CN110768075A - Multifunctional full-automatic single-head terminal shell-penetrating tin immersion machine and processing method thereof - Google Patents
Multifunctional full-automatic single-head terminal shell-penetrating tin immersion machine and processing method thereof Download PDFInfo
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- CN110768075A CN110768075A CN201911199031.3A CN201911199031A CN110768075A CN 110768075 A CN110768075 A CN 110768075A CN 201911199031 A CN201911199031 A CN 201911199031A CN 110768075 A CN110768075 A CN 110768075A
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- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0235—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for applying solder
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
The invention relates to a multifunctional full-automatic single-end terminal pressing shell penetrating and tin dipping machine and a processing method thereof. The multifunctional full-automatic single-head terminal shell-penetrating tin-dipping machine and the processing method thereof can realize full-automatic production of wires, can realize multiple purposes of one machine, greatly improve the application range, have compact integral structure and small occupied area, have high matching efficiency among mechanisms, greatly improve the processing efficiency, have better consistency of obtained products and very low defective rate, and have popularization and use values.
Description
Technical Field
The invention relates to the technology of terminal machines, in particular to a multifunctional full-automatic single-end terminal pressing shell penetrating tin dipping machine and a processing method thereof.
Background
The wire is widely applied to signal transmission or power connection of computers, household appliances, communication equipment and digital equipment, generally consists of an insulating skin and a plurality of metal wires completely wrapped by the insulating skin, and in the processing and manufacturing process of the wire, a plurality of procedures such as peeling, tin immersion, metal terminal insertion, plastic terminal insertion and the like need to be carried out. However, the existing universal terminal machine has a single structure and can only process one or two working procedures, so that multiple sets of equipment are needed for matching and processing, the stepping occupies a field, the processing efficiency is poor, the consistency of the obtained product is poor, and the defective rate is high.
Disclosure of Invention
The invention aims to provide a multifunctional full-automatic single-head terminal penetrating shell tin dipping machine with compact structure, high automation degree, high processing efficiency, low defective rate and good product consistency and a processing method thereof aiming at the defects of the prior art.
The invention is realized by the following technical scheme:
the invention provides a multifunctional full-automatic single-head terminal pressing shell penetrating and tin dipping machine which comprises a rack, and a clamping mechanism, a peeling mechanism, a terminal pressing mechanism, a glue shell inserting mechanism and a tin dipping mechanism which are arranged on the rack, wherein the glue shell inserting mechanism is arranged on the rack;
the clamping mechanism is used for conveying wires and transferring the wires to each station and comprises a guide assembly and a translation assembly, wherein the guide assembly is used for conveying, clamping, guiding and straightening the wires, and the translation assembly is used for driving the guide assembly to move;
the peeling mechanism is used for peeling the wire, and comprises a peeling component arranged at the output end of the guide component and used for peeling the wire, and a pull wire component arranged at the output end of the peeling component and used for pulling the wire;
the terminal pressing mechanism is used for inserting the metal terminal to the peeled wire, and comprises a transmission assembly used for transmitting the metal terminal and an insertion mold assembly which is correspondingly arranged above the transmission assembly and used for inserting the metal terminal to the wire;
the rubber shell inserting mechanism is used for inserting the terminal plastic shell onto the metal terminal and comprises a vibrating screen disc for screening the terminal plastic shell, a transfer assembly correspondingly arranged at the output end of the vibrating screen disc and used for transmitting the terminal plastic shell and a shell inserting assembly correspondingly arranged at the output end of the transfer assembly and used for inserting the terminal plastic shell onto the metal terminal;
the tin immersion mechanism is used for carrying out tin immersion on the wire rod after peeling, and comprises a tin furnace assembly which is correspondingly arranged on one side of the clamping mechanism and used for loading tin materials, and a tin immersion assembly which is correspondingly arranged above the tin furnace assembly and used for dipping the tin materials.
In order to facilitate the rapid transfer of the wire rods among the working procedures, the invention designs a special clamping mechanism. Wherein the guide assembly comprises a guide bracket, a front guide block, a rear guide block, a pushing cylinder, a guide roller, a pressing block and a pressing cylinder, the guide bracket is provided with a guide channel for the wire to pass through, the front guide block and the rear guide block are respectively arranged at the inlet end and the outlet end of the guide channel, the front guide block and the rear guide block are respectively provided with a plurality of channels for the single wire to pass through, the pushing cylinder is connected with the rear guide block and can drive the rear guide block to drive the wire rod to be pushed forwards, the guide rollers are arranged at the inlet end of the front guide block, a plurality of guide rollers are arranged, a straightening channel for straightening the wire rod is formed among the guide rollers, the pressing block is arranged at the inlet end of the rear guide block and is connected with the pressing cylinder, and the pressing cylinder can drive the pressing block to lift so as to press or loosen the passing wire; the translation assembly comprises a translation sliding block, a translation guide rail and a translation cylinder, the translation sliding block is used for fixing the guide support, the translation sliding block is arranged on the translation guide rail, and the translation cylinder can drive the translation sliding block to drive the guide support to slide along the translation guide rail.
In addition, when the wire rods are unreeled, all the wire rods are squeezed together, in order to peel the wire rods, the guide assembly further comprises a wire dividing block and a wire dividing cylinder, the wire dividing block is correspondingly arranged above the guide channel, a plurality of wire dividing sheets are arranged on the wire dividing block, a channel through which a single wire rod can pass is formed between the wire dividing sheets, the wire dividing cylinder is connected with the wire dividing block, and the wire dividing cylinder can drive the wire dividing block to lift so that the wire rods in the guide channel can be divided into a plurality of wire rods.
In order to ensure the peeling effect of the wire, the peeling assembly comprises a lifting motor, a positive and negative screw rod, a sliding block, a stepping motor, a swinging rod, a pushing rod, a peeling knife, a guide block, a guide cylinder, a cutting knife and a cutting cylinder, the lifting motor is connected with the positive and negative screw rod, the positive and negative screw rod is provided with two sliding blocks, the lifting motor can drive the two sliding blocks to move in opposite directions or in reverse directions through the positive and negative screw rod, the sliding block is respectively fixed with the guide cylinder which is connected with the guide block, the guide cylinder can drive the guide block to lift, the guide block is provided with a guide through groove, the swinging rod is correspondingly arranged on one side of the guide block, the swinging rod is connected with the stepping motor, the stepping motor can drive the swinging rod to swing, the swinging rod is fixed with two pushing rods, the two pushing rods respectively pass through the guide through grooves of, the cutting cylinder is connected with the cutting knife and can drive the cutting knife to lift; the stay wire subassembly includes clamp splice, clamp splice cylinder, sliding seat, guide rail and sliding cylinder, the guide rail correspondence sets up in peeling mechanism one side, the sliding seat sets up on the guide rail, and sliding cylinder can drive the sliding seat and remove along the guide rail, the clamp splice cylinder is fixed on the sliding seat, and the clamp splice cylinder is connected with the clamp splice, and the clamp splice cylinder can drive the clamp splice and press from both sides tightly or loosen the wire rod.
In order to facilitate the insertion of the metal terminals, the transmission assembly comprises a metal terminal guide rail plate, a push block, a stop block and a movable seat, wherein a channel through which the metal terminals can pass is formed in the metal terminal guide rail plate, the push block is correspondingly arranged above the channel, the push block is fixedly connected with the movable seat, the movable seat can drive the push block to move so as to push the metal terminals in the channel forwards, and the stop block is correspondingly arranged on one side of the push block and used for limiting the moving range of the push block; the grafting mould subassembly includes die holder, top die holder and die-pressing sword, the die holder corresponds the output that sets up at the passageway of metal terminal guide rail board, has seted up U type groove on the die holder, the top die holder corresponds the setting in die holder top, the die-pressing sword is fixed in the top die holder bottom, and the top die holder passes through the connecting rod and is connected with the sliding seat, and the top die holder can drive the die-pressing sword and descend, makes the U type groove cooperation on die holder and the die holder, on the wire rod is pressed fitting metal terminal, the die holder passes through the connecting rod simultaneously and drives sliding seat synchronous motion, makes ejector pad round trip movement.
In order to ensure the plugging effect and avoid the condition that the whole body is scrapped because individual metal terminals cannot be accurately plugged on the wire, the top die base is also fixedly provided with the wire separating base, the bottom end of the wire separating base is fixedly provided with the wire separating knife, and the wire separating base and the wire separating knife synchronously move along with the top die base so as to separate the wire.
In order to conveniently plug the terminal plastic shell and ensure the plug precision, the invention designs a special rubber shell plugging mechanism. The transfer assembly comprises a plastic shell guide rail, a pushing cylinder and a pushing block, a channel through which a terminal plastic shell can pass is formed in the plastic shell guide rail, the pushing block is correspondingly arranged at the output end of the channel, the pushing block is connected with the pushing cylinder, and the pushing cylinder can push the terminal plastic shell in the channel forwards through the pushing block; the socket assembly comprises a clamping plate, a clamping plate air cylinder, a positioning plate, a plug motor, a plug socket, a plug guide rail, a branching sheet and a branching air cylinder, the plug socket is arranged on the plug guide rail, the plug socket is connected with the plug motor, the plug socket can be driven by the plug motor to slide along the plug guide rail, the clamping plate air cylinder is fixed on the plug socket, the clamping plate is connected with the clamping plate air cylinder, the clamping plate is correspondingly arranged on one side of the pushing block, the clamping plate air cylinder can drive the clamping plate to clamp and push the terminal plastic shell, the positioning plate is fixed on one side of the clamping plate and used for positioning the terminal plastic shell, the branching air cylinder is fixed at one end of the plug guide rail and connected with the branching sheet, and the branching air cylinder can drive the branching sheet to move so as.
Because some flat cables only need to be dipped with tin and do not need operations such as peeling, plugging terminals and the like, the invention designs a simple tin dipping mechanism. Wherein, the tin removing and immersing component comprises a translation guide rail, a translation motor, a translation sliding seat, a turnover cylinder, a clamping arm cylinder, a drawing clamping block, a clamping cylinder and a drawing motor, the translation sliding seat is arranged on the translation guide rail, the translation motor is connected with the translation sliding seat and can drive the translation sliding seat to move along the translation guide rail, the overturning cylinder is fixed on the translation sliding seat and connected with the clamping arm cylinder, the overturning cylinder can drive the clamping arm cylinder to overturn, the clamping arm cylinder is connected with the clamping arm and can drive the clamping arm to clamp the conveyed wire rod, the drawing clamping block is correspondingly arranged on one side of the clamping arm and is connected with the clamping cylinder, the clamping cylinder can drive the drawing clamping block to clamp the wire, the drawing motor is connected with the clamping cylinder and can drive the clamping cylinder and the drawing clamping block to move so as to draw the wire.
Because some wires do not need operations such as peeling and the like, and only need to be inserted with metal terminals, the invention designs two sets of terminal pressing mechanisms, and the wires are directly unreeled to enter the other set of terminal pressing mechanism.
The invention also provides a processing method of the multifunctional full-automatic single-head press terminal shell-penetrating tin-dipping machine, which comprises the following steps:
(1) the clamping mechanism straightens and guides the wire rods, divides the wire rods into a plurality of wire rods and pushes the wire rods forwards;
(2) when the wire is conveyed to the fixed position, the wire pulling assembly pulls the wire for a certain distance, so that the wire enters the peeling assembly, and the peeling assembly peels the wire;
(3) the clamping mechanism transfers the peeled wire to a bottom die holder of the terminal pressing mechanism, meanwhile, the transmission assembly also conveys the metal terminal to the bottom die holder, the wire is positioned above the metal terminal, the top die holder drives a pressing knife to descend, so that the metal terminal is pressed and mounted on the wire, the movable seat drives the push block to retreat to a certain position while the top die holder descends, and the movable seat drives the push block to advance while the top die holder ascends so as to push one metal terminal forward, so that the metal terminals are pressed and mounted one by one;
(4) the clamping mechanism sends the wire rods with the metal terminals pressed into one side of the rubber shell inserting mechanism, meanwhile, the transfer assembly pushes the terminal plastic shell into the shell inserting assembly, the shell inserting assembly clamps the terminal plastic shell, branches are conducted on all the wire rods of the wire rods, and finally the terminal plastic shell and the wire rods are inserted and connected;
(5) the wire rod after the plastic shell of the plug-in terminal is transferred to the position of the stay wire component by the clamping mechanism, and the stay wire component pulls out the wire rod to complete one-time assembly;
(6) certain wires only need to be subjected to tin immersion operation, and the wires are directly unreeled and enter a tin immersion mechanism to be subjected to tin immersion;
(7) some wire rods only need to be inserted with metal terminals, and the wire rods are directly unreeled to enter the other set of terminal pressing mechanism to be inserted with the metal terminals.
The invention has the beneficial effects that: the multifunctional full-automatic single-head terminal pressing, shell penetrating and tin dipping machine and the processing method thereof can realize full-automatic production of wire rods and multiple purposes through the mutual matching of the specially designed clamping mechanism, the peeling mechanism, the terminal pressing mechanism, the glue inserting shell mechanism and the tin dipping mechanism, greatly improve the application range, have compact integral structure, small occupied area and high matching efficiency among mechanisms, greatly improve the processing efficiency, have better consistency of obtained products and very low defective rate, and have popularization and use values.
Drawings
FIG. 1 is a schematic perspective view of a multifunctional full-automatic single-head press terminal shell-penetrating tin-dipping machine according to the present invention;
FIG. 2 is a schematic structural view of a clamping mechanism of the present invention;
FIG. 3 is a schematic structural view of the debarking assembly of the present invention;
FIG. 4 is a schematic structural view of a wire pulling assembly of the present invention;
FIG. 5 is a schematic structural diagram of a terminal pressing mechanism according to the present invention;
FIG. 6 is a schematic structural diagram of a glue-inserting shell mechanism according to the present invention;
fig. 7 is a schematic structural diagram of the wicking mechanism of the present invention.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention more readily understood by those skilled in the art, and thus will more clearly and distinctly define the scope of the invention.
As shown in fig. 1, the multifunctional full-automatic single-head terminal pressing shell penetrating tin immersion machine comprises a frame 1, and a clamping mechanism 2, a peeling mechanism 3, a terminal pressing mechanism 4, a glue shell inserting mechanism 5 and a tin immersion mechanism 6 which are arranged on the frame 1, wherein the terminal pressing mechanism 4 is provided with two sets.
The clamping mechanism 2 is used for conveying wires and transferring the wires to each station, and comprises a guide assembly and a translation assembly, wherein the guide assembly is used for conveying, clamping, guiding and straightening the wires, and the translation assembly is used for driving the guide assembly to move; as shown in fig. 2, the guide assembly includes a guide support 21, a front guide block 23, a rear guide block 24, a pushing cylinder 210, guide rollers 22, a pressing block 26, and a pressing cylinder 27, the guide support 21 has a guide channel for passing a wire, the front guide block 23 and the rear guide block 24 are respectively disposed at an inlet end and an outlet end of the guide channel, the front guide block 23 and the rear guide block 24 are respectively provided with a plurality of channels for passing a single wire, the pushing cylinder 210 is connected to the rear guide block 24, the pushing cylinder 210 can drive the rear guide block 24 to drive the wire to be pushed forward, the guide rollers 22 are disposed at the inlet end of the front guide block 23, the guide rollers 22 are plural, a straightening channel for straightening the wire is formed between the guide rollers 22, the pressing block 26 is disposed at the inlet end of the rear guide block 24, and the pressing block 26 is connected to the pressing cylinder 27, the pressing cylinder 27 can drive the pressing block 26 to ascend and descend so as to press or loosen the passing wire rods, in addition, the guide assembly further comprises a wire dividing block 25 and a wire dividing cylinder 28, the wire dividing block 25 is correspondingly arranged above the guide channel, a plurality of wire dividing sheets are arranged on the wire dividing block 25, a channel through which a single wire rod can pass is formed among the wire dividing sheets, the wire dividing cylinder 28 is connected with the wire dividing block 25, and the wire dividing cylinder 28 can drive the wire dividing block 25 to ascend and descend so as to divide the wire rods in the guide channel into a plurality of wire rods; the translation assembly comprises a translation slider 212, a translation guide rail 29 and a translation cylinder 211, the translation slider 212 is used for fixing the guide bracket 21, the translation slider 212 is arranged on the translation guide rail 29, and the translation cylinder 211 can drive the translation slider 212 to drive the guide bracket 21 to slide along the translation guide rail 29.
The peeling mechanism 3 is used for peeling the wire rods, and comprises a peeling assembly and a wire pulling assembly, wherein the peeling assembly is arranged at the output end of the guiding assembly and used for peeling the wire rods, and the wire pulling assembly is arranged at the output end of the peeling assembly and used for pulling the wire rods. As shown in fig. 3, the peeling assembly includes a lifting motor 311, a front and back teeth screw rod, a sliding block 312, a stepping motor 313, a swing rod 314, a push rod 315, a peeling knife 3111, a guide block 316, a guide cylinder 317, a cutting knife 319 and a cutting cylinder 318, the lifting motor 311 is connected with the front and back teeth screw rod, the front and back teeth screw rod is provided with two sliding blocks 312, the lifting motor 311 can drive the two sliding blocks 312 to move in opposite directions or in opposite directions through the front and back teeth screw rod, the sliding blocks 312 are respectively fixed with a guide cylinder 317, the guide cylinder 317 is connected with the guide block 316, the guide cylinder 317 can drive the guide block 316 to move up and down, the guide block 316 is provided with a guide through groove, the swing rod 314 is correspondingly arranged at one side of the guide block 316, the swing rod 314 is connected with the stepping motor 313, the stepping motor 313 can drive the swing rod 314, the swing rod 314 is fixed, the skinning knife 3111 is fixed in push rod 315 one end through skinning knife seat 3110, cutting cylinder 318 is fixed on slider 312, and cutting cylinder 318 is connected with a set of cutting knife 319, and cutting cylinder 318 can drive cutting knife 319 and go up and down. As shown in fig. 4, the wire drawing assembly includes a clamping block 327, a clamping block cylinder 328, a sliding seat 329, a guide rail and a sliding cylinder 328, the guide rail is correspondingly disposed on one side of the peeling mechanism, the sliding seat 329 is disposed on the guide rail, the sliding cylinder 328 can drive the sliding seat 329 to move along the guide rail, the clamping block cylinder 326 is fixed on the sliding seat 329, the clamping block cylinder 326 is connected with two clamping blocks 327, the clamping block cylinder 326 can drive the two clamping blocks 327 to clamp or loosen the wire rod, in addition, the wire drawing assembly is further correspondingly disposed with a blanking assembly, the blanking assembly includes a blanking motor 323, a blanking guide rail 324, a blanking slide seat 325, a blanking cylinder 322 and a blanking clamping jaw 321, the blanking motor 323 can drive the blanking slide seat 325 to move along the blanking guide rail 324, the blanking cylinder 322 is fixed on the blanking slide seat 325, and the blanking cylinder 322 can.
The terminal pressing mechanism 4 is used for inserting the metal terminal to the peeled wire, and comprises a transmission assembly for transmitting the metal terminal and an insertion mold assembly which is correspondingly arranged above the transmission assembly and used for inserting the metal terminal to the wire. As shown in fig. 5, the transmission assembly includes a metal terminal guide rail plate 41, a pushing block 43, a stop block 42 and a movable seat 44, wherein a channel through which a metal terminal can pass is formed on the metal terminal guide rail plate 41, the pushing block 43 is correspondingly disposed above the channel, the pushing block 43 is fixedly connected with the movable seat 44, the movable seat 44 can drive the pushing block 43 to move so as to push the metal terminal in the channel forward, and the stop block 42 is correspondingly disposed on one side of the pushing block 43 and used for limiting the moving range of the pushing block 43; the splicing die assembly comprises a bottom die base 47, a top die base 46 and a pressing knife 48, wherein the bottom die base 47 is correspondingly arranged at the output end of a channel of the metal terminal guide rail plate 41, a U-shaped groove is formed in the bottom die base 41, the top die base 46 is correspondingly arranged above the bottom die base 41, the pressing knife 48 is fixed at the bottom end of the top die base 46, the top die base 46 is connected with a movable base 44 through a connecting rod 45, the top die base 46 can drive the pressing knife 48 to descend, the pressing knife 48 and the U-shaped groove in the bottom die base 47 are matched, the metal terminal is pressed on a wire rod, meanwhile, the top die base 46 drives the movable base 44 to move synchronously through the connecting rod 45, a pushing block 43 moves back and forth, in addition, a wire dividing base is further fixed on the top die base 46, a wire dividing knife 49 is fixed at the bottom end of the wire dividing base, and the wire dividing knife 49 move synchronously along with.
Insert gluey shell mechanism 5 and be used for inserting the metal terminal with terminal plastic casing on, including the shale shaker dish that is used for screening terminal plastic casing, correspond the transfer subassembly that sets up at shale shaker dish output and be used for transmitting terminal plastic casing to and correspond the setting and be transferring the subassembly output and be used for inserting the shell subassembly on the metal terminal with terminal plastic casing. As shown in fig. 6, the transfer assembly includes a plastic shell guide rail 51, a first pushing cylinder 52, a first pushing block 53, a second pushing cylinder 54, and a second pushing block 55, a channel for the terminal plastic shell to pass through is formed on the plastic shell guide rail 51, the first pushing block 53 is correspondingly disposed at the output end of the channel, the first pushing block 53 is connected to the first pushing cylinder 52, the first pushing cylinder 52 can push the terminal plastic shell in the channel forward through the first pushing block 53, the second pushing block 55 is perpendicular to the first pushing block 53, and the second pushing cylinder 54 can drive the second pushing block 55 to push the pushed terminal plastic shell vertically forward; the plug shell assembly comprises a clamping plate 57, a clamping plate air cylinder 56, a positioning plate 59, a plug motor 511, a plug socket 510, plug guide rails, a branching sheet 513 and a branching air cylinder 512, wherein the plug socket 510 is arranged on the plug guide rails, the plug socket 510 is connected with the plug motor 511, the plug socket motor 511 can drive the plug socket 510 to slide along the plug guide rails, the clamping plate air cylinder 56 is fixed on the plug socket 510, the clamping plate 57 is connected with the clamping plate air cylinder 56, the clamping plate 57 is correspondingly arranged on one side of the second pushing block 55, the clamping plate air cylinder 56 can drive the two clamping plates 57 to clamp the pushed terminal plastic shell, the positioning plate 59 is fixed on one side of the clamping plate 57 and is used for positioning the terminal plastic shell, in addition, a blocking strip 58 is arranged in the clamping plate, the second pushing block 55 moves along the blocking strip 58 when pushing the terminal plastic shell, the branching air cylinder 512 is fixed at one end of the plug guide rails, the wire-separating cylinder 512 can drive the wire-separating piece 513 to move to separate the conveyed wire.
The wicking mechanism is used for wicking the peeled wire, and as shown in fig. 7, the wicking mechanism comprises a tin furnace assembly 61 which is correspondingly arranged on one side of the clamping mechanism and used for loading tin materials, and a moving wicking assembly which is correspondingly arranged above the tin furnace assembly 61 and used for dipping the tin materials. The tin immersion carrying assembly comprises a translation guide rail 622, a translation motor 621, a translation sliding seat, a turnover cylinder 623, a clamping arm 626, a clamping arm cylinder 625, a drawing clamping block 628, a clamping cylinder and a drawing motor 627, wherein the translation sliding seat is arranged on the translation guide rail 622, the translation motor 621 is connected with the translation sliding seat, the translation motor 621 can drive the translation sliding seat to move along the translation guide rail 622, the turnover cylinder 623 is fixed on the translation sliding seat and is connected with the clamping arm cylinder 625 through a gear set 624, the turnover cylinder 623 can drive the clamping arm cylinder 625 to turn over, the clamping arm cylinder 625 is connected with the clamping arm 626, the clamping arm cylinder 625 can drive the clamping arm 626 to clamp wires conveyed by the clamping arm, the drawing clamping block 628 is correspondingly arranged on one side of the clamping arm, the drawing clamping block 628 is connected with the clamping cylinder, and the clamping cylinder can drive the drawing clamping block 628 to clamp the wires, the drawing motor 627 is connected with the clamping cylinder, and the drawing motor 627 can drive the clamping cylinder and the drawing clamp block 628 to move so as to draw the wire.
During processing, the wire rods are automatically unreeled and enter a clamping mechanism, the guide rollers 22 straighten and guide the wire rods, the wire rods are subjected to preliminary wire distribution through the front guide blocks 23, the wire distribution cylinder 28 drives the wire distribution block 25 to descend so as to divide the wire rods into a plurality of wire rods, a certain gap is formed between each two wire rods, and the wire rods are guided by the rear guide blocks 24 to move forwards; when the wire stripping machine moves to a fixed position, the sliding cylinder 328 drives the sliding seat 329 to extend forwards, the clamping block cylinder 326 drives the two clamping blocks 327 to clamp the wire, and the sliding cylinder 328 retracts, so that the wire advances for a certain distance to enter the stripping assembly; the lifting motor 311 drives the two sliding blocks 312 to move oppositely, meanwhile, the stepping motor 313 drives the swing rod 314 to rotate clockwise, the upper push rod 315 extends forwards, the lower push rod 315 retracts, the two guide cylinders 317 drive the two guide blocks 316 to move along the push rods 315, so that the two push rods 315 are gradually closed, and the thin skin knife 3111 can be used for peeling; after peeling, the translation cylinder 211 drives the whole guide bracket 21 to move along the translation guide rail 29, so that the peeled wire enters the bottom die seat 47 of the terminal pressing mechanism, meanwhile, the power part drives the top die seat 46 to descend, and the movable seat 44 descends in a linkage manner through the connecting rod 45, the push block 43 pushes the metal terminals to move forward once, so that one of the metal terminals is positioned below one of the wire, the top die seat 46 continues to descend, the press knife 48 is driven to descend for one-time punching, and the metal terminals can be pressed on the wire by two continuous punching, so that the wire is gradually punched one by one, and the push block 43 pushes the metal terminals to move forward once every punching; the wire rod after the terminal is pressed and loaded is sent to the rubber shell inserting mechanism by the clamping mechanism, and is subjected to wire branching and clamping positioning by the wire branching sheet 513, meanwhile, the terminal plastic shell is pushed into the clamping plate 57 by the first pushing block 53 and the second pushing block 55, the clamping plate cylinder 56 clamps the wire rod through the clamping plate 57, and the inserting motor 511 enables the inserting base 510 to drive the terminal plastic shell to be pushed forwards so as to be inserted on the wire rod; the wire rod after the plastic shell of the plug-in terminal is sent into the peeling assembly by the clamping mechanism, the cutting cylinder 318 drives the cutting knife 319 to descend for cutting off, the cut wire rod is clamped by the blanking clamping jaw 321, and the finished product is sent out by the blanking motor 323, so that one-time processing is completed.
And some wires only need carry out the wicking operation, and the wire rod directly unreels and gets into wicking mechanism department, draws fixture 628 and draws the wire rod forward a certain distance, and translation motor 621 drive upset cylinder 623 moves to fixed position, and clamping arm cylinder 625 drives clamping arm 626 and presss from both sides the wire rod tightly, then upset cylinder 623 drive clamping arm cylinder 625 and clamping arm 626 overturn downwards, makes the wire rod tip get into tin furnace subassembly 61 and soaks the tin, accomplishes the wicking process.
Some wires only need to be pressed and mounted with metal terminals, and the wires are directly unreeled and enter another set of terminal pressing mechanism.
It should be noted that the motor, the cylinder, etc. of the present invention may be replaced by a similar power mechanism, and are not limited to the names or structures thereof.
In addition, in the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "connected," "disposed," "provided," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "top", "bottom", "side", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
Finally, it should be noted that: the above-mentioned embodiments are merely specific embodiments of the present invention, which are used for illustrating the technical solutions of the present invention and not for limiting the same, and the scope of the present invention is not limited thereto, although the present invention is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein.
Claims (10)
1. The utility model provides a shell wicking machine is worn to multi-functional full-automatic single-end pressure terminal which characterized in that: the automatic tin-plating machine comprises a frame, and a clamping mechanism, a peeling mechanism, a terminal pressing mechanism, a glue shell inserting mechanism and a tin dipping mechanism which are arranged on the frame;
the clamping mechanism is used for conveying wires and transferring the wires to each station and comprises a guide assembly and a translation assembly, wherein the guide assembly is used for conveying, clamping, guiding and straightening the wires, and the translation assembly is used for driving the guide assembly to move;
the peeling mechanism is used for peeling the wire, and comprises a peeling component arranged at the output end of the guide component and used for peeling the wire, and a pull wire component arranged at the output end of the peeling component and used for pulling the wire;
the terminal pressing mechanism is used for inserting the metal terminal to the peeled wire, and comprises a transmission assembly used for transmitting the metal terminal and an insertion mold assembly which is correspondingly arranged above the transmission assembly and used for inserting the metal terminal to the wire;
the rubber shell inserting mechanism is used for inserting the terminal plastic shell onto the metal terminal and comprises a vibrating screen disc for screening the terminal plastic shell, a transfer assembly correspondingly arranged at the output end of the vibrating screen disc and used for transmitting the terminal plastic shell and a shell inserting assembly correspondingly arranged at the output end of the transfer assembly and used for inserting the terminal plastic shell onto the metal terminal;
the tin immersion mechanism is used for carrying out tin immersion on the wire rod after peeling, and comprises a tin furnace assembly which is correspondingly arranged on one side of the clamping mechanism and used for loading tin materials, and a tin immersion assembly which is correspondingly arranged above the tin furnace assembly and used for dipping the tin materials.
2. The multifunctional full-automatic single-head press terminal shell-penetrating tin immersion machine according to claim 1, characterized in that: the guide assembly comprises a guide support, a front guide block, a rear guide block, a pushing cylinder, guide rollers, a pressing block and a pressing cylinder, wherein a guide channel through which a wire can pass is formed in the guide support, the front guide block and the rear guide block are respectively arranged at the inlet end and the outlet end of the guide channel, a plurality of channels through which a single wire can pass are respectively formed in the front guide block and the rear guide block, the pushing cylinder is connected with the rear guide block, the pushing cylinder can drive the rear guide block to drive the wire to be pushed forwards, the guide rollers are arranged at the inlet end of the front guide block, the guide rollers are multiple, a straightening channel for straightening the wire is formed between the guide rollers, the pressing block is arranged at the inlet end of the rear guide block and connected with the pressing cylinder, and the pressing cylinder can drive the pressing block to lift to press or loosen the passing wire; the translation assembly comprises a translation sliding block, a translation guide rail and a translation cylinder, the translation sliding block is used for fixing the guide support, the translation sliding block is arranged on the translation guide rail, and the translation cylinder can drive the translation sliding block to drive the guide support to slide along the translation guide rail.
3. The multifunctional full-automatic single-head press terminal shell-penetrating tin immersion machine according to claim 2, characterized in that: the guide assembly further comprises a wire dividing block and a wire dividing cylinder, the wire dividing block is correspondingly arranged above the guide channel, a plurality of wire dividing sheets are arranged on the wire dividing block, a channel for a single wire to pass through is formed between the wire dividing sheets, the wire dividing cylinder is connected with the wire dividing block, and the wire dividing cylinder can drive the wire dividing block to lift to enable the wire in the guide channel to be divided into a plurality of wires.
4. The multifunctional full-automatic single-head press terminal shell-penetrating tin immersion machine according to claim 1, characterized in that: the peeling assembly comprises a lifting motor, a positive and negative tooth lead screw, a sliding block, a stepping motor, a swinging rod, push rods, a peeling knife, a guide block, a guide cylinder, a cutting knife and a cutting cylinder, the lifting motor is connected with the positive and negative tooth lead screw, the positive and negative tooth lead screw is provided with the two sliding blocks, the lifting motor can drive the two sliding blocks to move in opposite directions or reverse directions through the positive and negative tooth lead screw, the sliding blocks are respectively fixed with the guide cylinder, the guide cylinder is connected with the guide block, the guide cylinder can drive the guide block to lift, the guide block is provided with guide through grooves, the swinging rods are correspondingly arranged on one side of the guide block, the swinging rods are connected with the stepping motor, the stepping motor can drive the swinging rods to swing, the two push rods are fixed on the swinging rods and respectively pass through the guide through grooves of the guide block, the peeling knife is, the cutting cylinder can drive the cutting knife to lift; the stay wire subassembly includes clamp splice, clamp splice cylinder, sliding seat, guide rail and sliding cylinder, the guide rail correspondence sets up in peeling mechanism one side, the sliding seat sets up on the guide rail, and sliding cylinder can drive the sliding seat and remove along the guide rail, the clamp splice cylinder is fixed on the sliding seat, and the clamp splice cylinder is connected with the clamp splice, and the clamp splice cylinder can drive the clamp splice and press from both sides tightly or loosen the wire rod.
5. The multifunctional full-automatic single-head press terminal shell-penetrating tin immersion machine according to claim 1, characterized in that: the transmission assembly comprises a metal terminal guide rail plate, a push block, a stop block and a movable seat, wherein a channel through which a metal terminal can pass is formed in the metal terminal guide rail plate, the push block is correspondingly arranged above the channel, the push block is fixedly connected with the movable seat, the movable seat can drive the push block to move so as to push the metal terminal in the channel forwards, and the stop block is correspondingly arranged on one side of the push block and used for limiting the moving range of the push block; the grafting mould subassembly includes die holder, top die holder and die-pressing sword, the die holder corresponds the output that sets up at the passageway of metal terminal guide rail board, has seted up U type groove on the die holder, the top die holder corresponds the setting in die holder top, the die-pressing sword is fixed in the top die holder bottom, and the top die holder passes through the connecting rod and is connected with the sliding seat, and the top die holder can drive the die-pressing sword and descend, makes the U type groove cooperation on die holder and the die holder, on the wire rod is pressed fitting metal terminal, the die holder passes through the connecting rod simultaneously and drives sliding seat synchronous motion, makes ejector pad round trip movement.
6. The multifunctional full-automatic single-head press terminal shell-penetrating tin immersion machine according to claim 5, characterized in that: the wire separating device is characterized in that the top die base is also fixedly provided with a wire separating base, the bottom end of the wire separating base is fixedly provided with a wire separating knife, and the wire separating base and the wire separating knife move synchronously along with the top die base so as to separate wires.
7. The multifunctional full-automatic single-head press terminal shell-penetrating tin immersion machine according to claim 1, characterized in that: the transfer assembly comprises a plastic shell guide rail, a pushing cylinder and a pushing block, a channel through which the terminal plastic shell can pass is arranged on the plastic shell guide rail, the pushing block is correspondingly arranged at the output end of the channel, the pushing block is connected with the pushing cylinder, and the pushing cylinder can push the terminal plastic shell in the channel forwards through the pushing block; the socket assembly comprises a clamping plate, a clamping plate air cylinder, a positioning plate, a plug motor, a plug socket, a plug guide rail, a branching sheet and a branching air cylinder, the plug socket is arranged on the plug guide rail, the plug socket is connected with the plug motor, the plug socket can be driven by the plug motor to slide along the plug guide rail, the clamping plate air cylinder is fixed on the plug socket, the clamping plate is connected with the clamping plate air cylinder, the clamping plate is correspondingly arranged on one side of the pushing block, the clamping plate air cylinder can drive the clamping plate to clamp and push the terminal plastic shell, the positioning plate is fixed on one side of the clamping plate and used for positioning the terminal plastic shell, the branching air cylinder is fixed at one end of the plug guide rail and connected with the branching sheet, and the branching air cylinder can drive the branching sheet to move so as.
8. The multifunctional full-automatic single-head press terminal shell-penetrating tin immersion machine according to claim 1, characterized in that: the tin removing and immersing component comprises a translation guide rail, a translation motor, a translation sliding seat, a turnover cylinder, a clamping arm cylinder, a drawing clamping block, a clamping cylinder and a drawing motor, the translation sliding seat is arranged on the translation guide rail, the translation motor is connected with the translation sliding seat and can drive the translation sliding seat to move along the translation guide rail, the overturning cylinder is fixed on the translation sliding seat and connected with the clamping arm cylinder, the overturning cylinder can drive the clamping arm cylinder to overturn, the clamping arm cylinder is connected with the clamping arm and can drive the clamping arm to clamp the conveyed wire rod, the drawing clamping block is correspondingly arranged on one side of the clamping arm and is connected with the clamping cylinder, the clamping cylinder can drive the drawing clamping block to clamp the wire, the drawing motor is connected with the clamping cylinder and can drive the clamping cylinder and the drawing clamping block to move so as to draw the wire.
9. The multifunctional full-automatic single-head press terminal shell-penetrating tin immersion machine according to claim 1, characterized in that: the terminal pressing mechanisms are provided with two sets.
10. A processing method of the multifunctional full-automatic single-head press terminal shell-penetrating tin-dipping machine according to any one of claims 1 to 9, characterized by comprising the following steps:
(1) the clamping mechanism straightens and guides the wire rods, divides the wire rods into a plurality of wire rods and pushes the wire rods forwards;
(2) when the wire is conveyed to the fixed position, the wire pulling assembly pulls the wire for a certain distance, so that the wire enters the peeling assembly, and the peeling assembly peels the wire;
(3) the clamping mechanism transfers the peeled wire to a bottom die holder of the terminal pressing mechanism, meanwhile, the transmission assembly also conveys the metal terminal to the bottom die holder, the wire is positioned above the metal terminal, the top die holder drives a pressing knife to descend, so that the metal terminal is pressed and mounted on the wire, the movable seat drives the push block to retreat to a certain position while the top die holder descends, and the movable seat drives the push block to advance while the top die holder ascends so as to push one metal terminal forward, so that the metal terminals are pressed and mounted one by one;
(4) the clamping mechanism sends the wire rods with the metal terminals pressed into one side of the rubber shell inserting mechanism, meanwhile, the transfer assembly pushes the terminal plastic shell into the shell inserting assembly, the shell inserting assembly clamps the terminal plastic shell, branches are conducted on all the wire rods of the wire rods, and finally the terminal plastic shell and the wire rods are inserted and connected;
(5) the wire rod behind the plug-in terminal plastic casing shifts to the subassembly department of acting as go-between by pressing from both sides the dress mechanism, and the subassembly of acting as go-between pulls out the wire rod, accomplishes one-time assembly.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911199031.3A CN110768075B (en) | 2019-11-29 | 2019-11-29 | Multifunctional full-automatic single-head terminal penetrating tin-dipping machine and processing method thereof |
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| CN201911199031.3A CN110768075B (en) | 2019-11-29 | 2019-11-29 | Multifunctional full-automatic single-head terminal penetrating tin-dipping machine and processing method thereof |
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| CN110768075B CN110768075B (en) | 2024-07-09 |
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| CN115090985A (en) * | 2022-03-24 | 2022-09-23 | 东莞锂威能源科技有限公司 | Method and equipment for manufacturing polymer lithium battery pack |
| CN117894528A (en) * | 2024-03-18 | 2024-04-16 | 潍坊智新电子股份有限公司 | Puncture crimping stranded conductor equipment |
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| CN117894528A (en) * | 2024-03-18 | 2024-04-16 | 潍坊智新电子股份有限公司 | Puncture crimping stranded conductor equipment |
| CN117894528B (en) * | 2024-03-18 | 2024-05-28 | 潍坊智新电子股份有限公司 | Puncture crimping stranded conductor equipment |
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