CN108656336B - Fixed and reversible forming machine for producing inorganic foam concrete wallboard and production process of inorganic foam concrete wallboard - Google Patents
Fixed and reversible forming machine for producing inorganic foam concrete wallboard and production process of inorganic foam concrete wallboard Download PDFInfo
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- CN108656336B CN108656336B CN201810882480.7A CN201810882480A CN108656336B CN 108656336 B CN108656336 B CN 108656336B CN 201810882480 A CN201810882480 A CN 201810882480A CN 108656336 B CN108656336 B CN 108656336B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 230000002441 reversible effect Effects 0.000 title claims abstract description 14
- 239000011381 foam concrete Substances 0.000 title claims description 24
- 230000007306 turnover Effects 0.000 claims abstract description 72
- 239000004567 concrete Substances 0.000 claims abstract description 25
- 238000005187 foaming Methods 0.000 claims abstract description 25
- 230000006835 compression Effects 0.000 claims abstract description 11
- 238000007906 compression Methods 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims description 38
- 238000000465 moulding Methods 0.000 claims description 23
- 238000007723 die pressing method Methods 0.000 claims description 17
- 230000000712 assembly Effects 0.000 claims description 11
- 238000000429 assembly Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 8
- 239000002002 slurry Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 3
- 230000002262 irrigation Effects 0.000 claims description 3
- 238000003973 irrigation Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 238000000748 compression moulding Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims 1
- 239000002131 composite material Substances 0.000 description 8
- 238000007493 shaping process Methods 0.000 description 4
- 208000002925 dental caries Diseases 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention relates to the technical field of inorganic foaming concrete wallboard equipment, in particular to a fixed and reversible forming machine for producing inorganic foaming concrete wallboards and a production process of the inorganic foaming concrete wallboards, which are characterized in that: the device comprises a hydraulic station, a fixing frame, a turnover frame, a movable die frame, an intermediate die frame, a die assembly, a hanging beam and a compression cylinder assembly, wherein a turnover bearing seat is fixedly arranged on the fixing frame, the turnover frame is driven by a turnover cylinder to turn over and is rotatably supported in the turnover bearing seat, the hanging beam is fixedly arranged on the front side of the turnover frame, the intermediate die frame, the die frame and the movable die frame which are movably connected with the hanging beam are arranged in the turnover frame, a forming cavity for placing the die assembly is formed among the movable die frame, the intermediate die frame and the die frame, and the compression cylinder assembly connected with the die frame is fixedly arranged on the right side of the turnover frame. The invention has reasonable integral structure, can be used for producing inorganic foaming concrete wallboards, in particular to inorganic foaming concrete wallboards without panels.
Description
Technical Field
The invention relates to the technical field of inorganic foaming concrete wallboard equipment, in particular to a fixed and reversible forming machine for producing inorganic foaming concrete wallboards and a production process of the inorganic foaming concrete wallboards.
Background
With the increasing emphasis of the national protection of land resources and natural disasters such as earthquake disasters, the increasing awareness of people on resource protection and earthquake disaster avoidance, and the strong popularization of the national assembly industry, the light composite wallboard is an assembly type wall body, the increasing demand of the market for the light composite wallboard is that the forming production line of the light composite wallboard is a high-yield light composite wallboard production line, the production efficiency can be improved, the labor force is lightened, and the light composite wallboard is popularized in the recent market and the government is widely applied at home and abroad.
The inorganic foaming concrete wallboard is also an assembled wall body, is a novel environment-friendly and energy-saving wall body which is determined by the state, is different from the light composite wallboard on the market because the inorganic foaming concrete wallboard is different from the light composite wallboard on the market, particularly, the inorganic foaming concrete wallboard without panels is produced, the conventional forming machine for the light composite wallboard cannot be used for forming the wallboard, and the difficulty is that the dies are filled when the panels are not arranged, so that the novel forming equipment is required to be used for production.
Disclosure of Invention
The invention aims to solve the technical problem of providing a fixed and reversible forming machine for producing inorganic foamed concrete wallboards, which has a reasonable integral structure and can be used for producing inorganic foamed concrete wallboards, in particular to an inorganic foamed concrete wallboard without a panel.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a fixed make-up machine that can overturn of production inorganic foaming concrete wallboard, which comprises a hydraulic station, the mount, the upset frame, the movable die carrier, intermediate die carrier, the die carrier, die mould subassembly, hanging beam and compression cylinder subassembly, fixed mounting has the upset bearing frame on the mount, the upset frame is driven upset and rotatable support in the upset bearing frame by the upset hydro-cylinder, upset frame front side fixed mounting has many hanging beams, intermediate die carrier locates in the upset frame in the middle of, the die carrier erects in upset frame right side, still the interval is equipped with a plurality of movable die carrier in the upset frame, movable die carrier, intermediate die carrier and die carrier all are connected with the hanging beam is movable respectively, all be formed with the shaping cavity that is used for placing die subassembly between movable die carrier and the intermediate die carrier, between movable die carrier and the die carrier and between movable die carrier, upset frame right side fixed mounting has the multiunit compression cylinder subassembly that is connected with the die carrier, still detachable is equipped with supplementary die loading device in the upset frame.
Further, the lower parts of the left side and the right side of the turnover frame are respectively fixedly provided with a rotating shaft, the rotating shafts are rotatably arranged in corresponding turnover bearing seats through bearings, 2 turnover oil cylinders are symmetrically arranged on the left side and the right side of the turnover frame, the bottom of a cylinder body of each turnover oil cylinder is hinged with a fixing frame, and the end part of a piston rod of each turnover oil cylinder is hinged with the turnover frame.
Further, the pressing oil cylinder assembly is 2 groups and symmetrically arranged at the upper end and the lower end of the right side of the overturning frame, the pressing oil cylinder assembly comprises a pressing oil cylinder, a cylinder body of the pressing oil cylinder is fixedly arranged on the right side of the overturning frame through a mounting seat, and a connecting seat is fixedly arranged at the end part of a piston rod of the pressing oil cylinder and fixedly connected with the pressing die frame.
Further, the hanging beam is 2 and symmetrically locates the upper and lower both ends of upset frame front side, the cavity that runs through both ends has been seted up to the hanging beam inside, the hanging beam is offered on being close to the one side of upset frame leading flank and is linked together with the cavity bar notch, all fixed mounting has 2 connecting axles along vertical on middle die carrier, die carrier and the front side of movable die carrier, the free end of connecting axle outwards extends and passes bar notch and installs roller component one in the cavity, the connecting axle can roll with corresponding hanging beam respectively through roller component one and be connected.
Further, the die assembly comprises a bottom die, a side die A, an intermediate die and a side die B, wherein the bottom die is arranged at the bottom of the forming cavity, one end of the side die A is inserted into the forming cavity and is contacted with one end of the bottom die, the other end of the side die A is connected with a demolding hook exposed out of the overturning frame, one end of the intermediate die is inserted into the forming cavity and is contacted with the middle part of the bottom die, the other end of the intermediate die is a free end, one end of the side die B is inserted into the cavity and is contacted with the other end of the bottom die, and the other end of the side die B is a free end.
Further, the two sides of the side die A, the middle die and the side die B are respectively provided with a strip-shaped positioning groove, and a plurality of positioning blocks matched with the strip-shaped positioning grooves are fixedly arranged on the movable die frame, the middle die frame and the die pressing frame.
Further, the movable die frame is connected with the middle die frame, the movable die frame is connected with the movable die frame and the pressing die frame through a first connecting plate, a round hole I is formed in one end of the first connecting plate, a long groove I is formed in the other end of the first connecting plate, and a notch I communicated with the long groove I is formed in the first connecting plate at one end provided with the long groove I.
Further, auxiliary die-filling device includes auxiliary die-filling bracing piece and auxiliary die-filling moving part, the fixed inserted block that is equipped with in both ends of auxiliary die-filling bracing piece, the upper portion border of upset frame left and right sides is all fixed respectively and is equipped with 2 sets of installation pieces that are 1 group with 2, be formed with the slot that can insert the inserted block between the 1 set of installation pieces, be equipped with a plurality of locating component corresponding with the shaping cavity along length direction spacer on the auxiliary die-filling bracing piece, the fixed backup pad that is equipped with in locating component upper end, the draw-in groove has been seted up to the locating component lower extreme, auxiliary die-filling moving part is L type structure, auxiliary die-filling moving part includes bar one and bar second that is mutually perpendicular with bar, the both ends of bar one are all fixed and are equipped with roller component second, the one end fixed connection of bar second and bar one end, the other end of bar second is the free end and fixed being equipped with the fixture block that can block into the draw-in groove.
Further, each positioning assembly is connected through a second connecting plate, one end of the second connecting plate is provided with a second round hole, and the other end of the second connecting plate is provided with a second long groove.
The production process of the inorganic foaming concrete wallboard is realized by the following process steps:
step 4, driving the overturning frame to overturn ninety degrees through the overturning oil cylinder to change the forming machine from lying to standing;
and 9, cleaning and oiling each movable die frame, each middle die frame and each pressing die frame in the overturning frame, so as to start the next cycle production of the inorganic foaming concrete wallboard.
As can be seen from the above description, the invention provides a fixed and reversible forming machine for producing inorganic foamed concrete wallboards, which has reasonable integral structure, can be used for producing inorganic foamed concrete wallboards, in particular for producing inorganic foamed concrete wallboards without panels, and can solve the difficulty of die filling of dies without panels by the aid of an auxiliary die filling device.
Drawings
FIG. 1 is a front elevation view of a stationary reversible molding machine for producing inorganic foamed concrete panels according to the present invention.
FIG. 2 is a left side view of a stationary reversible molding machine for producing inorganic foamed concrete panels according to the present invention.
FIG. 3 is a schematic drawing showing the process of molding a fixed and reversible molding machine for producing inorganic foamed concrete wall panels according to the present invention.
FIG. 4 is a schematic view of a machine for producing inorganic foamed concrete wall panels of the present invention with a stationary reversible molding machine with a portion of the mold assembly in a horizontal position.
Fig. 5 is an enlarged partial schematic view at a in fig. 2.
Fig. 6 is a partially enlarged schematic view at B in fig. 4.
Fig. 7 is a schematic structural view of a mold assembly.
Fig. 8 is a schematic structural view of the first connecting plate.
Fig. 9 is a partially enlarged schematic view of fig. 3 at C.
Fig. 10 is a partially enlarged schematic view of fig. 4 at D.
Fig. 11 is a partially enlarged schematic illustration at E in fig. 3.
Fig. 12 is a partially enlarged schematic view of fig. 4 at F.
Fig. 13 is a schematic structural view of an auxiliary die-filling moving member.
Fig. 14 is a schematic structural diagram of a second connecting plate.
Fig. 15 is a partially enlarged schematic view at G in fig. 1.
In the figure: 1-a fixing frame; 11-turning over the bearing seat; 12-turning over the oil cylinder; 2-turning over the frame; 21-forming a cavity; 22-rotating shaft; 23-mounting blocks; 231-slots; 3-moving the die carrier; 31-positioning blocks; 32-connecting the first plate; 321-a first round hole; 322-elongated slot one; 323-notch one; 4-an intermediate die carrier; 5-die pressing frame; 6-a mold assembly; 61-bottom die; 62-side die A; 63-an intermediate mold; 64-side die B; 65-demolding hooks; 66-a strip-shaped positioning groove; 7-hanging beams; 71-a cavity; 72-bar-shaped notch; 73-connecting shaft; 74-roller assembly one; 8-compressing the oil cylinder assembly; 81-compressing an oil cylinder; 82-a mounting base; 83-connecting seats; 9-auxiliary die-filling device; 91-auxiliary die-filling supporting rods; 911-plug-in block; 92-auxiliary die-filling moving parts; 921-bar one; 922-bar lever two; 923-roller assembly two; 924-clamping blocks; 93-positioning assembly; 931-supporting plate; 932-card slot; 94-connecting plate II; 941-a second round hole; 942-elongated slot two; 10-hydraulic station.
Detailed Description
The invention is further described below by means of specific embodiments.
As shown in fig. 1 to 15, the invention relates to a forming machine capable of fixedly and overturned for producing inorganic foamed concrete wall boards, which is characterized in that: the die pressing device comprises a hydraulic station 10, a fixing frame 1, a turnover frame 2, a movable die frame 3, an intermediate die frame 4, a die pressing frame 5, a die assembly 6, a hanging beam 7 and a pressing cylinder assembly 8, wherein a turnover shaft 22 bearing 11 is fixedly installed on the fixing frame 1, the turnover frame 2 is driven by the turnover cylinder 12 to turn over and is rotatably supported in the turnover shaft 22 bearing 11, a plurality of die pressing frames 21 for placing the die assembly 6 are fixedly installed on the front side of the turnover frame 2, the intermediate die frame 4 is arranged in the middle of the turnover frame 2, the die pressing frame 5 is arranged on the right side of the turnover frame 2, a plurality of movable die frames 3 are further arranged in the turnover frame 2 at intervals, the movable die frames 3, the intermediate die frame 4 and the die pressing frame 5 are respectively and movably connected with the hanging beam 7, a plurality of die frames 21 for placing the die assembly 6 are respectively formed between the movable die frames 3 and the movable die pressing frame 5, and between the movable die frames 3 and the movable die frames 3, and the movable die assembly 9 are fixedly installed on the right side of the turnover frame 2, and the die pressing frame assembly 9 is also provided with an auxiliary die assembly 9.
The hydraulic pressure station 10 is located one side of mount 1, the hydraulic pressure station 10 is used for providing the upset hydro-cylinder 12 reaches the required hydraulic power of pressure hydro-cylinder subassembly 8, the movable mould frame 3 the middle mould frame 4 with the pressure mould frame 5 all vertically arranges and in parallel with the mode of upset frame 2 left and right sides set up in the upset frame 2, overall structure is reasonable, can be used to the production of inorganic foaming concrete wallboard, especially can produce the inorganic foaming concrete wallboard that does not have the panel, through the assistance of supplementary die filling device 9, can solve the difficulty of each mould die filling when not having the panel.
As shown in fig. 1 to 4, the lower parts of the left and right sides of the turnover frame 2 are respectively and fixedly provided with a rotating shaft 22, the rotating shafts 22 are rotatably arranged in the corresponding turnover shaft 22 bearing seats 11 through bearings, 2 turnover cylinders 12 are symmetrically arranged on the left and right sides of the turnover frame 2, the bottom of the cylinder body of each turnover cylinder 12 is hinged with the fixing frame 1, and the end part of a piston rod of each turnover cylinder 12 is hinged with the turnover frame 2.
Through the setting of upset hydro-cylinder 12, drive upset frame 2 can be round the axis of upset axle 22 bearing 11 makes ninety degrees upset back and forth for upset frame 2 changes from standing to lying or changes from lying to standing, is convenient for realize upset frame 2 switches back and forth between loading and drawing of patterns station and watering and rest station, and production efficiency is high.
As shown in fig. 1, 4 and 15, the pressing cylinder assemblies 8 are 2 groups and symmetrically arranged at the upper end and the lower end of the right side of the turnover frame 2, the pressing cylinder assemblies 8 comprise pressing cylinders 81, the cylinder bodies of the pressing cylinders 81 are fixedly arranged on the right side of the turnover frame 2 through mounting seats 82, connecting seats 83 are fixedly arranged at the end parts of piston rods of the pressing cylinders 81, and the connecting seats 83 are fixedly connected with the pressing frame 5.
The compression cylinder 81 drives the compression and pulling-out of the compression mold frame 5, so that the mold can be conveniently assembled and removed, the mold assembling time and the mold removing time are saved, and the labor force is saved.
As shown in fig. 1 to 5, the number of hanging beams 7 is 2 and symmetrically arranged at the upper and lower ends of the front side of the turnover frame 2, a cavity 71 penetrating through the two ends is formed inside the hanging beams 7, a bar-shaped notch 72 communicated with the cavity 71 is formed on one side of the hanging beams 7 near the front side of the turnover frame 2, 2 connecting shafts 73 are fixedly arranged on the front sides of the middle die frame 4, the die frame 5 and the movable die frame 3 along the vertical direction, the free ends of the connecting shafts 73 extend outwards and penetrate through the bar-shaped notch 72, a roller assembly one 74 is arranged in the cavity 71, and the connecting shafts 73 are respectively connected with the corresponding hanging beams 7 in a rolling manner through the roller assembly one 74.
The two hanging beams 7 are arranged in parallel with each other and are arranged on the front side surface of the turnover frame 2 in a manner parallel to the upper end surface and the lower end surface of the turnover frame 2, when the turnover cylinder 12 drives the turnover frame 2 to turn ninety degrees, the turnover frame 2 is changed into a horizontal state from vertical state, at the moment, the middle frame 4, the pressing frame 5 and the movable frame 3 are movably hung on the hanging beams 7 through the first roller component 74, the subsequent die filling and demolding are convenient, in addition, 2 supporting columns are vertically and fixedly arranged on the rear sides of the middle frame 4, the pressing frame 5 and the movable frame 3, and can be clamped on a cross beam on the rear side of the turnover frame 2, so that when the turnover frame 2 is vertical, the middle frame 4, the pressing frame 5 and the movable frame 3 can be stably arranged in the turnover frame 2, in addition, 2 groups of roller components are fixedly arranged on the rear side of the pressing frame 5, and the pressing frame 5 can be stably matched with the movable frame 5 through the cross beam 81 when the pressing frame 2 is driven.
As shown in fig. 1, 2, 3, 4 and 7, the mold assembly 6 includes a bottom mold 61, a side mold a62, an intermediate mold 63 and a side mold B64, the bottom mold 61 is disposed at the bottom of the molding cavity 21, one end of the side mold a62 is inserted into the molding cavity 21 and contacts with one end of the bottom mold 61, the other end of the side mold a62 is connected with a demolding hook 65 exposed outside the turnover frame 2, one end of the intermediate mold 63 is inserted into the molding cavity 21 and contacts with the middle of the bottom mold 61, the other end of the intermediate mold 63 is a free end, one end of the side mold B64 is inserted into the cavity 71 and contacts with the other end of the bottom mold 61, and the other end of the side mold B64 is a free end.
Through adopting above-mentioned structure, can form two relative independent sealed cavitys, make things convenient for the pouring shaping of thick liquids, in addition, the drawing of patterns of follow-up shaping wallboard can be made things convenient for in the setting of drawing of patterns couple 65.
As shown in fig. 3 to 6, the two sides of the side mold a62, the middle mold 63 and the side mold B64 are respectively provided with a strip-shaped positioning groove 66, the movable mold frame 3, the middle mold frame 4 and the pressing mold frame 5 are respectively fixedly provided with a plurality of positioning blocks 31 matched with the strip-shaped positioning grooves 66, by adopting the structure, the side mold a62, the middle mold 63 and the side mold B64 can be conveniently positioned when being installed in the forming cavity 21, so that the mold assembly 6 can be installed more smoothly.
As shown in fig. 1, 5 and 8, the movable mold frame 3 and the middle mold frame 4, the movable mold frame 3 and the movable mold frame 3, and the movable mold frame 3 and the pressing mold frame 5 are all connected through a first connecting plate 32, a first round hole 321 is formed at one end of the first connecting plate 32, a first long groove 322 is formed at the other end of the first connecting plate 32, and a first notch 323 communicated with the first long groove 322 is formed at one end of the first connecting plate 32, where the first long groove 322 is formed.
The movable die frame 3, the middle die frame 4 and the die pressing die frame 5 are fixedly provided with bolt assemblies, the adjacent movable die frames 3, the middle die frame 4, the movable die frames 3 and the die pressing die frames 5 are connected through the first connecting plate 32, in addition, a structure that a first round hole 321 is formed in one end of the first connecting plate 32 and a first long groove 322 is formed in the other end of the first connecting plate 32 is adopted, so that when the pressing cylinder 81 drives the die pressing die frames 5 to move, the movable die frames 3 and the middle die frames 4 are also driven to move, the distance between the movable die frames 3, the middle die frames 4 and the die pressing die frames 5 can be pulled away, the die pressing of a subsequent formed wallboard is facilitated, and the first connecting plate 32 is convenient to assemble and disassemble through the structure of the first notch 323.
As shown in fig. 1, fig. 4, fig. 10, fig. 11, fig. 12 and fig. 13, the auxiliary die-filling device 9 includes an auxiliary die-filling supporting rod 91 and an auxiliary die-filling moving component 92, two ends of the auxiliary die-filling supporting rod 91 are fixedly provided with inserting blocks 911, two groups of 2 mounting blocks 23 with 2 groups of 1 group are respectively and fixedly provided at the upper edges of the left and right sides of the turnover frame 2, a slot 231 capable of being inserted into the inserting blocks 911 is formed between the mounting blocks 23, a plurality of positioning components 93 corresponding to the forming cavity 21 are sleeved on the auxiliary die-filling supporting rod 91 along the length direction at intervals, a supporting plate 931 is fixedly provided at the upper end of the positioning component 93, a clamping groove 932 is provided at the lower end of the positioning component 93, the auxiliary die-filling moving component 92 is in an L-shaped structure, the auxiliary die-filling moving component 92 includes a first bar 921 and a second bar 922 perpendicular to the first bar 921, two ends of the first bar 921 are fixedly provided with roller components 923, one end of the second bar 921 is fixedly connected with one end of the first bar 921, and the other end of the second bar 921 is fixedly provided with the clamping block 924.
The production of inorganic foaming concrete wallboard without panel has the difficulty that the mould loading of each mould is needed when no panel exists, so that the auxiliary mould loading device 9 is needed to play a role of auxiliary mould loading, two auxiliary mould loading support rods 91 are arranged in parallel, are arranged on the upper end face of the turnover frame 2 in a mode of being parallel to the front side and the rear side of the turnover frame 2, the quick assembly and disassembly of the auxiliary mould loading support rods 91 are convenient through the matching of the inserting grooves 231 formed between the 1 group of mounting blocks 23 and the inserting blocks 911 on the auxiliary mould loading support rods 91, in addition, the mould loading of the middle mould 63 and the side mould B64 is convenient through the matching of the auxiliary mould loading moving parts 92, and the length of the bar rod one 921 and the distance between the side mould A62 and the middle mould 63 and the distance between the middle mould 63 and the side mould B64 are matched.
As shown in fig. 4, 10 and 14, the positioning components 93 are connected by a second connecting plate 94, one end of the second connecting plate 94 is provided with a second round hole 941, and the other end is provided with a second long groove 942.
The positioning assembly 93 is fixedly provided with a bolt assembly and two adjacent positioning assemblies 93 are connected through the second connecting plate 94, the second connecting plate 94 adopts a structure that one end is provided with the second round hole 941 and the other end is provided with the second long groove 942, so that the positioning assembly 93 can move on the auxiliary die-filling supporting rod 91 along with the compression and the pull-out of the compression cylinder 81.
The invention relates to a fixed and reversible forming machine for producing inorganic foaming concrete wallboards, which corresponds to the production process of the inorganic foaming concrete wallboards, comprising the following steps of:
step 4, driving the overturning frame 2 to overturn ninety degrees through the overturning oil cylinder 12 so that the forming machine is changed from lying to standing;
and 9, cleaning and oiling each movable die frame 3, the middle die frame 4 and the die frame 5 in the overturning frame 2, so as to start the next cycle of producing the inorganic foaming concrete wallboard.
The foregoing is merely a few specific embodiments of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modification of the present invention by using the concept should be construed as infringement of the protection scope of the present invention.
Claims (9)
1. A fixed and reversible forming machine for producing inorganic foaming concrete wallboards is characterized in that: the hydraulic press comprises a hydraulic station, a fixed frame, a turnover frame, a movable frame, an intermediate frame, a press frame, a die assembly, a hanging beam and a pressing cylinder assembly, wherein a turnover bearing seat is fixedly installed on the fixed frame, the turnover frame is driven by the turnover cylinder to turn over and is rotatably supported in the turnover bearing seat, a plurality of hanging beams are fixedly installed on the front side of the turnover frame, the intermediate frame is arranged in the middle of the turnover frame, the press frame is arranged on the right side of the turnover frame, a plurality of movable frames are further arranged in the turnover frame at intervals, the movable frame, the intermediate frame and the press frame are respectively and movably connected with the hanging beam, forming cavities for placing the die assembly are respectively formed between the movable frame and the intermediate frame, a plurality of groups of pressing cylinder assemblies connected with the press frame are fixedly installed on the right side of the turnover frame, auxiliary die devices are detachably arranged on the turnover frame, the auxiliary die devices comprise auxiliary die supporting rods and auxiliary die supporting rod inserting parts which are respectively provided with positioning grooves which are respectively arranged at the two sides of the left side of the auxiliary die frame, the auxiliary die supporting rod is provided with positioning support rods which are respectively provided with positioning aid grooves (1) and the corresponding to the two ends of the positioning aid die assemblies (1), the auxiliary die-filling moving part comprises a first bar and a second bar perpendicular to the first bar, roller assemblies II are fixedly arranged at two ends of the first bar, one end of the second bar is fixedly connected with one end of the first bar, and a clamping block capable of being clamped into the clamping groove is arranged at the other end of the second bar.
2. A machine for producing inorganic foamed concrete wall panels according to claim 1, wherein: the rotary shafts are respectively fixedly arranged at the lower parts of the left side and the right side of the turnover frame, the rotary shafts are rotatably arranged in the corresponding turnover bearing seats through bearings, 2 turnover oil cylinders are symmetrically arranged at the left side and the right side of the turnover frame, the bottom of a cylinder body of each turnover oil cylinder is hinged with the fixing frame, and the end parts of piston rods of the turnover oil cylinders are hinged with the turnover frame.
3. A machine for producing inorganic foamed concrete wall panels according to claim 1, wherein: the pressing oil cylinder assembly is 2 groups and symmetrically arranged at the upper end and the lower end of the right side of the overturning frame, the pressing oil cylinder assembly comprises a pressing oil cylinder, a cylinder body of the pressing oil cylinder is fixedly arranged on the right side of the overturning frame through a mounting seat, a connecting seat is fixedly arranged at the end part of a piston rod of the pressing oil cylinder, and the connecting seat is fixedly connected with the pressing frame.
4. A machine for producing inorganic foamed concrete wall panels according to claim 1, wherein: the lifting beam is 2 and symmetrically arranged at the upper end and the lower end of the front side of the overturning frame, a cavity penetrating through the two ends is formed in the lifting beam, a strip-shaped notch communicated with the cavity is formed in one side, close to the front side of the overturning frame, of the lifting beam, 2 connecting shafts are fixedly arranged on the front sides of the middle die frame, the die frame and the movable die frame along the vertical direction, the free ends of the connecting shafts extend outwards and penetrate through the strip-shaped notch, a first roller assembly is arranged in the cavity, and the connecting shafts are respectively connected with the corresponding lifting beam in a rolling mode through the first roller assembly.
5. A machine for producing inorganic foamed concrete wall panels according to claim 1, wherein: the die assembly comprises a bottom die, a side die A, a middle die and a side die B, wherein the bottom die is arranged at the bottom of the forming cavity, one end of the side die A is inserted into the forming cavity and is in contact with one end of the bottom die, the other end of the side die A is connected with a demolding hook exposed out of the overturning frame, one end of the middle die is inserted into the forming cavity and is in contact with the middle part of the bottom die, the other end of the middle die is a free end, one end of the side die B is inserted into the cavity and is in contact with the other end of the bottom die, and the other end of the side die B is a free end.
6. The machine for forming inorganic foamed concrete wall panels in a fixed and reversible manner according to claim 5, wherein: the side die A, the middle die and the side die B are respectively provided with a strip-shaped positioning groove at two sides, and the movable die frame, the middle die frame and the die pressing frame are respectively fixedly provided with a plurality of positioning blocks matched with the strip-shaped positioning grooves.
7. A machine for producing inorganic foamed concrete wall panels according to claim 1, wherein: the movable die frame is connected with the middle die frame, the movable die frame is connected with the movable die frame, the movable die frame is connected with the die pressing frame through a first connecting plate, a round hole is formed in one end of the first connecting plate, a long groove is formed in the other end of the first connecting plate, and a notch I communicated with the long groove is formed in one end of the first connecting plate, provided with the long groove.
8. A machine for producing inorganic foamed concrete wall panels according to claim 1, wherein: the positioning components are connected through a second connecting plate, a second round hole is formed in one end of the second connecting plate, and a second long groove is formed in the other end of the second connecting plate.
9. A process for producing inorganic foamed concrete wallboard, which utilizes the fixed and reversible forming machine for producing inorganic foamed concrete wallboard as claimed in any one of claims 1-8 to produce wallboard, and is characterized in that: the method is realized by the following process steps:
step 1, driving the overturning frame to overturn ninety degrees through the overturning oil cylinder to change a forming machine from standing to lying;
step 2, installing the die assembly into a plurality of forming cavities formed by the movable die frame, the middle die frame and the die frame in the overturning frame through the assistance of the auxiliary die filling device, wherein the die assembly is specifically installed as follows: a. the auxiliary die-filling supporting rod is installed on a forming machine through the installation block; b. loading a bottom die into the inner side of the molding cavity of the molding machine; c. loading the side die A into the lower side of the forming cavity, and positioning the side die A through a positioning block between the movable die frames; d. the auxiliary die-filling moving part extends into the forming cavity, and is supported by the side die A and the clamping block on the auxiliary die-filling moving part is clamped into the clamping groove of the positioning assembly on the auxiliary die-filling supporting rod for fixing; e. loading the middle die into the middle position in the forming cavity, positioning the middle die through the positioning blocks between the movable die frames and the supporting plates on the auxiliary die loading supporting rods, and taking out the auxiliary die loading movable parts; f. the auxiliary die-filling moving part extends into the area, above the middle die, of the forming cavity, and the clamping block on the auxiliary die-filling moving part is clamped into the clamping groove of the positioning assembly on the auxiliary die-filling supporting rod to be fixed by depending on the middle die; g. loading the side die B on the upper side of the forming cavity, positioning the side die B through the positioning blocks between the movable die frames and the supporting plates on the auxiliary die loading supporting rods, and taking out the auxiliary die loading movable part; h. sequentially installing the mold assemblies into each of the molding cavities by the same method;
step 3, pushing the compression molding frame to compress through the compression oil cylinder assembly so as to enable each molding cavity to be a sealed cavity, fixing the mold assembly, and taking down the auxiliary mold loading support rod to finish mold loading;
step 4, driving the overturning frame to overturn ninety degrees through the overturning oil cylinder to change the forming machine from lying to standing;
step 5, transferring the stirred slurry from the stirring station through a receiving trolley to irrigate the slurry into each independent sealing cavity in the overturning frame;
step 6, standing still for curing for a period of time by the forming machine after the irrigation is completed;
step 7, after maintenance is finished, the overturning frame is driven to overturn ninety degrees through the overturning oil cylinder, so that the forming machine is changed from standing to lying, and the pressing die frame, the movable die frame and the middle die frame are driven to be loosened through the pressing oil cylinder, so that preparation for demoulding is performed;
step 8, removing the well-maintained inorganic foaming concrete wallboard from the forming machine through a movable demoulding machine;
and 9, cleaning each movable die frame, each middle die frame and each pressing die frame in the overturning frame, and oiling so as to start the next cycle production of the inorganic foaming concrete wallboard.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810882480.7A CN108656336B (en) | 2018-08-06 | 2018-08-06 | Fixed and reversible forming machine for producing inorganic foam concrete wallboard and production process of inorganic foam concrete wallboard |
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| CN201810882480.7A CN108656336B (en) | 2018-08-06 | 2018-08-06 | Fixed and reversible forming machine for producing inorganic foam concrete wallboard and production process of inorganic foam concrete wallboard |
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| CN108656336B true CN108656336B (en) | 2023-07-14 |
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| CN113681706B (en) * | 2021-08-30 | 2022-12-27 | 浙江舜虞达环境科技集团有限公司 | Composite operation production line of assembled sintering wallboard forming system |
| CN115008594B (en) * | 2022-06-22 | 2024-02-06 | 一鸣建设集团有限公司 | Building partition plate assembly line production system |
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| AT263598B (en) * | 1966-06-08 | 1968-07-25 | Walter Lanz | Method and device for the mechanized production of hollow blocks from aerated concrete |
| AT4342U1 (en) * | 2000-07-06 | 2001-06-25 | Ebawe Anlagentechnik Gmbh | DEVICE FOR PRODUCING LARGE AREA CONCRETE PARTS |
| CN203401570U (en) * | 2013-08-12 | 2014-01-22 | 福建安吉屋新型建材有限公司 | Side formwork folding and unfolding device for producing foam concrete composite board |
| CN106313301B (en) * | 2015-04-01 | 2018-08-10 | 泉州市三联机械制造有限公司 | A kind of production line of light thermal-insulation energy-saving wall board |
| CN206421695U (en) * | 2016-11-25 | 2017-08-18 | 盐城工学院 | One kind is used to count auxiliary equipment |
| CN206527863U (en) * | 2017-02-14 | 2017-09-29 | 泉州市三联机械制造有限公司 | A kind of adjustable combined wall board hydraulic forming device |
| CN207110215U (en) * | 2017-07-13 | 2018-03-16 | 长荣新材料技术有限公司 | Foam concrete heat-preserving plate and its production equipment |
| CN107379236B (en) * | 2017-08-11 | 2023-03-17 | 福建群峰机械有限公司 | Vertical one shot forming partition plate production line |
| CN209224273U (en) * | 2018-08-06 | 2019-08-09 | 泉州市三联机械制造有限公司 | A kind of inorganic foamed fixed turnover molding machine of concrete panel of production |
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