CN116810381B - Integrated lens assembling machine - Google Patents
Integrated lens assembling machine Download PDFInfo
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- CN116810381B CN116810381B CN202311107289.2A CN202311107289A CN116810381B CN 116810381 B CN116810381 B CN 116810381B CN 202311107289 A CN202311107289 A CN 202311107289A CN 116810381 B CN116810381 B CN 116810381B
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- module
- conveying
- axis linear
- lens
- dispensing
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- 239000000463 material Substances 0.000 claims abstract description 95
- 239000003292 glue Substances 0.000 claims abstract description 23
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 238000001514 detection method Methods 0.000 claims description 44
- 230000005540 biological transmission Effects 0.000 claims description 33
- 230000000712 assembly Effects 0.000 claims description 18
- 238000000429 assembly Methods 0.000 claims description 18
- 230000000007 visual effect Effects 0.000 claims description 10
- 239000000969 carrier Substances 0.000 claims description 8
- 210000001503 joint Anatomy 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 4
- 238000003032 molecular docking Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
- B05C5/0216—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles by relative movement of article and outlet according to a predetermined path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/02—Jigging conveyors comprising helical or spiral channels or conduits for elevation of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/917—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/02—Mountings, adjusting means, or light-tight connections, for optical elements for lenses
- G02B7/025—Mountings, adjusting means, or light-tight connections, for optical elements for lenses using glue
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Automatic Assembly (AREA)
Abstract
The invention aims to provide an integrated lens assembling machine, and relates to the technical field of assembling machines. The automatic glue dispensing and taking device comprises a feeding mechanism, a carrying mechanism, a conveying mechanism, a glue dispensing and taking mechanism and a discharging mechanism, wherein the carrying mechanism and the glue dispensing and taking mechanism are respectively positioned at two ends of the conveying mechanism; the conveying end of the conveying mechanism is arranged above the feeding mechanism, and after the conveying mechanism is driven, the conveying end moves to the position above the conveying mechanism; and the dispensing end and the material taking end of the dispensing and taking mechanism are arranged above the conveying mechanism, and after the dispensing and taking mechanism is driven, the material taking end moves to the upper part of the blanking mechanism. The invention realizes automatic feeding, dispensing and discharging of the product, not only improves the production efficiency, but also ensures the quality of the finished product.
Description
Technical Field
The invention relates to the technical field of assembling machines, in particular to an integrated lens assembling machine.
Background
At present, the assembly process of the lens mainly comprises the following steps: firstly, mounting a lens on a lens barrel, then mounting an accessory on the lens barrel, and finally dispensing the mounting position to fix the lens and the accessory on the lens barrel, thereby completing the assembly of the whole lens. However, the existing lens assembly process is usually finished by means of manual operation, the assembly process is greatly dependent on experience of workers, the consistency of product assembly is poor, meanwhile, manual operation is adopted for dispensing, the speed is low, the precision is low, the production efficiency is seriously affected, and the product quality cannot be guaranteed.
An existing chinese patent document with publication number CN214770243U proposes an automatic lens assembling machine, which drives a material taking head to suck up a lens, an upper shell and a lower shell through a four-axis robot, then moves to a pressing mechanism, sequentially places the lower shell, the lens and the upper shell, and then automatically presses and assembles. However, the lens automatic assembly machine cannot feed and dispense all parts and cannot realize finished product blanking, and the degree of automation is not high enough.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and providing an integrated lens assembling machine which can realize automatic feeding, dispensing and discharging of products, can improve the production efficiency and can ensure the quality of finished products.
The technical scheme adopted by the invention is as follows: the automatic glue dispensing and taking device comprises a feeding mechanism, a carrying mechanism, a conveying mechanism, a glue dispensing and taking mechanism and a discharging mechanism, wherein the carrying mechanism and the glue dispensing and taking mechanism are respectively positioned at two ends of the conveying mechanism; the conveying end of the conveying mechanism is arranged above the feeding mechanism, and after the conveying mechanism is driven, the conveying end moves to the position above the conveying mechanism; and the dispensing end and the material taking end of the dispensing and taking mechanism are arranged above the conveying mechanism, and after the dispensing and taking mechanism is driven, the material taking end moves to the upper part of the blanking mechanism.
Further, the feeding mechanism comprises a lens feeding mechanism, an accessory feeding mechanism and a lens barrel feeding mechanism, the carrying mechanism comprises a lens accessory carrying module and a lens barrel carrying module, a lens carrying end and an accessory carrying end are arranged on the lens accessory carrying module, the lens carrying end and the accessory carrying end are respectively arranged above the lens feeding mechanism and the accessory feeding mechanism, and the carrying end of the lens barrel carrying module is arranged above the lens barrel feeding mechanism.
Further, the lens barrel feeding mechanism and the discharging mechanism comprise a material cage, a Z-axis linear module, a first supporting seat and a material pulling module, wherein a plurality of lens barrel carrier plates are arranged on the material cage, material pulling holes are formed in the lens barrel carrier plates, the first supporting seat is arranged at the movable end of the Z-axis linear module, the material pulling module is arranged on the first supporting seat, and the output end of the material pulling module is buckled in the material pulling holes; the material pulling module comprises a first base, a first motor, a first driving wheel, a first driven wheel, a first belt and a material hook, wherein the first base is arranged on a first supporting seat, a chute matched with a lens barrel carrier plate is formed in the first base, the first motor is arranged on the first base, the first motor is in transmission connection with the first driving wheel, the first driving wheel and the first driven wheel are respectively in rotary fit with the two sides of the first base, the first belt is wound on the first driving wheel and the first driven wheel, the material hook is connected with the first belt, and the material hook is buckled in the material pulling hole.
Further, draw material module still includes the unblock subassembly, the unblock subassembly includes first cylinder, supporting shoe, spring, two linear bearing and two guide posts, the supporting shoe pass through the connecting block with first belt is connected, two linear bearing all sets up on the supporting shoe, be connected with the extension board on the material hook, two the guide post sets up on the extension board, two guide posts sliding fit respectively is on two linear bearing, the extension board passes through the spring with the top of supporting shoe is connected, the spring sets up two between the guide post, two the bottom of guide post is connected through the limiting plate, first cylinder sets up the bottom of first base, the output of first cylinder is provided with the ejector pad, after the drive first cylinder, the ejector pad promotes the limiting plate moves.
Further, the lens feeding mechanism comprises a material rack, a YZ axis linear module, a clamping hook, an X axis linear module and a machine base, wherein a plurality of lens carrier plates are arranged on the material rack, the machine base and the X axis linear module are all arranged at the movable end of the YZ axis linear module, a guide groove matched with the lens carrier plates is formed in the machine base, a material dragging hole is formed in the lens carrier plates, the movable end of the X axis linear module is connected with the clamping hook, and the clamping hook is buckled in the material dragging hole.
Further, the accessory feeding mechanism comprises a flexible vibration disc, a visual detection module, a triaxial linear module, a conveying module and a first suction nozzle, wherein a shooting end of the visual detection module is arranged above the flexible vibration disc, the first suction nozzle is arranged at a movable end of the triaxial linear module, the first suction nozzle is arranged above the flexible vibration disc, and after the triaxial linear module is driven, the first suction nozzle moves to the upper part of the conveying module; the visual detection module comprises a support frame and a CCD camera, the CCD camera is arranged on the support frame, and the CCD camera is positioned above the flexible vibration disc; the three-axis linear module comprises an XY-axis linear module, a Z-axis cylinder, a first mounting plate and a first sliding block, wherein the first mounting plate is arranged at the movable end of the XY-axis linear module, the Z-axis cylinder is arranged on the first mounting plate, the first sliding block is in transmission connection with the Z-axis cylinder, the first sliding block is in sliding fit with the first mounting plate, and the first suction nozzle is arranged on the first sliding block; the conveying module comprises a Y-axis linear module, a mounting seat, a second motor, a second driving wheel, a second driven wheel, a second belt and two accessory carriers, wherein the mounting seat is arranged at the movable end of the Y-axis linear module, the second motor is arranged on the mounting seat, the second driving wheel and the second driven wheel are respectively in running fit with the two sides of the mounting seat, the second belt is wound on the second driving wheel and the second driven wheel, and the two accessory carriers are respectively connected with the two sides of the second belt.
Further, the lens barrel carrying module comprises a fixed seat, a fixed plate, an X-axis linear sliding table, a code scanner, a first camera detection assembly and a first suction nozzle assembly, wherein the X-axis linear sliding table and the code scanner are both arranged on the fixed seat, the fixed plate is arranged at the movable end of the X-axis linear sliding table, and the first camera detection assembly and the first suction nozzle assembly are both arranged on the fixed plate; the first suction nozzle assembly comprises a supporting plate, a third motor, a second air cylinder, a mounting block and a second suction nozzle, wherein the supporting plate is arranged on the fixed plate, the second air cylinder is arranged on the supporting plate, the mounting block is in transmission connection with the second air cylinder, the mounting block is in sliding fit on the supporting plate, the third motor is arranged on the mounting block, and the second suction nozzle is in transmission connection with the third motor; the first camera detection assembly comprises a fixed block and an industrial camera, wherein the fixed block is arranged on the fixed plate, and the industrial camera is arranged on the fixed block.
Further, the lens accessory handling module comprises an XZ axis linear sliding table, a plurality of second camera detection assemblies and a plurality of second suction nozzle assemblies, wherein the second camera detection assemblies and the second suction nozzle assemblies are all arranged at the movable end of the XZ axis linear sliding table.
Further, the conveying mechanism comprises a connection device and two conveying devices, and the two conveying devices are connected in butt joint through the connection device; the conveying device comprises two Y-axis linear sliding tables which are arranged in parallel, and a product carrier is arranged at the movable end of each Y-axis linear sliding table; the connecting device comprises a connecting mechanism and two lifting conveying tables, wherein the two lifting conveying tables are respectively arranged at two sides of the connecting mechanism, the connecting mechanism comprises a Y-axis linear module, a machine table and two conveying lines, the machine table is arranged at the movable end of the Y-axis linear module, and the conveying lines are arranged on the machine table; the lifting conveying table comprises two lifting conveying components, each lifting conveying component comprises a second base, a second supporting seat, a fourth motor, lifting cylinders, a transmission shaft and two belt transmission components, each lifting cylinder is arranged on each second base, the second supporting seat is connected with the output end of each lifting cylinder, the fourth motor is arranged on the side portion of each second supporting seat, the transmission shafts are connected with the output ends of the fourth motors, the two belt transmission components are respectively arranged on two sides of each second supporting seat, and the two belt transmission components are connected with the transmission shafts.
Further, the dispensing and taking mechanism comprises an XZ axis linear module, a second mounting plate, a third suction nozzle assembly, a clamping jaw assembly, a third camera detection assembly and a dispensing assembly, wherein the second mounting plate is arranged at the movable end of the XZ axis linear module, the dispensing assembly, the third suction nozzle assembly, the clamping jaw assembly and the third camera detection assembly are all arranged on the second mounting plate, and the dispensing assembly, the third suction nozzle assembly and the clamping jaw assembly are all positioned below the third camera detection assembly; the glue dispensing assembly comprises a side mounting plate, a fifth motor, a rotary platform, a glue cylinder fixing seat and a glue dispensing cylinder, wherein the side mounting plate is arranged on the second mounting plate, the fifth motor is arranged on the side mounting plate, the rotary platform is connected with the output end of the fifth motor, the glue cylinder fixing seat is connected with the movable end of the rotary platform, the glue dispensing cylinder is arranged on the glue cylinder fixing seat, and a needle head is arranged at the end part of the glue dispensing cylinder; the clamping jaw assembly comprises a vertical plate, a third air cylinder, a second sliding block and pneumatic fingers, wherein the vertical plate is arranged on the second mounting plate, the third air cylinder is arranged on the vertical plate, the second sliding block is in transmission connection with the third air cylinder, the second sliding block is in sliding fit with the vertical plate, and the pneumatic fingers are arranged on the second sliding block.
The beneficial effects of the invention are as follows: the feeding mechanism is used for feeding the lens cone, the lens and the accessories; the conveying mechanism is used for assembling the lens and the accessories on the lens barrel and then conveying the assembled product to the conveying mechanism; the conveying mechanism is used for conveying the assembled products to the dispensing station; the dispensing and taking mechanism is used for dispensing the assembled product and taking out the finished product subjected to dispensing onto the blanking mechanism; the blanking mechanism is used for blanking finished products. Therefore, compared with the traditional automatic lens assembly machine, the automatic lens assembly machine has the advantages that the degree of automation is high, automatic feeding and dispensing of the product parts and blanking of the finished products are realized, the production efficiency is greatly improved, the quality of the finished products can be guaranteed, and the reliability is high.
Drawings
FIG. 1 is a perspective view of the present invention;
fig. 2 is a perspective view of the lens barrel feeding mechanism or the discharging mechanism;
FIG. 3 is a first perspective view of the draw module;
FIG. 4 is a second perspective view of the draw module;
FIG. 5 is a perspective view of the lens feeding mechanism;
FIG. 6 is a perspective view of the fitment feed mechanism;
FIG. 7 is a perspective view of the visual inspection module;
FIG. 8 is a perspective view of the tri-axial linear module;
FIG. 9 is a perspective view of the conveyor module;
fig. 10 is a perspective view of the lens barrel transfer module;
FIG. 11 is a perspective view of the first camera detection assembly and the first suction nozzle assembly;
FIG. 12 is a perspective view of the lens fitting handling module;
FIG. 13 is a perspective view of the delivery device;
FIG. 14 is a perspective view of the docking device;
FIG. 15 is a perspective view of the lift and transfer assembly;
FIG. 16 is a perspective view of the dispensing take off mechanism;
FIG. 17 is a perspective view of the jaw assembly and the third nozzle assembly;
fig. 18 is a perspective view of the dispensing assembly.
Detailed Description
As shown in fig. 1, in this embodiment, the invention includes a feeding mechanism, a carrying mechanism, a conveying mechanism, a dispensing and taking mechanism 1 and a blanking mechanism 2, wherein the carrying mechanism and the dispensing and taking mechanism 1 are respectively positioned at two ends of the conveying mechanism; the conveying end of the conveying mechanism is arranged above the feeding mechanism, and after the conveying mechanism is driven, the conveying end moves to the position above the conveying mechanism; the dispensing end and the material taking end of the dispensing and taking mechanism 1 are arranged above the conveying mechanism, and when the dispensing and taking mechanism 1 is driven, the material taking end moves to the position above the blanking mechanism 2. The feeding mechanism is used for feeding the lens cone, the lens and the accessories; the conveying mechanism is used for assembling the lens and the accessories on the lens barrel and then conveying the assembled product to the conveying mechanism; the conveying mechanism is used for conveying the assembled products to the dispensing station; the dispensing and taking mechanism 1 is used for dispensing the assembled product and taking out the finished product subjected to dispensing onto the blanking mechanism; the blanking mechanism 2 is used for blanking finished products.
As shown in fig. 1, in this embodiment, the feeding mechanism includes a lens feeding mechanism 3, a fitting feeding mechanism 4 and a lens barrel feeding mechanism 5, the handling mechanism includes a lens fitting handling module 6 and a lens barrel handling module 7, a lens fitting handling end and a fitting handling end are disposed on the lens fitting handling module 6, the lens handling end and the fitting handling end are disposed above the lens feeding mechanism 3 and the fitting feeding mechanism 4, respectively, and a handling end of the lens barrel handling module 7 is disposed above the lens barrel feeding mechanism 5. Wherein, the lens feeding mechanism 3, the accessory feeding mechanism 4 and the lens barrel feeding mechanism 5 are used for feeding lenses, accessories and lens barrels respectively, the lens barrel carrying module 7 is used for carrying the lens barrels onto the conveying mechanism, and the lens accessory carrying module 6 is used for assembling the lenses and the accessories on the lens barrels.
As shown in fig. 2 to 4, in this embodiment, the lens barrel feeding mechanism 5 and the discharging mechanism 2 each include a material cage 51, a Z-axis linear module 52, a first support seat 53, and a material pulling module 54, a plurality of lens barrel carrier plates 55 are disposed on the material cage 51, material pulling holes 56 are disposed on the lens barrel carrier plates 55, the first support seat 53 is disposed at a movable end of the Z-axis linear module 52, the material pulling module 54 is disposed on the first support seat 53, and an output end of the material pulling module 54 is fastened in the material pulling holes 56; the material pulling module 54 comprises a first base 541, a first motor 542, a first driving wheel 543, a first driven wheel 544, a first belt 545 and a material hook 546, the first base 541 is arranged on the first supporting seat 53, a sliding groove 547 matched with the lens barrel carrier plate 55 is formed in the first base 541, the first motor 542 is arranged on the first base 541, the first motor 542 is in transmission connection with the first driving wheel 543, the first driving wheel 543 and the first driven wheel 544 are respectively in running fit with two sides of the first base 541, the first belt 545 is wound on the first driving wheel 543 and the first driven wheel 544, the material hook 546 is connected with the first belt 545, and the material hook 546 is buckled in the material pulling hole 56. Wherein the lens-barrel carrier plate 55 is used for accommodating a plurality of lens barrels, and a plurality of lens-barrel carrier plates 55 are accommodated in the material cage 51 one by one from top to bottom; when the lens barrel carrier plate 55 needs to be taken out of the material cage 51, the material pulling module 54 is moved up or down to a designated position by driving the Z-axis linear module 52, then the first belt 545 drives the material hook 546 to approach the material cage 51 by driving the first motor 542 until the material hook 546 moves below the material pulling hole 56, then the Z-axis linear module 52 is driven again, the material hook 546 moves up until the material hook 546 is buckled in the material pulling hole 56, finally the first motor 542 is driven, the first belt 545 drives the material hook 546 to be far away from the material cage 51, and then the material hook 546 drags the lens barrel carrier plate 55 out of the material cage 51 until the material hook 55 moves to the designated position on the first base 541, and then the lens barrel carrier plate 55 is conveniently carried by the lens barrel carrying module 7.
As shown in fig. 3 and fig. 4, in this embodiment, the material pulling module 54 further includes an unlocking component, where the unlocking component includes a first cylinder 548, a supporting block 549, a spring 5410, two linear bearings 5411, and two guide posts 5412, where the supporting block 549 is connected to the first belt 545 through a connecting block 5413, the two linear bearings 5411 are both disposed on the supporting block 549, an extension plate 5414 is connected to the material hook 546, the two guide posts 5412 are disposed on the extension plate 5414, the two guide posts 5412 are respectively slidably fitted on the two linear bearings 5411, the extension plate 5414 is connected to the top of the supporting block 549 through the spring 5410, the spring 5410 is disposed between the two guide posts 5412, the bottoms of the two guide posts 5412 are connected through a limiting plate 5415, the first cylinder 548 is disposed at the bottom of the first base 541, an output end of the first cylinder 548 is provided with a push block 5416, and when the first cylinder 548 is pushed by the push block 5416, the first cylinder 5416 drives the first cylinder 5416 to move downward until the material pulling plate 5415 is separated from the limiting plate 5415, thereby unlocking the material pulling plate 5415; when the first cylinder 548 is driven to drive the push block 5416 to move upwards for resetting, the extension plate 5414 moves upwards for resetting under the action of the elastic force of the spring 5410.
As shown in fig. 5, in this embodiment, the lens feeding mechanism 3 includes a material frame 31, a YZ axis linear module 32, a hook 33, an X axis linear module 34, and a base 35, a plurality of lens carrier plates 36 are disposed on the material frame 31, the base 35 and the X axis linear module 34 are both disposed at a movable end of the YZ axis linear module 32, a guide groove 37 adapted to the lens carrier plates 36 is disposed on the base 35, a material dragging hole 38 is disposed on the lens carrier plates 36, the movable end of the X axis linear module 34 is connected with the hook 33, and the hook 33 is buckled in the material dragging hole 38. Wherein, the lens carrier plate 36 is used for accommodating a plurality of lenses, and a plurality of lens carrier plates 36 are placed on the material frame 31 one by one from top to bottom; through the movement of the YZ axis linear module 32, the base 35 and the X axis linear module 34 perform linear movement in Y axis and Z axis directions until the base is moved to a designated position, then through the driving of the X axis linear module 34, the hook 33 is moved towards the material rack 31 until the hook 33 is moved to the upper part of the material dragging hole 38, the YZ axis linear module 32 is driven to drive the hook 33 to move downwards until the hook 33 is buckled in the material dragging hole 38, then the X axis linear module 34 is driven to drive the hook 33 to be away from the material rack 31 until the hook 33 drags the lens carrier 36 to the designated position on the base 35, and then the lens accessory carrying module 6 is facilitated to carry lenses on the lens carrier 36.
As shown in fig. 6, in this embodiment, the accessory feeding mechanism 4 includes a flexible vibration disc 41, a visual detection module 42, a triaxial linear module 43, a conveying module 44, and a first suction nozzle 45, wherein a shooting end of the visual detection module 42 is disposed above the flexible vibration disc 41, the first suction nozzle 45 is disposed at a movable end of the triaxial linear module 43, the first suction nozzle 45 is disposed above the flexible vibration disc 41, and after the triaxial linear module 43 is driven, the first suction nozzle 45 moves above the conveying module 44. The flexible vibration disc 41 is used for feeding accessories, the visual detection module 42 is used for visually positioning the accessories, the first suction nozzle 45 is driven by the triaxial linear module 43 to take and place the accessories on the conveying module 44, and the conveying module 44 is used for conveying the accessories to a designated station.
As shown in fig. 7, in the present embodiment, the visual detection module 42 includes a support 421 and a CCD camera 422, the CCD camera 422 is disposed on the support 421, the CCD camera 422 is located above the flexible vibration plate 41, and the CCD camera is used for photographing the accessory mounted on the flexible vibration plate 41, so as to detect whether the accessory is loaded to a specified position.
As shown in fig. 8, in this embodiment, the three-axis linear module 43 includes an XY-axis linear module 431, a Z-axis cylinder 432, a first mounting plate 433 and a first slider 434, the first mounting plate 433 is disposed at a movable end of the XY-axis linear module 431, the Z-axis cylinder 432 is disposed on the first mounting plate 433, the first slider 434 is in driving connection with the Z-axis cylinder 432, the first slider 434 is in sliding fit with the first mounting plate 433, and the first suction nozzle 45 is disposed on the first slider 434. The first suction nozzle 45 is driven by the XY axis linear module 431 to perform linear movement in the X axis and Y axis directions until the first suction nozzle 45 moves above the accessory, the first suction nozzle 45 is driven by the Z axis cylinder 432 to move downward until the first suction nozzle 45 contacts with the accessory, then the first suction nozzle 45 is driven to adsorb the accessory, and then the XY axis linear module 431 is driven to take the accessory from the first suction nozzle 45 to the conveying module 44.
As shown in fig. 9, in this embodiment, the conveying module 44 includes a Y-axis linear module 441, a mounting seat 442, a second motor 443, a second driving wheel 444, a second driven wheel 445, a second belt 446 and two accessory carriers 447, the mounting seat 442 is disposed at a movable end of the Y-axis linear module 441, the second motor 443 is disposed on the mounting seat 442, the second driving wheel 444 and the second driven wheel 445 are respectively in a rotating fit with two sides of the mounting seat 442, the second belt 446 is wound on the second driving wheel 444 and the second driven wheel 445, and the two accessory carriers 447 are respectively connected with two sides of the second belt 446. Wherein, the accessory carrier 447 is moved along the Y-axis direction by the driving of the Y-axis linear module 441 until the accessory carrier 447 moves below the first suction nozzle 45, so that the first suction nozzle 45 is convenient for taking and placing accessories on the accessory carrier 447; because the two accessory carriers 447 are respectively connected to two sides of the second belt 446, the second belt 446 can drive the two accessory carriers 447 to alternately charge by driving the second motor 443, thereby greatly improving the working efficiency.
As shown in fig. 10, in the present embodiment, the lens barrel handling module 7 includes a fixing base 71, a fixing plate 72, an X-axis linear sliding table 73, a code scanner 74, a first camera detection assembly 75 and a first suction nozzle assembly 76, the X-axis linear sliding table 73 and the code scanner 74 are both disposed on the fixing base 71, the fixing plate 72 is disposed at a movable end of the X-axis linear sliding table 73, and the first camera detection assembly 75 and the first suction nozzle assembly 76 are both disposed on the fixing plate 72. The first camera detection assembly 75 is used for shooting and detecting the lens barrel, the first suction nozzle assembly 76 adsorbs and takes materials from the lens barrel, the first suction nozzle assembly 76 moves to the upper portion of the conveying mechanism along the X-axis direction along the lens barrel by driving of the X-axis linear sliding table 73, the lens barrel passes through the code scanner 74 in the moving process, at the moment, the code scanner 74 can scan and detect the lens barrel, and finally the first suction nozzle assembly 76 places the lens barrel on the conveying mechanism.
As shown in fig. 11, the first suction nozzle assembly 76 includes a support plate 761, a third motor 762, a second cylinder 763, a mounting block 764, and a second suction nozzle 765, wherein the support plate 761 is disposed on the fixing plate 72, the second cylinder 763 is disposed on the support plate 761, the mounting block 764 is in transmission connection with the second cylinder 763, the mounting block 764 is in sliding fit on the support plate 761, the third motor 762 is disposed on the mounting block 764, and the second suction nozzle 765 is in transmission connection with the third motor 762; the first camera detection assembly 75 includes a fixing block 751 and an industrial camera 752, the fixing block 751 being disposed on the fixing plate 72, the industrial camera 752 being disposed on the fixing block 751. Wherein, the second suction nozzle 765 is moved downward until contacting with the lens barrel by the driving of the second cylinder 763, and then the second suction nozzle 765 is driven to suck the lens barrel; by driving the third motor 762, the second suction nozzle 765 can be rotated and adjusted with the lens barrel, and the posture of the lens barrel is changed, so that the lens barrel is adapted to the position on the conveying mechanism.
As shown in fig. 12, in the present embodiment, the lens accessory handling module 6 includes an XZ-axis linear sliding table 61, a plurality of second camera detection assemblies 62, and a plurality of second nozzle assemblies 63, and the second camera detection assemblies 62 and the second nozzle assemblies 63 are both disposed at the movable end of the XZ-axis linear sliding table 61. Wherein the second camera detection assembly 62 and the first camera detection assembly 75 have the same structure, and the second nozzle assembly 63 and the first nozzle assembly 76 have the same structure; through the drive of XZ axle sharp slip table 61, make second camera detection subassembly 62 with second suction nozzle subassembly 63 carries out the rectilinear movement of X axle and Z axle direction until second camera detection subassembly 62 with second suction nozzle subassembly 63 moves to the top of lens or accessory, second camera detection subassembly 62 is used for shooting detection to lens or accessory, second suction nozzle subassembly 63 is used for getting the blowing to lens or accessory.
As shown in fig. 13 and 14, in the present embodiment, the conveying mechanism includes a docking device 8 and two conveying devices 9, the two conveying devices 9 being butted by the docking device 8; the conveying device 9 comprises two Y-axis linear sliding tables 91 which are arranged in parallel, and a product carrier 92 is arranged at the movable end of each Y-axis linear sliding table 91; the connection device 8 comprises a connection mechanism and two lifting conveying tables, the two lifting conveying tables are respectively arranged on two sides of the connection mechanism, the connection mechanism comprises a Y-axis linear module 81, a machine table 82 and two conveying lines 83, the machine table 82 is arranged at the movable end of the Y-axis linear module 81, and the conveying lines 83 are arranged on the machine table 82. The two conveying lines 83 are linearly moved along the Y-axis direction by driving the Y-axis linear module 81 until the two conveying lines 83 are respectively butted with the two Y-axis linear sliding tables 91.
As shown in fig. 15, in this embodiment, the lifting conveying table includes two lifting conveying assemblies 84, where the lifting conveying assemblies 84 include a second base 841, a second supporting seat 842, a fourth motor 843, a lifting cylinder 844, a transmission shaft 845, and two belt transmission assemblies 846, the lifting cylinder 844 is disposed on the second base 841, the second supporting seat 842 is connected with an output end of the lifting cylinder 844, the fourth motor 843 is disposed on a side portion of the second supporting seat 842, the transmission shaft 845 is connected with an output end of the fourth motor 843, the two belt transmission assemblies 846 are disposed on two sides of the second supporting seat 842, and the two belt transmission assemblies 846 are connected with the transmission shaft 845. Wherein, the two belt driving components 846 are lifted for a distance by the driving of the lifting cylinder 844, and at this time, the two belt driving components 846 jack up the product carrier 92 until the product carrier 92 is separated from the Y-axis linear sliding table 91; the fourth motor 843 drives the transmission shaft 845 to rotate, so as to drive the two belt transmission assemblies 846 to convey the product carrier 92.
As shown in fig. 16, in this embodiment, the dispensing and taking mechanism 1 includes an XZ axis linear module 11, a second mounting plate 12, a third nozzle assembly 13, a clamping jaw assembly 14, a third camera detection assembly 15, and a dispensing assembly 16, where the second mounting plate 12 is disposed at a movable end of the XZ axis linear module 11, the dispensing assembly 16, the third nozzle assembly 13, the clamping jaw assembly 14, and the third camera detection assembly 15 are all disposed on the second mounting plate 12, and the dispensing assembly 16, the third nozzle assembly 13, and the clamping jaw assembly 14 are all disposed below the third camera detection assembly 15. Wherein the third camera detecting assembly 15 and the first camera detecting assembly 75 have the same structure, and the third nozzle assembly 13 and the first nozzle assembly 76 have the same structure; by driving the XZ axis linear module 11, the dispensing assembly 16, the third nozzle assembly 13, the clamping jaw assembly 14, or the third camera detection assembly 15 can be moved to the corresponding station. Firstly, the third suction nozzle assembly 13 moves to the upper side of the product, the product is sucked up and then is moved to the dispensing position, the third camera detection assembly 15 shoots and positions the product, then the dispensing assembly 16 dispenses the product, and finally the clamping jaw assembly 14 clamps the dispensed product to transfer and discharge.
As shown in fig. 17 and 18, in the present embodiment, the dispensing assembly 16 includes a side plate 161, a fifth motor 162, a rotary platform 163, a glue cylinder fixing seat 164, and a dispensing cylinder 165, the side plate 161 is disposed on the second mounting plate 12, the fifth motor 162 is disposed on the side plate 161, the rotary platform 163 is connected to an output end of the fifth motor 162, the glue cylinder fixing seat 164 is connected to a movable end of the rotary platform 163, the dispensing cylinder 165 is disposed on the glue cylinder fixing seat 164, and a pinhead 166 is disposed at an end of the dispensing cylinder 165; the clamping jaw assembly 14 comprises a vertical plate 141, a third air cylinder 142, a second sliding block 143 and a pneumatic finger 144, wherein the vertical plate 141 is arranged on the second mounting plate 12, the third air cylinder 142 is arranged on the vertical plate 141, the second sliding block 143 is in transmission connection with the third air cylinder 142, the second sliding block 143 is in sliding fit on the vertical plate 141, and the pneumatic finger 144 is arranged on the second sliding block 143. The XZ axis linear module 11 is driven to drive the needle 166 to move until the needle 166 is close to a dispensing position of a product, and then the rotary platform 163 drives the dispensing drum 165 to rotate 360 degrees through the driving of the fifth motor 162, so that glue solution is output from the needle 166 to dispense the product; the pneumatic finger 144 is moved downwards by driving the third cylinder 142, then the pneumatic finger 144 is driven to clamp the product after dispensing, and finally the XZ axis linear module 11 is driven to drive the product to carry out discharging.
As shown in fig. 2 to 4, in the present embodiment, the structures of the blanking mechanism 2 and the lens barrel feeding mechanism 5 are identical, and the XZ axis linear module 11 places the glued product on the lens barrel carrier plate 55 of the blanking mechanism 2; after the lens barrel carrier plate 55 of the discharging mechanism 2 is fully filled with the dispensing product, the material pulling module 54 is moved upwards by the driving of the Z-axis linear module 52 until the material hooks 546 are buckled in the material pulling holes 56, and then the first belt 545 drives the material hooks 546 to push the lens barrel carrier plate 55 to approach the material cage 51 by the driving of the first motor 542 until the lens barrel carrier plate 55 is inserted into the material cage 51, in this way, the lens barrel carrier plate 55 filled with the dispensing product is continuously placed in the material cage 51, and after the material cage 51 is fully filled with the lens barrel carrier plate 55, the material cage 51 is removed, and the dispensing product is concentrated for discharging.
Claims (7)
1. An integral type camera lens kludge, its characterized in that: the automatic glue dispensing and taking device comprises a feeding mechanism, a carrying mechanism, a conveying mechanism, a glue dispensing and taking mechanism (1) and a discharging mechanism (2), wherein the carrying mechanism and the glue dispensing and taking mechanism (1) are respectively positioned at two ends of the conveying mechanism; the conveying end of the conveying mechanism is arranged above the feeding mechanism, and after the conveying mechanism is driven, the conveying end moves to the position above the conveying mechanism; the dispensing end and the material taking end of the dispensing and taking mechanism (1) are arranged above the conveying mechanism, and after the dispensing and taking mechanism (1) is driven, the material taking end moves to the upper part of the blanking mechanism (2);
the feeding mechanism comprises a lens feeding mechanism (3), an accessory feeding mechanism (4) and a lens barrel feeding mechanism (5), the carrying mechanism comprises a lens accessory carrying module (6) and a lens barrel carrying module (7), a lens carrying end and an accessory carrying end are arranged on the lens accessory carrying module (6), the lens carrying end and the accessory carrying end are respectively arranged above the lens feeding mechanism (3) and the accessory feeding mechanism (4), and the carrying end of the lens barrel carrying module (7) is arranged above the lens barrel feeding mechanism (5);
the lens barrel feeding mechanism (5) and the blanking mechanism (2) comprise a material cage (51), a Z-axis linear module (52), a first supporting seat (53) and a material pulling module (54), a plurality of lens barrel carrier plates (55) are arranged on the material cage (51), material pulling holes (56) are formed in the lens barrel carrier plates (55), the first supporting seat (53) is arranged at the movable end of the Z-axis linear module (52), the material pulling module (54) is arranged on the first supporting seat (53), and the output end of the material pulling module (54) is buckled in the material pulling holes (56); the material pulling module (54) comprises a first base (541), a first motor (542), a first driving wheel (543), a first driven wheel (544), a first belt (545) and a material hook (546), wherein the first base (541) is arranged on the first supporting seat (53), a chute (547) matched with the lens barrel carrier plate (55) is arranged on the first base (541), the first motor (542) is in transmission connection with the first driving wheel (543), the first driving wheel (543) and the first driven wheel (544) are respectively in rotary fit with the two sides of the first base (541), the first belt (545) is wound on the first driving wheel (543) and the first driven wheel (544), the material hook (546) is connected with the first belt (545), and the material hook (546) is buckled in the material pulling hole (56);
the material pulling module (54) further comprises an unlocking assembly, the unlocking assembly comprises a first air cylinder (548), a supporting block (549), a spring (5410), two linear bearings (5411) and two guide posts (5412), the supporting block (549) is connected with the first belt (545) through a connecting block (5413), the two linear bearings (5411) are arranged on the supporting block (549), an extension plate (5414) is connected to a material hook (546), the two guide posts (5412) are arranged on the extension plate (5414), the two guide posts (5412) are respectively in sliding fit with the two linear bearings (5411), the extension plate (5414) is connected with the top of the supporting block (549) through the spring (5410), the two guide posts (5412) are arranged between the two guide posts, the bottoms of the guide posts (5412) are connected with each other through a limiting plate (5415), and the first air cylinder (5416) is arranged at the bottom of the first air cylinder (5416), and the first air cylinder (5416) is pushed to move.
2. The integrated lens assembling machine according to claim 1, wherein: the lens feeding mechanism (3) comprises a material rack (31), a YZ-axis linear module (32), a clamping hook (33), an X-axis linear module (34) and a machine base (35), wherein a plurality of lens carrier plates (36) are arranged on the material rack (31), the machine base (35) and the X-axis linear module (34) are both arranged at the movable end of the YZ-axis linear module (32), a guide groove (37) matched with the lens carrier plates (36) is formed in the machine base (35), a material dragging hole (38) is formed in the lens carrier plates (36), the movable end of the X-axis linear module (34) is connected with the clamping hook (33), and the clamping hook (33) is buckled in the material dragging hole (38).
3. The integrated lens assembling machine according to claim 1, wherein: the accessory feeding mechanism (4) comprises a flexible vibration disc (41), a visual detection module (42), a triaxial linear module (43), a conveying module (44) and a first suction nozzle (45), wherein the shooting end of the visual detection module (42) is arranged above the flexible vibration disc (41), the first suction nozzle (45) is arranged at the movable end of the triaxial linear module (43), the first suction nozzle (45) is arranged above the flexible vibration disc (41), and after the triaxial linear module (43) is driven, the first suction nozzle (45) moves to the upper part of the conveying module (44); the visual detection module (42) comprises a support frame (421) and a CCD camera (422), the CCD camera (422) is arranged on the support frame (421), and the CCD camera (422) is positioned above the flexible vibration disc (41); the three-axis linear module (43) comprises an XY-axis linear module (431), a Z-axis air cylinder (432), a first mounting plate (433) and a first sliding block (434), wherein the first mounting plate (433) is arranged at the movable end of the XY-axis linear module (431), the Z-axis air cylinder (432) is arranged on the first mounting plate (433), the first sliding block (434) is in transmission connection with the Z-axis air cylinder (432), the first sliding block (434) is in sliding fit with the first mounting plate (433), and the first suction nozzle (45) is arranged on the first sliding block (434); the conveying module (44) comprises a Y-axis linear module (441), a mounting seat (442), a second motor (443), a second driving wheel (444), a second driven wheel (445), a second belt (446) and two accessory carriers (447), wherein the mounting seat (442) is arranged at the movable end of the Y-axis linear module (441), the second motor (443) is arranged on the mounting seat (442), the second driving wheel (444) and the second driven wheel (445) are respectively in rotary fit with the two sides of the mounting seat (442), the second belt (446) is wound on the second driving wheel (444) and the second driven wheel (445), and the two accessory carriers (447) are respectively connected with the two sides of the second belt (446).
4. The integrated lens assembling machine according to claim 1, wherein: the lens barrel carrying module (7) comprises a fixed seat (71), a fixed plate (72), an X-axis linear sliding table (73), a code scanner (74), a first camera detection assembly (75) and a first suction nozzle assembly (76), wherein the X-axis linear sliding table (73) and the code scanner (74) are both arranged on the fixed seat (71), the fixed plate (72) is arranged at the movable end of the X-axis linear sliding table (73), and the first camera detection assembly (75) and the first suction nozzle assembly (76) are both arranged on the fixed plate (72); the first suction nozzle assembly (76) comprises a support plate (761), a third motor (762), a second air cylinder (763), a mounting block (764) and a second suction nozzle (765), wherein the support plate (761) is arranged on the fixed plate (72), the second air cylinder (763) is arranged on the support plate (761), the mounting block (764) is in transmission connection with the second air cylinder (763), the mounting block (764) is in sliding fit on the support plate (761), the third motor (762) is arranged on the mounting block (764), and the second suction nozzle (765) is in transmission connection with the third motor (762); the first camera detection assembly (75) includes a fixing block (751) and an industrial camera (752), the fixing block (751) being disposed on the fixing plate (72), the industrial camera (752) being disposed on the fixing block (751).
5. The integrated lens assembling machine according to claim 1, wherein: the lens accessory carrying module (6) comprises an XZ-axis linear sliding table (61), a plurality of second camera detection assemblies (62) and a plurality of second suction nozzle assemblies (63), wherein the second camera detection assemblies (62) and the second suction nozzle assemblies (63) are all arranged at the movable end of the XZ-axis linear sliding table (61).
6. The integrated lens assembling machine according to claim 1, wherein: the conveying mechanism comprises a connection device (8) and two conveying devices (9), and the two conveying devices (9) are connected with each other in a butt joint mode through the connection device (8); the conveying device (9) comprises two Y-axis linear sliding tables (91) which are arranged in parallel, and a product carrier (92) is arranged at the movable end of each Y-axis linear sliding table (91); the connecting device (8) comprises a connecting mechanism and two lifting conveying tables, wherein the two lifting conveying tables are respectively arranged at two sides of the connecting mechanism, the connecting mechanism comprises a Y-axis linear module (81), a machine table (82) and two conveying lines (83), the machine table (82) is arranged at the movable end of the Y-axis linear module (81), and the conveying lines (83) are arranged on the machine table (82); the lifting conveying table comprises two lifting conveying components (84), each lifting conveying component (84) comprises a second base (841), a second supporting seat (842), a fourth motor (843), lifting cylinders (844), a transmission shaft (845) and two belt transmission components (846), each lifting cylinder (844) is arranged on the corresponding second base (841), the second supporting seats (842) are connected with the output ends of the corresponding lifting cylinders (844), the fourth motor (843) is arranged on the side portion of each second supporting seat (842), the transmission shaft (845) is connected with the output ends of the fourth motor (843), and the two belt transmission components (846) are respectively arranged on two sides of each second supporting seat (842) and are connected with the corresponding transmission shaft (845).
7. The integrated lens assembling machine according to claim 1, wherein: the dispensing and taking mechanism (1) comprises an XZ axis linear module (11), a second mounting plate (12), a third suction nozzle assembly (13), a clamping jaw assembly (14), a third camera detection assembly (15) and a dispensing assembly (16), wherein the second mounting plate (12) is arranged at the movable end of the XZ axis linear module (11), the dispensing assembly (16), the third suction nozzle assembly (13), the clamping jaw assembly (14) and the third camera detection assembly (15) are all arranged on the second mounting plate (12), and the dispensing assembly (16), the third suction nozzle assembly (13) and the clamping jaw assembly (14) are all arranged below the third camera detection assembly (15); the dispensing assembly (16) comprises a side mounting plate (161), a fifth motor (162), a rotating platform (163), a glue cylinder fixing seat (164) and a dispensing cylinder (165), wherein the side mounting plate (161) is arranged on the second mounting plate (12), the fifth motor (162) is arranged on the side mounting plate (161), the rotating platform (163) is connected with the output end of the fifth motor (162), the glue cylinder fixing seat (164) is connected with the movable end of the rotating platform (163), the dispensing cylinder (165) is arranged on the glue cylinder fixing seat (164), and a needle head (166) is arranged at the end part of the dispensing cylinder (165); clamping jaw assembly (14) are including riser (141), third cylinder (142), second slider (143) and pneumatic finger (144), riser (141) set up on second mounting panel (12), third cylinder (142) set up on riser (141), second slider (143) with third cylinder (142) transmission is connected, second slider (143) sliding fit is in on riser (141), pneumatic finger (144) set up on second slider (143).
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CN116810381B true CN116810381B (en) | 2023-12-05 |
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CN114260671A (en) * | 2021-12-14 | 2022-04-01 | 珠海博杰电子股份有限公司 | Lens assembly and dispensing production line |
CN216503273U (en) * | 2021-12-14 | 2022-05-13 | 珠海博杰电子股份有限公司 | High-speed rotation assembly mechanism for lens and lens assembly module |
CN115818150A (en) * | 2022-12-09 | 2023-03-21 | 东莞市银辰精密光电股份有限公司 | High-speed assembly line for fixed-focus lens |
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JP2017107083A (en) * | 2015-12-10 | 2017-06-15 | アキム株式会社 | Coating apparatus, lens drive module assembling apparatus, coating method |
CN110181276A (en) * | 2019-06-25 | 2019-08-30 | 深圳市永顺创能技术有限公司 | The full-automatic assembling device of camera |
CN113979112A (en) * | 2021-12-14 | 2022-01-28 | 珠海博杰电子股份有限公司 | Continuous feeding mechanism of magazine |
CN114260671A (en) * | 2021-12-14 | 2022-04-01 | 珠海博杰电子股份有限公司 | Lens assembly and dispensing production line |
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