moving auxiliary mechanism and a wallboard integral overturning device, wherein a wallboard turnover line is arranged in the wallboard overturning area, the wallboard moving auxiliary mechanism and the wallboard integral overturning device are respectively arranged at two sides of the wallboard turnover line, and the wallboard integral overturning device can move back and forth between the wallboard overturning area and the composite operation area.

Description

Composite operation production line of assembled sintering wallboard forming system
Technical Field
The invention relates to the technical field of automatic production of modular wallboards, in particular to a composite operation production line of an assembled sintering wallboard forming system.
Background
The wallboard is the important bearing member in the house, building block portion article are the main component part of wallboard, in traditional wallboard production, the wallboard is piled up by a building block skin and forms, the process of piling up of whole wallboard, the technology is complicated, artifical use amount is big, it is consuming time longer, along with the progress of modern science and technology, the house is built gradually to integrating the development, the wallboard generally all directly makes whole module at the mill, then transport to the scene and carry out the assembly operation, just so can reduce the site construction degree of difficulty in a large number, accelerate the building progress.
In order to further reduce the construction period of some buildings, the wall surface is required to be primarily decorated, for example, the wall surface is subjected to compound operations such as painting and painting, so that the initial assembly and repair processes of the produced wall plate are saved in the assembled building, and the wall surface needs to be subjected to compound operations in the production process by automatic compound operation equipment.
Disclosure of Invention
The present invention is directed to solving the above-mentioned needs of the prior art and providing a composite operation line of an assembled sintered wallboard forming system.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a compound operation production line of assembled sintering wallboard molding system, includes wallboard upset district, compound operation district, wallboard removal complementary unit, the whole turning device of wallboard, be equipped with a wallboard circulation line in the wallboard upset district, the wallboard removes complementary unit, the whole turning device of wallboard and installs the both sides at wallboard circulation line respectively, the whole turning device of wallboard can be at back and forth movement between wallboard upset district, compound operation district.
Wallboard removes complementary unit includes that the wallboard pushes away jar mounting bracket, pushes away the wallboard, the wallboard pushes away and installs a plurality of wallboards on the jar mounting bracket and pushes away the jar, the wallboard pushes away the tailpiece of the piston rod of jar and all links to each other with pushing away the wallboard, it installs towards wallboard circulation line side direction to push away the wallboard.
The whole turning device of wallboard includes that turning device removes rail, underframe frame, wallboard roll-over stand, upset actuating cylinder, two turning device removes rail parallel arrangement, turning device removes the rail and lays the compound operation district from the wallboard roll-over district, every the last movable mounting of turning device removal rail has a turning device end car, the underframe frame is connected and is installed on two turning device end cars, the wallboard roll-over stand rotates and installs on the underframe frame, the articulated connection of upset actuating cylinder one end is on the underframe frame, and the other end is articulated to be connected on the wallboard roll-over stand, through upset actuating cylinder can drive the upset of wallboard roll-over stand, install a plurality of sucking disc subassembly on the wallboard roll-over stand.
Wallboard roll-over stand is including pasting wall deck plate, sucking disc mounting panel, paste wall deck plate, sucking disc mounting panel interconnect, leave the clearance between pasting wall deck plate, the sucking disc mounting panel and accomodate the district in order to form the sucking disc, paste wall deck plate bottom and be connected with perpendicularly and connect the wall bottom plate, be equipped with a plurality of sucking disc motion holes on pasting the wall deck plate, sucking disc subassembly and sucking disc motion hole one-to-one set up, the sucking disc subassembly includes that the sucking disc pushes away the jar, the sucking disc pushes away the jar and installs on the sucking disc mounting panel, sucking disc pushes away jar tailpiece of the piston rod and is connected with the wall body sucking disc, the wall body sucking disc is installed towards pasting wall deck plate direction.
And a plurality of movable roller sets are arranged on the wall connecting bottom plate.
The angle limiting block is arranged on the bottom frame and is arranged on a motion track line of the wallboard turnover frame.
The invention has the beneficial effects that: the wallboard forming and turning device is reasonable in layout of all areas, can be seamlessly butted into a wallboard forming and producing system, can realize integral receiving, conveying and turning of wallboards through the matching of the wallboard moving auxiliary mechanism and the wallboard integral turning device, and is convenient for carrying out composite operation.
Drawings
FIG. 1 is a main layout view of an assembled sintered wallboard forming system for use with the present invention;
FIG. 2 is a layout view of an in-line filling composite device used in an assembled sintered wallboard forming system of the present invention;
FIG. 3 is a layout view of a wallboard production line of an assembled sintered wallboard forming system in which the present invention is utilized;
FIG. 4 is a top view of the carousel filling apparatus of the fabricated sintered wallboard forming system in which the present invention is applied;
FIG. 5 is a schematic diagram of a feed-leveling mechanism of an assembled sintered wallboard forming system in accordance with the present invention;
FIG. 6 is a top plan view of the carousel feed mechanism of the fabricated sintered wallboard forming system in which the present invention is utilized;
FIG. 7 is a schematic view of the filling operation of a filling module of an assembled sintered wallboard forming system in accordance with the present invention;
FIG. 8 is a view showing a state in which filling modules of an assembled sintered wallboard forming system used in the present invention are loaded;
FIG. 9 is an enlarged view taken at A in FIG. 8;
FIG. 10 is a schematic structural view of a lifting and flattening mechanism of an assembled sintered wall panel forming system to which the present invention is applied;
FIG. 11 is a top view of a wire change shuttle device of an assembled sintered wallboard forming system for use with the present invention;
FIG. 12 is a schematic view of the mounting and moving structure of a ferry beam of an assembled sintered wallboard forming system for use with the present invention;
FIG. 13 is a butt-joint structural view of the operational drive train and ferry vehicle of the assembled sintered wallboard forming system in use with the present invention;
FIG. 14 is a schematic view of the installation of an I-shaped butt block of an assembled sintered wallboard forming system for use with the present invention;
FIG. 15 is a block diagram of the installation of the pick-up stop assembly of the assembled sintered wallboard forming system used in the present invention;
FIG. 16 is a top layout view of the present invention;
FIG. 17 is a schematic view of the wall panel movement assisting mechanism and the wall panel integral turnover device of the present invention;
figure 18 is a schematic view of the mounting of the chuck assembly of the present invention.
In the figure: wallboard component input area 1, wallboard component input device 101, wallboard component grinding area 2, grinding and polishing device 201, wallboard component overturning area 3, wallboard component multidimensional overturning device 301, wallboard production line 100, wallboard component conveying belt 4, first single product output belt 41, second single product output belt 42, wall building operation area 5, modular wall building device 51, wallboard circulation flatcar 52, turntable filling device 6, turntable feeding mechanism 61, fixing disc 611, rotating disc 612, wallboard component placement groove 6121, wallboard component feeding station 613, filling module filling station 614, filling and flattening station 615, manual processing station 616, wallboard component output station 617, feeding conveying belt 62, feeding and flattening mechanism 63, regular moving frame 631, regular pushing cylinder 632, regular plate 633, lifting formwork mechanism 64, driving cylinder base, formwork driving cylinder 642, lifting slide 643, filling guide 644, lifting guide 641, lifting guide module installation guide hole 6441, anti-carry-out elastic sheet 6442, filling module material grabbing manipulator 65, grabber base 651, filling guide block 652, material grabbing pin 653, friction grain 6531, lifting and flattening mechanism 66, flattening rack 661, lifting machine head 662, pressing plate 663, discharging transmission belt 67, discharging pushing cylinder 68, embedded filling composite device 6a, manual painting area 7, first line changing ferry area 8, line changing ferry vehicle 81, ferry vehicle running rail 811, running driving vehicle 812, ferry vehicle 813, ferry vehicle 8131, seven-shaped rack 81311, ferry cross beam 8132, sliding groove 81321, limiting seat motion hole 81322, cross beam moving component 8133, cross beam driving pushing cylinder 81331, cross beam driving plate 81332, vehicle receiving track 8134, vehicle receiving limiting component 8135, limiting seat 81351, limiting seat lifting cylinder 81351, supporting plate 3732 zxft 32, butt joint block mounting mechanism 8141, butt joint block 8141 and quick butt joint mechanism 8141, the system comprises a T-shaped groove 8142, a butt joint block lifting cylinder 8143, an I-shaped butt joint block 8144, an anti-slip cylinder 8145, a second wire-changing ferrying area 9, a wallboard flow-changing line 10, a third wire-changing ferrying area 11, a post-processing operation area 12, a reserved hole cutting area 121, a door lintel frame embedding area 122, a water and electricity embedding area 123, a film winding and tape breaking area 124, a composite operation production line 13, a wallboard overturning area 131, a composite operation area 132, a wallboard moving auxiliary mechanism 133, a wallboard pushing cylinder mounting frame 1331, a wallboard pushing cylinder 1332, a pushing wallboard 1333, a wallboard integral overturning device 134, an overturning device moving rail 1341, an overturning device bottom car 1342, a bottom frame 1343, an angle limiting block 13431, a wallboard overturning frame 1344, a wallboard platform panel 13441, a suction cup mounting plate 13442, a suction cup accommodating area 13443, a wall-connecting bottom plate 52 zxft 3252, a movable roller group 45, a suction cup moving hole 3532 zxft Driving cylinder 355, a overturning assembly 1346, a suction cup 13425, a suction cup transferring area 161, a suction cup conveying area 161, a suction cup lifting line identification area 161, a suction cup lifting line 161, a suction cup lifting area 3216, a suction cup lifting area 161, a suction cup lifting area and a lifting area.
Detailed Description
The present invention will be further described with reference to the following drawings and detailed description, wherein the descriptions of "left", "right", etc. refer to fig. 1 for reference:
as shown in fig. 1 to 18, an assembled sintered wallboard forming system includes a wallboard part input area 1, a wallboard part polishing area 2, a wallboard part turnover area 3, a wallboard part conveyor belt 4, the wallboard part input area 1, the wallboard part polishing area 2, the wallboard part turnover area 3 are sequentially arranged, the wallboard part input area 1 is provided with a wallboard part input device 101, the wallboard part input device 101 is used for grouping input wallboard parts (building blocks), the wallboard part polishing area 2 is provided with a polishing device 201, the wallboard part is polished by the polishing device 201 in the wallboard part circulation process, the wallboard part turnover area 3 is provided with a wallboard part multi-dimension turnover device 301, so that the wallboard parts can be turned over at an angle, subsequent operation requirements are met, a plurality of wallboard production lines 100 are arranged at the back end of the wallboard part turnover area 3, the wallboard parts can be stacked to form a modularized wallboard through the turnover in bulk through the turnover in the wallboard production line 100, the wallboard part production lines 100 are arranged in quantity according to the size of the space and the front end product input quantity of the front channel, the wallboard part conveyor belt is designed to be a single wallboard product output by setting a single wallboard product conveying belt 41, the wallboard part conveyor belt 4 is connected to the wallboard part conveyor belt 41, the wallboard part conveyor belt for selling the wallboard turnover product, the wallboard product output, the wallboard part conveyor belt 4, the wallboard part conveyor belt 41 is connected to the wallboard product for the wallboard part conveyor belt 41, the wallboard product output product for the first product, the wallboard part conveyor belt 41, the wallboard part conveyor belt for the wallboard part conveyor belt.
The wall panel production line 100 comprises a wall building operation area 5 and a rotary disc filling device 6, wherein a wall panel part conveyor belt 4 is connected to the wall building operation area 5 at the end, a wall panel part is finally conveyed to the wall building operation area 5 through the wall panel part conveyor belt 4 for wall building operation, the rotary disc filling device 6 is arranged at the front of the wall building operation area 5, the rotary disc filling device 6 is connected to the wall panel part conveyor belt 4, the rotary disc filling device 6 is used for filling functional material modules into holes of the wall panel part (the stacked wall panel has the functions of fire prevention, heat insulation and the like), the rotary disc filling device 6 is adopted in the invention, also as shown in figure 2, the rotary disc filling device 6 is replaced by an embedded filling composite device 6a so as to achieve the purpose of filling operation of the same functional modules, the structure of the embedded filling composite device 6a is detailed in the patent content of the earlier application of the company (patent application No. 202110424793. X), in the invention, the rotary disc filling device 6 and the wall panel part conveyor belt 4 are connected in parallel, the rotary disc filling device 6 can be filled with the wall panel part conveyor belt 4 to fill the rotary disc filling device 6 to carry out the wall building operation without the functional material modules, the modular wall building operation area can be directly conveyed to be used as a modular wall building product conveying device after the modular wall building operation area 5, the modular wall building operation module, the modular wall building operation area, the modular wall building operation module is connected with the modular wall building operation module conveying device 51, the modular wall building operation module, the modular wall building operation conveying device 5, the modular wall building operation module, the modular wall building operation conveying device is directly connected with the modular wall building operation module conveying device 52, the built wall body flows flatcar 52 along with the wallboard circulation and flows to subsequent each operation district and carry out follow-up processing, and the structure details of modularization wall building device 51 see the patent content that this company applied for earlier stage (patent application no: CN 202121332751.3), a manual painting area 7, a first line-changing ferrying area 8 and a second line-changing ferrying area 9 are sequentially arranged at the back of the wall building operation area 5, a plurality of straight wallboard flow lines 10 are arranged between the first line-changing ferrying area 8 and the second line-changing ferrying area 9, the manual painting area 7 is next to the wall building operation area 5, the manual painting area 7 has a mortar joint control quality inspection requirement, a manual inspection mode is adopted to inspect mortar joints of the built wallboards, painting and repairing can be carried out if problems exist, due to the space limitation of a production workshop, the arrangement among the operation areas is compact and is not on a straight line, and the wallboard flow flatcar 52 can only run in a straight line (because the wallboard flow flatcar 52 runs on the rail), so that line changing and direction changing are needed when other operation areas are reached, the above purpose is realized by the arrangement of each line-changing ferry area, through the line-changing of the first line-changing ferry area 8, the wallboard flow flat car 52 carries the wallboard to flow to the second line-changing ferry area 9, the position between the second line-changing ferry area 9 and the wall-building operation area 5 is provided with the third line-changing ferry area 11, a circular circle of wallboard flow line 10 is arranged between the second line-changing ferry area 9 and the third line-changing ferry area 11, the return section of the wallboard flow line 10 is provided with the post-processing operation area 12, the wallboard flow flat car 52 after flowing to the second line-changing ferry area 9 is changed by the second line-changing ferry area 9 and then flows to the third line-changing ferry area 11, and then returns to the second line-changing ferry area 9, in the return process of the circular flow, finishing the post-processing operation of the wallboard, sequentially arranging a composite operation production line 13, a fourth line-changing ferrying area 14, a maintenance area 15, a temporary storage and hoisting area 16 and a fifth line-changing ferrying area 17 at the back of a second line-changing ferrying area 9, wherein the composite operation production line 13 is used for carrying out composite operation on the wall surface of the wallboard, in order to avoid subsequent preliminary decoration on the wall surface of some integrated buildings, preliminary decoration composite operations such as painting, painting and the like are required to be carried out on the inner wall surface of the modular wallboard in advance, the construction period can be effectively reduced, the maintenance area 15 is the back of the composite operation production line 13 and is used for maintaining and stacking the wall surface after the composite operation, and the maintenance area 15 and the temporary storage and hoisting area 16 have stacking requirements, therefore, the maintenance area 15 and the temporary storage hoisting area 16 are both provided with a plurality of wallboard circulation lines 10, the fourth circulation line ferry area 14 is arranged to play a role in line-changing butt joint, the temporary storage hoisting area 16 is arranged at the rear path of the maintenance area 15 to play a role in temporary storage of wallboards and waiting for hoisting, if the wallboards do not need to be subjected to composite operation, the wallboards can not stay in the composite operation production line 13 and the maintenance area 15 and directly circulate to enter the temporary storage hoisting area 16, an empty vehicle circulation line 18 is arranged between the fifth circulation line ferry area 17 and the wall building operation area 5, empty vehicles left after the wallboards are hoisted away are converted to the empty vehicle circulation line 18 through the fifth circulation line ferry area 17 and then return to the wall building operation area 5 for wall building operation, and the route of the empty vehicle circulation line 18 is as follows: the fifth line changing ferry area 17, the second line changing ferry area 9, the third line changing ferry area 11 and the wall building operation area 5 are reasonable in layout, clear in line and high in space utilization rate, the whole process of wallboard forming can be completed through one circulation, all operation areas use a large amount of automatic equipment to replace manual operation, the manual demand is greatly reduced, the labor cost is saved, the production efficiency is greatly improved, and the requirement for mass production of wallboards can be met.
The first line changing ferry area 8, the second line changing ferry area 9, the third line changing ferry area 11, the fourth line changing ferry area 14 and the fifth line changing ferry area 17 are all internally provided with line changing ferry vehicle devices 81, the wall board transfer flat vehicle 52 and the wall boards carried by the wall board transfer flat vehicle can be integrally connected through the line changing ferry vehicle devices 81, then the line is changed to a subsequent line, the post-processing operation area 12 is provided with a reserved hole cutting area 121, a door lintel frame pre-embedding area 122, a hydroelectric pre-embedding area 123 and a film winding and taping area 124, after the wall boards are stacked, a series of post-processing needs to be carried out, such as reserved hole cutting, door lintel frame pre-embedding, hydroelectric pre-embedding and the like, which are completed in advance, so that the assembled building can directly carry out subsequent decoration operation, the decoration time is saved, the reserved hole cutting area 121, the door lintel frame pre-embedding area 122, the hydroelectric pre-embedding area 123 and the film winding and taping area 124 are sequentially arranged along the advancing direction of the wall boards, the film winding and taping area 124 is arranged at the last path, for the wallboard which does not need to be subjected to composite operation, the film winding and taping packaging can be carried out on the film winding and taping area 124, so that the wallboard can directly flow to the temporary storage and hoisting area 16 to wait for hoisting, for the wallboard which needs composite operation, the operation of the film winding and taping area 124 can be skipped due to the need of wall surface treatment, a plurality of wallboard flow lines 10 are arranged in the maintenance area 15 and the temporary storage and hoisting area 16, the temporary storage of the wallboards is facilitated, a yard recognition robot 161 is further arranged in the temporary storage and hoisting area 16, the yard recognition robot 161 adopts an RFID system, the RFID system is a radio frequency recognition system, the yard recognition robot 161 circularly moves in the temporary storage and hoisting area 16, the type of the temporarily stored wallboard is recognized through the RFID system, the information of the wallboard in the temporary storage and hoisting area 16 is collected, and the requirement of intelligent hoisting and shipment is met.
The turntable filling device 6 comprises a turntable feeding mechanism 61 and a filling module material grabbing manipulator 65, wherein the turntable feeding mechanism 61 comprises a fixed disc 611 and a rotating disc 612, the rotating disc 612 is rotatably installed on the periphery of the fixed disc 611, the rotating disc 612 is driven by a variable frequency motor to rotate, a wallboard part feeding station 613, a filling module filling station 614, a flattening station 615 after filling, a manual processing station 616 and a wallboard part output station 617 are sequentially arranged along the rotating direction of the rotating disc 612, a feeding transmission belt 62 is installed near the wallboard part feeding station 613, one end of the feeding transmission belt 62 is connected with the wallboard part conveying belt 4, the other end of the feeding transmission belt 62 is close to the wallboard part feeding station 613, wallboard parts on the wallboard part conveying belt 4 are transferred onto the rotating disc 612, a feeding and regulating mechanism 63 is installed on the transmission belt feeding transmission belt 62, the positions of the wallboard parts on the feeding transmission belt 62 have deviation, so as to accurately enter the rotating disc 612, the functional material module is required to be orderly and accurately positioned by a feeding and arranging mechanism 63, a lifting mould frame mechanism 64 is arranged at the position of a filling module filling station 614, the lifting mould frame mechanism 64 plays a role in guiding the functional material module during filling, a filling module grabbing mechanical arm 65 is arranged at the side of the filling module filling station 614, the working radius of the filling module grabbing mechanical arm 65 can cover the filling module filling station 614, the filling module grabbing mechanical arm 65 is responsible for grabbing the functional material module and then filling the functional material module into a hole of a wallboard part, a lifting and flattening mechanism 66 is arranged at the position of a flattening station 615 after filling, after the functional material module is filled, the functional material module cannot be completely fitted in the hole and is outwards arched, so that the functional material module needs to be treated, is firstly flattened by the lifting and flattening mechanism 66 and then flows to a manual treatment station 616 for subsequent inspection and finishing, the discharging transmission belt 67 is installed near the wallboard part output station 617, one end of the discharging transmission belt 67 is connected with the wallboard part conveying belt 4, the other end of the discharging transmission belt 67 is close to the rotating disc 612, and the filled finished wallboard part is output to the wallboard part conveying belt 4 through the discharging transmission belt 67.
The rotary disc 612 is uniformly provided with a plurality of wall plate part placement grooves 6121, the size of the wall plate part placement groove 6121 is matched with the appearance of a wall plate part, the wall plate part can be clamped in the wall plate part placement groove 6121 after entering, the feeding regulation mechanism 63 comprises regulation moving frames 631 and regulation pushing cylinders 632, the two regulation moving frames 631 are arranged at two sides of a feeding transmission belt 62 in rows, piston rod ends at two sides of each regulation pushing cylinder 632 are respectively connected with the two regulation moving frames 631, the regulation moving frames 631 are connected with regulation plates 633, the regulation pushing cylinders 632 can simultaneously drive the two regulation moving frames 631 to move inwards, the arrangement positions of the wall plate parts on the wall plate part transmission belt 4 are corrected through the regulation plates 633, the lifting mould frame mechanism 64 comprises driving cylinder bases 641 and filling guide mould frames 644, the two driving cylinder bases 641 are symmetrically arranged, one driving cylinder base 641 is fixedly arranged on the fixed disc 611, another driving cylinder base 641 is installed on the outer side of the rotating disc 612, a formwork driving cylinder 642 is installed on the driving cylinder base 641, the piston rod end of the formwork driving cylinder 642 is connected with a lifting slide block 643, a filling guiding formwork 644 is connected between the two lifting slide blocks 643, the filling guiding formwork 644 can be driven to lift through the extension and contraction of the piston rod of the formwork driving cylinder 642, during filling operation, the filling guiding formwork 644 presses on a wallboard component to perform filling guiding operation, after filling is completed, the filling guiding formwork 644 lifts without influencing the circulation of the wallboard component, holes of the filling guiding formwork 644 are arranged corresponding to the holes of the wallboard component, a gripper base 651 is connected to the filling module gripper manipulator 65, a plurality of filling guiding blocks 652 are connected to the gripper base 651, each filling guiding block 652 corresponds to the corresponding filling guiding formwork 644, each filling guiding block 652 is connected to a gripping pin 653, as the functional material module is soft in texture, the functional material module is grabbed by inserting the grabbing pin 653, friction grains 6531 are arranged on the grabbing pin 653 to increase the friction force with the functional material module, the lifting and flattening mechanism 66 comprises a flattening frame 661, a lifting machine head 662 is mounted on the flattening frame 661, a pressing plate 663 is connected to a telescopic rod of the lifting machine head 662, the pressing plate 663 is arranged right above the flattening station 615 after filling, and when a wall plate part rotates to the flattening station 615 after filling, the lifting machine head 662 is started to press the exposed functional material module through the pressing plate 663.
The filling guide die carrier 644 is provided with a plurality of module mounting guide holes 6441, the inner wall of each module mounting guide hole 6441 is connected with two symmetrically arranged anti-take-out elastic sheets 6442, the overall dimension of the filling guide block 652 is smaller than that of the module mounting guide holes 6441, because friction force exists between the material grabbing pins 653 and the functional material module, after filling is completed, the material grabbing pins 653 need to be pulled out, the functional material module can be taken out under the action of the friction force, the filling quality is influenced, the filling guide die carrier 644 also has an important operation of preventing the functional material module from being taken out, the operation is realized through the anti-take-out elastic sheets 6442, when the functional material module is filled, the anti-take-out elastic sheets 6442 are flattened without influencing the insertion of the functional material module, and after the functional material module is completely filled into a wallboard component, at this time, the module installation guide hole 6441 is the loading guide block 652, because the external dimension of the loading guide block 652 is smaller than that of the module installation guide hole 6441, at this time, the anti-carry-out elastic sheet 6442 is in an elastic open state and is tightly attached to the side wall of the loading guide block 652, at this time, the needle pulling operation is performed, the loading guide block 652 and the catching pin 653 are pulled out, the functional material module is blocked by the anti-carry-out elastic sheet 6442 and cannot move upwards, so that the functional material module can be left in the hole of the wallboard component to achieve a good anti-carry-out effect, the fixed disk 611 is provided with the discharging push cylinder 68, the discharging push cylinder 68 is just installed on the discharging transmission belt 67, after the wallboard component is filled, the wallboard component needs to be output from the rotating disk 612, at this time, a pushing force is needed to push the wallboard component out onto the discharging transmission belt 67, and the discharging push cylinder 68 is used for realizing.
The line-changing ferry vehicle device 81 comprises ferry vehicle running rails 811, running driving vehicles 812, ferry vehicles 813 and a quick docking mechanism 814, wherein the two ferry vehicle running rails 811 are arranged in parallel, the running driving vehicles 812 and the ferry vehicles 813 are movably mounted on the two ferry vehicle running rails 811, the running driving vehicles 812 and the ferry vehicles 813 are connected through the quick docking mechanism 814, the running driving vehicles 812 play a line-changing power role, the ferry vehicles 813 can receive the wallboard transfer flat vehicles 52, the wallboard transfer flat vehicles 52 run on ground rails when in normal circulation, so that line-changing ferry areas are lower than the ground design, the upper planes of the ferry vehicles 813 and the ground are convenient to receive and output the wallboard transfer flat vehicles 52, the running driving vehicles 812 and the ferry vehicles adopt quick connection, when one of the line-changing ferry vehicles needs to be overhauled, the ferry vehicles 812 can be conveniently connected on two sides, the ferry vehicles 813 can be conveniently replaced when one of the line-changing ferry vehicles needs to be overhauled, the ferry vehicles 812 can be conveniently connected on two sides, the ferry vehicles 813 can be leveled, the working frequency of the ferry vehicles is increased, and the ferry vehicles can be effectively reduced.
The ferry vehicle 813 comprises two ferry bottom vehicles 8131 and a ferry cross beam 8132, wherein the two ferry bottom vehicles 8131 are respectively movably installed on two ferry vehicle running rails 811, the ferry cross beam 8132 is movably installed on the two ferry bottom vehicles 8131, the ferry bottom vehicles 8131 play a role in moving the ferry vehicles, the ferry cross beam 8132 is used for receiving the wallboard flow flat vehicle 52, the inner side ends of the two ferry bottom vehicles 8131 are respectively provided with a cross beam moving assembly 8133, the ferry cross beam 8132 is driven to move through the cross beam moving assembly 8133, in order to not influence the movement of the ferry bottom vehicles 8131, the length of the ferry cross beam 8132 is designed to be slightly smaller than the width of a line changing ferry area, so that a larger gap can be formed at the joint part of the ferry bottom vehicles with a ground rail, and the wallboard flow flat vehicle 52 moves to the gap, so that larger vibration is easy to occur, the wallboard carried on the swinging cross beam 8132 can incline and is in danger of falling, therefore, the cross beam moving assembly 8133 is designed, the swinging cross beam 8132 can be close to the end part of a ground track to receive and send the wallboard, the gap is small, the stable operation of the wallboard circulating flat car 52 cannot be influenced, the upper end face of the swinging cross beam 8132 is provided with the vehicle receiving track 8134, the model of the vehicle receiving track 8134 is consistent with that of the ground track, the wallboard circulating flat car 52 can freely run on the vehicle receiving track 8134, the two ends of the swinging cross beam 8132 are respectively provided with the vehicle receiving limiting assemblies 8135, the vehicle receiving limiting assemblies 8135 are arranged on the vehicle receiving track 8134 flowing line, the vehicle receiving limiting assemblies 8135 can play a role in limiting the movement of the wallboard flat car 52 on the swinging cross beam 8132, and the vehicle receiving and the vehicle sending are needed at the ends, and the vehicle receiving limiting assemblies 8135 at the ends can descend.
The upper end face of the ferry base car 8131 is connected with two symmetrically arranged hepta-frames 81311, two side faces of a ferry cross beam 8132 are both provided with sliding grooves 81321, the hepta-frames 81311 are matched with the sliding grooves 81321, the hepta-frames 81311 play a role in guiding the movement of the ferry cross beam 8132, the sliding grooves 81321 of the ferry cross beam 8132 are reinforced, the cross beam moving assembly 8133 comprises a cross beam driving pushing cylinder 81331 and a cross beam driving plate 81332, the cross beam driving pushing cylinder 81331 is installed on the inner side wall of the ferry base car 8131, one end of the cross beam driving plate 81332 is connected to a cross beam driving pushing cylinder 81331 piston, the other end of the cross beam moving assembly 8133 is symmetrically installed, and a piston rod of the ferry cross beam driving cylinder 81331 is driven to stretch and stretch to move the ferry cross beam 8132.
The ferry cross beam 8132 is of a box-shaped beam structure, a limiting seat moving hole 81322 is formed in the upper end face of the ferry cross beam 8132, a vehicle receiving limiting assembly 8135 comprises a limiting seat 81351, a limiting seat lifting cylinder 81352 and a supporting plate 81353, the size of the limiting seat 81351 is matched with that of the limiting seat moving hole 81322, a vehicle receiving rail 8134 is installed on the upper end face of the limiting seat 81351, the limiting seat lifting cylinder 81352 is installed in the ferry cross beam 8132, the lower end of the limiting seat 81351 is connected with the piston rod end of the limiting seat lifting cylinder 81352, the limiting seat 81351 is driven to lift through the limiting seat lifting cylinder 81352, the vehicle receiving rail 8134 is completely supplemented after the limiting seat 81351 descends, normal vehicle receiving and vehicle discharging are not affected, when the limiting seat 81351 ascends, the running of the wallboard circulating vehicle 52 can be blocked, the movement limiting effect is achieved, the supporting plate 4325 zxft Cross beam 8132 is connected in the ferry cross beam 81351, the supporting plate 3536 zxft 8126, and the limiting seat 8134 can be located on the limiting seat 81351, and the limiting line 8126 and can be located after the limiting seat 8134 descends.
The quick docking mechanism 814 comprises docking block installation seats 8141 and docking block lifting cylinders 8143, the two docking block installation seats 8141 are respectively installed on the operation driving vehicle 812 and the ferry vehicle 813, a T-shaped groove 8142 is formed in each docking block installation seat 8141, each docking block lifting cylinder 8143 is installed on the operation driving vehicle 812, a piston rod end of each docking block lifting cylinder 8143 is connected with an I-shaped docking block 8144, the shape of the spliced T-shaped grooves 8142 of the two docking block installation seats 8141 is matched with that of the I-shaped docking block 8144, each ferry vehicle 813 is provided with an anti-falling push cylinder 8145, each docking block lifting cylinder 8143 plays a role in lifting the I-shaped docking block 8144, the operation driving vehicle 812 and the ferry vehicle 813 approach each other firstly, the two docking block installation seats 8141 abut against each other, each docking block lifting cylinder 8143 drives the I-shaped docking blocks 8144 to be placed into the two docking block installation seats 8141, the operation driving vehicle 812 and the ferry vehicle are connected together through the I-shaped groove 8144, the docking block lifting cylinders 8143 drive the docking blocks 8144 to be capable of pressing against the docking blocks 8144 quickly, and the docking blocks 8141, and the docking blocks 8144 are preferably arranged in the docking block mounting seats 8141, and the other end of the docking block mounting seats 8141 and the docking block mounting seats 8141 can stably press the docking block 8141.
The composite operation production line 13 comprises a wallboard turnover area 131, a composite operation area 132, a wallboard moving auxiliary mechanism 133, a wallboard integral turnover device 134, a wallboard turnover line 10 is arranged in the wallboard turnover area 131, a wallboard circulating flatcar 52 carries a wallboard to pass through the wallboard circulating line 10, the wallboard which does not need composite operation directly does not stop passing through, the wallboard which needs composite operation stops in the wallboard turnover area 131, the wallboard moving auxiliary mechanism 133, the wallboard integral turnover device 134 is respectively arranged at two sides of the wallboard circulating line 10, the wallboard moving auxiliary mechanism 133 plays a role in moving assistance before wallboard turnover, and also plays a role in positioning when the wallboard returns, the wallboard integral turnover device 134 can move between the wallboard turnover area 131 and the composite operation area 132, the wallboard integral turnover device 134 can connect the wallboard on the circulating wallboard flatcar 52, and then moves to the composite operation area 132 to perform composite operation on the wall surface after integral turnover and leveling.
The wall board moving auxiliary mechanism 133 includes a wall board pushing cylinder mounting rack 1331 and a wall board pushing cylinder 1333, wherein the wall board pushing cylinder mounting rack 1331 is provided with a plurality of wall board pushing cylinders 1332, piston rod ends of the wall board pushing cylinders 1332 are all connected with the wall board pushing cylinder 1333, the wall board pushing cylinder 1333 is mounted towards the wall board flow line 10 side direction, the wall board pushing cylinders 1332 can be simultaneously extended and retracted to drive the wall board pushing cylinder 1333 to move, the wall board integral turnover device 134 includes turnover device moving rails 1341, a bottom frame 1343, a wall board turnover frame 1344 and a turnover driving cylinder 1345, two turnover device moving rails 1341 are arranged in parallel, the turnover device moving rails 1341 are laid to the composite operation area 132 from the wall board turnover area 131, each turnover device moving rail 1341 is movably provided with a turnover device bottom car 1342, the turnover device moving rails 1341 facilitate the turnover device bottom car 1342 to move to the composite operation area 132, bottom frame 1343 is connected and is installed on two turning device bottom cars 1342, wallboard flip frame 1344 rotates and installs on bottom frame 1343, wallboard flip frame 1344 plays the effect of sending and overturning of wallboard, upset driving cylinder 1345 one end is articulated to be connected on bottom frame 1343, the other end is articulated to be connected on wallboard flip frame 1344, can drive wallboard flip frame 1344 upset through upset driving cylinder 1345, can carry out the operation of getting and sending out of wallboard when wallboard flip frame 1344 is upright, can realize keeping flat of wallboard after wallboard flip frame 1344 flattens, conveniently carry out the compound operation of wall, install a plurality of sucking disc subassembly 1346 on wallboard flip frame 1344, can realize the removal of wallboard through sucking disc subassembly 1346, also can ensure that the wallboard can be stable lay on wallboard flip frame 1344 when overturning simultaneously, prevent that the unexpected damage from appearing in the roll-over motion of wallboard.
Wall board roll-over stand 1344 comprises wall pasting table panel 13441, sucking disc mounting plate 13442, wall pasting table panel 13441 and sucking disc mounting plate 13442 are connected with each other, wall pasting table panel 13441 and sucking disc mounting plate 13442 are provided with a gap to form a sucking disc storage area 13443, when the wall board is turned flat, the wall board is placed on wall pasting table panel 13441, wall sucking disc 13462 is recycled in the sucking disc storage area 13443 without influencing the flat placement of the wall board, the bottom of wall pasting table panel 13441 is vertically connected with wall connecting bottom board 13444, after wall board roll-over stand 1344 is turned up by ninety degrees, wall connecting bottom board 13444 is flush with the table top of wall board flow flat car 52, wall connecting bottom board 6262 zxft Is close to and butt joint with wall board flow flat car 52, the wall board flow flat car 52 can smoothly move from wall board flow flat car 52 to wall connecting bottom board 3256, a plurality of movable roll sets 13445 capable of reducing the friction force of wall board, 34zft 52, conveniently drive wallboard whole movement through sucking disc subassembly 1346, stick to wall platform panel 13441 and be equipped with a plurality of sucking disc motion hole 13446, sucking disc subassembly 1346 and sucking disc motion hole 13446 one-to-one sets up, sucking disc subassembly 1346 includes sucking disc push cylinder 13461, sucking disc push cylinder 13461 is installed on sucking disc mounting panel 13442, sucking disc push cylinder 13461 piston rod end is connected with wall sucking disc 13462, wall sucking disc 13462 is installed towards sticking to wall platform panel 13441 direction, when connect wall bottom 13444 to close to butt joint with wallboard flow flatcar 52, all sucking disc subassembly 1346 is started synchronously, wall sucking disc 62 stretches out from sucking disc motion hole 13446, move towards wallboard, come into contact with the wall, at this moment, wallboard move auxiliary mechanism 133 synchronously, push wallboard 1333 brings the other side wall panel into contact with the wall of another side, as the helping hand, give the sucking disc subassembly 13462, then convenient for wall sucking disc subassembly 3575 to connect wall board to flow flatcar to wall board 3575, in this process, the wall pushing plate 1333 of the wall plate moving auxiliary mechanism 133 also continues to move to the side of the wall plate integral turnover device 134 to form a moving assisting force, when the wall plate completely falls to the wall plate integral turnover device 134, the wall plate turnover frame 1344 is turned over to realize the leveling of the wall plate, in this process, the suction cup component 1346 keeps suction, the wall plate firmly sticks to the wall deck panel 13441 (if the suction cup component 1346 does not have suction force, the suction cup is acted by inertia force, in the turnover process, the wall plate and the wall plate turnover frame 1344 have the condition of starting up and slowing down, if the wall plate does not move synchronously with the wall plate turnover frame 1344, the wall plate and the wall plate turnover frame 1344 collide to cause the damage or breakage of the wall plate, so that the wall plate and the wall plate turnover frame 1344 are integrally turned over, the damage condition easily occurring in the turnover is effectively avoided, after the wall plate composite operation is completed, the wallboard is stood again, then on removing wallboard circulation flatcar 52 once more through sucking disc subassembly 1346, this in-process wallboard removes complementary unit 133 also synchronous start, push away wallboard 1333 and play the position limiting displacement of wallboard, ensure that can be smooth after the wallboard returns and fall on wallboard circulation flatcar 52 central position, traditional wallboard upset all adopts the hoist and mount form, hoist and mount, need great operation space, and hoist and mount need the cooperation of a large amount of manpowers, it is impaired to appear accidentally leading to the wallboard easily, can solve the upset problem of wallboard completely through above-mentioned wallboard removal complementary unit 133 and the whole turning device 134 of wallboard, the upset accident has been avoided simultaneously, the manual work has been saved, also need not have great operation space, the workshop area has been saved, very outstanding practical function has, good productivity effect has been brought.
An angle stopper 13431 is arranged on the bottom frame 1343, the angle stopper 13431 is arranged on the motion track line of the wallboard turning frame 1344, and the wallboard turning frame 1344 can be ensured to realize a standard ninety-degree upright state and a flat state through the angle stopper 13431.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the present invention, which is intended to cover any modifications, equivalents, improvements, etc. within the spirit and scope of the present invention.

Claims (5)

1. The utility model provides a compound operation production line of assembled sintering wallboard molding system, includes wallboard upset district (131), compound operation district (132), wallboard removal complementary unit (133), the whole turning device of wallboard (134), its characterized in that: the wall panel turnover structure is characterized in that a wall panel turnover line (10) is arranged in the wall panel turnover area (131), the wall panel movement auxiliary mechanism (133) and the wall panel integral turnover device (134) are respectively installed on two sides of the wall panel turnover line (10), the wall panel integral turnover device (134) can move back and forth between the wall panel turnover area (131) and the composite operation area (132), the wall panel integral turnover device (134) comprises turnover device moving rails (1341), a bottom frame (1343), a wall panel turnover frame (1344) and turnover driving cylinders (1345), the two turnover device moving rails (1341) are arranged in parallel, the turnover device moving rails (1341) are laid to the composite operation area (132) from the wall panel turnover area (131), a turnover device bottom car (1342) is movably installed on each turnover device moving rail (1341), the bottom frame (1343) is connected and installed on the two turnover device bottom cars (1342), the wall panel turnover frame (1344) is rotatably installed on the bottom frame (1343), one end of each turnover driving cylinder (1345) is hinged to the upper frame (1343), the other end of each turnover device moving rail (1345) is connected to the upper frame (1343), and the wall panel turnover frame (1344) is hinged to the upper frame (1344), and the turnover frame (1344) and the turnover driving cylinders (1344) can drive assemblies, and the wall panel turnover devices can be hinged to drive assemblies (1344).
2. A composite work line of an assembled sintered wallboard forming system of claim 1 wherein: wallboard removes complementary unit (133) and pushes away wallboard (1333) including wallboard push cylinder mounting bracket (1331), install a plurality of wallboards on wallboard push cylinder mounting bracket (1331) and push away jar (1332), the tailpiece of the piston rod of wallboard push cylinder (1332) all links to each other with pushing away wallboard (1333), push away wallboard (1333) and flow line (10) side direction installation towards the wallboard.
3. A composite work line of an assembled sintered wallboard forming system of claim 1 wherein: the wallboard overturning frame (1344) comprises a wall pasting table panel (13441) and a suction cup mounting plate (13442), the wall pasting table panel (13441) and the suction cup mounting plate (13442) are connected with each other, a gap is reserved between the wall pasting table panel (13441) and the suction cup mounting plate (13442) to form a suction cup containing area (13443), the bottom of the wall pasting table panel (13441) is vertically connected with a wall connecting bottom plate (13444), a plurality of suction cup moving holes (13446) are formed in the wall pasting table panel (13441), the suction cup assemblies (1346) and the suction cup moving holes (13446) are arranged in a one-to-one correspondence mode, the suction cup assembly (1346) comprises a suction cup cylinder (13461), the suction cup pushing cylinder (13461) is installed on the suction cup mounting plate (13442), the suction cup pushing cylinder (3282) is connected with a suction cup piston (3413482), and the suction cup mounting plate (34zxft) is connected with a suction cup mounting plate (3434).
4. A composite work line for an assembled sintered wallboard forming system of claim 3, wherein: the wall connecting bottom plate (13444) is provided with a plurality of movable roller sets (13445).
5. A composite work line of an assembled sintered wallboard forming system of claim 1 wherein: an angle limiting block (13431) is installed on the bottom frame (1343), and the angle limiting block (13431) is arranged on a motion track line of the wallboard turning frame (1344).
CN202111001145.XA 2021-08-30 2021-08-30 Composite operation production line of assembled sintering wallboard forming system Active CN113681706B (en)

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CN106272942B (en) * 2015-04-01 2018-08-14 泉州市三联机械制造有限公司 The production line of light composite insulating wall board
CN105064541A (en) * 2015-08-12 2015-11-18 文登蓝岛建筑工程有限公司 Wall assembling production line
DE102016118826A1 (en) * 2016-10-05 2018-04-05 Qsil Gmbh Quarzschmelze Ilmenau Hollow cylinder of ceramic material, a process for its preparation and its use
CN108656336B (en) * 2018-08-06 2023-07-14 泉州市三联机械制造有限公司 Fixed and reversible forming machine for producing inorganic foam concrete wallboard and production process of inorganic foam concrete wallboard
CN113175114B (en) * 2021-04-20 2022-05-17 浙江舜虞达环境科技集团有限公司 Full-automatic filling composite system of wallboard part

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