CN117071148A - Velvet with ventilation and moisture permeability and printing effects and weaving method thereof - Google Patents
Velvet with ventilation and moisture permeability and printing effects and weaving method thereof Download PDFInfo
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- CN117071148A CN117071148A CN202311109772.4A CN202311109772A CN117071148A CN 117071148 A CN117071148 A CN 117071148A CN 202311109772 A CN202311109772 A CN 202311109772A CN 117071148 A CN117071148 A CN 117071148A
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- 238000009941 weaving Methods 0.000 title claims abstract description 51
- 230000000694 effects Effects 0.000 title claims abstract description 26
- 230000035699 permeability Effects 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000009423 ventilation Methods 0.000 title description 9
- 239000004744 fabric Substances 0.000 claims abstract description 105
- 235000014676 Phragmites communis Nutrition 0.000 claims description 17
- 238000004043 dyeing Methods 0.000 claims description 7
- 230000001680 brushing effect Effects 0.000 claims description 3
- 238000009960 carding Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- 238000010009 beating Methods 0.000 description 3
- 241000628997 Flos Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/06—Warp pile fabrics
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/12—Woven pile fabrics wherein pile tufts are inserted during weaving
- D03D27/14—Woven pile fabrics wherein pile tufts are inserted during weaving with tufts around warps
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D39/00—Pile-fabric looms
- D03D39/16—Double-plush looms, i.e. for weaving two pile fabrics face-to-face
- D03D39/18—Separating the two plush layers, e.g. by cutting
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- Woven Fabrics (AREA)
Abstract
The invention discloses a velvet with air and moisture permeability and printing effect and a weaving method thereof, comprising the following steps: velvet base cloth and velvet pile; velvet base cloth is formed by interweaving warp yarns and weft yarns, and consists of an upper base cloth layer and a lower base cloth layer; the warp yarn consists of an upper layer warp yarn, a lower layer warp yarn and weft yarns, wherein the weft yarns consist of an upper layer weft yarn and a lower layer weft yarn; velvet warps and wefts are interwoven with the upper base cloth and then returned to the lower layer, and then are interwoven with the lower base cloth and then returned to the upper layer, and then returned to the lower layer for continuous back and forth interweaving, so that the upper base cloth and the lower base cloth are connected and woven; finally, cutting off and cutting off connecting velvet warps connecting the upper base cloth and the lower base cloth by using a velvet cutting knife between the upper base cloth and the lower base cloth, thereby forming velvet piles; the invention can make the velvet produced by weaving breathable and moisture permeable, has jacquard printing effect, has sufficient velvet feel and is popular in the market.
Description
Technical Field
The invention relates to the technical field of textile, in particular to velvet, which is particularly breathable and moisture permeable and has a printing effect, and a weaving method thereof.
Background
The velvet fabric has soft hand feeling, elegant and draping feeling, and bright luster, is Gao Guiyong and is popular with people, especially jacquard velvet and printing velvet, and is more exquisite among exquisite products.
Because the velvet floss layer can lock air and keep warm, few people treat the velvet floss layer as summer clothing. Because velvet jacquard is always made on velvet warps, and the ground warps of velvet base cloth are hidden in velvet warps, few people link the velvet jacquard with printing; however, the bias someone wants to break the tradition, wears velvet clothes in summer, has a hidden jacquard printing effect, is matched with summer, and is fashionable and unobtrusive.
However, velvet piles are firm, the piles are firmly fixed by the base cloth, and the hidden jacquard effect is achieved unless the ground is printed; the ground warp is blocked by the fluff, the flower shape cannot be displayed, and the garment is worn in summer, so that the garment has the functions of ventilation and moisture permeability, looks simple, is in mutual contradiction in practice, and various problems need to be solved.
Disclosure of Invention
The invention mainly aims to design the velvet with air and moisture permeability and printing effect and the weaving method thereof through multiple test researches and development under the conditions of potential market, but huge risk and difficulty and heaviness, so that the woven velvet fabric is air and moisture permeability and the fabric is printed with summer velvet clothing fabric.
In order to achieve the above purpose, the invention adopts a technical scheme that: provided is a velvet having air and moisture permeability and a printing effect, comprising: velvet base cloth and velvet pile;
the velvet base cloth is formed by interweaving warp yarns and weft yarns, and consists of an upper base cloth and a lower base cloth; thus, the warp yarn consists of an upper layer warp yarn, a lower layer warp yarn and a weft yarn, and the weft yarn consists of an upper layer weft yarn and a lower layer weft yarn;
the velvet pile is formed by interweaving velvet warp yarns with warps and wefts of an upper base fabric, then returning the velvet warp yarns to a lower layer, interweaving the velvet warp yarns with warps and wefts of the lower base fabric, then returning the velvet warp yarns to the upper layer, interweaving the velvet warp yarns with warps and wefts of the upper base fabric, and then returning the velvet warp yarns to the lower layer to constantly interweave the velvet warp yarns and the velvet warp yarns, so that the upper base fabric and the lower base fabric are connected and woven; and finally cutting off the connecting line velvet warp connecting the upper base cloth and the lower base cloth by using a velvet cutting knife between the upper base cloth and the lower base cloth, thereby forming velvet piles.
Further, the upper layer warp yarn consists of an upper layer first warp yarn, an upper layer second warp yarn, an upper layer third warp yarn, an upper layer fourth warp yarn, an upper layer fifth warp yarn, an upper layer sixth warp yarn, an upper layer seventh warp yarn and an upper layer eighth warp yarn;
the lower layer warp yarn consists of a lower layer first warp yarn, a lower layer second warp yarn, a lower layer third warp yarn, a lower layer fourth warp yarn, a lower layer fifth warp yarn, a lower layer sixth warp yarn, a lower layer seventh warp yarn and a lower layer eighth warp yarn;
the weft yarns consist of an upper first weft yarn, an upper second weft yarn, an upper third weft yarn, an upper fourth weft yarn, an upper fifth weft yarn, an upper sixth weft yarn, a lower first weft yarn, a lower second weft yarn, a lower third weft yarn, a lower fourth weft yarn, a lower fifth weft yarn and a lower sixth weft yarn.
Further, the upper layer first weft yarn, the upper layer third weft yarn, the upper layer fourth weft yarn, the upper layer sixth weft yarn, the lower layer first weft yarn, the lower layer third weft yarn, the lower layer fourth weft yarn and the lower layer sixth weft yarn are tight weft yarns;
the upper layer second weft yarn, the upper layer fifth weft yarn, the lower layer second weft yarn and the lower layer fifth weft yarn are loose weft yarns, and the loose ratio is 1:0.9;
the pile warp yarn consists of a first pile warp yarn, a second pile warp yarn, a third pile warp yarn and a fourth pile warp yarn.
The invention also provides a velvet weaving method which is breathable and moisture permeable and has printing effect, and the method specifically comprises the following steps:
step one, warping:
sequentially arranging and warping an upper first warp yarn, an upper second warp yarn, an upper third warp yarn, an upper fourth warp yarn, an upper fifth warp yarn, an upper sixth warp yarn, an upper seventh warp yarn and an upper eighth warp yarn to serve as an upper loom beam;
sequentially arranging and warping the lower first warp yarn, the lower second warp yarn, the lower third warp yarn, the lower fourth warp yarn, the lower fifth warp yarn, the lower sixth warp yarn, the lower seventh warp yarn and the lower eighth warp yarn to serve as a lower loom beam;
dyeing the pile warp according to the customer requirement, and warping the first pile warp, the second pile warp, the third pile warp and the fourth pile warp in sequence to form a pile warp beam.
Secondly, warp printing:
printing the upper layer beam according to the flower-shaped weaving shrinkage ratio;
printing the lower layer beam according to the flower-shaped weaving shrinkage ratio;
thirdly, dyeing the upper weft yarns and the lower weft yarns into cylinders according to specific requirements of clients;
fourthly, drafting and reed inserting;
after the beam is in place, drafting and reed inserting are carried out;
sequentially drafting and inserting an upper layer first warp yarn, a lower layer first warp yarn, a first pile warp, an upper layer second warp yarn and a lower layer second warp yarn into the same first reed dent;
sequentially drafting the upper layer third warp yarn, the lower layer third warp yarn, the second pile warp yarn, the upper layer fourth warp yarn and the lower layer fourth warp yarn and inserting the same second dent;
sequentially drafting the upper layer fifth warp yarn, the lower layer fifth warp yarn, the third pile warp yarn, the upper layer sixth warp yarn and the lower layer sixth warp yarn and inserting the same third dent;
sequentially drafting the seventh warp yarn on the upper layer, the seventh warp yarn on the lower layer, the fourth pile warp, the eighth warp yarn on the upper layer and the eighth warp yarn on the lower layer and inserting the same fourth dent;
the heald is inserted into the reed in a circulating way according to the sequence.
Fifthly, lifting heald, picking and beating up for weaving;
weaving with double sheds;
a first shuttle:
lifting the upper third warp yarn, the upper fourth warp yarn, the upper seventh warp yarn and the upper eighth warp yarn upwards;
lifting the lower layer third warp yarn, the lower layer fourth warp yarn, the lower layer seventh warp yarn and the lower layer eighth warp yarn upwards;
lifting the first pile warp upwards;
sinking the second pile warp downwards;
placing the third pile warp and the fourth pile warp in the middle;
throwing the upper layer first weft yarns and the lower layer first weft yarns for beating-up weaving;
a second shuttle:
lifting the upper first warp yarn, the upper second warp yarn, the upper fifth warp yarn and the upper sixth warp yarn upwards;
lifting the lower first warp yarn, the lower second warp yarn, the lower fifth warp yarn and the lower sixth warp yarn upwards;
placing the first pile warp and the second pile warp in the middle;
sinking the third pile warp downwards;
lifting the fourth pile warp upwards;
throwing the upper layer second weft yarns and the lower layer second weft yarns for beating-up weaving;
and a third shuttle:
lifting the upper third warp yarn, the upper fourth warp yarn, the upper seventh warp yarn and the upper eighth warp yarn upwards;
lifting the lower layer third warp yarn, the lower layer fourth warp yarn, the lower layer seventh warp yarn and the lower layer eighth warp yarn upwards;
lifting the first pile warp and the third pile warp upwards;
sinking the second pile warp and the fourth pile warp;
throwing the upper layer third weft yarns and the lower layer third weft yarns for beating-up weaving;
fourth shuttle:
lifting the upper first warp yarn, the upper second warp yarn, the upper fifth warp yarn and the upper sixth warp yarn upwards;
lifting the lower first warp yarn, the lower second warp yarn, the lower fifth warp yarn and the lower sixth warp yarn upwards;
sinking the first pile warp downwards;
lifting the second pile warp upwards;
placing the third pile warp and the fourth pile warp in the middle;
throwing the upper fourth weft yarn and the lower fourth weft yarn for beating-up weaving;
and a fifth shuttle:
lifting the upper third warp yarn, the upper fourth warp yarn, the upper seventh warp yarn and the upper eighth warp yarn upwards;
lifting the lower layer third warp yarn, the lower layer fourth warp yarn, the lower layer seventh warp yarn and the lower layer eighth warp yarn upwards;
placing the first pile warp and the second pile warp in the middle;
lifting the third pile warp upwards;
sinking the fourth pile warp downwards;
throwing the upper layer fifth weft yarn and the lower layer fifth weft yarn for beating-up weaving;
sixth shuttle:
lifting the upper first warp yarn, the upper second warp yarn, the upper fifth warp yarn and the upper sixth warp yarn upwards;
lifting the lower first warp yarn, the lower second warp yarn, the lower fifth warp yarn and the lower sixth warp yarn upwards;
sinking the first pile warp and the third pile warp;
lifting the second pile warp and the fourth pile warp upwards;
throwing upper layer sixth weft yarns and lower layer sixth weft yarns for beating-up weaving;
until the weaving of one unit is finished, weaving according to the cycle;
sixth, velvet cutting;
and cutting the first pile warp, the second pile warp, the third pile warp and the fourth pile warp which are connected with the upper base cloth and the lower base cloth by using a pile cutting knife to form piles fixedly connected with the base cloth, thereby forming an upper velvet blank and a lower velvet blank.
Seventh, post-finishing, including: shearing, carding, brushing, shaping, inspecting and forming a barrel frame.
So far, the velvet manufacturing with ventilation and moisture permeability and printing effects can be used for summer clothing.
The beneficial effects of the invention are as follows:
1. the velvet with ventilation and moisture permeability and printing effect adopts the structure that four dents in the warp direction are adopted as a unit for circular weaving; warp yarns of the odd reed dent and warp yarns of the even reed dent are interwoven with the same weft yarns to form a heavy warp structure, so that the first warp yarn, the second warp yarn, the fifth warp yarn and the sixth warp yarn in the odd reed dent are mutually close to the middle and clamp the first pile warp and the third pile warp respectively; simultaneously, the third warp yarn, the fourth warp yarn, the seventh warp yarn and the eighth warp yarn in the even reed dent are mutually close to each other towards the middle, and the second pile warp and the fourth pile warp are respectively clamped; so that not only the pile warp is clamped firmly, and the pile consolidation is firmer, but also a gap is reserved between the first dent and the second dent, between the second dent and the third dent, between the third dent and the fourth dent and between the fourth dent and the first dent as each dent warp approaches towards the middle; thereby the fabric can be ventilated and moisture permeable in the warp direction gaps; not only the pile is firm, but also the air and moisture permeability is realized, and the concept that only velvet is warm is completely subverted; the velvet can also achieve a cooling effect as long as the velvet is mastered.
2. The velvet with ventilation and moisture permeability and printing effect has the advantages that the ground organization weft adopts a special organization structure that every three wefts are a unit, and the second weft and the fifth weft are respectively the loose wefts in each cycle, so that the first weft and the third weft, the fourth weft and the fifth weft are mutually close due to the influence of tension stress when compared with the loose wefts, the velvet solidified by the three wefts is firmer, gaps are formed between the third weft and the fourth weft, and between the sixth weft and the first weft, so that the pile is firmer, and the ventilation and moisture permeability functions are increased in the gaps between the wefts.
3. The velvet with ventilation and moisture permeability and printing effect is characterized in that the upper layer ground warp and the lower layer ground warp are always subjected to printing procedures, so that the upper layer base cloth and the lower layer base cloth have a hazy warp printing effect, and the special printing feeling and the printing hidden in the velvet give mist and time-hidden feeling, and mysterious colors are added to the velvet in summer.
4. In the weaving method of the invention, for velvet warps, only one velvet warp is arranged on one reed dent on a double-shed loom, and the piles are exposed in the warp direction and the weft direction, and unexpectedly found to be arrayed and arranged on oblique exposure; the pile nap is thin and uniformly fixed on the base cloth by arranging, so that the special velvet feeling of velvet is realized, and the ground warp printing fully shows mountain and water due to rare exposure of velvet, and the pile nap is matched with the ground warp printing fully; therefore, the velvet woven by the method is breathable and moisture permeable, has jacquard printing effect, has velvet feel, and is popular in the market.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a velvet with printing effect with air and moisture permeability according to the present invention;
FIG. 2 shows a velvet structure with air and moisture permeability and printing effect according to the embodiment of the invention;
FIG. 3 is an enlarged view of the texture of velvet with printing effect, which is breathable and breathable according to the present invention;
fig. 4 is a schematic diagram of lifting and picking up and beating up in a velvet weaving method with air and moisture permeability and printing effect according to the embodiment of the invention.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present invention.
In the description of the present invention, it should be noted that the described embodiments of the present invention are some, but not all embodiments of the present invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
The embodiment provides a velvet with air and moisture permeability and printing effect and a weaving method thereof, as shown in fig. 1-4, comprising:
velvet base cloth and velvet pile;
the velvet base cloth is formed by interweaving warp yarns and weft yarns, and consists of an upper base cloth and a lower base cloth; thus, the warp yarn consists of an upper layer warp yarn, a lower layer warp yarn and a weft yarn, and the weft yarn consists of an upper layer weft yarn and a lower layer weft yarn;
the velvet pile is formed by interweaving velvet warp yarns with warps and wefts of an upper base fabric, then returning the velvet warp yarns to a lower layer, interweaving the velvet warp yarns with warps and wefts of the lower base fabric, then returning the velvet warp yarns to the upper layer, interweaving the velvet warp yarns with warps and wefts of the upper base fabric, and then returning the velvet warp yarns to the lower layer to constantly interweave the velvet warp yarns and the velvet warp yarns, so that the upper base fabric and the lower base fabric are connected and woven; and finally cutting off the connecting line velvet warp connecting the upper base cloth and the lower base cloth by using a velvet cutting knife between the upper base cloth and the lower base cloth, thereby forming velvet piles.
Further, the upper layer warp yarn consists of an upper layer first warp yarn, an upper layer second warp yarn, an upper layer third warp yarn, an upper layer fourth warp yarn, an upper layer fifth warp yarn, an upper layer sixth warp yarn, an upper layer seventh warp yarn and an upper layer eighth warp yarn;
the lower layer warp yarn consists of a lower layer first warp yarn, a lower layer second warp yarn, a lower layer third warp yarn, a lower layer fourth warp yarn, a lower layer fifth warp yarn, a lower layer sixth warp yarn, a lower layer seventh warp yarn and a lower layer eighth warp yarn;
the weft yarns consist of an upper first weft yarn, an upper second weft yarn, an upper third weft yarn, an upper fourth weft yarn, an upper fifth weft yarn, an upper sixth weft yarn, a lower first weft yarn, a lower second weft yarn, a lower third weft yarn, a lower fourth weft yarn, a lower fifth weft yarn and a lower sixth weft yarn.
Further, the upper layer first weft yarn, the upper layer third weft yarn, the upper layer fourth weft yarn, the upper layer sixth weft yarn, the lower layer first weft yarn, the lower layer third weft yarn, the lower layer fourth weft yarn and the lower layer sixth weft yarn are tight weft yarns;
the upper layer second weft yarn, the upper layer fifth weft yarn, the lower layer second weft yarn and the lower layer fifth weft yarn are loose weft yarns, and the loose ratio is 1:0.9;
the pile warp yarn consists of a first pile warp yarn, a second pile warp yarn, a third pile warp yarn and a fourth pile warp yarn.
The embodiment also provides a velvet weaving method which is breathable and moisture permeable and has printing effect, and the method specifically comprises the following steps:
step one, warping:
sequentially arranging and warping an upper first warp yarn, an upper second warp yarn, an upper third warp yarn, an upper fourth warp yarn, an upper fifth warp yarn, an upper sixth warp yarn, an upper seventh warp yarn and an upper eighth warp yarn to serve as an upper loom beam;
sequentially arranging and warping the lower first warp yarn, the lower second warp yarn, the lower third warp yarn, the lower fourth warp yarn, the lower fifth warp yarn, the lower sixth warp yarn, the lower seventh warp yarn and the lower eighth warp yarn to serve as a lower loom beam;
dyeing the pile warp according to the customer requirement, and warping the first pile warp, the second pile warp, the third pile warp and the fourth pile warp in sequence to form a pile warp beam.
Secondly, warp printing:
printing the upper layer beam according to the flower-shaped weaving shrinkage ratio;
printing the lower layer beam according to the flower-shaped weaving shrinkage ratio;
thirdly, dyeing the upper weft yarns and the lower weft yarns into cylinders according to specific requirements of clients;
fourthly, drafting and reed inserting;
after the beam is in place, drafting and reed inserting are carried out;
sequentially drafting and inserting an upper layer first warp yarn, a lower layer first warp yarn, a first pile warp, an upper layer second warp yarn and a lower layer second warp yarn into the same first reed dent;
sequentially drafting the upper layer third warp yarn, the lower layer third warp yarn, the second pile warp yarn, the upper layer fourth warp yarn and the lower layer fourth warp yarn and inserting the same second dent;
sequentially drafting the upper layer fifth warp yarn, the lower layer fifth warp yarn, the third pile warp yarn, the upper layer sixth warp yarn and the lower layer sixth warp yarn and inserting the same third dent;
sequentially drafting the seventh warp yarn on the upper layer, the seventh warp yarn on the lower layer, the fourth pile warp, the eighth warp yarn on the upper layer and the eighth warp yarn on the lower layer and inserting the same fourth dent;
the heald is inserted into the reed in a circulating way according to the sequence.
Fifthly, lifting heald, picking and beating up for weaving;
weaving with double sheds;
a first shuttle:
lifting the upper third warp yarn, the upper fourth warp yarn, the upper seventh warp yarn and the upper eighth warp yarn upwards;
lifting the lower layer third warp yarn, the lower layer fourth warp yarn, the lower layer seventh warp yarn and the lower layer eighth warp yarn upwards;
lifting the first pile warp upwards;
sinking the second pile warp downwards;
placing the third pile warp and the fourth pile warp in the middle;
throwing the upper layer first weft yarns and the lower layer first weft yarns for beating-up weaving;
a second shuttle:
lifting the upper first warp yarn, the upper second warp yarn, the upper fifth warp yarn and the upper sixth warp yarn upwards;
lifting the lower first warp yarn, the lower second warp yarn, the lower fifth warp yarn and the lower sixth warp yarn upwards;
placing the first pile warp and the second pile warp in the middle;
sinking the third pile warp downwards;
lifting the fourth pile warp upwards;
throwing the upper layer second weft yarns and the lower layer second weft yarns for beating-up weaving;
and a third shuttle:
lifting the upper third warp yarn, the upper fourth warp yarn, the upper seventh warp yarn and the upper eighth warp yarn upwards;
lifting the lower layer third warp yarn, the lower layer fourth warp yarn, the lower layer seventh warp yarn and the lower layer eighth warp yarn upwards;
lifting the first pile warp and the third pile warp upwards;
sinking the second pile warp and the fourth pile warp;
throwing the upper layer third weft yarns and the lower layer third weft yarns for beating-up weaving;
fourth shuttle:
lifting the upper first warp yarn, the upper second warp yarn, the upper fifth warp yarn and the upper sixth warp yarn upwards;
lifting the lower first warp yarn, the lower second warp yarn, the lower fifth warp yarn and the lower sixth warp yarn upwards;
sinking the first pile warp downwards;
lifting the second pile warp upwards;
placing the third pile warp and the fourth pile warp in the middle;
throwing the upper fourth weft yarn and the lower fourth weft yarn for beating-up weaving;
and a fifth shuttle:
lifting the upper third warp yarn, the upper fourth warp yarn, the upper seventh warp yarn and the upper eighth warp yarn upwards;
lifting the lower layer third warp yarn, the lower layer fourth warp yarn, the lower layer seventh warp yarn and the lower layer eighth warp yarn upwards;
placing the first pile warp and the second pile warp in the middle;
lifting the third pile warp upwards;
sinking the fourth pile warp downwards;
throwing the upper layer fifth weft yarn and the lower layer fifth weft yarn for beating-up weaving;
sixth shuttle:
lifting the upper first warp yarn, the upper second warp yarn, the upper fifth warp yarn and the upper sixth warp yarn upwards;
lifting the lower first warp yarn, the lower second warp yarn, the lower fifth warp yarn and the lower sixth warp yarn upwards;
sinking the first pile warp and the third pile warp;
lifting the second pile warp and the fourth pile warp upwards;
throwing upper layer sixth weft yarns and lower layer sixth weft yarns for beating-up weaving;
until the weaving of one unit is finished, weaving according to the cycle;
sixth, velvet cutting;
and cutting the first pile warp, the second pile warp, the third pile warp and the fourth pile warp which are connected with the upper base cloth and the lower base cloth by using a pile cutting knife to form piles fixedly connected with the base cloth, thereby forming an upper velvet blank and a lower velvet blank.
Seventh, post-finishing, including: shearing, carding, brushing, shaping, inspecting and forming a barrel frame.
So far, the velvet manufacturing with ventilation and moisture permeability and printing effects can be used for summer clothing.
In the above, refer to fig. 1 to 4, wherein:
in FIG. 1, T W The fabric is base fabric, R is pile, Q is base fabric gap, and X is pattern of base fabric;
in FIG. 2, T Upper 1 Is the first warp yarn of the upper layer base fabric, T Upper 2 Is the second warp yarn of the upper layer base fabric, T Upper 3 Is the third warp yarn of the upper layer base fabric, T Upper 4 Is the fourth warp yarn of the upper base fabric, T Upper 5 Is the fifth warp yarn of the upper layer base fabric, T Upper 6 Is the sixth warp yarn of the upper layer base fabric, T Upper 7 A seventh warp yarn for the upper layer base fabric, T Upper 8 An eighth warp yarn for the upper layer base fabric;
T lower 1 Is the first warp yarn of the lower base fabric, T Lower 2 Is the second warp yarn of the lower base fabric, T Lower 3 Is the third warp yarn of the lower base fabric, T Lower 4 Is the fourth warp yarn of the lower base fabric, T Lower 5 Is the fifth warp yarn of the lower base fabric, T Lower 6 Is the sixth warp yarn of the lower base fabric, T Lower 7 A seventh warp yarn for the lower layer base fabric, T Lower 8 An eighth warp yarn for the lower base fabric;
W upper 1 Is the first weft yarn of the upper layer base fabric, W Upper 2 Is the second weft yarn of the upper layer base fabric, W Upper 3 A third weft yarn of the upper layer base fabric W Upper 4 A fourth weft yarn for the upper layer base fabric W Upper 5 A fifth weft yarn for the upper layer base fabric W Upper 6 A sixth weft yarn is the upper layer base fabric;
W lower 1 Is the first weft yarn of the lower base fabric, W Lower 2 Is the second weft yarn of the lower base fabric, W Lower 3 A third weft yarn for the lower base fabric W Lower 4 A fourth weft yarn for the lower base fabric W Lower 5 A fifth weft yarn for the lower layer base fabric W Lower 6 A sixth weft yarn is a lower layer base fabric;
R 1 is the first pile warp, R 2 Is the second pile warp, R 3 Is the third pile warp, R 4 The fourth pile warp.
In fig. 3, T is warp yarn, W is weft yarn, Q is base fabric void, and R is pile;
in fig. 4, "×", "≡" represents upward lifting, "-" represents downward sinking, "∈r represents downward sinking.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.
Claims (2)
1. A velvet having air and moisture permeability and printing effects, comprising: velvet base cloth and velvet pile;
the velvet base cloth is formed by interweaving warp yarns and weft yarns, and consists of an upper base cloth layer and a lower base cloth layer; the warp yarn consists of an upper layer warp yarn, a lower layer warp yarn and weft yarns, wherein the weft yarns consist of an upper layer weft yarn and a lower layer weft yarn;
the velvet warps are interwoven with the upper base cloth warp and weft and then returned to the lower layer, are interwoven with the lower base cloth warp and weft and then returned to the upper layer and the upper base cloth warp and weft, and then returned to the lower layer and continuously interweaved back and forth, so that the upper base cloth and the lower base cloth are continuously woven; finally, cutting off and cutting off connecting velvet warps connecting the upper base cloth and the lower base cloth by using a velvet cutting knife between the upper base cloth and the lower base cloth, thereby forming velvet piles;
the upper layer warp yarn consists of an upper layer first warp yarn, an upper layer second warp yarn, an upper layer third warp yarn, an upper layer fourth warp yarn, an upper layer fifth warp yarn, an upper layer sixth warp yarn, an upper layer seventh warp yarn and an upper layer eighth warp yarn;
the lower layer warp yarn consists of a lower layer first warp yarn, a lower layer second warp yarn, a lower layer third warp yarn, a lower layer fourth warp yarn, a lower layer fifth warp yarn, a lower layer sixth warp yarn, a lower layer seventh warp yarn and a lower layer eighth warp yarn;
the weft yarns consist of an upper first weft yarn, an upper second weft yarn, an upper third weft yarn, an upper fourth weft yarn, an upper fifth weft yarn, an upper sixth weft yarn, a lower first weft yarn, a lower second weft yarn, a lower third weft yarn, a lower fourth weft yarn, a lower fifth weft yarn and a lower sixth weft yarn;
the upper layer first weft yarn, the upper layer third weft yarn, the upper layer fourth weft yarn, the upper layer sixth weft yarn, the lower layer first weft yarn, the lower layer third weft yarn, the lower layer fourth weft yarn and the lower layer sixth weft yarn are tight weft yarns;
the upper layer second weft yarns, the upper layer fifth weft yarns, the lower layer second weft yarns and the lower layer fifth weft yarns are loose weft yarns, and the loose-loose ratio is 1:0.9;
the pile warp yarn consists of a first pile warp yarn, a second pile warp yarn, a third pile warp yarn and a fourth pile warp yarn.
2. A weaving method for weaving a velvet having air and moisture permeability and a printing effect as set forth in claim 1, characterized in that the weaving method comprises the steps of:
the first step, warping, including:
sequentially arranging and warping an upper first warp yarn, an upper second warp yarn, an upper third warp yarn, an upper fourth warp yarn, an upper fifth warp yarn, an upper sixth warp yarn, an upper seventh warp yarn and an upper eighth warp yarn to serve as an upper loom beam;
sequentially arranging and warping the lower first warp yarn, the lower second warp yarn, the lower third warp yarn, the lower fourth warp yarn, the lower fifth warp yarn, the lower sixth warp yarn, the lower seventh warp yarn and the lower eighth warp yarn to serve as the lower loom beam;
dyeing the pile warp yarns according to the requirements of customers, and warping the first pile warp, the second pile warp, the third pile warp and the fourth pile warp in sequence to form pile warp beams;
in a second step, warp printing, comprising:
printing the upper layer loom beam according to the flower-shaped weaving shrinkage ratio in proportion, and printing the lower layer loom beam according to the flower-shaped weaving shrinkage ratio in proportion;
third, dyeing, including:
dyeing the upper weft yarns and the lower weft yarns into a cylinder according to specific requirements of clients;
fourth step, draw and insert reed, include:
after the beam is in place, drafting and reed inserting are carried out;
sequentially drafting and inserting the upper layer first warp yarns, the lower layer first warp yarns, the first pile warp yarns, the upper layer second warp yarns and the lower layer second warp yarns into the same first reed dent;
the upper layer third warp yarn, the lower layer third warp yarn, the second pile warp yarn, the upper layer fourth warp yarn and the lower layer fourth warp yarn are sequentially worn and inserted into the same second dent;
sequentially drafting the upper layer fifth warp yarn, the lower layer fifth warp yarn, the third pile warp yarn, the upper layer sixth warp yarn and the lower layer sixth warp yarn and inserting the same third dent;
sequentially drafting and inserting the upper seventh warp yarn, the lower seventh warp yarn, the fourth pile warp yarn, the upper eighth warp yarn and the lower eighth warp yarn into the same fourth dent;
the heald is circularly worn and reed inserted according to the sequence;
fifthly, lifting heald picking beating-up weaving, which comprises the following steps:
weaving with double sheds;
a first shuttle:
lifting the upper third warp yarn, the upper fourth warp yarn, the upper seventh warp yarn and the upper eighth warp yarn upwards;
lifting the lower third warp yarn, the lower fourth warp yarn, the lower seventh warp yarn and the lower eighth warp yarn upwards;
lifting the first pile warp upwards;
sinking the second pile warp downwards;
placing the third pile warp and the fourth pile warp in the middle;
the upper layer first weft yarns and the lower layer first weft yarns are put into beating-up weaving;
a second shuttle:
lifting the upper first warp yarn, the upper second warp yarn, the upper fifth warp yarn and the upper sixth warp yarn upwards;
lifting the lower layer first warp yarns, the lower layer second warp yarns, the lower layer fifth warp yarns and the lower layer sixth warp yarns upwards;
placing the first pile warp and the second pile warp in the middle;
sinking the third pile warp downwards;
lifting the fourth pile warp upwards;
the upper layer second weft yarns and the lower layer second weft yarns are put into beating-up weaving;
and a third shuttle:
lifting the upper third warp yarn, the upper fourth warp yarn, the upper seventh warp yarn and the upper eighth warp yarn upwards;
lifting the lower third warp yarn, the lower fourth warp yarn, the lower seventh warp yarn and the lower eighth warp yarn upwards;
lifting the first pile warp and the third pile warp upwards;
sinking the second pile warp and the fourth pile warp;
the upper layer third weft yarns and the lower layer third weft yarns are put into beating-up weaving;
fourth shuttle:
lifting the upper first warp yarn, the upper second warp yarn, the upper fifth warp yarn and the upper sixth warp yarn upwards;
lifting the lower layer first warp yarns, the lower layer second warp yarns, the lower layer fifth warp yarns and the lower layer sixth warp yarns upwards;
sinking the first pile warp downwards;
lifting the second pile warp upwards;
placing the third pile warp and the fourth pile warp in the middle;
throwing the upper layer fourth weft yarns and the lower layer fourth weft yarns for beating-up weaving;
and a fifth shuttle:
lifting the upper third warp yarn, the upper fourth warp yarn, the upper seventh warp yarn and the upper eighth warp yarn upwards;
lifting the lower third warp yarn, the lower fourth warp yarn, the lower seventh warp yarn and the lower eighth warp yarn upwards;
placing the first pile warp and the second pile warp in the middle;
lifting the third pile warp upwards;
sinking the fourth pile warp downwards;
the upper layer fifth weft yarns and the lower layer fifth weft yarns are put into beating-up weaving;
sixth shuttle:
lifting the upper first warp yarn, the upper second warp yarn, the upper fifth warp yarn and the upper sixth warp yarn upwards;
lifting the lower layer first warp yarns, the lower layer second warp yarns, the lower layer fifth warp yarns and the lower layer sixth warp yarns upwards;
sinking the first pile warp and the third pile warp;
lifting the second pile warp and the fourth pile warp upwards;
the upper layer sixth weft yarns and the lower layer sixth weft yarns are put into beating-up weaving;
until the weaving of one unit is finished, weaving according to the cycle;
sixth, cutting velvet, including:
cutting the first pile warp, the second pile warp, the third pile warp and the fourth pile warp which are connected with the upper base cloth and the lower base cloth by using a pile cutting knife between the upper base cloth and the lower base cloth to form piles fixedly connected with the base cloth, thereby forming an upper velvet blank and a lower velvet blank;
seventh, post-finishing, including: shearing, carding, brushing, shaping, inspecting and forming a barrel frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311109772.4A CN117071148A (en) | 2023-08-31 | 2023-08-31 | Velvet with ventilation and moisture permeability and printing effects and weaving method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311109772.4A CN117071148A (en) | 2023-08-31 | 2023-08-31 | Velvet with ventilation and moisture permeability and printing effects and weaving method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117071148A true CN117071148A (en) | 2023-11-17 |
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ID=88716935
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311109772.4A Pending CN117071148A (en) | 2023-08-31 | 2023-08-31 | Velvet with ventilation and moisture permeability and printing effects and weaving method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117071148A (en) |
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2023
- 2023-08-31 CN CN202311109772.4A patent/CN117071148A/en active Pending
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