CN217915904U

CN217915904U - Mould is used in production of sintered porous brick

Info

Publication number: CN217915904U
Application number: CN202222277970.9U
Authority: CN
Inventors: 王源晨; 苗波; 毛雪礼
Original assignee: Huaibei Yuanchen New Building Materials Co ltd
Current assignee: Huaibei Yuanchen New Building Materials Co ltd
Priority date: 2022-08-29
Filing date: 2022-08-29
Publication date: 2022-11-29
Anticipated expiration: 2032-08-29

Abstract

The utility model discloses a mold for producing sintered perforated bricks, which relates to the technical field of perforated brick molds and comprises a bottom plate, a material ejecting unit and a forming unit; the upper surface of the bottom plate is provided with a bracket and a cleaning unit; the forming unit comprises an upper die, connecting holes, a lower die, inserting rods and a driving assembly, wherein the driving assembly is arranged on the support, the driving assembly is connected with the upper die, the upper die is provided with the connecting holes, the upper die is arranged on the upper surface of the bottom plate and positioned right below the upper die, the inserting rods are arranged in the upper die at equal intervals, and the inserting rods are connected with the connecting holes in a sliding mode; the liftout unit includes mounting groove, electric putter one, slide bar, mounting hole, permanent magnet, mount pad and slide. The utility model discloses can carry out quick ejection of compact to the perforated brick that the sintering was accomplished, and can clear up fast to the residue in the mould, avoid producing the influence to the processing of perforated brick, improve the efficiency of processing.

Description

Mould is used in production of sintered porous brick

Technical Field

The utility model relates to a porous brick mould technical field specifically is a mould is used in production of sintering porous brick.

Background

The perforated brick is a perforated brick which is formed by molding and roasting clay, shale and fly ash serving as main raw materials, has the porosity of not less than 15-30 percent, has round holes or non-round holes, has small size and large number of holes, and is a load-bearing sintered perforated brick with rectangular or round holes which is not equal to the condition that the brick is provided with holes. The concrete product with a plurality of rows of small holes is prepared by taking cement as a cementing material and mixing with sand, stone and the like through adding water, stirring, molding and maintaining; the brick is a new variety of wall materials after the common and light aggregate concrete small-sized hollow building blocks, has the characteristics of low production energy consumption, soil conservation, waste utilization, convenient construction, light weight, high strength, good heat preservation effect, durability, small shrinkage deformation, regular appearance and the like, and is an ideal material for replacing sintered clay bricks.

The patent with publication number CN 108940778A in the prior art discloses a mold for producing tailing sintered porous bricks, which comprises a mold, a mold closing mechanism and a limiting mechanism, wherein the mold is positioned at the top of a bottom plate; the die clamping mechanism comprises a top cover, a first hydraulic rod, a pressing die, a guide post and a hanging lug; the limiting mechanism comprises a limiting plate, a second hydraulic rod, a push plate, a fixing plate and a limiting block.

The mould for producing the sintered porous bricks is used, after sintering is completed, the porous bricks are not convenient to discharge, residues are left in the mould after sintering is completed, cleaning is not convenient, and the porous bricks are extremely easy to influence on processing.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome current defect, provide a mould is used in production of sintering perforated brick, can carry out quick ejection of compact to the perforated brick that the sintering was accomplished, and can clear up fast to the residue in the mould, avoid producing the influence to the processing of perforated brick, improve the efficiency of processing, can effectively solve the problem in the background art.

In order to achieve the above purpose, the utility model provides a following technical scheme: a mold for producing a sintered porous brick comprises a bottom plate, a material ejecting unit and a forming unit;

a bottom plate: the upper surface is provided with a bracket and a cleaning unit;

a molding unit: the die comprises an upper die, connecting holes, a lower die, inserting rods and a driving assembly, wherein the driving assembly is arranged on a support, the driving assembly is connected with the upper die, the upper die is provided with the connecting holes, the upper die is arranged on the upper surface of a bottom plate and positioned right below the upper die, the inserting rods are arranged in the upper die at equal intervals, and the inserting rods are connected with the connecting holes in a sliding mode;

a material ejecting unit: include mounting groove, electric putter one, slide bar, mounting hole, permanent magnet, mount pad and slide, the mounting hole sets up on the bed die, the mounting groove sets up at the upper surface of bottom plate and is located the mounting hole under, is provided with electric putter one in the mounting groove, electric putter one is connected with the slide bar, slide bar sliding connection mounting hole, slide bar are located and are provided with permanent magnet on the top of bed die, permanent magnet magnetism is connected with the mount pad, the mount pad is connected with the slide, slide sliding connection bed die and inserted bar, the output of external control switch group is connected to electric putter one's input electricity.

The method comprises the steps of placing a lower die on a bottom plate, enabling a slide rod to slide into a mounting hole, moving a sliding plate, driving a mounting seat to move by the sliding plate, enabling the mounting seat to be aligned with a permanent magnet, slidably mounting the sliding plate in the lower die, enabling the sliding plate to be connected onto the slide rod through the permanent magnet and the mounting seat, placing a material for manufacturing the porous brick in the lower die, driving an upper die to move through a driving assembly, enabling an insert rod to slide into a connecting hole, carrying out extrusion forming on the porous brick through the upper die and the lower die, forming a hole in a formed brick body through the insert rod, controlling an electric push rod to work through an external control switch group, driving the slide rod to move through the electric push rod, driving the sliding plate to move through the permanent magnet and the mounting seat, ejecting out the formed porous brick through the sliding plate to the lower die to complete blanking, cleaning the insert rod through the sliding plate, continuously processing the formed porous brick, taking away residues on the sliding plate, and cleaning the residues on the sliding plate by a cleaning unit, and avoiding the residues from influencing the processing of the porous brick.

Further, drive assembly includes pneumatic cylinder, bolt one and mounting panel, the pneumatic cylinder sets up on the support, and the pneumatic cylinder is connected with the mounting panel, be provided with bolt one on the mounting panel and go up the mould, the output of external control switch group is connected to the input electricity of pneumatic cylinder. The upper die is installed and fixed on the installation plate through the bolts, the hydraulic cylinder is controlled to work through the external control switch group, and the hydraulic cylinder drives the upper die to move through the installation plate.

Further, the clearance unit includes riser, electric putter two, push pedal, baffle, slide rail and material receiving box, riser and slide rail set up respectively in the upper surface both sides of bottom plate, are provided with electric putter two on the riser, the push pedal is connected to the flexible end of electric putter two, the both sides of push pedal are provided with the baffle, push pedal and baffle sliding connection slide, sliding connection has material receiving box on the slide rail, and the output of external control switch group is connected to electric putter two's input electricity. The material receiving box is mounted on the sliding rail, the second electric push rod is controlled to work through the external control switch group, the second electric push rod drives the push plate and the baffle to move, and residues on the sliding plate are pushed through the push plate and the baffle, so that the residues are moved into the material receiving box to be collected and processed.

Further, the die comprises a first handle and a second handle, wherein the first handle is arranged on two sides of the upper die, and the second handle is arranged on two sides of the lower die. The upper die is convenient to move through the first handle, and the lower die is convenient to move through the second handle.

The die further comprises a stud, a connecting plate and a nut, wherein the stud is arranged on the bottom plate, the connecting plate is arranged on the lower die and is connected with the stud and the nut in a sliding mode, and the nut is arranged at the upper end of the stud. The lower die drives the connecting plate to move, so that the connecting plate is connected to the stud in a sliding mode, the nut is installed on the stud, the connecting plate is fixed, and the lower die is fixed.

Further, the material receiving box comprises a material guide plate and a second bolt, wherein the material guide plate is arranged on the side surface of the lower die and is positioned right above the material receiving box, and the second bolt is arranged on the material guide plate. The material guide plate is fixedly arranged on the lower die through the second bolt, and residues on the lower die are guided into the material receiving box through the material guide plate.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the lower die is convenient to disassemble and install through the stud, the connecting plate and the nut, and the upper die is convenient to disassemble and install through the first bolt and the installing plate, so that the convenience for assembling and disassembling the upper die and the lower die is effectively improved.

2. Connect the slide on the slide bar through permanent magnet and mount pad, drive the slide through electric putter one and slide bar and remove, carry out the ejection of compact through the porous brick of slide after to the shaping, and clear up the inserted bar through the slide, avoid leaving the residue on the inserted bar, guarantee the normal work of inserted bar.

3. Through electric putter two, push pedal and baffle residue on the slide is cleared up, avoids the residue to cause the influence to the normal production of perforated brick, through the stock guide to the leading-in material box that connects of residue in, collect the processing through material box to the residue, avoid causing the pollution to the environment.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a side view of the present invention;

fig. 3 is a schematic view of the cross-sectional structure of the present invention.

In the figure: the device comprises a base plate 1, a material ejecting unit 2, a 21 mounting groove, a first electric push rod 22, a sliding rod 23, a 24 mounting hole, a permanent magnet 25, a 26 mounting seat, a sliding plate 27, a 3 forming unit, a hydraulic cylinder 31, a first bolt 32, a mounting plate 33, an upper die 34, a connecting hole 35, a lower die 36, an insert rod 37, a cleaning unit 4, a vertical plate 41, a second electric push rod 42, a push plate 43, a baffle 44, a sliding rail 45, a material receiving box 46, a bracket 5, a first handle 6, a second handle 7, a stud 8, a connecting plate 9, a nut 10, a material guide plate 11 and a second bolt 12.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present embodiment provides a technical solution: a mold for producing a sintered porous brick comprises a bottom plate 1, a material ejecting unit 2 and a forming unit 3;

bottom plate 1: the upper surface is provided with a bracket 5 and a cleaning unit 4;

the molding unit 3: the die comprises an upper die 34, a connecting hole 35, a lower die 36, an insert rod 37 and a driving assembly, wherein the driving assembly is arranged on a support 5, the driving assembly is connected with the upper die 34, the upper die 34 is provided with the connecting hole 35, the upper die 34 is arranged on the upper surface of a bottom plate 1 and is positioned right below the upper die 34, the insert rod 37 is arranged in the upper die 34 at equal intervals, and the insert rod 37 is connected with the connecting hole 35 in a sliding manner;

and (3) a material ejecting unit 2: include mounting groove 21, electric putter one 22, slide bar 23, mounting hole 24, permanent magnet 25, mount pad 26 and slide 27, mounting hole 24 sets up on bed die 36, mounting groove 21 sets up at the upper surface of bottom plate 1 and is located mounting hole 24 under, be provided with electric putter one 22 in the mounting groove 21, electric putter one 22 is connected with slide bar 23, slide bar 23 sliding connection mounting hole 24, slide bar 23 is located and is provided with permanent magnet 25 on the top in bed die 36, permanent magnet 25 magnetic connection has mount pad 26, mount pad 26 is connected with slide 27, slide 27 sliding connection bed die 36 and inserted bar 37, the output of external control switch group is connected to electric putter one 22's input electricity.

The method comprises the steps of placing a lower die 36 on a bottom plate 1, enabling a sliding rod 23 to slide into a mounting hole 24, moving a sliding plate 27, enabling the sliding plate 27 to drive a mounting seat 26 to move, enabling the mounting seat 26 to be aligned with a permanent magnet 25, enabling the sliding plate 27 to be slidably mounted in the lower die 36, enabling the sliding plate 27 to be connected to the sliding rod 23 through the permanent magnet 25 and the mounting seat 26, placing a material for manufacturing the perforated brick in the lower die 36 when the perforated brick is produced, enabling an upper die 34 to move through a driving component, enabling an insertion rod 37 to slide into a connecting hole 35, carrying out extrusion forming on the perforated brick through the upper die 34 and the lower die 36, enabling a formed brick body to be subjected to hole forming, controlling an electric push rod I22 to work through an external control switch group, enabling the electric push rod I22 to drive the sliding rod 23 to move, enabling the sliding rod 23 to drive the sliding plate 27 to move through the permanent magnet 25 and the mounting seat 26, ejecting the lower die 36 out blanking of the formed perforated brick through the sliding plate 27, cleaning the insertion rod 37, taking the formed brick away, and taking away residues on a subsequent cleaning unit 4, and avoiding influence on the residue generated in the perforated brick processing.

The driving assembly comprises a hydraulic cylinder 31, a first bolt 32 and a mounting plate 33, the hydraulic cylinder 31 is arranged on the support 5, the hydraulic cylinder 31 is connected with the mounting plate 33, the first bolt 32 and the upper die 34 are arranged on the mounting plate 33, and the input end of the hydraulic cylinder 31 is electrically connected with the output end of the external control switch group. The upper die 34 is fixedly arranged on the mounting plate 33 through the first bolt 32, the hydraulic cylinder 31 is controlled to work through the external control switch group, and the hydraulic cylinder 31 drives the upper die 34 to move through the mounting plate 33.

Cleaning unit 4 includes riser 41, two electric putter 42, push pedal 43, baffle 44, slide rail 45 and material receiving box 46, riser 41 and slide rail 45 set up the upper surface both sides at bottom plate 1 respectively, be provided with two electric putter 42 on riser 41, push pedal 43 is connected to two electric putter's 42 flexible end, the both sides of push pedal 43 are provided with baffle 44, push pedal 43 and baffle 44 sliding connection slide 27, sliding connection has material receiving box 46 on the slide rail 45, the output of external control switch group is connected to two electric putter's 42 input electricity. The material receiving box 46 is mounted on the sliding rail 45, the second electric push rod 42 is controlled to work through the external control switch group, the second electric push rod 42 drives the push plate 43 and the baffle 44 to move, and residues on the sliding plate 27 are pushed through the push plate 43 and the baffle 44, so that the residues are moved into the material receiving box 46 to be collected and processed.

The die further comprises a first handle 6 and a second handle 7, wherein the first handle 6 is arranged on two sides of the upper die 34, and the second handle 7 is arranged on two sides of the lower die 36. The upper die 34 is moved by the first handle 6 and the lower die 36 is moved by the second handle 7.

The die is characterized by further comprising a stud 8, a connecting plate 9 and a nut 10, wherein the stud 8 is arranged on the bottom plate 1, the connecting plate 9 is arranged on the lower die 36, the connecting plate 9 is connected with the stud 8 and the nut 10 in a sliding mode, and the nut 10 is arranged at the upper end of the stud 8. The lower die 36 drives the connecting plate 9 to move, so that the connecting plate 9 is slidably connected to the stud 8, and the nut 10 is mounted on the stud 8, so that the connecting plate 9 is fixed, and the lower die 36 is fixed.

The material guide plate 11 is arranged on the side surface of the lower die 36 and is positioned right above the material receiving box 46, and the second bolt 12 is arranged on the material guide plate 11. The guide plate 11 is fixedly mounted on the lower die 36 through the second bolt 12, and the residue on the lower die 36 is guided into the material receiving box 46 through the guide plate 11.

The utility model provides a pair of mould is used in production of sintering perforated brick's theory of operation as follows: the upper die 34 is convenient to move through the first handle 6, the upper die 34 is installed and fixed on the installation plate 33 through the first bolt 32, the lower die 36 is convenient to move through the second handle 7, the lower die 36 drives the connecting plate 9 to move, the connecting plate 9 is connected to the stud 8 in a sliding mode, the nut 10 is installed on the stud 8, the connecting plate 9 is fixed, the lower die 36 is fixed, the sliding plate 27 is installed in the lower die 36 in a sliding mode, the sliding plate 27 is connected to the sliding rod 23 through the permanent magnet 25 and the installation seat 26, the material receiving box 46 is installed on the sliding rail 45, during production, materials for manufacturing porous bricks are placed in the lower die 36, the hydraulic cylinder 31 is controlled to work through the external control switch group, the hydraulic cylinder 31 drives the upper die 34 to move through the installation plate 33, and the plug rod 37 slides into the connection hole 35, the porous brick is extruded and formed through an upper die 34 and a lower die 36, a hole is formed in a formed brick body through an inserting rod 37, an electric push rod 22 is controlled to work through an external control switch group, the electric push rod 22 drives a slide rod 23 to move, the slide rod 23 drives a sliding plate 27 to move through a permanent magnet 25 and a mounting seat 26, the formed porous brick is ejected out of the lower die 36 through the sliding plate 27 to complete blanking, the inserting rod 37 is cleaned through the sliding plate 27, the formed porous brick is taken away and then is continuously processed, an electric push rod 42 is controlled to work through the external control switch group, the electric push rod 42 drives a push plate 43 and a baffle plate 44 to move, residues on the sliding plate 27 are pushed through the push plate 43 and the baffle plate 44, and the residues on the lower die 36 are guided into a material receiving box 46 through a material guide plate 11 to be collected and processed.

It should be noted that the specific model of the first electric push rod 22 disclosed in the above embodiments is JHL040, the specific model of the hydraulic cylinder 31 is BDA-H250, the specific model of the second electric push rod 42 is YNT-03, and a PLC controller is disposed in the external control switch set. The external control switch group controls the operation of the first electric push rod 22, the hydraulic cylinder 31 and the second electric push rod 42 by adopting a method commonly used in the prior art.

The above only is the embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structures or equivalent processes of the present invention are used in the specification and the attached drawings, or directly or indirectly applied to other related technical fields, and the same principle is included in the protection scope of the present invention.

Claims

1. The utility model provides a mould is used in production of fired perforated brick which characterized in that: comprises a bottom plate (1), a material ejecting unit (2) and a forming unit (3);

base plate (1): the upper surface is provided with a bracket (5) and a cleaning unit (4);

molding unit (3): the die comprises an upper die (34), a connecting hole (35), a lower die (36), an insert rod (37) and a driving assembly, wherein the driving assembly is arranged on a support (5), the driving assembly is connected with the upper die (34), the upper die (34) is provided with the connecting hole (35), the upper die (34) is arranged on the upper surface of a bottom plate (1) and is positioned right below the upper die (34), the insert rod (37) is arranged in the upper die (34) at equal intervals, and the insert rod (37) is connected with the connecting hole (35) in a sliding manner;

a liftout unit (2): include mounting groove (21), electric putter (22), slide bar (23), mounting hole (24), permanent magnet (25), mount pad (26) and slide (27), mounting hole (24) set up on bed die (36), mounting groove (21) set up at the upper surface of bottom plate (1) and are located mounting hole (24) under, are provided with electric putter (22) in mounting groove (21), electric putter (22) are connected with slide bar (23), slide bar (23) sliding connection mounting hole (24), slide bar (23) are located bed die (36) and are provided with permanent magnet (25) on the top, permanent magnet (25) magnetism is connected with mount pad (26), mount pad (26) are connected with slide (27), slide (27) sliding connection bed die (36) and inserted bar (37), the output of external control switch group is connected to the input electricity of electric putter (22).

2. The mold for producing sintered porous bricks according to claim 1, characterized in that: drive assembly includes pneumatic cylinder (31), bolt (32) and mounting panel (33), pneumatic cylinder (31) set up on support (5), and pneumatic cylinder (31) are connected with mounting panel (33), be provided with bolt (32) on mounting panel (33) and go up mould (34), the output of external control switch group is connected to the input electricity of pneumatic cylinder (31).

3. The mold for producing a sintered porous brick according to claim 1, wherein: cleaning unit (4) include riser (41), electric putter two (42), push pedal (43), baffle (44), slide rail (45) and material receiving box (46), riser (41) and slide rail (45) set up respectively in the upper surface both sides of bottom plate (1), are provided with electric putter two (42) on riser (41), push pedal (43) is connected to the flexible end of electric putter two (42), the both sides of push pedal (43) are provided with baffle (44), push pedal (43) and baffle (44) sliding connection slide (27), sliding connection has material receiving box (46) on slide rail (45), and the output of external control switch group is connected to the input electricity of electric putter two (42).

4. The mold for producing a sintered porous brick according to claim 1, wherein: the mould is characterized by further comprising a first handle (6) and a second handle (7), wherein the first handle (6) is arranged on two sides of the upper mould (34), and the second handle (7) is arranged on two sides of the lower mould (36).

5. The mold for producing a sintered porous brick according to claim 1, wherein: the die is characterized by further comprising a stud (8), a connecting plate (9) and a nut (10), wherein the stud (8) is arranged on the bottom plate (1), the connecting plate (9) is arranged on the lower die (36), the connecting plate (9) is connected with the stud (8) and the nut (10) in a sliding mode, and the nut (10) is arranged at the upper end of the stud (8).

6. The mold for producing a sintered porous brick according to claim 3, wherein: the material guide plate is characterized by further comprising a material guide plate (11) and a second bolt (12), wherein the material guide plate (11) is arranged on the side face of the lower die (36) and is located right above the material receiving box (46), and the second bolt (12) is arranged on the material guide plate (11).