CN116979338B - Double-end shell inserting machine - Google Patents
Double-end shell inserting machine Download PDFInfo
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- CN116979338B CN116979338B CN202310872182.0A CN202310872182A CN116979338B CN 116979338 B CN116979338 B CN 116979338B CN 202310872182 A CN202310872182 A CN 202310872182A CN 116979338 B CN116979338 B CN 116979338B
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- feeding
- assembly
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- 238000005520 cutting process Methods 0.000 claims abstract description 42
- 238000003825 pressing Methods 0.000 claims description 10
- 238000004080 punching Methods 0.000 claims description 5
- 238000002788 crimping Methods 0.000 claims description 4
- 230000009977 dual effect Effects 0.000 claims description 4
- 238000012840 feeding operation Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 2
- 239000011257 shell material Substances 0.000 description 82
- 238000010009 beating Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The application relates to the technical field of terminal line production equipment, specifically discloses a double-end plug-in shell machine, its technical scheme main points are: including line mechanism, act as go-between mechanism, beat terminal mechanism, insert shell mechanism and control mechanism, line mechanism has the outlet, the wire wears to establish from the outlet and goes out, act as go-between the mechanism is used for pulling out the wire from the outlet and cuts, beat the terminal mechanism and be used for carrying the wire of cutting to the position of keeping away from the outlet and beat the terminal operation, insert shell mechanism includes first cartridge subassembly and second cartridge subassembly, first cartridge subassembly is used for inserting the jack of an end shell with the one end of wire, the second cartridge subassembly is used for inserting the jack of another end shell with the other end of wire, control mechanism is all electrically connected with first cartridge subassembly and second cartridge subassembly, control mechanism is used for controlling the both ends of wire and inserts the position of two end shell jacks respectively. The present application has the effect of enabling both ends of one wire to be inserted into two end-shell asymmetric jacks.
Description
Technical Field
The application relates to the technical field of terminal line production equipment, in particular to a double-end shell inserting machine.
Background
The terminal wires are also called Flexible Flat Cable (FFC), the number and the distance of the wires can be arbitrarily selected, so that the wire connection is more convenient, the volume of an electronic product is greatly reduced, the production cost is reduced, the production efficiency is improved, and the terminal wires are most suitable for being used as data transmission cables between a mobile part and a main board, between PCB boards and in miniaturized electrical equipment.
In the related art, the terminal wire generally includes two end shells and a plurality of wires, and two ends of the plurality of wires are respectively inserted into the two end shells to realize connection of the plurality of wires and the two end shells, and then the two end shells are respectively connected to different electrical equipment to realize signal connection between the different electrical equipment. In the production process of the terminal wire, a shell inserting machine is generally required to be used, the shell inserting machine firstly fixes two end shells, the fixed two end shells are oppositely arranged, insertion holes for inserting the wires of the two end shells are symmetrically arranged, and then two ends of the wires are grasped through two clamping jaws of the shell inserting machine to be respectively inserted into the insertion holes of the two end shells.
With respect to the related art described above, the inventors consider that in some specific electrical apparatuses, the insertion holes of two end cases to be connected at both ends of one wire are asymmetric due to space configuration problems, and that general case inserting machines are not applicable.
Disclosure of Invention
In order to enable two ends of a wire to be inserted into asymmetric insertion holes of two end shells, the application provides a double-end shell inserting machine.
The application provides a double-end plug-in shell machine adopts following technical scheme:
a dual-headed shell inserting machine comprising:
the wire feeding mechanism is used for feeding wires, and is provided with a wire outlet from which the wires pass through and are discharged;
the wire pulling mechanism is arranged on one side of the wire outlet and used for pulling out and cutting off the wire from the wire outlet;
the terminal crimping mechanism is arranged on one side of the wire pulling mechanism and used for conveying the cut wire to a position far away from the wire outlet and crimping;
the shell inserting mechanism comprises a first shell inserting assembly and a second shell inserting assembly, wherein the first shell inserting assembly and the second shell inserting assembly are respectively arranged at two ends of a wire subjected to terminal punching operation, the first shell inserting assembly is used for inserting one end of the wire into a jack of one end shell, and the second shell inserting assembly is used for inserting the other end of the wire into a jack of the other end shell;
the control mechanism is electrically connected with the first plug shell assembly and the second plug shell assembly, and is used for controlling the positions of two ends of a wire inserted into the two end shell jacks respectively.
Through adopting above-mentioned technical scheme, in the production process of terminal line, the wire feeding mechanism carries out the material loading operation to the wire, the wire wears to establish from the outlet and goes out, guy wire mechanism pulls out and cuts from the outlet, make the wire both ends of cutting insert respectively in the jack of two end shells, beat terminal mechanism and carry the wire of cutting, then beat terminal operation to the both ends of wire, after the terminal operation is beaten at the both ends of wire, control mechanism control first cartridge subassembly inserts the jack of one end shell with the one end of wire, control mechanism control second cartridge subassembly inserts the other end of wire in the jack of another end shell, the position control mechanism control that the wire inserts the end shell jack, the staff's accessible sets up the position procedure that walks in control mechanism and independently selects the wire to insert in the asymmetric jack of two end shells, thereby be applicable to the asymmetric condition of the jack of two end shells that need be connected at the both ends of a wire.
Preferably, the wire pulling mechanism comprises a first clamping component, a second clamping component and a cutting component, wherein the first clamping component is used for clamping a wire positioned at the wire outlet and pulling the wire out of the wire outlet, when the first clamping component pulls the wire out, the second clamping component is used for clamping the wire close to the wire outlet, and the cutting component is positioned at the wire outlet and used for cutting the wire.
Through adopting above-mentioned technical scheme, the wire that is located the outlet is pressed from both sides tightly to first clamping assembly and pulls out the wire from the outlet, and after first clamping assembly pulled out the wire, the other end of second clamping assembly clamping wire, then cuts the subassembly and cuts the wire in the position of outlet to realize the ejection of compact centre gripping of one section wire.
Preferably, the first clamping assembly comprises a first chuck and a first driving piece, wherein the first chuck is used for clamping one end of a wire, and the first driving piece is used for driving the first chuck to reciprocate towards a direction approaching or separating from the wire outlet.
Through adopting above-mentioned technical scheme, when needs draw out the wire from the outlet, first chuck is moved towards the direction that is close to the outlet to first driving piece drive, and when first chuck moved the position of wire tip, first chuck was pressed from both sides the end clamp of wire, then first driving piece drive first chuck was pressed from both sides the wire and is moved towards the direction that keeps away from the outlet to realize the ejection of compact of wire.
Preferably, the second clamping assembly comprises a second chuck and a second driving piece, when the second chuck is opened, the second chuck is provided with a channel for the first chuck to pass through, when the second chuck is closed, the second chuck clamps the other end of the wire, and the second driving piece is used for driving the second chuck to reciprocate towards a direction approaching or separating from the wire outlet.
Through adopting above-mentioned technical scheme, at the in-process that first chuck will lead wire clamp of first driving piece drive, the second chuck is in open condition, and the second chuck is in open condition and forms the passageway that supplies first chuck to pass to keep away the position to the removal of first chuck, when first chuck will lead wire clamp out, the second chuck closes the other end in order to clamp the wire, in order to realize being drawn out the centre gripping of wire fixed, the second driving piece drive second chuck is moved in order to adjust the position of wire towards the direction that is close to or keep away from the outlet.
Preferably, the cutting assembly is mounted on the second clamping assembly, the cutting assembly comprises an upper cutting block and a lower cutting block, the upper cutting block is aligned with the lower cutting block in the vertical direction, the upper cutting block is fixedly connected with one clamping plate of the second clamping head, the lower cutting block is fixedly connected with the other clamping plate of the second clamping head, and the upper cutting block and the lower cutting block are positioned between the outlet and the second clamping head.
Through adopting above-mentioned technical scheme, go up and cut the piece and be located the position between outlet and the second chuck with lower cutting, when first chuck and second chuck press from both sides tight with the wire, go up and cut the piece and remove in opposite directions along with the opposite directions of two splint of second chuck, thereby can cut the wire, after the wire is cut, two splint of second chuck remove and do not press from both sides tight with the wire towards the direction that keeps away from each other, then second driver drive second chuck, go up and cut the piece down and remove towards the direction that keeps away from the outlet, two splint of second chuck support the wire, go up and cut the piece down and remove in order to cut the crust of wire one end towards the direction that is close to the outlet, then second driver drive go up cut the piece and cut the piece down and remove the crust of wire one end, so that the follow-up terminal operation of beating of wire one end.
Preferably, the first chuck is provided with two peeling blocks, the two peeling blocks are fixedly arranged on a clamping plate of the first chuck, and a gap for accommodating a wire is formed between the two peeling blocks.
Through adopting above-mentioned technical scheme, before first chuck pulls out the wire from the outlet, first chuck presss from both sides tightly the wire earlier, the wire is located the position between two peeling blocks, two peeling blocks cut off the crust of wire other end in the in-process that first chuck pressed from both sides tight wire, then first chuck is driven to the first driving piece and is moved towards the direction of keeping away from the outlet to peel the crust of wire other end, so that the follow-up operation of beating the terminal of wire other end, after the crust of wire other end peels off, first chuck again carries out the operation of pulling out the wire.
Preferably, the wire feeding mechanism comprises a wire feeding plate, an adjusting assembly and a loosening assembly, wherein a plurality of wires are wound on the wire feeding plate side by side along the length direction of the wire feeding plate, a plurality of supporting blocks are arranged on one side, close to the wire pulling mechanism, of the wire feeding plate, the plurality of wires are respectively movably arranged on the plurality of supporting blocks in a penetrating mode, the wire outlet is located on one side, facing to the wire pulling mechanism, of the supporting blocks, the adjusting assembly is used for driving the wire feeding plate to move along the length direction of the wire feeding plate, and the loosening assembly is used for driving the wire feeding plate to move towards a direction, close to or far away from the wire pulling mechanism.
Through adopting above-mentioned technical scheme, go up the line board and support many wires, a plurality of supporting shoe support the direction to many wires, many wires can set up to different specifications, when the wire of different specifications needs to be changed, adjustment assembly drive goes up the line board and moves along its length direction for the wire outlet that needs to use aims at the mechanism of acting as go-between, be favorable to improving the suitability, simultaneously, when acting as go-between pulls out the wire, loose assembly drive goes up the line board and moves towards the direction that is close to the mechanism of acting as go-between, make the wire loose get by first chuck and second chuck centre gripping, so that follow-up terminal beating mechanism draws the beat terminal operation of wire and the plug-in shell operation of plug-in shell mechanism drawing the wire.
Preferably, the supporting block is provided with a compressing assembly for compressing the wire, the compressing assembly comprises a compressing block and a third driving piece, and the third driving piece is used for driving the compressing block to move towards a direction close to or far away from the wire in the supporting block.
Through adopting above-mentioned technical scheme, third driving piece drive compact heap removes in order to loosen the wire towards the direction of keeping away from the wire to first chuck pulls out the wire from the outlet, when the one end to the wire is required to be peeled the operation, and third driving piece drive compact heap removes in order to compress tightly the wire towards the direction that is close to the wire, after the crust of peeling piece with wire one end is cut off, first driving piece drive first chuck removes towards the direction of keeping away from the outlet, in order to realize peeling off the crust of wire tip.
Preferably, the first shell inserting assembly comprises a first shell feeding part and a first clamping jaw, the first shell feeding part is used for feeding one end shell, the first clamping jaw is electrically connected with the control mechanism, and the control mechanism controls one end of the first clamping jaw grabbing wire to be inserted into a shell inserting hole after feeding is completed.
Through adopting above-mentioned technical scheme, first end shell material loading spare carries out the material loading to an end shell, and control mechanism is connected with first clamping jaw electricity in order to control the action of first clamping jaw to in the jack of an end shell is inserted to the one end of wire as required.
Preferably, the second shell inserting assembly comprises a second shell feeding part and a second clamping jaw, the second shell feeding part is used for feeding the other end shell, the second clamping jaw is electrically connected with the control mechanism, and the control mechanism controls the other end of the second clamping jaw grabbing wire to be inserted into the jack of the other end shell after feeding.
Through adopting above-mentioned technical scheme, second end shell material loading spare carries out the material loading to another end shell, and control mechanism is connected with the second clamping jaw electricity in order to control the action of second clamping jaw to in the jack of another end shell is inserted to the other end of wire as required.
In summary, the present application includes at least one of the following beneficial technical effects:
1. through setting up control mechanism, control mechanism control first cartridge subassembly inserts in the jack of an end shell with the one end of wire, control mechanism control second cartridge subassembly inserts in the jack of another end shell with the other end of wire, the position that the wire inserted the end shell jack is controlled by control mechanism, the staff accessible sets up the position procedure of walking in control mechanism and independently selects wire male position for in the jack asymmetric of two end shells can be inserted at the both ends of a wire, thereby be applicable to the asymmetric condition of the jack of two end shells that the both ends of a wire need be connected.
2. Through setting up the section piece and down section the piece, go up section piece and down section the piece and be located the position between outlet and the second chuck, when first chuck and second chuck are tight with the wire, go up section piece and down section the piece and move in opposite directions along with the opposite directions of two splint of second chuck, thereby can cut the wire, after the wire is cut, two splint of second chuck move and do not press from both sides tight with the wire towards the direction that keeps away from each other, then second driving piece drive second chuck, go up section piece and down section the piece and move towards the direction that keeps away from the outlet, two splint of second chuck support the wire, go up section piece and down section the piece and move in order to cut off the crust of wire one end towards the direction that is close to each other, then second driving piece drive go up section piece and down section the piece and remove the crust of wire one end, so that the follow-up terminal operation of beating of wire one end, the peeling operation of wire one end and the operation integration of pulling out of wire are in the same place, be favorable to saving production space.
3. Through setting up two peeling blocks on first chuck, before first chuck pulls out the wire from the outlet, first chuck presss from both sides tightly the wire earlier, the wire is located the position between two peeling blocks, two peeling blocks cut off the crust of wire other end in the in-process that first chuck pressed from both sides tight wire, then first chuck of first driver drive is moved towards the direction of keeping away from the outlet, with the crust stripping of wire other end, so that the follow-up operation of beating the terminal of wire other end, after the crust stripping of wire other end, first chuck carries out the operation of pulling out the wire again, the peeling operation of wire other end and the operation integration of pulling out of wire are in the same place, be favorable to saving production space.
Drawings
Fig. 1 is a schematic overall structure of a double-ended shell inserting machine according to an embodiment of the present application.
Fig. 2 is a schematic structural view of a dual head shell-inserting machine according to another embodiment of the present application.
Fig. 3 is an enlarged view of a portion a in fig. 2.
Fig. 4 is a schematic cross-sectional view of a compression assembly in an embodiment of the present application.
Fig. 5 is an enlarged view of the portion B in fig. 1.
Reference numerals illustrate:
1. a wire feeding mechanism; 11. a wire feeding plate; 12. an adjustment assembly; 121. adjusting a motor; 122. an adjustment plate; 123. adjusting a screw rod; 124. a first guide rail; 13. loosening the assembly; 131. a loosening motor; 132. loosening a screw rod; 133. a second guide rail; 2. a wire pulling mechanism; 21. a first clamping assembly; 211. a first chuck; 212. a first driving member; 22. a second clamping assembly; 221. a second chuck; 222. a second driving member; 23. a truncation assembly; 231. an upper cutoff block; 232. a lower cutoff block; 3. a terminal beating mechanism; 4. a shell inserting mechanism; 41. a first cartridge assembly; 411. a first end shell feeding piece; 412. a first jaw; 42. a second cartridge assembly; 421. a second end shell feeding piece; 422. a second jaw; 5. a control mechanism; 6. a wire outlet; 7. peeling blocks; 8. a support block; 9. a compression assembly; 91. a compaction block; 92. a third driving member; 10. a working table.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-5.
The embodiment of the application discloses double-end shell inserting machine, refer to fig. 1 and 2, including upper wire mechanism 1, act as go-between mechanism 2, beat terminal mechanism 3, shell inserting mechanism 4 and control mechanism 5, still include workstation 10, upper wire mechanism 1, act as go-between mechanism 2, it all installs on workstation 10 to beat terminal mechanism 3, shell inserting mechanism 4 and control mechanism 5, upper wire mechanism 1 installs in the one end of workstation 10 and is used for carrying out the material loading operation to the wire, upper wire mechanism 1 has outlet 6, the wire wears to establish from outlet 6 and goes out, act as go-between mechanism 2 sets up in one side of outlet 6 and is used for pulling out the wire from outlet 6 and truncate, it is used for carrying out the terminal operation to beat the position of keeping away from outlet 6 to beat terminal mechanism 3 in one side of act as go-between mechanism 2, shell inserting mechanism 4 installs in the other end of workstation 10, shell inserting mechanism 4 includes first shell inserting component 41 and second shell inserting component 42, first shell inserting component 41 and second shell inserting component 42 divide and locate the wire both ends that the terminal operation is accomplished, first shell inserting component has been used for inserting component and second shell inserting component 5 insert the wire in the other end of jack, the other end plug-in the jack 5 is used for inserting the control mechanism's the wire end plug-in the jack, the other end plug-in the jack's 5, plug-in the other end component is used for controlling the plug-in the jack. The staff can independently select the position where the wire needs to be inserted into the jack of the end shell by setting the walking program in the control mechanism 5, so that two ends of one wire can be inserted into the asymmetric jacks of two end shells, and the wire arranging device is suitable for the condition that the jacks of two end shells, of which two ends of one wire need to be connected, are asymmetric.
Referring to fig. 2 and 3, the wire feeding mechanism 1 includes a wire feeding plate 11, the wire feeding plate 11 is horizontally disposed, a plurality of wires are wound on the wire feeding plate 11 side by side along the length direction thereof, a plurality of supporting blocks 8 are horizontally disposed on one side of the wire feeding plate 11 close to the wire drawing mechanism 2, the plurality of supporting blocks 8 correspond to the plurality of wires in number and position, and the plurality of wires respectively and horizontally movably penetrate through the plurality of supporting blocks 8 to support and guide the discharging of the wires. It should be noted that, each wire has an outlet 6, and the outlet 6 of each wire is located at one side of the supporting block 8 facing the wire pulling mechanism 2, and a plurality of wires can be set to different specifications, so that a worker can select the required wires as required to improve applicability.
Referring to fig. 3 and 4, each support block 8 is provided with a pressing assembly 9 for pressing the wire, and in particular, the pressing assembly 9 includes a pressing block 91 and a third driving member 92 for driving the pressing block 91 to move toward or away from the wire located inside the support block 8. In this embodiment, the third driving member 92 is set to a third driving cylinder, the third driving cylinder is vertically and fixedly disposed on the upper surface of the supporting block 8, the piston rod of the third driving cylinder vertically moves downwards to penetrate into the supporting block 8, the compressing block 91 is fixedly disposed at the end of the piston rod of the third driving cylinder, the piston rod of the third driving cylinder stretches to drive the compressing block 91 to move towards the direction close to the wire to compress the wire, and the piston rod of the third driving cylinder contracts to drive the compressing block 91 to move towards the direction far away from the wire to loosen the wire, so that the wire outgoing operation of the wire is facilitated.
Referring to fig. 2 and 3, the wire feeding mechanism 1 further includes an adjusting assembly 12, wherein the adjusting assembly 12 is used for driving the wire feeding plate 11 to move along the length direction thereof, and the position of each wire outlet 6 moves along with the movement of the wire feeding plate 11, so that the wire pulling mechanism 2 can pull out wires with required specifications. Specifically, the adjusting assembly 12 includes an adjusting motor 121, an adjusting plate 122, an adjusting screw rod 123 and a first guide rail 124, the adjusting motor 121 is horizontally arranged, an output shaft of the adjusting motor 121 is arranged along a length direction of the upper wire plate 11, the adjusting screw rod 123 is coaxially and fixedly connected to the output shaft of the adjusting motor 121, the adjusting screw rod 123 is threaded through the adjusting plate 122, the adjusting plate 122 is horizontally arranged, the upper wire plate 11 is arranged on an upper plate surface of the adjusting plate 122, the adjusting plate 122 is slidably connected to the first guide rail 124, the output shaft of the adjusting motor 121 rotates to drive the adjusting screw rod 123 to rotate, the adjusting screw rod 123 rotates to drive the adjusting plate 122 to move along the length direction of the upper wire plate 11, and the first guide rail 124 guides the movement of the adjusting plate 122 to drive the upper wire plate 11 to move along the length direction.
Referring to fig. 2 and 3, the wire feeding mechanism 1 further includes a loosening assembly 13, and the loosening assembly 13 is used for driving the wire feeding plate 11 to move in a direction approaching or moving away from the wire pulling mechanism 2. Specifically, the loosening assembly 13 includes a loosening motor 131, a loosening screw 132 and a second guide rail 133, the loosening motor 131 is horizontally and fixedly arranged on the upper plate surface of the adjusting plate 122, the output shaft of the loosening motor 131 is perpendicular to the output shaft of the adjusting motor 121, the output shaft of the loosening motor 131 faces the wire pulling mechanism 2, the loosening screw 132 is coaxially and fixedly connected to the output shaft of the loosening motor 131, the loosening screw 132 is threaded through the upper wire pulling plate 11, the second guide rail 133 is arranged along the length direction of the output shaft of the loosening motor 131, the upper wire pulling plate 11 is slidingly connected to the second guide rail 133, the output shaft of the loosening motor 131 rotates to drive the loosening screw 132 to rotate, the loosening screw 132 rotates to drive the upper wire pulling plate 11 to move, the second guide rail 133 guides the movement of the upper wire pulling plate 11 to move towards the direction close to or far away from the wire pulling mechanism 2, and when the wire is pulled out by the wire pulling mechanism 2, the loosening motor 131 drives the upper wire pulling plate 11 to move towards the direction close to the wire pulling mechanism 2, so that the pulled wire is in a loose state, and the wire is convenient for subsequent wire pulling and shell inserting operation.
Referring to fig. 1 and 5, the wire pulling mechanism 2 includes a first clamping assembly 21, a second clamping assembly 22 and a cutting assembly 23, the first clamping assembly 21 is used for clamping a wire located at the wire outlet 6 and pulling the wire out of the wire outlet 6, when the first clamping assembly 21 pulls the wire out, the second clamping assembly 22 is used for clamping the wire close to the wire outlet 6, the cutting assembly 23 is located close to the wire outlet 6 and used for cutting the wire, so that feeding of a wire is achieved, and after the shell inserting operation of the wire is completed, the first clamping assembly 21, the second clamping assembly 22 and the cutting assembly 23 continue feeding operation of the wire at the other end.
Referring to fig. 5, the first clamping assembly 21 includes a first collet 211 for clamping one end of a wire, and a first driving member 212 for driving the first collet 211 to reciprocate toward and away from the outlet 6. In this embodiment, the first driving member 212 is a feedback device using a servo motor and a magnetic grating ruler to improve the accuracy of the first clamping head 211 when clamping one end of the wire. When the wire is required to be pulled out, the first driving member 212 drives the first chuck 211 to move towards the direction close to the wire outlet 6, then the first chuck 211 clamps one end of the wire located at the wire outlet 6, the first driving member 212 drives the first chuck 211 to move towards the direction far away from the wire outlet 6, so as to pull out the wire, and it should be noted that, referring to fig. 4, during the operation, the piston rod of the third driving cylinder is in a contracted state, and the compressing block 91 loosens the wire inside the supporting block 8, so that the wire is pulled out.
Referring to fig. 5, the first chuck 211 is provided with two peeling blocks 7, the two peeling blocks 7 are fixedly arranged on a clamping plate of the first chuck 211, and a gap for accommodating a wire is arranged between the two peeling blocks 7. Before the first clamping head 211 pulls out the wire, the first clamping head 211 clamps the wire at one end of the wire outlet 6, the two peeling blocks 7 cut off the outer skin at one end of the wire along with the operation of clamping the wire by the first clamping head 211, then the first driving piece 212 drives the first clamping head 211 to move in the direction away from the wire outlet 6, and the two peeling blocks 7 peel off the cut outer skin in the moving process, so that the peeling operation of one end of the wire is realized.
Referring to fig. 5, the second clamping assembly 22 includes a second jaw 221 having a passage between two clamping plates of the second jaw 221 for passing the first jaw 211 when the second jaw 221 is opened, the second jaw 221 clamping the other end of the wire when the second jaw 221 is closed, and a second driving member 222 for driving the second jaw 221 to reciprocate in a direction approaching or separating from the outlet 6. In this embodiment, the second driving member 222 drives the second chuck 221 to move in a direction approaching or separating from the outlet 6 by using a driving motor and a screw.
Referring to fig. 5, a cutoff assembly 23 is mounted on the second clamping assembly 22 for cutting the pulled wire. Specifically, the cutoff assembly 23 includes an upper cutoff block 231 and a lower cutoff block 232, the upper cutoff block 231 is aligned with the lower cutoff block 232 in the vertical direction, the upper cutoff block 231 is fixedly connected with one clamping plate of the second clamping head 221, the lower cutoff block 232 is fixedly connected with the other clamping plate of the second clamping head 221, and the upper cutoff block 231 and the lower cutoff block 232 are positioned between the wire outlet 6 and the second clamping head 221, and when the second clamping head 221 clamps the wire, the upper cutoff block 231 and the lower cutoff block 232 synchronously cut the wire.
After the upper cutoff block 231 and the lower cutoff block 232 cut the wire, the upper cutoff block 231 and the lower cutoff block 232 also need to peel the other end of the wire, specifically, when the wire is cut, the two clamping plates of the second clamping head 221 move away from each other to not clamp the wire, then the second driving member 222 drives the second clamping head 221, the upper cutoff block 231 and the lower cutoff block 232 to move away from the wire outlet 6, the two clamping plates of the second clamping head 221 support the wire, the upper cutoff block 231 and the lower cutoff block 232 move toward each other to cut the outer skin of the other end of the wire, and then the second driving member 222 drives the upper cutoff block 231 and the lower cutoff block 232 to move toward the wire outlet 6 to peel the outer skin of one end of the wire.
Referring to fig. 1 and 2, the terminal punching mechanism 3 is to punch terminals which are convenient to be clamped into the end shells at two ends of the wires so as to improve the stability of the wires when the wires are connected with the end shells, and the conventional arrangement of the terminal line production is omitted herein.
Referring to fig. 1 and 2, the first shell assembly 41 is located at one end of a wire subjected to a terminal punching operation, specifically, the first shell assembly 41 includes a first shell feeding member 411 and a first clamping jaw 412, the first shell feeding member 411 is used for feeding one end shell, in this embodiment, the first shell feeding member 411 is set to be a first vibration disc, the first clamping jaw 412 is electrically connected to a control mechanism 5, and the control mechanism 5 controls one end of the first clamping jaw 412 for grabbing the wire to be inserted into a jack of the end shell subjected to the feeding operation. It should be noted that, a control program is pre-stored in the control mechanism 5, and a worker selects a desired control program to control the position of the first clamping jaw 412, so as to insert one end of the wire into a position jack into which an end shell needs to be inserted.
Referring to fig. 1 and 2, the second socket assembly 42 is located at the other end of the wire where the terminal punching operation is completed, specifically, the second socket assembly 42 includes a second end shell feeding member 421 and a second clamping jaw 422, the second end shell feeding member 421 is used for performing a feeding operation on the other end shell, in this embodiment, the second end shell feeding member 421 is configured as a second vibration plate, the second clamping jaw 422 is electrically connected to the control mechanism 5, and the control mechanism 5 controls the other end of the wire gripped by the second clamping jaw 422 to be inserted into the other end shell jack where the feeding is completed. The control mechanism 5 controls the position of the second clamping jaw 422 according to the selected control program, so that the other end of the wire is inserted into the jack at the position where the other end shell needs to be inserted, and the control mechanism 5 controls the first clamping jaw 412 and the second clamping jaw 422 so that the two ends of one wire can be inserted into the jacks with the symmetrical two end shells or the jacks with the asymmetrical two end shells, so that the wire is suitable for the situation that the jacks with the asymmetrical two end shells, which are needed to be connected, at the two ends of one wire.
The implementation principle of the double-end shell inserting machine provided by the embodiment of the application is as follows: in the production process of the terminal wire, the first driving piece 212 drives the first clamping head 211 to move towards the direction close to the wire outlet 6, the peeling block 7 on the first clamping head 211 firstly carries out peeling operation on one end of the wire, then the wire is pulled out of the wire outlet 6, the second clamping head 221 clamps the other end of the pulled wire, the upper cutting block 231 and the lower cutting block 232 cut the wire in the process of clamping the other end of the wire by the second clamping head 221, after the wire is cut, the upper cutting block 231 and the lower cutting block 232 carry out peeling operation on the other end of the wire under the driving of the second clamping head 221 and the second driving piece 222, the peeling operation of the wire and the peeling operation of the end part are integrated together, which is beneficial to saving production space, and after the pulling out, peeling and cutting operation of the wire are completed, the wire moves to the terminal beating mechanism 3 and carries out the terminal beating operation, the terminal beating operation of wire is accomplished the back and moves to the shell inserting mechanism 4 and carry out the shell inserting operation, in the in-process of shell inserting, control mechanism 5 selects the position of walking of required control program control first clamping jaw 412 and second clamping jaw 422, thereby realize that one end of wire inserts in the position jack that an end shell needs to be inserted, the wire other end inserts in the position jack that another end shell needs to be inserted, control mechanism 5 makes the both ends of a wire can insert in the jack of two end shells symmetry, also can insert in the jack of two end shells asymmetry, thereby be applicable to the asymmetric condition of the jack of two end shells that the both ends of a wire need to be connected.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (4)
1. A double-ended shell inserting machine, comprising:
the wire feeding mechanism (1), wherein the wire feeding mechanism (1) is used for feeding wires, the wire feeding mechanism (1) is provided with a wire outlet (6), and the wires are penetrated from the wire outlet (6);
the wire pulling mechanism (2) is arranged on one side of the wire outlet (6) and used for pulling out and cutting off a wire from the wire outlet (6);
the terminal crimping mechanism (3) is arranged on one side of the wire pulling mechanism (2) and used for conveying the cut wire to a position far away from the wire outlet (6) and crimping;
the plug-in shell mechanism (4), the plug-in shell mechanism (4) comprises a first plug-in shell component (41) and a second plug-in shell component (42), the first plug-in shell component (41) and the second plug-in shell component (42) are respectively arranged at two ends of a wire subjected to terminal punching operation, the first plug-in shell component (41) is used for inserting one end of the wire into a jack of one end shell, and the second plug-in shell component (42) is used for inserting the other end of the wire into a jack of the other end shell;
the control mechanism (5) is electrically connected with the first plug-in shell assembly (41) and the second plug-in shell assembly (42), and the control mechanism (5) is used for controlling the positions of two ends of a wire inserted into two end shell jacks respectively;
the wire pulling mechanism (2) comprises a first clamping component (21), a second clamping component (22) and a cutting component (23), wherein the first clamping component (21) is used for clamping a wire positioned at the wire outlet (6) and pulling the wire out of the wire outlet (6), when the first clamping component (21) pulls the wire out, the second clamping component (22) is used for clamping the wire close to the wire outlet (6), and the cutting component (23) is positioned at the wire outlet (6) and used for cutting the wire;
the first clamping assembly (21) comprises a first clamping head (211) and a first driving piece (212), the first clamping head (211) is used for clamping one end of a wire, and the first driving piece (212) is used for driving the first clamping head (211) to reciprocate towards a direction approaching or separating from the wire outlet (6);
the second clamping assembly (22) comprises a second chuck (221) and a second driving piece (222), when the second chuck (221) is opened, the second chuck (221) is provided with a channel for the first chuck (211) to pass through, when the second chuck (221) is closed, the second chuck (221) clamps the other end of the wire, and the second driving piece (222) is used for driving the second chuck (221) to reciprocate towards the direction approaching or separating from the wire outlet (6);
the cutting assembly (23) is mounted on the second clamping assembly (22), the cutting assembly (23) comprises an upper cutting block (231) and a lower cutting block (232), the upper cutting block (231) is aligned with the lower cutting block (232) in the vertical direction, the upper cutting block (231) is fixedly connected with one clamping plate of the second clamping head (221), the lower cutting block (232) is fixedly connected with the other clamping plate of the second clamping head (221), and the upper cutting block (231) and the lower cutting block (232) are positioned between the wire outlet (6) and the second clamping head (221);
the wire feeding mechanism (1) comprises a wire feeding plate (11), an adjusting assembly (12) and a loosening assembly (13), wherein a plurality of wires are wound on the wire feeding plate (11) side by side along the length direction of the wire feeding plate, a plurality of supporting blocks (8) are arranged on one side, close to the wire pulling mechanism (2), of the wire feeding plate (11), the plurality of wires are respectively and movably penetrated in the plurality of supporting blocks (8), the wire outlet (6) is positioned on one side, facing the wire pulling mechanism (2), of the supporting blocks (8), the adjusting assembly (12) is used for driving the wire feeding plate (11) to move along the length direction of the wire feeding plate, and the loosening assembly (13) is used for driving the wire feeding plate (11) to move towards the direction, close to or away from the wire pulling mechanism (2);
the supporting block (8) is provided with a pressing component (9) for pressing the lead, the pressing component (9) comprises a pressing block (91) and a third driving piece (92), and the third driving piece (92) is used for driving the pressing block (91) to move towards a direction close to or far away from the lead in the supporting block (8).
2. A dual head shell inserting machine as defined in claim 1, wherein: the first chuck (211) is provided with two peeling blocks (7), the two peeling blocks (7) are fixedly arranged on a clamping plate of the first chuck (211), and a gap for accommodating a wire is reserved between the two peeling blocks (7).
3. A dual head shell inserting machine as defined in claim 1, wherein: the first plug housing assembly (41) comprises a first end housing feeding piece (411) and a first clamping jaw (412), the first end housing feeding piece (411) is used for feeding one end housing, the first clamping jaw (412) is electrically connected with the control mechanism (5), and the control mechanism (5) controls one end of the first clamping jaw (412) for grabbing a wire to be inserted into an end housing jack after feeding is completed.
4. A dual head shell inserting machine as defined in claim 1, wherein: the second plug housing assembly (42) comprises a second end housing feeding piece (421) and a second clamping jaw (422), the second end housing feeding piece (421) is used for feeding operation to the other end housing, the second clamping jaw (422) is electrically connected with the control mechanism (5), and the control mechanism (5) controls the other end of the second clamping jaw (422) for grabbing a wire to be inserted into the other end housing jack after feeding is completed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310872182.0A CN116979338B (en) | 2023-07-15 | 2023-07-15 | Double-end shell inserting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310872182.0A CN116979338B (en) | 2023-07-15 | 2023-07-15 | Double-end shell inserting machine |
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| CN116979338B true CN116979338B (en) | 2024-01-30 |
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| US5127159A (en) * | 1988-06-13 | 1992-07-07 | Yazaki Corporation | Method and apparatus for inserting terminal-carrying wire ends into a connector housing |
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| Publication number | Publication date |
|---|---|
| CN116979338A (en) | 2023-10-31 |
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Address after: Room 101, Unit 1, No. 263 Shatian Avenue, Shatian Town, Dongguan City, Guangdong Province 523000 Patentee after: DONGGUAN GAOGE ELECTRONICS Co.,Ltd. Country or region after: China Address before: 523000 No. 13 ChuangSheng Road, Shangsha second industrial zone, Chang'an Town, Dongguan City, Guangdong Province Patentee before: DONGGUAN GAOGE ELECTRONICS Co.,Ltd. Country or region before: China |