CN116619529A - Hydraulic forming device for building material production - Google Patents
Hydraulic forming device for building material production Download PDFInfo
- Publication number
- CN116619529A CN116619529A CN202310758385.7A CN202310758385A CN116619529A CN 116619529 A CN116619529 A CN 116619529A CN 202310758385 A CN202310758385 A CN 202310758385A CN 116619529 A CN116619529 A CN 116619529A
- Authority
- CN
- China
- Prior art keywords
- forming
- fixedly connected
- spring steel
- supporting
- hydraulic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004566 building material Substances 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000003825 pressing Methods 0.000 claims abstract description 49
- 229910000639 Spring steel Inorganic materials 0.000 claims abstract description 44
- 238000005192 partition Methods 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000004567 concrete Substances 0.000 abstract description 33
- 239000011456 concrete brick Substances 0.000 abstract description 24
- 238000000465 moulding Methods 0.000 description 24
- 238000007493 shaping process Methods 0.000 description 16
- 239000002994 raw material Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 7
- 239000011449 brick Substances 0.000 description 6
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 239000011464 hollow brick Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000004927 clay Substances 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011178 precast concrete Substances 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
- B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses a hydraulic forming device for building material production, which belongs to the technical field of building material processing, and comprises a moving mechanism, wherein a push-pull handle is fixedly connected to one side of the moving mechanism, and a supporting structure is fixedly connected to the top of the moving mechanism; the bottom of the supporting structure is provided with a forming die, and a pressing forming mechanism is arranged above the forming die; and one side, close to the push-pull handle, of the top of the moving mechanism is fixedly connected with a stacking mechanism, and a pushing mechanism is arranged on the stacking mechanism. According to the invention, the spring steel sheet is designed on the forming pressing plate, and the spring steel sheet is matched with the forming pressing plate to form a finished closed-loop pressing plate, so that the concrete in the forming cavity can be compacted in all directions, no protruding part exists on the top surface of a finished product, the integral processing quality of the hollow concrete brick is ensured, and the integral attractiveness of the hollow concrete brick is ensured.
Description
Technical Field
The invention belongs to the technical field of building material processing, and particularly relates to a hydraulic forming device for building material production.
Background
The wall material used in the prior building market is mainly clay bricks, but the use of solid clay bricks as filling materials of a frame structure is limited in urban construction in China at present, and the solid bricks with the strength grade of-MU 10 or below are forbidden to be used in buildings with more than 5 layers, so that the use of the clay bricks is completely forbidden in many areas, and the concrete hollow bricks have the characteristics of light weight, fire resistance, sound insulation, heat preservation, impermeability, earthquake resistance, durability and the like, are environment-friendly building materials which are required in the current generation, have no pollution, energy conservation and consumption reduction, have good social benefits and economic benefits, are ideal wall building materials for replacing the traditional solid clay bricks, and have wide development space and development prospect.
The concrete hollow bricks are quite common building materials, the concrete hollow bricks are machined by adopting a machine tool, various different types of hydraulic machining forming equipment are available in the market at present, most of the existing machining equipment at present adopt a fixed structural design, in the actual use process, after the concrete hollow bricks are pressed and formed, the whole plate of concrete hollow bricks are transported to a sunning area by manually using a trolley for natural sunning and shaping, and the machining mode is time-consuming and labor-consuming, and meanwhile, certain manpower is wasted; the structure design of the compression molding die of the existing equipment has certain defects, and because the die is of an integrated structure design, the central module and the main die seat of the die are connected into an integrated structure through the connecting part, so that the position of the connecting part cannot be pressed in the actual pressing process, the top surface of a produced finished product is provided with the protruding part, the integral processing quality is influenced, the integral aesthetic property of the product is also influenced, constructors also often need to beat and cut in the subsequent use process of the brick, and the operation is very inconvenient.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the defects of the prior art and provide a hydraulic forming device for producing building materials.
The technical scheme adopted for solving the technical problems is as follows: the hydraulic forming device for producing the building materials comprises a moving mechanism, wherein one side of the moving mechanism is fixedly connected with a push-pull handle, and the top of the moving mechanism is fixedly connected with a supporting structure;
the bottom of the supporting structure is provided with a forming die, and a pressing forming mechanism is arranged above the forming die;
a stacking mechanism is fixedly connected to one side, close to the push-pull handle, of the top of the moving mechanism, and a pushing mechanism is arranged on the stacking mechanism;
the center of one side of the top of the supporting structure is provided with a small hydraulic station corresponding to the forming die and the pressing forming mechanism, the small hydraulic station is used for providing hydraulic power for the forming die and the pressing forming mechanism, the front end of one side of the top of the supporting structure is provided with a storage battery corresponding to the moving mechanism and the forming die, the storage battery can be used as a standby power supply, and the storage battery can supply power for the moving mechanism and the forming die, so that the equipment can be normally used under the condition of outage, and the integral cruising ability of the equipment is improved.
Further, the moving mechanism comprises a moving frame, the moving frame is of a U-shaped structural design, one side of the center of the moving frame is rotationally connected with a transmission shaft, the front end and the rear end of the transmission shaft are fixedly provided with auxiliary wheels, the front end and the rear end of the other side of the moving frame are respectively provided with a driving wheel, and two driving motors connected with the corresponding driving wheels are arranged on the moving frame.
Through above-mentioned technical scheme, remove the frame and can play holistic supporting role, two auxiliary wheel cooperation two drive wheels can drive whole device and independently walk, save operating personnel's physical power for operation use is more convenient.
Further, the bearing structure includes first support frame and second support frame, first support frame and second support frame are fixed in between the front and back end at mobile frame top, the top of first support frame and second support frame is fixedly connected with first backup pad and second backup pad respectively, two first through-holes and two second through-holes have been seted up respectively in the first backup pad.
Through above-mentioned technical scheme, first support frame and second support frame can play the supporting role of main part to make things convenient for shaping mould, compression molding mechanism, small-size hydraulic pressure station and storage battery's installation fixed.
Further, forming die includes the shaping die holder, the equal fixedly connected with fixed ear in center of shaping die holder front and back end surface, fixedly connected with a plurality of division boards between the inner wall of shaping die holder both sides, a plurality of be the shaping chamber between the division board, a plurality of shaping chamber center's both sides all are provided with the interior die holder, multiunit the interior die holder is all fixed between corresponding shaping intracavity wall both sides through connecting portion, shaping die holder top edge position fixedly connected with spacing frame, two vibrating motor are all installed to shaping die holder outer wall both sides, the lifting hydraulic cylinder is also installed to the front and back end at first backup pad top, and two the bottom of lifting hydraulic cylinder piston rod runs through two first through-holes respectively to with corresponding fixed ear fixed connection.
Through the technical scheme, in the use, the bottom of the molding die holder is driven by the two lifting hydraulic cylinders to be attached to the ground or the surface of the airing plate on the ground, after concrete is pushed into a plurality of molding cavities, a plurality of vibrating motors are started, the molding die holder is driven by the plurality of vibrating motors to vibrate at high frequency, so that the concrete in each molding cavity can be uniformly distributed, the molding die holder is more compact, and the molding is matched with the pressing of the pressing molding mechanism, so that larger bubbles do not exist in the molded hollow concrete brick, the overall strength and the processing quality of the hollow concrete brick are ensured, and after the hollow concrete bricks are pressed and molded, the two lifting hydraulic cylinders can drive the molding die holder to move upwards, so that the molded hollow concrete brick blocks can be extruded out of the molding die holder, and the demolding operation is completed.
Further, the forming die holder, the fixing lugs, the partition plate, the inner die holder, the connecting part and the limiting frame are of an integrated structure.
Through above-mentioned technical scheme for its holistic structure is more simple firm, also can not take place the damage easily simultaneously.
Further, the press forming mechanism comprises a fixed plate, the front and back ends at fixed plate top are all fixedly connected with connecting seat, two shaping pneumatic cylinders of first backup pad top fixedly connected with, two the bottom of shaping pneumatic cylinder piston rod runs through two second through-holes respectively to with corresponding connecting seat fixed connection, the first spliced pole of fixed plate bottom fixedly connected with multiunit and second spliced pole, multiunit the bottom of first spliced pole and second spliced pole is the first shaping clamp plate of fixedly connected with respectively and second shaping clamp plate, a plurality of the inboard bottom fixedly connected with of first shaping clamp plate a plurality of first spring steel sheet, a plurality of the inboard bottom fixedly connected with of second shaping clamp plate a plurality of second spring steel sheet.
Through the technical scheme, when the two forming hydraulic cylinders work, the piston rods of the two forming hydraulic cylinders can drive the fixed plates and the first forming pressing plates and the second forming pressing plates to synchronously move downwards, so that the concrete in the forming cavities is compacted by the first forming pressing plates and the second forming pressing plates, and the concrete in the forming cavities finally forms hollow concrete bricks.
Further, the thicknesses of the first spring steel sheets and the second spring steel sheets are 1mm, the end faces of the first spring steel sheets and the second spring steel sheets are contacted, and the widths of the first spring steel sheets and the second spring steel sheets are twice the widths of the connecting parts.
Through the technical scheme, the first spring steel sheet and the second spring steel sheet with the thickness of 1mm can be elastically deformed after being contacted with the connecting part, and meanwhile, the reset can be realized rapidly by means of the elastic performance of the first spring steel sheet and the second spring steel sheet after completely penetrating through the connecting part, so that a plurality of groups of closed-loop pressing plates can be formed by matching the first forming pressing plate and the second forming pressing plate with the first spring steel sheet and the second forming pressing plate, the concrete in the forming cavity can be compacted in an omnibearing manner, the protruding part is not formed on the top surface of a finished product, the integral processing quality of the hollow concrete brick is ensured, and the integral aesthetic property of the hollow concrete brick is also ensured.
Further, the stacking mechanism comprises a plurality of supporting blocks, the tops of the supporting blocks are fixedly connected with a stacking groove, one side of the bottom of the stacking groove is fixedly connected with a vertical baffle, and connecting rods are fixedly connected between the inner sides of the supporting blocks and the vertical baffle.
Through the technical scheme, the precast concrete raw materials are stacked on the material stacking groove, and after the forming die seat descends to be in contact with the ground, the bottom plane of the material stacking groove and the top plane of the forming die seat are located on the same plane, so that the concrete raw materials stacked on the material stacking groove can be more conveniently pushed into a plurality of forming cavities of the forming die seat.
Further, a plurality of supporting blocks are fixed on one side, close to the push-pull handle, of the top of the movable frame, and one side of the vertical baffle is attached to the outer side wall of the forming die holder.
Through the technical scheme, the concrete raw material cannot be scattered and leaked through the gap between the vertical baffle plate and the forming die holder.
Further, the pushing mechanism comprises a pushing plate, a central threaded connection column is arranged on one side of the pushing plate, and a pushing rod is connected with the central threads of the threaded connection column.
Through the technical scheme, an operator can operate the pushing push plate through the pushing rod, so that the concrete raw materials stacked on the material piling groove are pushed into the plurality of forming cavities by the pushing push plate, trowelling of the concrete raw materials can be completed through the pushing push plate, and the operation and the use are very convenient.
The beneficial effects of the invention are as follows: (1) According to the invention, by designing the moving mechanism, the forming die, the compression forming mechanism, the stacking mechanism and the pushing mechanism, the hydraulic forming device can finish movable production and processing, so that time and labor are saved, and certain manpower can be saved; (2) According to the invention, the spring steel sheet is designed on the forming pressing plate, and the spring steel sheet is matched with the forming pressing plate to form a finished closed-loop pressing plate, so that the concrete in the forming cavity can be compacted in all directions, no protruding part exists on the top surface of a finished product, the integral processing quality of the hollow concrete brick is ensured, and the integral attractiveness of the hollow concrete brick is ensured; (3) According to the invention, the shape of the processed hollow concrete brick is smoother and more attractive by designing the spring steel sheet, so that the hollow concrete brick is convenient for subsequent stacking, and is also convenient for constructors to directly use in the use process, the construction is more convenient without beating and cutting during stacking.
Drawings
Fig. 1 is a schematic view of a first view structure of the present invention.
Fig. 2 is a schematic view of a second view structure of the present invention.
Fig. 3 is a front view of the present invention.
Fig. 4 is a schematic structural view of the moving mechanism of the present invention.
Fig. 5 is a schematic structural view of the support structure of the present invention.
Fig. 6 is a first view of the forming mechanism of the present invention.
Fig. 7 is a second view of the forming mechanism of the present invention.
Fig. 8 is a top view of the molding mechanism of the present invention.
Fig. 9 is a schematic view of the mounting structure of the molding mechanism of the present invention.
Fig. 10 is a schematic view of the mounting structure of the hydroforming mechanism of the present invention.
Fig. 11 is a first perspective view of the body portion of the hydroforming mechanism of the present invention.
Fig. 12 is a second perspective view of the body portion of the hydroforming mechanism of the present invention.
FIG. 13 is a first view block diagram of a profiled platen of the present invention.
FIG. 14 is a second view block diagram of a profiled platen of the present invention.
Fig. 15 is a schematic structural view of the pushing mechanism of the present invention.
Fig. 16 is a schematic structural view of the stacker mechanism of the present invention.
Fig. 17 is a schematic view of the structure of the hollow concrete block of the present invention.
Reference numerals: 1. a moving mechanism; 101. a moving frame; 102. a transmission shaft; 103. an auxiliary wheel; 104. a driving wheel; 105. a driving motor; 2. push-pull handle; 3. a support structure; 301. a first support frame; 302. a second support frame; 303. a first support plate; 304. a second support plate; 305. a first through hole; 306. a second through hole; 4. a forming die; 401. forming a die holder; 402. a fixed ear; 403. a partition plate; 404. a molding cavity; 405. an inner die holder; 406. a connection part; 407. limiting frames; 408. a vibration motor; 409. a lifting hydraulic cylinder; 5. a press forming mechanism; 501. a fixing plate; 502. a connecting seat; 503. forming a hydraulic cylinder; 504. a first connection post; 505. a second connection post; 506. a first molding platen; 507. a second molding platen; 508. a first spring steel sheet; 509. a second spring steel sheet; 6. a stacking mechanism; 601. a support block; 602. a material piling groove; 603. a vertical baffle; 604. a connecting rod; 7. a pushing mechanism; 701. pushing a pushing plate; 702. a threaded connection post; 703. a hand push rod; 8. a small hydraulic station; 9. a battery pack; 10. hollow concrete bricks.
Description of the embodiments
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1-17, the hydraulic forming device for building material production of this embodiment includes a moving mechanism 1, as shown in fig. 4, the moving mechanism 1 includes a moving frame 101, the moving frame 101 is of a U-shaped structural design, one side of the center of the moving frame 101 is rotationally connected with a transmission shaft 102, the front and rear ends of the transmission shaft 102 are fixedly provided with auxiliary wheels 103, the front and rear ends of the other side of the moving frame 101 are provided with driving wheels 104, two driving motors 105 connected with the corresponding driving wheels 104 are installed on the moving frame 101, the moving frame 101 can play a whole supporting role, the two auxiliary wheels 103 cooperate with the two driving wheels 104 to drive the whole device to walk independently, physical strength of operators is saved, and operation and use are more convenient.
As shown in fig. 5, a push-pull handle 2 is fixedly connected to one side of the moving mechanism 1, and a supporting structure 3 is fixedly connected to the top of the moving mechanism 1; the supporting structure 3 comprises a first supporting frame 301 and a second supporting frame 302, the first supporting frame 301 and the second supporting frame 302 are fixed between the front end and the rear end of the top of the movable frame 101, the top of the first supporting frame 301 and the top of the second supporting frame 302 are respectively fixedly connected with a first supporting plate 303 and a second supporting plate 304, two first through holes 305 and two second through holes 306 are respectively formed in the first supporting plate 303, and the first supporting frame 301 and the second supporting frame 302 can play a supporting role of a main body, so that the installation and the fixation of a forming die 4, a pressing forming mechanism 5, a small hydraulic station 8 and a storage battery pack 9 are facilitated.
As shown in fig. 6-10, the bottom of the supporting structure 3 is provided with a forming die 4, the forming die 4 comprises a forming die holder 401, the centers of the outer surfaces of the front end and the rear end of the forming die holder 401 are fixedly connected with fixing lugs 402, a plurality of partition boards 403 are fixedly connected between the inner walls of the two sides of the forming die holder 401, forming cavities 404 are arranged between the partition boards 403, inner die holders 405 are arranged on the two sides of the centers of the forming cavities 404, a plurality of groups of inner die holders 405 are fixed between the two sides of the inner walls of the corresponding forming cavities 404 through connecting parts 406, the top edge of the forming die holder 401 is fixedly connected with a limit frame 407, the forming die holder 401, the fixing lugs 402, the partition boards 403, the inner die holders 405, the connecting parts 406 and the limit frame 407 are in an integrated structure, so that the integral structure is simpler and firmer, meanwhile, damage can not easily occur, two vibrating motors 408 are arranged on the two sides of the outer wall of the forming die holder 401, lifting hydraulic cylinders 409 are also installed at the front end and the rear end of the top of the first supporting plate 303, the bottom ends of piston rods of the two lifting hydraulic cylinders 409 respectively penetrate through the two first through holes 305 and are fixedly connected with corresponding fixing lugs 402, in the use process, the bottoms of the molding die holders 401 are driven by the two lifting hydraulic cylinders 409 to be attached to the ground or the surface of a drying plate on the ground, after concrete is pushed into a plurality of molding cavities 404, a plurality of vibrating motors 408 are started, the molding die holders 401 are driven by the plurality of vibrating motors 408 to vibrate at high frequency, so that concrete in each molding cavity 404 can be uniformly distributed and are more compact, and the inside of the molded hollow concrete brick 10 does not have larger bubbles by being matched with the pressing of a pressing molding mechanism 5, so that the integral strength and the processing quality of the hollow concrete brick 10 are ensured, after the plurality of hollow concrete bricks 10 are pressed and molded, the two lifting hydraulic cylinders 409 can drive the molding die holder 401 to move upwards, so that the molded hollow concrete brick 10 can be extruded out of the molding die holder 401, and the demolding operation is completed.
As shown in fig. 9 to 14, a press forming mechanism 5 is provided above the forming die 4; the pressing forming mechanism 5 comprises a fixed plate 501, connecting seats 502 are fixedly connected to the front end and the rear end of the top of the fixed plate 501, two forming hydraulic cylinders 503 are fixedly connected to the top of a first supporting plate 303, the bottom ends of piston rods of the two forming hydraulic cylinders 503 respectively penetrate through two second through holes 306 and are fixedly connected with corresponding connecting seats 502, a plurality of groups of first connecting columns 504 and second connecting columns 505 are fixedly connected to the bottom of the fixed plate 501, a plurality of groups of first forming pressing plates 506 and second forming pressing plates 507 are respectively fixedly connected to the bottom ends of the plurality of groups of first forming pressing plates 504 and the bottom of the second connecting columns 505, a plurality of first spring steel sheets 508 are fixedly connected to the bottom of the inner side of the plurality of first forming pressing plates 506, a plurality of second spring steel sheets 509 are fixedly connected to the bottom of the inner side of the plurality of second forming pressing plates 507, and when the two forming hydraulic cylinders 503 work, the fixed plate 501 and the plurality of groups of first forming pressing plates 506 and the second forming pressing plates 507 can be driven by piston rods to synchronously move downwards, so that concrete 404 in the plurality of forming cavities 404 is compacted by the plurality of groups of first forming pressing plates 506 and the second forming pressing plates 507, and finally hollow concrete bricks 10 are formed; the thicknesses of the plurality of groups of first spring steel sheets 508 and the second spring steel sheets 509 are 1mm, the end faces of the plurality of groups of first spring steel sheets 508 and the plurality of groups of second spring steel sheets 509 are in contact, the widths of the first spring steel sheets 508 and the second spring steel sheets 509 are twice as large as the widths of the connecting parts 406, the first spring steel sheets 508 and the second spring steel sheets 509 with the thicknesses of 1mm can be elastically deformed after being in contact with the connecting parts 406, and meanwhile, the reset can be realized quickly by means of the elastic performance of the first spring steel sheets 508 and the second spring steel sheets 509 after the first spring steel sheets and the second spring steel sheets pass through the connecting parts 406 completely, so that a finished closed-loop pressing plate can be formed by the plurality of groups of first spring steel sheets 508 and the second spring steel sheets 509 in cooperation with the first forming pressing plate 506 and the second forming pressing plate 507, the concrete in the forming cavity 404 can be compacted in all directions, protruding parts are not formed on the top surfaces of finished products, the whole processing quality of the hollow concrete brick 10 is guaranteed, and the whole attractiveness of the hollow concrete brick is guaranteed.
As shown in fig. 15-16, a stacking mechanism 6 is fixedly connected to one side, close to the push-pull handle 2, of the top of the moving mechanism 1, the stacking mechanism 6 comprises a plurality of supporting blocks 601, a stacking groove 602 is fixedly connected to the top of the plurality of supporting blocks 601, a vertical baffle 603 is fixedly connected to one side of the bottom of the stacking groove 602, connecting rods 604 are fixedly connected between the inner sides of the plurality of supporting blocks 601 and the vertical baffle 603, prefabricated concrete raw materials are stacked on the stacking groove 602, after the forming die holder 401 is lowered to be in contact with the ground, the bottom plane of the stacking groove 602 and the top plane of the forming die holder 401 are located on the same plane, so that the concrete raw materials stacked on the stacking groove 602 can be more conveniently pushed into a plurality of forming cavities 404 of the forming die holder 401, the plurality of supporting blocks 601 are all fixed to one side, close to the push-pull handle 2, of the top of the moving frame 101, one side of the vertical baffle 603 is attached to the outer side wall of the forming die holder 401, and the concrete raw materials cannot leak through gaps between the vertical baffle 603 and the forming die holder 401.
As shown in fig. 17, the pushing mechanism 7 is disposed on the stacking mechanism 6, the pushing mechanism 7 includes a pushing plate 701, a central threaded connection column 702 on one side of the pushing plate 701, a pushing rod 703 is connected to the central thread of the threaded connection column 702, and an operator can operate the pushing plate 701 through the pushing rod 703, so that concrete raw materials stacked on the stacking groove 602 are pushed into the plurality of forming cavities 404 by using the pushing plate 701, trowelling of the concrete raw materials can be completed through the pushing plate 701, and the operation and the use are very convenient.
As shown in fig. 1-3, a small hydraulic station 8 corresponding to the forming die 4 and the compression forming mechanism 5 is installed in the center of one side of the top of the supporting structure 3, and a liquid inlet and a liquid outlet of the small hydraulic station 8 can be connected with hydraulic cylinder interfaces on the forming die 4 and the compression forming mechanism 5 through hydraulic oil pipes, so that the small hydraulic station 8 can provide hydraulic power for the forming die 4 and the compression forming mechanism 5, thereby driving the hydraulic cylinders corresponding to the forming die 4 and the compression forming mechanism 5 to work, a storage battery 9 corresponding to the moving mechanism 1 and the forming die 4 is installed at the front end of one side of the top of the supporting structure 3, a standby power supply can be carried out on the storage battery 9, and power can be supplied to the moving mechanism 1 and the forming die 4, so that the equipment can be normally used even under the condition of power failure is ensured, and the integral cruising ability of the equipment is improved.
The working principle of the embodiment is as follows, (1) the equipment is moved to the airing area of the hard ground, a concrete mixer truck synchronously moves along with the equipment when the equipment moves, after the precast concrete in the concrete mixer truck is poured into a stacking groove 602, an operator can operate a pushing plate 701 through a pushing rod 703, so that the pushing plate 701 is utilized to push the concrete raw materials stacked on the stacking groove 602 into a plurality of forming cavities 404, and trowelling of the concrete raw materials can be completed through the pushing plate 701; then a plurality of vibration motors 408 are started, and the plurality of vibration motors 408 drive the molding die holders 401 to vibrate at high frequency, so that concrete in each molding cavity 404 can be uniformly distributed and more tightly, and air bubbles in the molding cavities are discharged; simultaneously, two forming hydraulic cylinders 503 are started, and the piston rods of the two forming hydraulic cylinders drive the fixed plate 501, the plurality of groups of first forming pressing plates 506 and the plurality of groups of second forming pressing plates 507 to synchronously move downwards, so that the concrete in the plurality of forming cavities 404 is compacted by the plurality of groups of first forming pressing plates 506 and the plurality of groups of second forming pressing plates 507, and the concrete in the forming cavities 404 finally forms hollow concrete bricks 10;
(2) After the pressing is finished, the two lifting hydraulic cylinders 409 are controlled to drive the forming die holder 401 to move upwards, so that the formed hollow concrete brick 10 can be extruded out of the forming die holder 401 to finish the demoulding operation, and after the hollow concrete brick 10 is completely pushed out of the corresponding forming cavity 404, the pressing forming mechanism 5 is synchronously controlled to move upwards and reset to finish the demoulding operation;
(3) The two driving motors 105 are controlled to synchronously work so as to drive the whole equipment to directionally move, and after the equipment moves to the next position, the processing is performed according to the same steps, so that continuous movable processing is completed.
The foregoing description is only of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention.
Claims (10)
1. The utility model provides a hydraulic forming device for building material production, includes moving mechanism (1), its characterized in that: one side of the moving mechanism (1) is fixedly connected with a push-pull handle (2), and the top of the moving mechanism (1) is fixedly connected with a supporting structure (3);
a forming die (4) is arranged at the bottom of the supporting structure (3), and a pressing forming mechanism (5) is arranged above the forming die (4);
a stacking mechanism (6) is fixedly connected to one side, close to the push-pull handle (2), of the top of the moving mechanism (1), and a pushing mechanism (7) is arranged on the stacking mechanism (6);
the small hydraulic station (8) corresponding to the forming die (4) and the pressing forming mechanism (5) is arranged in the center of one side of the top of the supporting structure (3), and the storage battery pack (9) corresponding to the moving mechanism (1) and the forming die (4) is arranged at the front end of one side of the top of the supporting structure (3).
2. The hydraulic forming device for building material production according to claim 1, wherein the moving mechanism (1) comprises a moving frame (101), the moving frame (101) is of a U-shaped structural design, one side of the center of the moving frame (101) is rotationally connected with a transmission shaft (102), the front end and the rear end of the transmission shaft (102) are fixedly provided with auxiliary wheels (103), the front end and the rear end of the other side of the moving frame (101) are provided with driving wheels (104), and the moving frame (101) is provided with two driving motors (105) connected with the corresponding driving wheels (104).
3. The hydraulic forming device for building material production according to claim 2, wherein the supporting structure (3) comprises a first supporting frame (301) and a second supporting frame (302), the first supporting frame (301) and the second supporting frame (302) are fixed between the front end and the rear end of the top of the mobile frame (101), the top of the first supporting frame (301) and the top of the second supporting frame (302) are respectively fixedly connected with a first supporting plate (303) and a second supporting plate (304), and two first through holes (305) and two second through holes (306) are respectively formed in the first supporting plate (303).
4. The hydraulic forming device for building material production according to claim 3, wherein the forming die (4) comprises a forming die holder (401), the centers of the front end and the rear end of the forming die holder (401) are fixedly connected with fixing lugs (402), a plurality of partition plates (403) are fixedly connected between the inner walls of the two sides of the forming die holder (401), forming cavities (404) are formed between the partition plates (403), inner die holders (405) are respectively arranged on the two sides of the centers of the forming cavities (404), a plurality of groups of inner die holders (405) are respectively fixed between the two sides of the inner walls of the corresponding forming cavities (404) through connecting parts (406), limit frames (407) are fixedly connected to the edge positions of the top of the forming die holder (401), two vibration motors (408) are respectively installed on the two sides of the outer walls of the forming die holder (401), lifting hydraulic cylinders (409) are respectively installed on the front end and the rear end of the top of the first support plate (303), and the bottom ends of the two lifting hydraulic cylinders (409) are respectively penetrated through two first through holes (409) and are fixedly connected with the corresponding fixing lugs (402).
5. The hydraulic forming device for producing building materials according to claim 4, wherein the forming die holder (401), the fixing lug (402), the partition plate (403), the inner die holder (405), the connecting part (406) and the limit frame (407) are integrated.
6. The hydraulic forming device for building material production according to claim 5, wherein the press forming mechanism (5) comprises a fixing plate (501), the front end and the rear end at the top of the fixing plate (501) are fixedly connected with connecting seats (502), the top of the first supporting plate (303) is fixedly connected with two forming hydraulic cylinders (503), the bottom ends of piston rods of the two forming hydraulic cylinders (503) respectively penetrate through two second through holes (306) and are fixedly connected with corresponding connecting seats (502), a plurality of groups of first connecting columns (504) and second connecting columns (505) are fixedly connected to the bottom of the fixing plate (501), a plurality of groups of first connecting columns (504) and second connecting columns (505) are respectively fixedly connected with first forming pressing plates (506) and second forming pressing plates (507), the bottoms of the inner sides of the first forming pressing plates (506) are fixedly connected with a plurality of first spring steel sheets (508), and the bottoms of the inner sides of the second forming pressing plates (507) are fixedly connected with a plurality of second spring steel sheets (509).
7. The hydroforming device for producing building materials according to claim 6, wherein the thickness of each of the plurality of sets of the first spring steel sheet (508) and the second spring steel sheet (509) is 1mm, the end surfaces between the plurality of sets of the first spring steel sheet (508) and the second spring steel sheet (509) are in contact, and the widths of the first spring steel sheet (508) and the second spring steel sheet (509) are twice the width of the connecting portion (406).
8. The hydraulic forming device for building material production according to claim 2, wherein the stacking mechanism (6) comprises a plurality of supporting blocks (601), the tops of the supporting blocks (601) are fixedly connected with a stacking groove (602), one side of the bottom of the stacking groove (602) is fixedly connected with a vertical baffle (603), and connecting rods (604) are fixedly connected between the inner sides of the supporting blocks (601) and the vertical baffle (603).
9. The hydraulic forming device for producing building materials according to claim 8, wherein the plurality of supporting blocks (601) are fixed on one side of the top of the movable frame (101) close to the push-pull handle (2), and one side of the vertical baffle plate (603) is attached to the outer side wall of the forming die holder (401).
10. The hydraulic forming device for building material production according to claim 1, wherein the pushing mechanism (7) comprises a pushing plate (701), a central threaded connection column (702) on one side of the pushing plate (701), and a pushing rod (703) is connected to the central thread of the threaded connection column (702).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310758385.7A CN116619529A (en) | 2023-06-26 | 2023-06-26 | Hydraulic forming device for building material production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310758385.7A CN116619529A (en) | 2023-06-26 | 2023-06-26 | Hydraulic forming device for building material production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116619529A true CN116619529A (en) | 2023-08-22 |
Family
ID=87602639
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310758385.7A Withdrawn CN116619529A (en) | 2023-06-26 | 2023-06-26 | Hydraulic forming device for building material production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116619529A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117733985A (en) * | 2024-02-19 | 2024-03-22 | 靖江市智利达混凝土有限公司 | Grouting device for concrete prefabricated laminated slab |
-
2023
- 2023-06-26 CN CN202310758385.7A patent/CN116619529A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117733985A (en) * | 2024-02-19 | 2024-03-22 | 靖江市智利达混凝土有限公司 | Grouting device for concrete prefabricated laminated slab |
| CN117733985B (en) * | 2024-02-19 | 2024-04-26 | 靖江市智利达混凝土有限公司 | Grouting device for concrete prefabricated laminated slab |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN116619529A (en) | Hydraulic forming device for building material production | |
| CN107053449B (en) | A upset and die block distributor for composite wall panel makes | |
| CN218748429U (en) | Supplementary demoulding platform of sleeper | |
| CN201227840Y (en) | Back-pressure type blind-hollow brick mould | |
| CN211566279U (en) | Replaceable high-pressure brick die device | |
| CN211164513U (en) | Movable horizontal vertical forming machine for producing wallboards | |
| CN211307130U (en) | Forming machine for producing EPS (expandable polystyrene) component | |
| CN108145831B (en) | Building module shaping mould case | |
| CN201752900U (en) | Foamed concrete load-bearing brick cutting-free gang mold | |
| CN201419429Y (en) | Track slab vibrating and flattening machine | |
| CN218660541U (en) | SMC combined material curbstone forming device | |
| CN217891282U (en) | Portable underground pipe gallery UHPC bulkhead mould | |
| CN219190622U (en) | Concrete floor keyway forming assembly | |
| CN220946062U (en) | Autoclaved aerated concrete block bar planting groove cutting device | |
| CN217531198U (en) | Mould is used in light brick production | |
| CN217915904U (en) | Mould is used in production of sintered porous brick | |
| CN218701462U (en) | Automatic yarn winding system for forming glass fiber reinforced plastic molding grid | |
| CN212498382U (en) | Evaporate and press aerated concrete slab wet-type fluting system | |
| CN210616892U (en) | Special supporting plate for concrete formwork block | |
| CN217552682U (en) | Blank cutting machine for producing autoclaved aerated concrete slabs | |
| CN219404683U (en) | Plate discharging machine for light wall plate | |
| CN219902571U (en) | Insulation board forming device | |
| CN216760253U (en) | Be used for prefabricated fluting mould of heat preservation intermediate layer wallboard | |
| CN213563263U (en) | Preparation mould for concrete prefabricated part | |
| CN220418966U (en) | Automatic hydraulic pressure moulding-die, drawing of patterns all-in-one |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20230822 |
|
| WW01 | Invention patent application withdrawn after publication |