CN109881328B - Design method and weaving process of filling type functional small jacquard fabric - Google Patents
Design method and weaving process of filling type functional small jacquard fabric Download PDFInfo
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- CN109881328B CN109881328B CN201910152263.7A CN201910152263A CN109881328B CN 109881328 B CN109881328 B CN 109881328B CN 201910152263 A CN201910152263 A CN 201910152263A CN 109881328 B CN109881328 B CN 109881328B
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Abstract
The invention discloses a design method and a weaving process of a filling type functional jacquard fabric, wherein a new product of the filling type functional jacquard fabric is developed on an SGA598 type sample loom, a potted flower pattern is selected, the raw material mainly comprises cotton, and polyester filament yarns are raised, so that the fabric has an embroidery-like effect; the flowerpot is filled with the nano-silver fibers, so that the fabric has certain functionality and the stereoscopic impression of the fabric is highlighted; in the aspect of tissue design, the flowers and the green vines adopt a dual-layer tissue, and the flowerpot adopts an improved double-layer tissue. The invention overcomes the limitation of a small jacquard loom, uses weights with different weights to adjust the warp yarn loading tension, adopts a pattern-weaving method during reeding, and ensures plump patterns and fine and compact ground fabric; silver fibers are filled before the double-layer fabric of the flowerpot is closed, so that a good filling effect is obtained. Through design and practice, the expected effect is achieved.
Description
Technical Field
The invention belongs to the field of fabric design and weaving, and particularly relates to a design method and a weaving process of a filling type functional small jacquard fabric.
Background
The jacquard fabric is widely applied to the clothing industry, the home textile fabric industry, the home decoration industry, the ornament processing industry and the building industry, and the jacquard process is a weaving process which utilizes one kind of tissue as a bottom, displays a pattern on the other kind of tissue or a plurality of kinds of tissues simultaneously, and represents the pattern image by regular sinking, floating and lifting of warp and weft yarns, and is mutually supported by the performance of fibers, the form of yarn counts, the change of the tissue of the fabric, the third color flash effect generated by the mutual staggering of color warps and color wefts and the like. The jacquard pattern design, yarn design and tissue design are the main indexes of the product.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects of the prior art, the invention provides a design method and a weaving process of a filling type functional small jacquard fabric.
The technical scheme is as follows: a design method of a filling type functional small jacquard fabric is specifically designed as follows:
(1) design of patterns and colors:
the flower theme is selected for the flower pattern of the fabric, in order to realize the stereoscopic impression of the flower pattern of the flowerpot, the front side of the flowerpot is formed by lattices formed by white and light brown, the stiffness of the pure-color flowerpot is broken through, and the flowerpot is filled with nano-silver fibers to make the flowerpot convex; in order to embody the stereoscopic impression and the embroidery-like feeling of the bouquet, the embroidery thread polyester filament is used for raising flowers, light red is used as the flower warps of the flowers, light green is used as the flower warps of the flower vines, the dark curry is mainly arranged around the flowerpot, and the flowerpot is also provided with a hidden black inlaid thread, so that the flowers are lively and are not unstable;
(2) organization design:
the flower and the flower vine are in double organization, the flower shape is full, and the stereoscopic impression is strong; considering that the longitudinal flower distance is large, the light red flower has longer floating line on the back surface of the fabric, which is easy to cause thread hooking, the back surface of the fabric is cut, after the fabric is off the machine, the light red flower on the back surface between the two flowers is reduced, and the flowers are cut to be lifelike in the basin; the flowerpot part is of a double-layer structure, silver fibers can be filled between two layers of cloth conveniently, but the warp yarns of the double-layer structure have two systems, the weft yarns have two systems, and the area outside the flowerpot only needs one system of yarns, so that the warp yarns and the weft yarns of the other system need to be hidden in the area outside the flowerpot, and the method adopted in the structure design is to form floating long lines on the reverse side of the fabric and cut off the fabric after the fabric is cut off;
the number of the weave circulation weft yarns of the pattern reaches 300 picks, the weave pattern is large, when a small jacquard fabric is weaved, the weave pattern is generally represented by a pattern card diagram, the pattern card diagram is decomposed into six parts to be respectively stored, and corresponding pattern card diagrams are respectively called when patterns such as flowers, flower vines, flowerpots, white leaves and the like are weaved;
(3) designing raw materials:
the fabric is mainly made of cotton yarns, flowers and flower vines of embroidery thread polyester filaments are used, the gloss of the polyester filaments is good, the polyester filaments are in sharp contrast with the dull gloss of cotton, and the patterns are protruded and full, so that the fabric has an embroidery-like effect; 1.35dtex multiplied by 45mm nano silver fiber is filled in the flowerpot part; the silver fiber not only can enable the fabric to have the functions of radiation protection, ultraviolet resistance and the like, but also can enhance the stereoscopic impression of the fabric.
The weaving process of the filling type functional mini-jacquard fabric comprises the following key technologies:
(1) warp feeding tension
The fabric is woven on a Tongyuan SGA598 type sample loom, the control of the on-machine tension of each part of warp yarns is the key of weaving, in order to adjust the tension of flowers, green vines, flowerpots and ground warps, the back part of the loom is respectively tied up and weights with different weights are hung during weaving, so that the clear opening and the consistent tension of the warp yarns are ensured; from the pattern, the distance between the two flowerpots in the warp direction is equal to the distance between the two flowerpots, so that the lengths of the float lines of the warp yarns of the flowers and the flowerpots on the back surface are equal, theoretically, the tension is kept to be consistent, but the warp yarns of the flowers form patterns on the front surface of the fabric by the float lines, the interweaving times are relatively less, the warp yarns of the flowerpots are interwoven with weft yarns on the front surface of the fabric in a plain weave manner to form upper layer cloth, the interweaving times are more, so that the weight for hanging the warp yarns of the flowers is the heaviest, namely about 1.5kg, so that the; the weight is hung on the flowerpot by about 1kg when the flowerpot is used for twice, the floating length line of the green vine warp is not long, the green vine warp is intermittently interwoven, the weight hung on the warp is lightest, the weight hung on the warp is about 0.5kg, and a small amount of tension is properly added; the ground warp is bound on the back beam according to the normal condition;
(2) filling mode:
the flowerpot part is made of double-layer fabric, nano silver fibers are filled in the flowerpot, and the filling time is controlled; according to the pattern arrangement, firstly calling 16 wefts of a weaving blank of a first card, then calling a second card to start weaving the flowerpot, wherein the second card is a starting point of a longitudinal double-layer fabric, the double-layer fabric flowerpot is more and more shaped along with the weaving, the weft yarn for the flowerpot is 40 wefts, the flowerpot is filled with silver fibers when 36 wefts are woven, a pair of tweezers is used for clamping a proper amount of silver fibers to be filled into the flowerpot in a horizontal row one by one, the filling amount of the silver fibers can be properly increased in consideration of enhancing the stereoscopic impression and functionality of the flowerpot, and finally the flowerpot is closed by 4 wefts;
(3) the weft insertion sequence is as follows:
when the flowerpot is woven, weft yarns have two colors of white and light brown, two weft feeders are needed for weft insertion according to the arrangement sequence of the weft yarns, and 1 light brown and 1 white are continuously thrown for 4 times to ensure the formation of the lattice flowerpot; in addition, the total number of the wefts of the flowerpot is 40 wefts, and the wefts behind the 40 wefts are only provided with one color weft light brown; because the loom used by the product is used for manual weft insertion and beating-up, the beating-up force must be controlled well during weaving, and the force is uniformly applied, so that the flowerpots and flowers are prevented from being different in size.
As an optimization: the upper warp density of the fabric is 455 pieces/10 cm, the upper weft density is 242 pieces/10 cm, the lower warp density is 475 pieces/10 cm, the lower weft density is 258 pieces/10 cm, the warp yarn weaving shrinkage is 4.2%, the weft yarn weaving shrinkage is 6.6%, and the reed number is 64#。
Has the advantages that: the invention develops a new product of the filling type functional jacquard fabric on an SGA598 type sample loom, selects a potted flower pattern, takes cotton as a main raw material, and takes polyester filament yarns for raising flowers, so that the fabric has an embroidery-like effect; the flowerpot is filled with the nano-silver fibers, so that the fabric has certain functionality and the stereoscopic impression of the fabric is highlighted; in the aspect of tissue design, the flowers and the green vines adopt a dual-layer tissue, and the flowerpot adopts an improved double-layer tissue. The invention overcomes the limitation of a small jacquard loom, uses weights with different weights to adjust the warp yarn loading tension, adopts a pattern-weaving method during reeding, and ensures plump patterns and fine and compact ground fabric; silver fibers are filled before the double-layer fabric of the flowerpot is closed, so that a good filling effect is obtained. Through design and practice, the expected effect is achieved.
Drawings
FIG. 1 is a diagram of the effectiveness of the flower pot area of the present invention; (a) fabric flower pot on the front side and (b) fabric flower pot on the back side;
FIG. 2 is a schematic view of a card of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below so that those skilled in the art can better understand the advantages and features of the present invention, and thus the scope of the present invention will be more clearly defined. The embodiments described herein are only a few embodiments of the present invention, rather than all embodiments, and all other embodiments that can be derived by one of ordinary skill in the art without inventive faculty based on the embodiments described herein are intended to fall within the scope of the present invention.
Examples
The invention takes the theme of 'linden leaf dream' as an example, and innovatively practices the filling type functional small jacquard fabric. The theme product of the bodhi leaf dream takes the wording of Buddhism, namely flower-world, bodhi as the design inspiration, potted flowers as pattern elements, functional nano silver fibers filled in the flower pot and the imitated embroidery effect of the florescence by polyester filaments as the main innovation point, and high-grade home decoration fabric as the positioning, integrates the functions, the stereoscopic impression and the aesthetic feeling, and the connotation is that all things are small but the infinite wisdom is gathered.
1 product design
The design of the pattern, the design of the organization and the design of the raw materials are three main aspects of the design of the filling type functional small jacquard fabric. When designing the pattern, the design of tissue, the design of raw materials, whether the process can be realized, whether the designed fabric can achieve the expected effect, etc. need to be considered. In the innovative design of the product, the fabric with novel effect can be obtained only by perfectly combining the realizability of the patterns, the tissues, the raw materials and the process.
1.1 design of patterns and colors
The product is finished on a small jacquard loom, and the design of pattern patterns is greatly limited by 16 pages of heald frames equipped by the small jacquard loom. The flower theme is selected for the flower pattern of the product, but the idea of the new mark is to select the pot flower pattern instead of the flower pattern. In order to realize the stereoscopic impression of the flower patterns of the flowerpot, the front surface of the flowerpot is formed by lattices formed by white and light brown, the stiffness of the pure-color flowerpot is broken through, and the flowerpot is filled with nano silver fibers to make the flowerpot convex. In order to embody the stereoscopic impression and the embroidery feeling of the bouquet, the embroidery thread polyester filament is used for raising flowers, light red is used as the flower warps of the flowers, light green is used as the flower warps of the flower vines, the dark curry color is mainly arranged around the flowerpot, and the hidden black inlaid thread is further arranged, so that the flowers are lively and are not instable and heavy.
1.2 tissue design
The flower and the flower vine are in double organization, the flower shape is full, and the stereoscopic impression is strong; considering that the longitudinal flower distance is large, the light red flower has longer floating line on the back surface of the fabric, which is easy to cause thread hooking, the back surface of the fabric is cut, after the fabric is off the machine, the light red flower on the back surface between the two flowers is cut off, and the flowers are cut to be vivid in the basin. The flowerpot part is of a double-layer structure, silver fibers are filled between two layers of cloth, but the warp yarns of the double-layer structure have two systems, the weft yarns of the double-layer structure have two systems, and the area outside the flowerpot only needs one system of yarns, so that the warp yarns and the weft yarns of the other system need to be hidden, and the method adopted in the structure design is to form floating lines on the reverse side of the fabric, as shown in an effect diagram of the flowerpot area in figure 1, and the floating lines are cut off after the fabric is cut off.
The green rattan between two longitudinal pot flowers sways left and right, and is coquettish. Therefore, the number of the weave circulation weft yarns of the pattern reaches 300, the weave pattern is large, when a small jacquard fabric is woven, the weave pattern is generally represented by a pattern plate, the pattern plate is decomposed into six parts to be stored respectively, corresponding pattern plate patterns are called respectively when patterns such as flowers, flower vines, flowerpots, whites and the like are woven, the pattern plate 1 is a three-position whited area, the pattern plate 2 is a flowerpot area, the pattern plate 3 is a flower area, the pattern plate 4 is a flower vine area of a first pot flower, the pattern plate 5 is a flower vine area of a second pot flower, and the pattern plate 6 is a green vine area between two flowerpots, as shown in the pattern plate pattern of fig. 2.
1.3 feedstock design
The fabric is mainly made of cotton yarns, flowers and flowers of embroidery thread polyester filaments are used, the polyester filaments are good in gloss and are in sharp contrast with the dark gloss of cotton, the patterns are protruded and full, and the fabric has an embroidery imitating effect. The flowerpot part was filled with 1.35dtex × 45mm nano silver fibers. The silver fiber not only can enable the fabric to have the functions of radiation protection, ultraviolet resistance and the like, but also can enhance the stereoscopic impression of the fabric.
2 design of the process
2.1 yarn size
TABLE 1 yarn Specifications
2.2 warp and weft colour matching circulation
Warp yarn: 4-meter white 22 light coffee 4-meter white 2 dark coffee 2 black 4 dark coffee 2 black 6 dark coffee 2 black 2 dark coffee (1 white 1 dark coffee) 2(2 red 1 white 1 dark coffee) (2 red 1 light coffee 1 dark coffee 1 light coffee) 2(2 red 1 light coffee 1 dark coffee 1 white 1 dark coffee) (2 red 2 green 1 white 1 dark coffee) 2(2 red 2 green 1 dark coffee 1 light coffee 1 dark coffee) (2 red 2 green 1 light coffee 1 dark coffee) (2 red 2 green 1 white 1 dark coffee 1 light coffee 1 dark coffee) (2 red 1 green 1 white 1 dark coffee) (2 red 1 white 1 dark coffee) (2 red 1 light 1 black coffee 1 dark coffee black coffee 1 dark coffee) (2 red 1 dark coffee black 1 black coffee 1 dark coffee black coffee 1 dark coffee 1 black coffee 1 dark coffee 1 black
(note: the thick part of the font is the flower pot area) the number of warp yarns per flower is 190
Weft yarn: the number of (1 light brown 1 white) 48 light brown (total 40 picks) 125 light brown one flower weft yarn is 165
2.3 drafting sequence
(12)*33、35、46、35、467、357、467、358、468、358、469、359、469、35912、46912、35912、461013、351013、461013、351114、461114、351114、461015、351015、461015、35916、46916、35916、469、359、469、358、468、358、467、357、467、35、46
The number of circulating warp yarns of one weave is 190
2.4 design of penetration number per dent
In order to ensure that the pattern is clear in outline, protrudes and is full, the density of the ground cloth of the pattern-forming part is consistent with that of the ground cloth of the pattern-non-forming part, the reeding adopts a pattern-through method, namely, in the same fabric, areas with different warp density have different penetration numbers, and the ratio of the warp density is equal to the ratio of the penetration numbers. The warp density of the product is different at four places, and seen from the longitudinal direction of the fabric, the fabric is respectively a single-layer ground cloth (area one), a flowerpot double-layer cloth (area two), a junction of the flowerpot double-layer cloth and the safflower (area three), and a junction of the flowerpot double-layer cloth and the safflower green vine (area four). If the single-layer ground cloth is penetrated by 2, the double-layer cloth of the second area is penetrated by 4 to ensure that the density of the upper layer cloth and the lower layer cloth is consistent with that of the single-layer ground cloth, the red flower channel is added above the flowerpot of the third area, the number of penetration needs to be increased by two, namely, the penetration is 6, the light red flower channel and the light green flower vine are added above the flowerpot of the fourth area, the number of penetration needs to be increased by four, namely, the penetration is 8.
2.5 Fabric Process parameters
The upper warp density of the fabric is 455 pieces/10 cm, the upper weft density is 242 pieces/10 cm, the lower warp density is 475 pieces/10 cm, the lower weft density is 258 pieces/10 cm, the warp yarn weaving shrinkage is 4.2%, the weft yarn weaving shrinkage is 6.6%, and the reed number is 64#。
3 weaving key technical measures
3.1 warp on-machine tension
The product needs to be woven on a general SGA598 type sample loom, the control of the on-machine tension of each part of warp yarns is the key of weaving, in order to adjust the tension of flowers, green vines, flowerpots and ground warps, the rear part of the loom is respectively bundled and weights with different weights are hung during weaving, so that the clear opening and the consistent tension of the warp yarns are ensured. From the pattern, the distance between the two flowerpots in the warp direction is equal to the distance between the two flowerpots, so that the lengths of the float lines of the warp yarns of the flowers and the flowerpots on the back surface are equal, theoretically, the tension is kept to be consistent, but the warp yarns of the flowers form patterns on the front surface of the fabric by the float lines, the interweaving times are relatively less, the warp yarns of the flowerpots are interwoven with weft yarns on the front surface of the fabric in a plain weave manner to form upper layer cloth, the interweaving times are more, so that the weight for hanging the warp yarns of the flowers is the heaviest, namely about 1.5kg, so that the; the weight is hung on the flowerpot by about 1kg when the flowerpot is used for twice, the floating length line of the green vine warp is not long, the green vine warp is intermittently interwoven, the weight hung on the warp is lightest, the weight hung on the warp is about 0.5kg, and a small amount of tension is properly added; the ground warp is bound on the back beam according to normal conditions.
3.2 filling mode
The flowerpot part is a double-layer fabric, nano silver fibers are filled in the flowerpot, and most importantly, the filling time is controlled. According to the pattern arrangement, the first card weaving step is carried out for 16 wefts, then the second card weaving step is carried out for weaving the flowerpot, the starting point of the longitudinal double-layer fabric is arranged, the double-layer cloth flowerpot is more and more shaped along with the weaving, the weft yarn for the flowerpot is 40 wefts, the silver fibers are filled into the flowerpot when 36 wefts are woven, the tweezers are used for clamping a proper amount of silver fibers and filling the silver fibers into the flowerpot in a horizontal row one by one, the filling amount of the silver fibers can be properly increased in consideration of enhancing the stereoscopic impression and functionality of the flowerpot, and finally the flowerpot is closed by 4 wefts.
3.3 order of picking
When the flowerpot is woven, the weft yarns have two colors of white and light brown, two weft feeders are needed for weft insertion according to the arrangement sequence of the weft yarns, and the part needing attention is particularly that 1 light brown and 1 white are continuously thrown for 4 times to ensure the formation of the lattice flowerpot; in addition, the total number of the wefts of the flowerpot is 40 wefts, and the wefts behind the 40 wefts are only made into light brown wefts in one color. Because the loom used by the product is used for manual weft insertion and beating-up, the beating-up force must be controlled well during weaving, and the force is uniformly applied, so that the flowerpots and flowers are prevented from being different in size.
3.4 functional testing
The silver fiber not only has the radiation protection function, but also has good antistatic effect and certain antibacterial and deodorizing functions. The silver fiber has a plurality of good functions, but the price is very expensive, and a certain amount of silver fiber is filled in the flowerpot, so that the grade of the product is improved, and the added value of the product is increased.
The electromagnetic shielding performance of the fabric is tested by using an EMD-2G high-precision electromagnetic detector, the electromagnetic detector is firstly used for aligning the mobile phone to measure the radiation value of the mobile phone, then the fabric is used for shielding the mobile phone, the electromagnetic radiation value at the moment is measured, and a high-frequency numerical value is taken when the reading is needed.
The average value is obtained by measuring twice, and the electromagnetic radiation value of the mobile phone is reduced from 4.61 mu t to 2.58 mu t, so that the filling type functional small jacquard fabric has a certain radiation protection effect.
The innovative design of the bodhi leaf dream theme small jacquard product is characterized in that one of the innovative points is pattern and color design, the traditional flower pattern is broken through, the pot flower pattern is selected, the ground cloth takes dark coffee as main color tone, black embedded lines are arranged on two sides of the flowerpot, rice white and light curry color strips are arranged between two rows of longitudinal flower patterns, and light red flowers are swayed on light green vines and matched with elegant grid flowerpots just like a vivid picture roll. The second innovation point is that raw materials are selected, cotton yarns are used as the main materials of the product, and polyester filaments are used for raising the patterns, so that the patterns have an embroidery-like effect; the flowerpot is filled with the nano silver fibers, so that the product has certain radiation-proof, ultraviolet-resistant and antistatic functions, and the stereoscopic impression of the fabric is highlighted; the weft yarns are also made of polyester filament yarns, so that the overall gloss of the fabric is improved. The novel flower pot is characterized in that the novel flower pot is a double-layer structure, the flower and the green vine are in double-layer structure, the flower pot part is in double-layer structure, the warp and weft of the other system of double-layer structure are hidden on the back surface of the fabric in the area outside the flower pot, and after the fabric is taken off the machine, a part of the warp and weft is reduced. The innovative point is that the process design overcomes the limitation of a small jacquard loom, the tension of the warp yarn on the loom is adjusted by hanging heavy objects with different weights, and different penetration numbers are adopted during reeding so as to meet the requirements of the warp density of different areas of the fabric, thereby ensuring full pattern, clear outline and fine and compact ground fabric; the filling time of the silver fibers is accurately mastered, and the silver fibers are filled before the double-layer fabric of the flowerpot is closed, so that a better filling effect is obtained.
The weaving of the product is realized on a small jacquard loom, the design difficulty and the technical difficulty are high, the corresponding difficulty is effectively solved by adopting various means, the design and the weaving of a new product are realized, the expected effect is achieved, and the reference effect is provided for the innovative design of the small jacquard fabric. The product has high technical content and high added value, belongs to medium and high grade products, and is suitable for being used as curtains, throw pillows, handbags, home decoration fabrics and the like.
Claims (1)
1. A weaving process of a filling type functional small jacquard fabric is characterized in that: the specific design is as follows:
(1) design of patterns and colors:
the flower theme is selected for the flower pattern of the fabric, in order to realize the three-dimensional sense of the flower pot pattern, the front side of the flower pot is formed by lattices formed by white and light brown colors, the stiffness of a pure-color flower pot is broken through, and the flower pot is filled with nano silver fibers to make the flower pot convex; in order to embody the stereoscopic impression and the embroidery-like feeling of the bouquet, the embroidery thread polyester filament is used for raising flowers, light red is used as the flower warps of the flowers, light green is used as the flower warps of the flower vines, the dark curry is mainly arranged around the flowerpot, and the flowerpot is also provided with a hidden black inlaid thread, so that the flowers are lively and are not unstable;
(2) organization design:
the flower and the flower vine are in double organization, the flower shape is full, and the stereoscopic impression is strong; considering that the longitudinal flower distance is large, the light red flower has longer floating line on the back surface of the fabric, which is easy to cause thread hooking, the back surface of the fabric is cut, after the fabric is off the machine, the light red flower on the back surface between the two flowers is reduced, and the flowers are cut to be lifelike in the basin; the flowerpot part is of a double-layer structure, silver fibers can be filled between two layers of cloth conveniently, but the warp yarns of the double-layer structure have two systems, the weft yarns have two systems, and the area outside the flowerpot only needs one system of yarns, so that the warp yarns and the weft yarns of the other system need to be hidden in the area outside the flowerpot, and the method adopted in the structure design is to form floating long lines on the reverse side of the fabric and cut off the fabric after the fabric is cut off;
the number of the weave circulation weft yarns of the pattern is 300 picks, the weave pattern is large, when a small jacquard fabric is weaved, the weave pattern is represented by a weave pattern diagram, the weave pattern diagram is decomposed into six parts to be respectively stored, and corresponding weave pattern diagrams are respectively called when the pattern is weaved;
(3) designing raw materials:
the fabric is mainly made of cotton yarns, flowers and flower vines of embroidery thread polyester filaments are used, the gloss of the polyester filaments is good, the polyester filaments are in sharp contrast with the dull gloss of cotton, and the patterns are protruded and full, so that the fabric has an embroidery-like effect; 1.35dtex multiplied by 45mm nano silver fiber is filled in the flowerpot part; the silver fiber not only can enable the fabric to have the functions of radiation protection and ultraviolet resistance, but also can enhance the stereoscopic impression of the fabric;
the weaving process of the filling type functional small jacquard fabric comprises the following key technologies:
(1) the warp on-machine tension fabric is woven on a general-purpose SGA598 type sample loom, the controlled warp on-machine tension of each part is the key of weaving, in order to adjust the tension of flowers, green vines, flowerpots and ground warps, respectively bundling is adopted at the rear part of the loom during weaving, and weights with different weights are hung, so that the clear opening and the consistent tension of the warps are ensured;
from the pattern, the distance between the two flowerpots in the warp direction is equal to the distance between the two flowerpots, so that the lengths of the float lines of the warp yarns of the flowers and the flowerpots on the back surface are equal, theoretically, the tension is kept to be consistent, but the warp yarns of the flowers form patterns on the front surface of the fabric by the float lines, the interweaving times are relatively less, the warp yarns of the flowerpots are interwoven with weft yarns on the front surface of the fabric in a plain weave manner to form upper layer cloth, the interweaving times are more, so that the weight for hanging the warp yarns of the flowers is the heaviest, namely about 1.5kg, so that the; the weight is hung on the flowerpot by about 1kg when the flowerpot is used for twice, the floating length line of the green vine warp is not long, the green vine warp is intermittently interwoven, the weight hung on the warp is lightest, the weight hung on the warp is about 0.5kg, and a small amount of tension is properly added; the ground warp is bound on the back beam according to the normal condition;
(2) filling mode:
the flowerpot part is made of double-layer fabric, nano silver fibers are filled in the flowerpot, and the filling time is controlled; according to the pattern arrangement, firstly calling 16 wefts of a weaving blank of a first card, then calling a second card to start weaving the flowerpot, wherein the second card is a starting point of a longitudinal double-layer fabric, the double-layer fabric flowerpot is more and more shaped along with the weaving, the weft yarn for the flowerpot is 40 wefts, the flowerpot is filled with silver fibers when 36 wefts are woven, a pair of tweezers is used for clamping a proper amount of silver fibers to be filled into the flowerpot in a horizontal row one by one, the filling amount of the silver fibers can be properly increased in consideration of enhancing the stereoscopic impression and functionality of the flowerpot, and finally the flowerpot is closed by 4 wefts;
(3) the weft insertion sequence is as follows:
when the flowerpot is woven, weft yarns have two colors of white and light brown, two weft feeders are needed for weft insertion according to the arrangement sequence of the weft yarns, and 1 light brown and 1 white are continuously thrown for 4 times to ensure the formation of the lattice flowerpot; in addition, the total number of the wefts of the flowerpot is 40 wefts, and the wefts behind the 40 wefts are only provided with one color weft light brown; because the weaving machine used by the fabric is used for manually carrying out weft insertion and beating-up, the beating-up force is controlled to be uniform during weaving, and the sizes of flowerpots and flowers are prevented from being different;
the upper warp density of the fabric is 455 pieces/10 cm, the upper weft density is 242 pieces/10 cm, the lower warp density is 475 pieces/10 cm, the lower weft density is 258 pieces/10 cm, the warp yarn weaving shrinkage is 4.2%, the weft yarn weaving shrinkage is 6.6%, and the reed number is 64#。
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