CN102990362B - Automatic production system for front wallboards of containers - Google Patents
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- CN102990362B CN102990362B CN201110268209.2A CN201110268209A CN102990362B CN 102990362 B CN102990362 B CN 102990362B CN 201110268209 A CN201110268209 A CN 201110268209A CN 102990362 B CN102990362 B CN 102990362B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 148
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- 238000003825 pressing Methods 0.000 claims abstract description 18
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- 238000000465 moulding Methods 0.000 claims abstract description 4
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Abstract
本发明涉及集装箱自动生产系统的技术领域，公开了集装箱前墙板自动生产系统，用于将板材自动加工成集装箱的前墙板，包括输送板材的输送机构、对板材进行压型的压型机构以及将压型好的板材的一侧边进行裁剪的修边机构，依板材在所述输送机构的流动方向，依次设置有所述压型机构和所述修边机构，与现有技术相比，该集装箱前墙板自动生产系统可以自动对板材进行压型、修边，从而使得板材成型为集装箱的前墙板，且在该过程中，由输送机构对板材进行输送，整个过程实现自动化，不需要人工参与，生产效率高，工人的劳动强度低，成本也低，生产出来的集装箱前墙板的质量也稳定。
The invention relates to the technical field of container automatic production systems, and discloses an automatic production system for front wall panels of containers, which is used to automatically process panels into front wall panels of containers, including a conveying mechanism for conveying panels and a molding mechanism for pressing panels As well as a trimming mechanism for cutting one side of the profiled plate, according to the flow direction of the plate in the conveying mechanism, the profiling mechanism and the trimming mechanism are sequentially provided, compared with the prior art , the container front wall panel automatic production system can automatically press and trim the panel, so that the panel is formed into the front wall panel of the container, and in this process, the panel is transported by the conveying mechanism, and the whole process is automated. No manual participation is required, the production efficiency is high, the labor intensity of workers is low, the cost is also low, and the quality of the produced container front wall panels is also stable.
Description
技术领域technical field
本发明涉及集装箱自动生产系统的技术领域，尤其涉及可自动生产集装箱前墙板的自动生产系统，其生产效率高，工人的劳动强度小，成本也低，生产出来的集装箱前墙板的质量也较为稳定。The invention relates to the technical field of container automatic production systems, in particular to an automatic production system capable of automatically producing container front wall panels, which has high production efficiency, low labor intensity for workers, and low cost, and the produced container front wall panels are of high quality relatively stable.
背景技术Background technique
集装箱前墙板是集装箱中较为重要的零件之一。现有技术中，对集装箱前墙板生产，其生产方式一般都是采用人工送料压型，压型后再采用人工送料修边，整个过程基本都是依靠人工操作以及搬运，这样的生产方式，生产效率低，工人劳动强度大，其大大提供生产成本，其生产出来的前墙板的质量也不稳定。The front wall panel of the container is one of the more important parts in the container. In the prior art, for the production of container front wall panels, the production method generally adopts manual feeding and pressing, and then manual feeding and trimming are used after pressing. The whole process basically relies on manual operation and handling. Such a production method, The production efficiency is low, and the labor intensity of workers is high, which greatly increases the production cost, and the quality of the front wall panels produced by it is also unstable.
发明内容Contents of the invention
本发明的目的在于提供集装箱前墙板自动生产系统，旨在解决现有技术中集装箱前墙板的生产完全依靠工人人工生产的问题。The purpose of the present invention is to provide an automatic production system for container front wall panels, aiming to solve the problem in the prior art that the production of container front wall panels is completely dependent on manual production by workers.
本发明是这样实现的，集装箱前墙板自动生产系统，用于将板材自动加工成集装箱的前墙板，包括输送板材的输送机构、对板材进行压型的压型机构以及将已压型的板材的一侧边进行裁剪的修边机构，依板材在所述输送机构的流动方向，依次设置有所述压型机构和所述修边机构。The present invention is achieved in this way. The container front wall panel automatic production system is used to automatically process the panel into the front panel of the container, including a conveying mechanism for transporting the panel, a profiling mechanism for profiling the panel, and a profiling mechanism for profiling the profiling The edge trimming mechanism for cutting one side of the plate is provided with the pressing mechanism and the edge trimming mechanism in sequence according to the flow direction of the plate in the conveying mechanism.
进一步地，还包括可将板材吸起并送至所述压型机构后方的板材吸起机构，所述板材吸起机构位于所述压型机构后方。Further, it also includes a sheet material suction mechanism that can suck up the sheet material and send it to the rear of the pressing mechanism, and the sheet material suction mechanism is located behind the pressing mechanism.
进一步地，所述板材吸起机构包括支架以及可在所述支架上移动的吸盘架，所述支架设于所述说输送机构上，所述吸盘架上具有可吸住板材且可上下移动的吸盘。Further, the plate suction mechanism includes a bracket and a suction cup frame that can move on the bracket, the bracket is arranged on the conveying mechanism, and the suction cup frame has a suction cup that can suck the plate and move up and down. sucker.
进一步地，还包括可对板材的长度方向以及宽度方向进行定位的第一定位件，所述第一定位件位于所述压型机构后方。Further, it also includes a first positioning piece capable of positioning the length direction and the width direction of the board, and the first positioning piece is located behind the pressing mechanism.
进一步地，还包括可将板材一端推进所述压型机构中进行压型的板材推动机构，所述板材推动机构位于所述压型机构的后方。Further, it also includes a plate pushing mechanism capable of pushing one end of the plate into the forming mechanism for forming, and the plate pushing mechanism is located behind the forming mechanism.
进一步地，还包括可夹住板材一端并拖动板材移动的板材拖动机构，所述板材拖动机构位于所述压型机构前方。Further, it also includes a sheet material dragging mechanism that can clamp one end of the sheet material and drag the sheet material to move, and the sheet material dragging mechanism is located in front of the molding mechanism.
进一步地，所述板材拖动机构包括具有可伸缩活塞杆的拖动气缸以及可夹住板材一端且随所述活塞杆移动的夹子，所述夹子连接于所述活塞杆。Further, the plate dragging mechanism includes a drag cylinder with a telescopic piston rod and a clamp that can clamp one end of the plate and moves with the piston rod, and the clamp is connected to the piston rod.
进一步地，还包括可升降的传递机构，所述传递机构设于所述压型机构后方。Further, a liftable transmission mechanism is also included, and the transmission mechanism is arranged behind the molding mechanism.
进一步地，所述修边机构设于所述输送机构的一侧，所述输送机构的另一侧设有可对板材进行定位的第二定位元件，所述第二定位元件与所述修边机构相对设置。Further, the trimming mechanism is arranged on one side of the conveying mechanism, and the other side of the conveying mechanism is provided with a second positioning element capable of positioning the sheet, and the second positioning element is connected with the trimming Institutional relative settings.
进一步地，还包括用于堆码加工好的板材的升降台，所述升降台设于所述输送机构末端。Further, it also includes a lifting platform for stacking processed plates, and the lifting platform is arranged at the end of the conveying mechanism.
与现有技术相比，该集装箱前墙板自动生产系统可以自动对板材进行压型、修边，从而使得板材成型为集装箱的前墙板，且在该过程中，由输送机构对板材进行输送，整个过程实现自动化，不需要人工参与，生产效率高，工人的劳动强度低，成本也低，生产出来的集装箱前墙板的质量也稳定。Compared with the existing technology, the container front wall panel automatic production system can automatically press and trim the panels, so that the panels are formed into the front panel of the container, and in the process, the panels are transported by the conveying mechanism , the whole process is automated, no manual participation is required, the production efficiency is high, the labor intensity of the workers is low, the cost is also low, and the quality of the produced container front wall panels is also stable.
附图说明Description of drawings
图1是本发明实施例提供的集装箱前墙板自动生产系统的俯视示意图；Fig. 1 is a schematic top view of an automatic production system for container front wall panels provided by an embodiment of the present invention;
图2是本发明实施例提供的集装箱前墙板自动生产系统的左视示意图；Fig. 2 is a schematic left view of the automatic production system for container front wall panels provided by the embodiment of the present invention;
图3是本发明实施例提供的集装箱前墙板自动生产系统的部分立体示意图。Fig. 3 is a partial perspective view of an automatic production system for front wall panels of containers provided by an embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本发明提供了集装箱前墙板自动生产系统，用于将板材自动加工成集装箱的前墙板，包括输送板材的输送机构、对板材进行压型的压型机构以及将压型好的板材的一侧边进行裁剪的修边机构，依板材在所述输送机构的流动方向，所述压型机构和所述修边机构依序设于所述输送机构上。The invention provides an automatic production system for front wall panels of containers, which is used for automatically processing panels into front wall panels of containers, including a conveying mechanism for transporting panels, a profiling mechanism for profiling panels, and a mechanism for profiling the profiling panels. The edge trimming mechanism for side cutting, according to the flow direction of the sheet material on the conveying mechanism, the pressing mechanism and the edge trimming mechanism are arranged on the conveying mechanism in sequence.
本发明中，该自动生产系统可自动将板材加工成集装箱前墙板，自动化程度高，生产效率高，工人的劳动强度小，成本也低，生产出来的集装箱前墙板质量也稳定。In the present invention, the automatic production system can automatically process the panels into container front wall panels, which has high degree of automation, high production efficiency, low labor intensity of workers, low cost, and stable quality of the produced container front wall panels.
以下结合具体附图对本发明的实现进行详细的描述。The implementation of the present invention will be described in detail below in conjunction with specific drawings.
如图1～3所示，为本发明提供的一较佳实施例。As shown in Figures 1-3, it is a preferred embodiment provided by the present invention.
本实施例中的集装箱前墙板自动生产系统1用于将板材自动加工成集装箱的前墙板。The container front wall panel automatic production system 1 in the present embodiment is used for automatically processing panels into container front wall panels.
该自动生产系统1包括可输送板材的输送机构10、对板材进行压型操作的压型机构14以及可对压型后的板材进行修边的修边机构17，依输送机构10输送板材的方向，压型机构14以及修边机构17分别依序设置在输送机构10上，输送机构10为自动输送机构10，板材放置在其上以后，可由其带动依序进入压型机构14以及修边机构17中进行压型以及修边，压型机构14依据要求，对板材进行多次压型，以使得板材具有集装箱前墙板所需的外形，压好型的板材再随着输送机构10进入修边机构17中，修边机构17对板材的一侧边进行剪裁，以使得板材的外形尺寸符合集装箱前墙板的要求。The automatic production system 1 includes a conveying mechanism 10 capable of conveying boards, a profiling mechanism 14 capable of profiling the boards, and a trimming mechanism 17 capable of trimming the profiling boards, according to the direction in which the conveying mechanism 10 conveys the boards , the profiling mechanism 14 and the trimming mechanism 17 are arranged on the conveying mechanism 10 in sequence respectively. Pressing and trimming are carried out in 17, and the pressing mechanism 14 performs multiple pressings on the plate according to the requirements, so that the plate has the shape required by the front wall panel of the container, and the pressed plate enters the repairing process with the conveying mechanism 10. In the edge mechanism 17, the edge trimming mechanism 17 trims one side of the plate so that the outer dimensions of the plate meet the requirements of the front wall of the container.
在上述中的整个生产过程中，自动生产系统1完全自动的对板材进行加工，不需要工人的参与，其生产效率高，对工人的劳动强度要求低，其生产出来的集装箱前墙板的质量也稳定。In the whole production process mentioned above, the automatic production system 1 can process the panels completely automatically without the participation of workers. Its production efficiency is high, and the labor intensity of workers is low. The quality of the container front wall panels produced by it is Also stable.
本实施例中，自动生产系统1中还具有可将板材吸起送至压型机构14后方的板材吸起机构11，依板材在输送机构10中的流动方向，该板材吸起机构11位于压型机构14后方，且置于输送机构10上，当板材在输送机构10上流动至板材吸起机构11下时，该板材吸起机构11将板材吸起，并将板材送至压型机构14后。In this embodiment, the automatic production system 1 also has a sheet material suction mechanism 11 that can suck the sheet material and send it to the rear of the pressing mechanism 14. According to the flow direction of the sheet material in the conveying mechanism 10, the sheet material suction mechanism 11 is located at the press behind the forming mechanism 14 and placed on the conveying mechanism 10, when the plate flows on the conveying mechanism 10 to the plate suction mechanism 11, the plate suction mechanism 11 will suck up the plate and send the plate to the forming mechanism 14 back.
具体地，该板材吸起机构11包括支架111以及可在支架111上移动的吸盘架112，吸盘架112上设有可上下移动的吸盘，该吸盘可以吸住板材，具体的操作如下：当板材流动至该板材吸起机构11下方时，吸盘架112上的吸盘向下移动，吸住板材后，向上移动，并且吸盘架112沿着支架111一直移动至压型机构14的后方，接着，吸盘架112下降，并松开板材，实现对板材的转运，完成任务后的吸盘架112复位至原来的位置，等待下一个板材的到来。Specifically, the board suction mechanism 11 includes a bracket 111 and a suction cup holder 112 that can move on the bracket 111. The suction cup holder 112 is provided with a suction cup that can move up and down, and the suction cup can suck the board. The specific operation is as follows: when the board When flowing to the bottom of the sheet material suction mechanism 11, the suction cup on the suction cup holder 112 moves downward, and after sucking the sheet material, it moves upward, and the suction cup holder 112 moves along the support 111 to the rear of the profiling mechanism 14. Then, the suction cup Frame 112 descends, and unclamps sheet material, realizes the transshipment to sheet material, and the sucker frame 112 after completing the task resets to original position, waits for the arrival of next sheet material.
当板材到达压型机构14的后方后，要对板材进行压型操作之前，必须先对板材的位置进行定位，具体的，该自动生产系统1具有第一定位元件，该第一定位元件可对板材进行长度方向以及宽度方向的定位，其位于压型机构14的后方，这样，利用该第一定位元件对板材进行定位以后，压型机构14才可以开始准备对板材的压型。When the plate reaches the rear of the profiling mechanism 14, before the profiling operation is performed on the plate, the position of the plate must be positioned. Specifically, the automatic production system 1 has a first positioning element, which can The plate is positioned in the length direction and width direction, which is located behind the profiling mechanism 14, so that after the plate is positioned by the first positioning element, the profiling mechanism 14 can start to prepare the profiling of the plate.
当板材在压型机构14的后方定位好以后，需要进入压型机构14中进行压型，该自动生产系统1中具有可将板材推进压型机构14中进行压型的板材推动机构13，该板材推动机构13位于压型机构14的后方，板材在该板材推动机构13的推动下，一端进入压型机构14中，压型机构14开始对板材进行第一次压型。After the plate is positioned behind the profiling mechanism 14, it needs to enter the profiling mechanism 14 for profiling. The automatic production system 1 has a plate pushing mechanism 13 that can push the plate into the profiling mechanism 14 for profiling. The plate pushing mechanism 13 is located at the rear of the profiling mechanism 14, and under the promotion of the plate propelling mechanism 13, one end of the plate enters the profiling mechanism 14, and the profiling mechanism 14 starts profiling the plate for the first time.
当压型机构14对板材第一次压型以后，需要继续对板材进行第二次、第三次等等多次的压型，具体地，该自动生产系统1还具有板材拖动机构16，该板材拖动机构16可以夹住板材进入压型机构14的一端，并且拖着板材沿着输送机构10移动，从而，压型机构14可以对板材进行多次压型，该板材拖动机构16位于压型机构14的前方，其将压好一次型的板材的一端夹住，并拖动一定距离，压型机构14再继续进行第二次压型，再据需拖动一端距离，进行第三次压型，依此类推，直至板材完成全部压型为止。After the profiling mechanism 14 presses the sheet for the first time, it is necessary to continue to perform the second, third, and other pressings on the sheet. Specifically, the automatic production system 1 also has a sheet dragging mechanism 16, The plate dragging mechanism 16 can clamp the end of the plate entering the profiling mechanism 14, and drag the plate to move along the conveying mechanism 10, so that the profiling mechanism 14 can perform multiple profiling of the plate, and the plate dragging mechanism 16 Located in front of the profiling mechanism 14, it clamps one end of the once-pressed plate and drags it for a certain distance. The profiling mechanism 14 continues to carry out the second profiling, and then drags the distance of one end as needed to carry out the second profiling. Press three times, and so on, until all the plates are pressed.
具体地，该板材拖动机构16包括拖动气缸以及连接在拖动气缸活塞杆的夹子，拖动气缸的活塞杆可以进行伸缩移动，从而带动夹子移动，夹子可以夹住板材的一端，从而，由活塞杆的伸缩移动实现拖动板材的移动。Specifically, the plate dragging mechanism 16 includes a drag cylinder and a clip connected to the piston rod of the drag cylinder. The piston rod of the drag cylinder can move telescopically, thereby driving the clip to move, and the clip can clamp one end of the sheet, thereby, The movement of the drag plate is realized by the telescopic movement of the piston rod.
本实施例中，自动生产系统1还具有可自动升降的传递机构15，该传递机构15设于压型机构14前方，且置于输送机构10上，这样，当板材拖动机构16拖动板材完成板材的压型以后，板材拖动机构16松开板材，此时，传递机构15升起，板材落在传递机构15上，该传递机构15将板材传递至输送机构10上，并下降至原来位置，等待下一个板材的到来，此处的传递机构15只是作为一个过渡的机构而已。In this embodiment, the automatic production system 1 also has a transmission mechanism 15 that can be automatically lifted. After finishing the profiling of the plate, the plate dragging mechanism 16 releases the plate. At this time, the transfer mechanism 15 rises, and the plate falls on the transfer mechanism 15. The transfer mechanism 15 transfers the plate to the conveying mechanism 10, and descends to position, waiting for the arrival of the next plate, the transmission mechanism 15 here is only as a transitional mechanism.
上述中的传递机构15为皮带输送件，当然，也可以是其它类型的输送件，例如链带输送件等。The transmission mechanism 15 mentioned above is a belt conveyor, of course, it can also be other types of conveyors, such as chain belt conveyors and the like.
从传递机构15上下来的板材继续在输送机构10上输送，并来到修边机构17处，修边机构17设置在输送机构10的一侧，当板材到达修边机构17处后，在开始修边前，必须对板材进行定位，才可以使得修边后的板材的外形尺寸满足要求。The plate that gets off from transfer mechanism 15 continues to be conveyed on conveying mechanism 10, and arrives at trimming mechanism 17 places, and trimming mechanism 17 is arranged on the side of conveying mechanism 10, after plate arrives at trimming mechanism 17 places, starts Before trimming, the plate must be positioned so that the dimensions of the trimmed plate can meet the requirements.
本实施例中的自动生产系统1具有第二定位件，其设于输送机构10上，且与修边机构17相对设置，这样，当板材到达修边机构17处后，第二定位件对板材的一侧边进行定位，其与修边机构17之间的距离就是要求的最后成品的板材的尺寸，这样，针对不同的要求，通过调整第二定位件，可以实现不同尺寸的修边。The automatic production system 1 in the present embodiment has a second positioning member, which is arranged on the conveying mechanism 10, and is arranged opposite to the edge trimming mechanism 17, like this, after the board reaches the edge trimming mechanism 17, the second positioning member is opposite to the board. One side of the side is positioned, and the distance between it and the trimming mechanism 17 is exactly the size of the finished plate material required, like this, according to different requirements, by adjusting the second positioning member, trimming of different sizes can be realized.
修边机构17对板材的另一边进行裁剪后，板材顺着输送机构10流动，本实施例中的自动生产系统1还设有升降台18，该升降台18位于输送机构10的末端，其可用于对修边后的板材堆码，也就是说，修边后的板材（集装箱前墙板）顺着输送机构10进入升降台18上进行堆码，当堆码至一定数量后，外部的设备将升降台18上堆好的板材运走。After the edge trimming mechanism 17 cuts the other side of the plate, the plate flows along the conveying mechanism 10. The automatic production system 1 in this embodiment is also provided with a lifting table 18, which is located at the end of the conveying mechanism 10, and it can be used For stacking the trimmed boards, that is to say, the trimmed boards (container front wall panels) enter the lifting platform 18 along the conveying mechanism 10 for stacking. When the stacking reaches a certain amount, the external equipment The plates piled up on the lifting platform 18 are transported away.
本实施例中，第一定位元件和第二定位元件为气缸，当然，也可以是其它类型的定位件；输送机构10为辊轮输送件，当然，也可以是皮带输送件或者链条输送件等。In this embodiment, the first positioning element and the second positioning element are air cylinders, of course, other types of positioning elements can also be used; the conveying mechanism 10 is a roller conveying element, of course, it can also be a belt conveying element or a chain conveying element, etc. .
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
Claims (6)
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| CN103811587B (en) * | 2013-12-23 | 2016-01-06 | 燕山大学 | The full-automatic trimmer of solar energy glass plate |
| CN104475607B (en) * | 2014-11-17 | 2016-06-15 | 天津市金万方钢结构有限公司 | Air film discharging formula die mould plate worktable |
| CN111992600A (en) * | 2020-08-12 | 2020-11-27 | 崔路飞 | Manufacturing and processing technology of automobile container |
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