CN112141721A - A kind of concrete prefabricated component mould stacking device - Google Patents
A kind of concrete prefabricated component mould stacking device Download PDFInfo
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- CN112141721A CN112141721A CN201910560936.2A CN201910560936A CN112141721A CN 112141721 A CN112141721 A CN 112141721A CN 201910560936 A CN201910560936 A CN 201910560936A CN 112141721 A CN112141721 A CN 112141721A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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Abstract
本发明公开了一种混凝土预制构件模具堆垛装置,包括机架,还包括升降组件、升降驱动机构、升降传动组件、平移组件,升降组件相对设置在所述机架上,升降驱动机构设置在机架上,用于驱动升降组件进行升降运动,升降组件通过升降传动组件与升降驱动机构相连,升降组件上设有托举机构,托举机构用于托举预制构件模具,平移组件相对平行布置在机架的顶部,机架能沿着所述平移组件进行直线往复运动。本发明具有结构简单、成本低、集跨线转运和堆垛功能于一体的优点。
The invention discloses a concrete prefabricated component mould stacking device, comprising a frame, a lifting component, a lifting driving mechanism, a lifting transmission component and a translation component. The lifting components are relatively arranged on the frame, and the lifting driving mechanism is arranged on the On the frame, it is used to drive the lifting assembly for lifting movement. The lifting assembly is connected to the lifting driving mechanism through the lifting transmission assembly. The lifting assembly is provided with a lifting mechanism. The lifting mechanism is used to lift the prefabricated component mold. The translation components are relatively parallel. At the top of the frame, the frame can reciprocate linearly along the translation assembly. The invention has the advantages of simple structure, low cost, and integration of cross-line transfer and stacking functions.
Description
技术领域technical field
本发明主要涉及混凝土预制构件生产技术领域,特指一种混凝土预制构件模具堆垛装置。The invention mainly relates to the technical field of concrete prefabricated component production, in particular to a concrete prefabricated component mould stacking device.
背景技术Background technique
混凝土预制构件的生产过程是利用布料装置向模台内喷涂浆料,然后经过振动刮平、磨光修光、利用码垛机入库、养护窑进行养护、养护完成后再利用码垛机出库、拆除边模、最后脱除底模,制得所需的预制构件。模具在完成浇筑后需将模具进行立体堆垛,以满足蒸养窑的空间利用要求,提高蒸养效率,降低蒸养能耗。The production process of concrete prefabricated components is to use the distributing device to spray the slurry into the mold table, then vibrate and scrape, polish and polish, use the palletizer to store, and maintain the kiln for maintenance. After the maintenance, the palletizer is used to export. Warehouse, remove the side mold, and finally remove the bottom mold to obtain the required prefabricated components. After the mold is poured, the molds need to be stacked three-dimensionally to meet the space utilization requirements of the steam curing kiln, improve the steam curing efficiency, and reduce the steam curing energy consumption.
现有技术中,立体式蒸养窑一般匹配专用升降堆垛装置,设备复杂且成本较高,设备功能单一;隧道式养护窑一般采用人工控制桁车配专用吊具进行堆垛,人力浪费大,并在生产过程中存在安全隐患。In the prior art, the three-dimensional steam curing kiln is generally matched with a special lifting and stacking device, the equipment is complex, the cost is high, and the equipment function is single; , and there are potential safety hazards in the production process.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的技术问题,本发明提供一种结构简单、成本低、集跨线转运和堆垛功能于一体的混凝土预制构件模具堆垛装置。Aiming at the technical problems existing in the prior art, the present invention provides a concrete prefabricated component mould stacking device with simple structure, low cost, and integration of cross-line transfer and stacking functions.
为解决上述技术问题,本发明采用以下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种混凝土预制构件模具堆垛装置,包括机架,还包括升降组件、升降驱动机构、升降传动组件、平移组件,所述升降组件相对设置在所述机架上,所述升降驱动机构设置在所述机架上,用于驱动升降组件进行升降运动,所述升降组件通过升降传动组件与升降驱动机构相连,所述升降组件上设有托举机构,所述托举机构用于托举预制构件模具,所述平移组件相对平行布置在所述机架的顶部,所述机架能沿着所述平移组件进行直线往复运动。A concrete prefabricated component mould stacking device includes a frame, a lift assembly, a lift drive mechanism, a lift drive assembly, and a translation assembly, wherein the lift assembly is relatively arranged on the frame, and the lift drive mechanism is arranged on the On the frame, it is used to drive the lifting assembly to carry out the lifting movement. The lifting assembly is connected to the lifting driving mechanism through the lifting transmission assembly. The lifting assembly is provided with a lifting mechanism, and the lifting mechanism is used to lift the prefabricated A component mold, the translation assembly is relatively parallel arranged on the top of the frame, and the frame can perform linear reciprocating motion along the translation assembly.
作为本发明的进一步改进:所述平移组件包括平移机构、平移驱动机构和平移导轨,所述平移机构与平移驱动机构相连,所述平移驱动机构用于驱动所述平移机构沿所述平移导轨进行直线往复运动。As a further improvement of the present invention: the translation assembly includes a translation mechanism, a translation drive mechanism and a translation guide rail, the translation mechanism is connected with the translation drive mechanism, and the translation drive mechanism is used to drive the translation mechanism to move along the translation guide rail. Linear reciprocating motion.
作为本发明的进一步改进:所述升降传动组件包括传动链、提升轴和提升链,所述升降驱动机构通过所述传动链与提升轴连接,以带动所述提升轴旋转;所述提升链一端绕设在提升轴的端部,所述提升链的另一端与升降组件连接,以带动升降组件进行升降运动。As a further improvement of the present invention: the lift transmission assembly includes a drive chain, a lift shaft and a lift chain, and the lift drive mechanism is connected with the lift shaft through the drive chain to drive the lift shaft to rotate; one end of the lift chain It is wound around the end of the lifting shaft, and the other end of the lifting chain is connected with the lifting assembly to drive the lifting assembly to carry out the lifting movement.
作为本发明的进一步改进:所述机架包括与地面平行的横梁和垂直地面的竖梁,所述提升轴通过紧固件架设在所述横梁上。As a further improvement of the present invention, the frame includes a beam parallel to the ground and a vertical beam perpendicular to the ground, and the lifting shaft is erected on the beam through fasteners.
作为本发明的进一步改进:所述竖梁上设有垂直导轨,所述升降组件沿所述垂直导轨进行升降运动。As a further improvement of the present invention, a vertical guide rail is provided on the vertical beam, and the lifting assembly moves up and down along the vertical guide rail.
作为本发明的进一步改进:所述托举机构至少设有一个以上的凹槽,所述凹槽用于托接预制构件模具吊挂结构。As a further improvement of the present invention, the lifting mechanism is provided with at least one groove, and the groove is used for supporting the prefabricated component mold hanging structure.
作为本发明的进一步改进:所述平移机构包括平移行走箱,所述机架与所述平移行走箱连接,所述平移行走箱的内部设有行走轮。As a further improvement of the present invention, the translation mechanism includes a translation traveling case, the frame is connected with the translation traveling case, and a traveling wheel is provided inside the translation traveling case.
作为本发明的进一步改进:所述平移行走箱的端部设有防撞机构。As a further improvement of the present invention, an anti-collision mechanism is provided at the end of the translation walking box.
作为本发明的进一步改进:所述平移导轨的至少一端设有限位机构。As a further improvement of the present invention, at least one end of the translation guide rail is provided with a limiting mechanism.
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
1、本发明的混凝土预制构件模具堆垛装置设有平移组件,平移组件相对平行布置在机架的顶部,平移组件能使整个机架在直线方向上进行往复运动,在完成立体堆垛的同时,实现从模台输送线与蒸养窑之间的跨线横移,本发明兼具模具堆垛和跨线转运的功能;且平移组件采用为悬空布置,无需占用地面空间,方便设置其他落地装置或设备,减少设备干涉的可能性。1. The concrete prefabricated component mould stacking device of the present invention is provided with a translation component, which is arranged on the top of the frame relatively in parallel, and the translation component can make the whole frame reciprocate in a linear direction, while completing the three-dimensional stacking. , to realize the cross-line lateral movement between the conveying line of the mold table and the steam curing kiln, and the present invention has the functions of mold stacking and cross-line transfer; and the translation components are arranged in the air, which does not need to occupy the floor space, and is convenient to set other floor A device or equipment that reduces the possibility of equipment interference.
2、 本发明的混凝土预制构件模具堆垛装置设有托举机构,托举机构上设有一个以上的用于托接预制构件模具吊挂结构的凹槽,从而能稳定可靠的托举模具,升降过程中不会出现模具晃动或掉落等问题,且整个装置结构简单、成本低,在预制构件模具进入蒸养窑前,能实现模具的立体堆垛,养护完成后也能实现拆垛功能。2. The concrete prefabricated component mold stacking device of the present invention is provided with a lifting mechanism, and the lifting mechanism is provided with more than one groove for supporting the prefabricated component mold hanging structure, so that the mold can be lifted stably and reliably. There will be no problems such as mold shaking or falling during the lifting process, and the whole device has a simple structure and low cost. Before the prefabricated component mold enters the steam curing kiln, the three-dimensional stacking of the mold can be realized, and the destacking function can also be realized after the maintenance is completed. .
附图说明Description of drawings
图1为本发明在具体实施例中的结构示意图。FIG. 1 is a schematic structural diagram of the present invention in a specific embodiment.
图2为本发明在具体实施例中取模台前的状态示意图。FIG. 2 is a schematic diagram of the state of the present invention before the mold-taking stage in a specific embodiment.
图3为本发明在具体实施例中移动至模台输送线时的状态示意图。FIG. 3 is a schematic diagram of the state of the present invention when it is moved to the mold table conveying line in a specific embodiment.
图4为本发明在具体实施例中托举并转运模台时的状态示意图。4 is a schematic diagram of the state of the present invention when the mold table is lifted and transported in a specific embodiment.
图5为本发明在具体实施例中完成堆垛一个模台的状态示意图。FIG. 5 is a schematic diagram of the state of completing the stacking of one mold table in a specific embodiment of the present invention.
图6为本发明在具体实施例中完成堆垛多个模台的状态示意图。FIG. 6 is a schematic diagram of the state in which the stacking of a plurality of mold tables is completed in a specific embodiment of the present invention.
图7为本发明在具体实施例中的托举机构的结构示意图。FIG. 7 is a schematic structural diagram of a lifting mechanism in a specific embodiment of the present invention.
图例说明:illustration:
1、机架;2、升降组件;3、升降驱动机构;4、升降传动组件;41、传动链;42、提升轴;43、提升链;5、托举机构;6、平移组件;61、平移机构;611、平移行走箱;612、行走轮;62、平移驱动机构;63、平移导轨;7、垂直导轨;8、防撞机构;9、限位机构。1. Frame; 2. Lifting component; 3. Lifting drive mechanism; 4. Lifting transmission component; 41. Transmission chain; 42. Lifting shaft; 43. Lifting chain; 5. Lifting mechanism; 6. Translation component; 61. Translation mechanism; 611, translation travel box; 612, walking wheel; 62, translation drive mechanism; 63, translation guide rail; 7, vertical guide rail; 8, anti-collision mechanism; 9, limit mechanism.
具体实施方式Detailed ways
以下将结合说明书附图和具体实施例对本发明做进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图1和图7所示,本实施例提供了一种混凝土预制构件模具堆垛装置,包括机架1,还包括升降组件2、升降驱动机构3、升降传动组件4、平移组件6,升降组件2相对设置在机架1上,升降驱动机构3设置在机架1上,用于驱动升降组件2进行升降运动,升降组件2通过升降传动组件4与升降驱动机构3相连,升降组件2上设有托举机构5,托举机构5用于托举预制构件模具,平移组件6相对平行布置在机架的顶部,机架1能沿着平移组件6进行直线往复运动。As shown in FIG. 1 and FIG. 7 , this embodiment provides a concrete prefabricated component mold stacking device, including a
本发明的混凝土预制构件模具堆垛装置设有平移组件6,平移组件6相对平行设置在机架1的顶部,平移组件6能使整个机架1在直线方向上进行往复运动,在完成立体堆垛的同时,实现从模台输送线与蒸养窑之间的跨线横移,本发明兼具模具堆垛和跨线转运的功能;且平移组件6采用悬空布置,无需占用地面空间,方便设置其他落地装置或设备,减少设备干涉的可能性。The concrete prefabricated component mould stacking device of the present invention is provided with a
本实施例中,平移组件6包括平移机构61、平移驱动机构62和平移导轨63,平移机构61与平移驱动机构62相连,平移驱动机构62用于驱动平移机构61沿平移导轨63进行直线往复运动。In this embodiment, the
进一步的,在优选实施例中,相对设置的平移导轨63之间还设有的多根轨道连接梁,通过轨道连接梁连接两根平行设置的平移导轨63,起到了稳固平移导轨63的作用。Further, in the preferred embodiment, a plurality of rail connecting beams are provided between the oppositely arranged
本实施例中,升降传动组件4包括传动链41、提升轴42和提升链43,升降驱动机构3通过传动链41与提升轴42连接,以带动提升轴42旋转;提升链43一端绕设在提升轴42的端部,提升链43的另一端与升降组件2连接。机架1包括与地面平行的横梁和垂直地面的竖梁,提升轴42通过紧固件架设在横梁上,竖梁上设有垂直导轨7,升降组件2沿垂直导轨7进行升降运动。In this embodiment, the lift transmission assembly 4 includes a
进一步的,在优选实施例中,升降驱动机构3的一端设有第一齿轮,与升降驱动机构3相对设置的提升轴42的一端设有第二齿轮,所述传动链41绕设在两个齿轮上,升降驱动机构3启动时,带动第一齿轮运动,通过传动链41带动第二齿轮转动,从而带动提升轴42旋转;提升轴42两端均设有与提升链43相配合的第三齿轮,提升轴42旋转使得第三齿轮旋转,带动提升链43运动,从而带动升降组件2进行上下升降运动,升降组件2包括平行布置的提升梁,两根平行设置的提升梁通过平行布置的两根竖直轴相连,每根竖直轴上通过紧固件安装有两个滚轮,在升降驱动机构3作用下,滚轮沿着垂直导轨7进行上下滚动,从而实现升降组件2进行上下升降运动,完成模具的堆垛和拆垛。Further, in the preferred embodiment, one end of the lift drive mechanism 3 is provided with a first gear, and one end of the
本实施例中,托举机构5至少设有一个以上凹槽51,所述凹槽51用于托接预制构件模具吊挂结构。进一步的,在优选实施例中,每个托举机构上的凹槽51为2个,托举机构5通过紧固件安装在提升梁上,托举机构5托举模具时,模具两侧端的吊挂结构恰好落入凹槽51中,从而能稳定可靠的托举模具,升降过程中不会出现模具晃动或掉落等问题。In this embodiment, the lifting mechanism 5 is provided with at least one or
本实施例中,平移机构61包括平移行走箱611,机架1与平移行走箱611连接,平移行走箱611的内部设有行走轮612。设置在机架1一侧底部的平移机构61沿着安装在地面上的平移导轨63进行直线往复运动,设置在机架另一侧顶部的平移机构61沿着悬空布置的平移导轨63进行直线往复运动,通过平移机构61能实现整个堆垛装置进行直线往复运动,在完成立体堆垛的同时,实现在模台输送线与蒸养窑之间的跨线横移,本发明兼具模具堆垛和转运的功能。In this embodiment, the
本实施例中,平移行走箱611的端部设有防撞机构8,平移导轨63的两端设有限位机构9。当堆垛装置直线运动至平移导轨63末端的限位机构9处时,防撞机构8能起到缓冲作用,使得堆垛装置能平稳停下来进行堆垛或拆垛作业,避免堆垛装置由于移动速度过快出现剧烈晃动等现象;限位机构9起到了限位作用。In this embodiment, an anti-collision mechanism 8 is provided at the end of the
如图2至图6所示,具体应用时,模台输送线和养护线均呈直线状且在水平方向上平行布置,模台输送线和养护线通过堆垛装置对接,两根平移导轨相对平行设置在机架的顶部,通过两根平移导轨63连接模台输送线和养护线的两端,首先,平移机构61在平移驱动机构62作用下,带动机架1沿着平移导轨63直线运动至模台输送线的一端,升降驱动机构3提供驱动力,带动升降组件2下降至低于模台的位置处,然后升降组件2上升,模台两侧端的吊挂结构落入托举机构5的凹槽51内,升降组件2进一步上升,实现对模台的托举,随后,平移驱动机构62驱动平移机构61带动机架1沿着平移导轨63直线运动至养护线,在升降驱动机构3的驱动力的作用下,升降组件2下降将模台进行堆垛,按此方式继续进行下一个模台的转运与堆垛,直至完成所有模台的转运及堆垛,以便多个模具能同时进行进入养护窑进行养护,有利于充分利用养护窑的空间。As shown in Figure 2 to Figure 6, in the specific application, the mold table conveying line and the curing line are linear and arranged in parallel in the horizontal direction. It is arranged in parallel on the top of the frame, and connects the two ends of the mold table conveying line and the maintenance line through two translation guide rails 63. First, the
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,应视为本发明的保护范围。The above are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions that belong to the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should be regarded as the protection scope of the present invention.
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