CN116690679A - Sugarcane processing device and application method thereof - Google Patents

Sugarcane processing device and application method thereof Download PDF

Info

Publication number
CN116690679A
CN116690679A CN202310742556.7A CN202310742556A CN116690679A CN 116690679 A CN116690679 A CN 116690679A CN 202310742556 A CN202310742556 A CN 202310742556A CN 116690679 A CN116690679 A CN 116690679A
Authority
CN
China
Prior art keywords
sugarcane
cleaning
conveying belt
area
rotary
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310742556.7A
Other languages
Chinese (zh)
Inventor
刘菁
熊发前
刘俊仙
赖振光
丘立杭
段维兴
游建华
高轶静
闫海锋
张革民
张保青
黄玉新
周慧文
杨翠芳
周珊
罗含敏
吴延勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangxi Zhuang Nationality Autonomous Region Academy of Agricultural Sciences
Original Assignee
Guangxi Zhuang Nationality Autonomous Region Academy of Agricultural Sciences
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangxi Zhuang Nationality Autonomous Region Academy of Agricultural Sciences filed Critical Guangxi Zhuang Nationality Autonomous Region Academy of Agricultural Sciences
Priority to CN202310742556.7A priority Critical patent/CN116690679A/en
Publication of CN116690679A publication Critical patent/CN116690679A/en
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
    • B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08—Means for treating work or cutting member to facilitate cutting
    • B26D7/088—Means for treating work or cutting member to facilitate cutting by cleaning or lubricating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/02—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

Abstract

The invention discloses a sugarcane processing device and a use method thereof, wherein the sugarcane processing device comprises a support, a sugarcane conveying belt, a sugarcane cleaning assembly, a vacuum packaging machine and a control system; the sugarcane conveying belt is arranged on the support; the sugarcane conveying belt comprises a sugarcane placing area, a crop area, a cleaning area and a segment cutting area; the two sides of the sugarcane placing area are not shielded; a group of head cutting devices are respectively arranged at two sides of the head cutting area; the sugarcane cleaning assembly is arranged in the cleaning area; the sugarcane cleaning assembly comprises an upper cleaning device and a lower cleaning device; the upper cleaning device and the lower cleaning device are provided with a wiping part, a rotary cleaning brush part, a spraying cleaning part, a wiping part and a wind bath drying cleaning part; one side of the cutting area is provided with a movable cutting device, and the other side is provided with an electric cylinder; a sugarcane section conveying belt is arranged below the section cutting device; the sugarcane section conveying belt is connected with a vacuum packaging machine. The device can carry out cleaning, cutting and packaging integrated processing on the sugarcane, so that the sugarcane is sanitary and clean, is convenient to carry and eat, and increases the popularity of the sugarcane.

Description

Sugarcane processing device and application method thereof
Technical Field
The invention belongs to the technical field of deep processing of sugarcane products, and particularly relates to a sugarcane processing device and a using method thereof.
Background
Sugarcane is a perennial tall and solid herb, has high sugar content in the interior and sweet taste, and is planted in the south of China as a sugar-making raw material and fruits. Sugarcane can be generally classified into sugar cane and sugarcane, the sugar cane has high content of sugar, but has harder texture, and is suitable for extracting sugar; the sugar content of the sugarcane is relatively low, so that the sugarcane is more fresh and sweet than sugarcane, meanwhile, the sugarcane is softer in texture and beneficial to gnawing, and the sugarcane wax on the surface of the sugarcane is less than that of the sugarcane, is cleaner, and is usually used as a delicious fruit to be appeared on the market. Traditional sugarcane is sold in a whole strip form, a buyer needs to cut the sugarcane from the market after buying the sugarcane to eat the sugarcane conveniently, and once the sugarcane is sold in a cut, if the sugarcane cannot be sold for a long time, the problems of dirt, dehydration, oxidization and the like at the cut can occur, so that the taste is affected; the surface of the sugarcane is covered with a layer of gray brown sugarcane wax, and meanwhile, the surface of the sugarcane can be covered and accumulated with certain dust in the processes of planting, harvesting and transporting, for example, the palm and the mouth can be stained by directly grasping and eating; the operations of cutting, cleaning and the like are time-consuming and labor-consuming, are difficult to operate under special conditions of no water, no knife and the like, and the sugarcane sections are inconvenient to carry. The above are problems of inconvenience in transportation and eating caused by the sugar cane itself, which result in the sugar cane being tasty but much less popular than other fruits.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, sugarcane is long, the surface is dirty, the cutting and eating are inconvenient, proper processing and packaging are not needed, the carrying is inconvenient, the popularity of the sugarcane is finally influenced, and the like, and provides a sugarcane processing device and a using method thereof. The device can carry out cleaning, cutting and packaging integrated processing on the sugarcane, so that the sugarcane is sanitary and clean, is convenient to carry and eat, eliminates the concern of consumers on the purchase and eating of the sugarcane, and increases the popularity of the sugarcane.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a sugarcane processing device comprises a support, a sugarcane conveying belt, a sugarcane cleaning assembly, a vacuum packaging machine and a control system; the sugarcane conveying belt is arranged on the support; the sugarcane conveying belt is covered with a shell; the sugarcane conveyer belt is provided with sugarcane placing belts which penetrate through the sugarcane conveyer belt in an arrangement mode; the sugarcane conveying belt sequentially comprises a sugarcane placing area, a crop area, a cleaning area and a segment cutting area; the two sides of the sugarcane conveying belt are not shielded in the sugarcane placing area; two sides of the sugarcane conveying belt in the crop area are respectively provided with a group of crop devices; the sugarcane cleaning assembly is arranged in the cleaning area; the sugarcane cleaning assembly comprises an upper cleaning device and a lower cleaning device; the upper cleaning device is inversely arranged above the sugarcane conveying belt in the cleaning area; the lower cleaning device is arranged in the sugarcane conveying belt loop of the cleaning area; the upper cleaning device and the lower cleaning device are sequentially provided with a wiping part, a rotary cleaning brush part, a spraying cleaning part, a wiping part and a wind bath drying cleaning part; one side of the sugarcane conveying belt in the sectioning area is provided with a movable sectioning device, and the other side is provided with an electric cylinder; a sugarcane section conveying belt is arranged below the section cutting device; the sugarcane section conveying belt is connected with an inlet of the vacuum packaging machine; the sugarcane conveying belt, the sugarcane cleaning assembly and the vacuum packaging machine are all connected with the control system.
The sugarcane conveying belt can move in the device with sugarcane, so that the sugarcane can finish a series of processing; the shell is used for protecting equipment, ensuring safety, and simultaneously being used as a supporting part for installing and supporting components in the equipment; the sugarcane placing belt is used for placing sugarcane, and the direction of the sugarcane is vertical to the movement direction of the sugarcane conveying belt during placing; the sugarcane placing belt penetrates through the sugarcane conveying belt, so that the upper cleaning device and the lower cleaning device can clean the upper surface and the lower surface of the sugarcane respectively; the head cutting device can cut off the dirty heads at the two ends of the sugarcane; the wiping part can wipe the surface of the sugarcane to remove dust, soil, sugarcane wax and the like which are easy to wipe; the rotary cleaning part is used for cleaning the surface of the sugarcane; the spraying cleaning part is used for spraying cleaning and wiping cleaning the sugarcane; the wiping part is used for wiping off the water on the surface of the sugarcane; the wind bath drying and cleaning part is used for drying the water on the surface of the sugarcane; the electric cylinder is used for pushing out the sugarcane for a certain distance, so that the sugarcane is cut into proper sugarcane sections by the section cutting device; the sugarcane section conveying belt can bring sugarcane sections into a vacuum packaging machine for vacuum packaging; the vacuum packaging machine is a common food vacuum packaging machine and can be a full-automatic stretch film vacuum packaging machine; the control system can be a PLC control system for controlling the operation of the device.
As a further technical improvement, the wiping part is provided with wiping cotton; the rotary cleaning part is provided with a rotary cleaning brush assembly I in an arrangement mode; the spray cleaning parts are alternately provided with spray heads and rotary cleaning brush assemblies I; the wiping part is provided with wiping cotton; the rotary cleaning brush assemblies II and the air bath spray heads are alternately arranged on the air bath drying cleaning part. The wiping cotton is used for wiping off dirt substances which are easy to wipe off on the surface of the sugarcane; the rotary cleaning brush assembly I can rotate and can erase dirt substances such as sugar cane wax on the surface of the sugar cane in a rotary mode; the spray head can spray water, and is matched with the rotary cleaning brush assembly I to wash and wipe the surface of the sugarcane, so that the surface of the sugarcane can be cleaned quickly; the wiping cotton can wipe off the water on the surface of the sugarcane; and compressed air is sprayed out of the air bath spray nozzle and is matched with the cleaning brush assembly II to dry the surface of the sugarcane.
As a further technical improvement, the rotary cleaning brush assembly I and the rotary cleaning brush assembly II comprise a rotary rod, a rotary motor and a rotary brush; the rotary rod is connected with a rotary motor; the rotating brushes are distributed and connected on the rotating rods in series; the spray header is connected with a cleaning water source pipeline; the air bath spray head is connected with a compressed air source pipeline; an electric heating wire is arranged in the air bath spray head. The rotating motor drives the rotating rod to rotate; a plurality of groups of rotating brushes are arranged on the rotating rods and are used for cleaning the surfaces of the sugarcanes; when the rotary brush rotates, the sugarcane can be driven to rotate to a certain extent, so that the sugarcane is cleaned more thoroughly; the cleaning water source can be tap water; the compressed air source can be compressed air generated by compressed air equipment; the electric heating wire can heat the airflow, so that the moisture on the surface of the sugarcane can be dried faster.
As a further technical improvement, the rotary brushes on the adjacent rotary cleaning brush assemblies I are arranged in a hollow manner; the rotary brush is provided with soft rotary blades; hard particles are distributed on the rotating blades. The rotary brushes on the adjacent rotary cleaning brush assemblies I are arranged in a hollow manner, so that sugarcane can be ensured to be cleaned more thoroughly; the hard particles can scrape dirt substances such as soil, bagasse and the like on the surface of the sugarcane; the rotating blades on the cleaning brush assembly I can be made of soft materials with certain flexibility, such as rubber and the like, so that the surface of the sugarcane can be cleaned in a rotating way; the rotary cleaning brush assembly II can be made of a face or sponge with certain water absorption, and can erase the water on the surface of the sugarcane; the wiping cotton and the rotary blade are replaceable.
As a further technical improvement, the cutting device comprises a rail, a cutting motor and a cutting sheet; the track is arranged on the support; the bottom of the shell of the sectioning motor is provided with a rail wheel with a hub motor; the rail wheels are matched and placed in the rail; the cutting piece is connected with a rotor of the sectioning motor; the head cutting device comprises a head cutting motor and a cutting blade connected with the head cutting motor; the sugarcane conveyer belt is provided with a conveyer belt motor. The track wheel can rotate under the drive of the hub motor, so that the sectioning device moves along the track; the cutting motor can drive the cutting blade to cut sugarcane; the head cutting motor can drive the cutting blade to cut the sugarcane; and the conveyor belt motor drives the sugarcane conveyor belt to rotate.
As a further technical improvement, the supports at the two sides of the head cutting area are provided with falling openings; the edge of the falling opening is provided with an inclined baffle; the bottom of mouth that drops is equipped with travelling bogie I. After the two ends of the sugarcane are cut, the dropped sugarcane end section falls into the transport trolley I from the drop port; the inclined baffle can block the cut-off flying-out sugarcane end section and enable the sugarcane end section to fall into the falling opening.
As a further technical improvement, the sugarcane placement belt comprises a through groove and a clamping block; the through grooves are arranged on the sugarcane conveying belt; the clamping block is arranged at the edge of the through groove. The through groove penetrates through the sugarcane conveying belt; the clamping block plays a limiting role on sugarcane.
As a further technical improvement, a water receiving disc is arranged at the bottom of the cleaning area; the water receiving disc is connected with a drain pipe. The water receiving disc is used for receiving cleaning water in the cleaning area; the drain pipe can lead the water in the water receiving tray to a drain ditch or directly to a sewage treatment system.
As a further technical improvement, the vacuum packaging machine is provided with a packaging conveying belt; one end of the packaging conveying belt corresponds to the sugarcane section conveying belt, and a conveying trolley II is arranged below the other end of the packaging conveying belt. The packaging conveyor belt can be positioned below the sugarcane section conveyor belt, a plastic tray and other receiving devices are placed on the packaging conveyor belt in advance, and the sugarcane section falls into the receiving devices and then enters the vacuum packaging machine for vacuum packaging.
The using method of the sugarcane processing device comprises the following steps:
placing sugarcane: the method comprises the steps that a worker places sugarcane to be processed on a sugarcane conveying belt in a sugarcane placing area, and at the moment, the sugarcane is placed in the sugarcane placing belt; along with the rotation of the sugarcane conveying conveyer belt, the sugarcane is conveyed to a crop area;
sugarcane is headd: in the crop area, two ends of the sugarcane are cut by two groups of crop devices, so that the sugarcane forms sugarcane strips with equal length, and dirt parts at the two ends of the sugarcane are cut off;
cleaning sugarcane: along with the rotation of the sugarcane conveying belt, removing the sugarcane at two ends and moving the sugarcane into the cleaning area; at this time, the upper cleaning device cleans the upward part of the sugarcane, and the lower cleaning device cleans the downward part of the sugarcane; firstly, sugarcane passes through a wiping part, and dust, soil and the like which are easy to wipe off on the surface are wiped off by the wiping part; then the sugarcane passes through a rotary cleaning brush part, and the sugarcane wax, dust and the like on the surface of the sugarcane are removed by a rotary cleaning mode; then, the sugarcane enters a spraying cleaning part along with the driving of a sugarcane conveying belt, and the sugarcane wax, dust and the like on the surface of the sugarcane are further cleaned through the cooperation of spraying cleaning and brushing, so that the surface of the sugarcane is cleaned; the sugarcane is driven by the sugarcane conveying conveyer belt to reach a wiping part, and the surface of the sugarcane is wiped at the wiping part; the sugarcane conveying conveyer belt moves continuously, and finally the sugarcane is brought to a wind bath drying and cleaning part, and water drops attached to the surface of the sugarcane are removed through the wind bath in a matched wiping mode;
cutting sugarcane into sections: the cleaned sugarcane is brought to the cutting area under the drive of the sugarcane conveying conveyer belt; at the moment, the sugarcane conveying conveyer belt stops rotating, and the electric cylinder pushes the cleaned sugarcane to the other side of the sugarcane conveying conveyer belt by a corresponding proper length; then the sectioning device moves towards the sugarcane, and cuts out a section of the pushed sugarcane with a corresponding length; the electric cylinder continuously pushes out the sugarcane until the whole sugarcane is cut into sections, and finally the electric cylinder is retracted, the cutting device is reset, and the sugarcane conveying belt continues to rotate; in the stopping time of the sugarcane conveying conveyer belt, the sugarcane in the cleaning area is sufficiently cleaned, and meanwhile, the time is reserved for an operator to put the sugarcane into the sugarcane placing area;
vacuum packaging: the cut sugarcane is fed into the vacuum packaging machine through the sugarcane section conveying belt for vacuum packaging, and finally the sugarcane sections with vacuum packaging are obtained, so that the sugarcane sections are convenient to transport and sell.
The technical scheme of the invention has the following beneficial effects:
1. according to the invention, the cleaning device can be used for wiping, rotating and cleaning, washing and blow-drying the sugarcane, so that dust, soil, sugarcane wax and the like on the surface of the sugarcane can be cleaned, the sugarcane is favorable for being eaten by consumers, the dirty surface of the sugarcane is eliminated, the eating knowledge of the consumers is unfavorable, and the acceptance of the consumers on the sugarcane is increased.
2. According to the invention, the cleaned sugarcane is cut into sugarcane sections suitable for eating through the section cutting area, so that consumers can grasp the sugarcane sections conveniently and eat the sugarcane sections, the impression that the consumers are unfavorable for grasping and gnawing the sugarcane is eliminated, and the consumers are willing to accept the delicious fruits of the sugarcane.
3. According to the invention, the vacuum packaging machine is used for vacuum packaging the sugarcane sections, so that the sugarcane sections are not easy to dirty and oxidize and deteriorate after being cut in advance, and the sugarcane sections are convenient to carry, so that consumers can eliminate the cognition that the sugarcane is inconvenient to carry and eat, and the market competitiveness of the sugarcane is enhanced.
4. The invention can clean sugarcane thoroughly in multiple directions by the upper cleaning device and the lower cleaning device, eliminates dirty dirt on the surface of the sugarcane, and is convenient for consumers to eat.
5. According to the invention, through the crop area, two ends of the sugarcane can be cut off, and the dirty sugarcane sections at the two ends are eliminated, so that the subsequent cleaning and section-cutting packaging are facilitated.
6. The device provided by the invention realizes the cleaning, sectioning and packaging integrated procedures of the sugarcane through the sugarcane conveying belt, the sugarcane cleaning assembly and the vacuum packaging machine, so that the sugarcane is clean and sanitary, is convenient to carry and eat, eliminates the concerns of purchasing and eating the sugarcane by consumers, and enhances the acceptance of markets and consumers to the sugarcane.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the device.
FIG. 2 is a schematic structural view of a sugarcane conveyor and sugarcane cleaning assembly.
Fig. 3 is a schematic view of the structure of the lower cleaning device.
Fig. 4 is a schematic structural view of the sectioning device.
Fig. 5 is a schematic structural view of a rotary brush.
Reference numerals: the device comprises a support, a 2-sugarcane conveyor belt, a 3-upper cleaning device, a 4-lower cleaning device, a 5-vacuum packaging machine, a 6-shell, a 7-through groove, an 8-clamping block, a 9-head cutting device, a 10-wiping cotton, an 11-rotating cleaning brush assembly I, a 12-spray head, a 13-wiping cotton, a 14-rotating cleaning brush assembly II, a 15-wind bath spray head, a 16-electric cylinder, a 17-cutting device, a 18-sugarcane section conveyor belt, a 19-packaging conveyor belt, a 20-sugarcane, a 21-falling opening, a 22-inclined baffle, a 23-conveying trolley I, a 24-conveying trolley II, a 25-conveyor belt motor, a 26-head cutting motor, a 27-water receiving disc, a 28-track, a 29-rotating rod, a 30-rotating motor, a 31-rotating brush, 32-hard particles, a 33-cutting motor and a 34-cutting sheet.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1 to 5, a sugarcane processing device comprises a support 1, a sugarcane conveying belt 2, a sugarcane cleaning assembly, a vacuum packaging machine 5 and a control system; the sugarcane conveying belt 2 is arranged on the support 1; the sugarcane conveyor belt 2 is covered with a shell 6; the sugarcane conveyer belt 2 is provided with sugarcane placing belts which penetrate through the sugarcane conveyer belt 2 in an arrayed manner; the sugarcane conveying belt 2 sequentially comprises a sugarcane placing area, a crop area, a cleaning area and a segment cutting area; the two sides of the sugarcane conveying belt 2 in the sugarcane placement area are free from shielding; a group of head cutting devices 9 are respectively arranged on two sides of the sugarcane conveying belt 2 in the head cutting area; the sugarcane cleaning assembly is arranged in the cleaning area; the sugarcane cleaning assembly comprises an upper cleaning device 3 and a lower cleaning device 4; the upper cleaning device 3 is inversely arranged above the sugarcane conveying belt 2 in the cleaning area; the lower cleaning device 4 is arranged inside the belt loop of the sugarcane conveying belt 2 in the cleaning area; the upper cleaning device 3 and the lower cleaning device 4 are sequentially provided with a wiping part, a rotary cleaning brush part, a spraying cleaning part, a wiping part and a wind bath drying cleaning part; a movable cutting device 17 is arranged on one side of the sugarcane conveying belt 2 in the cutting area, and an electric cylinder 16 is arranged on the other side of the sugarcane conveying belt; a sugarcane section conveying belt 18 is arranged below the section cutting device 17; the sugarcane section conveyer belt 18 is connected with an inlet of the vacuum packaging machine 5; the sugarcane conveying belt 2, the sugarcane cleaning assembly and the vacuum packaging machine 5 are all connected with a control system.
The wiping part is provided with wiping cotton 10; the rotary cleaning part is provided with a rotary cleaning brush assembly I11 in an arrangement mode; the spray cleaning parts are alternately provided with spray heads 12 and rotary cleaning brush assemblies I11; the wiping part is provided with wiping cotton 13; the rotary cleaning brush assemblies II 14 and the air bath spray heads 15 are alternately arranged on the air bath drying cleaning part.
The rotary cleaning brush assembly I11 and the rotary cleaning brush assembly II 14 comprise a rotary rod 29, a rotary motor 30 and a rotary brush 31; the rotary rod 29 is connected with a rotary motor 30; the rotary brushes 31 are distributed and connected in series on the rotary rod 29; the spray header 12 is connected with a cleaning water source pipeline; the air bath spray head 15 is connected with a compressed air source pipeline; an electric heating wire is arranged in the air bath spray head 15.
The rotary brushes 31 on the adjacent rotary cleaning brush assemblies I11 are arranged in an inserting way; the rotary brush 31 is provided with soft rotary blades; the rotating blades are provided with hard particles 32.
The cutting device 17 comprises a rail 28, a cutting motor 33 and a cutting blade 34; the rail 28 is arranged on the support 1; the bottom of the shell of the sectioning motor 33 is provided with a rail wheel with a hub motor; the rail wheel is matched and placed in the rail 28; the cutting blade 34 is connected with the rotor of the segment cutting motor 33; the head cutting device 9 comprises a head cutting motor 26 and a cutting blade connected with the head cutting motor 26; the sugarcane conveyor 2 is provided with a conveyor motor 25.
The sugarcane placement belt comprises a through groove 7 and a clamping block 8; the through grooves 7 are arranged on the sugarcane conveying belt 2 in a arrayed manner; the clamping blocks 8 are arranged at the edges of the through grooves 7.
The vacuum packaging machine 5 is provided with a packaging conveyor belt 19; one end of the packing conveyer belt 19 corresponds to the sugarcane section conveyer belt 18, and a transport trolley II 24 is arranged below the other end.
The vacuum packaging machine is a full-automatic stretch film vacuum packaging machine, the packaging conveyor belt is positioned below the sugarcane section conveyor belt, a plastic tray and other receiving devices are placed on the packaging conveyor belt in advance, and the sugarcane section falls into the receiving devices and then enters the vacuum packaging machine for vacuum packaging.
The application method of the invention is as follows:
placing sugarcane: the staff places the sugarcane to be processed on the sugarcane conveyer belt 2 of the sugarcane placing area, and the sugarcane is placed in the sugarcane placing area at the moment; as the sugarcane conveyor belt 2 rotates, sugarcane is conveyed to the crop area;
sugarcane is headd: in the crop area, both ends of the sugar cane are cut by two groups of crop devices 9, so that the sugar cane forms sugar cane strips with equal length, and dirt parts on both ends of the sugar cane are cut off;
cleaning sugarcane: along with the rotation of the sugarcane conveying belt 2, removing the sugarcane at two ends and moving the sugarcane into the cleaning area; at this time, the upper cleaning device 3 cleans the upward part of the sugarcane, and the lower cleaning device 4 cleans the downward part of the sugarcane; firstly, sugarcane passes through a wiping part, and dust, soil and the like which are easy to wipe off on the surface are wiped off by the wiping part; then the sugarcane passes through a rotary cleaning brush part, and the sugarcane wax, dust and the like on the surface of the sugarcane are removed by a rotary cleaning mode; then, the sugarcane enters a spraying cleaning part along with the driving of the sugarcane conveying belt 2, and the sugarcane wax, dust and the like on the surface of the sugarcane are further cleaned through the cooperation of spraying cleaning and brushing, so that the surface of the sugarcane is cleaned; the sugarcane is driven by the sugarcane conveying belt 2 to reach a wiping part, and the surface of the sugarcane is wiped at the wiping part; the sugarcane conveyor belt 2 moves continuously, and finally the sugarcane is brought to a wind bath drying and cleaning part, and water drops attached to the surface of the sugarcane are removed through the wind bath in a wiping mode;
cutting sugarcane into sections: the cleaned sugarcane is brought to a cutting area under the drive of the sugarcane conveying belt 2; at this time, the sugarcane conveyor belt 2 stops rotating, and the electric cylinder 16 pushes the cleaned sugarcane to the other side of the sugarcane conveyor belt 2 by a corresponding proper length; the sectioning device 17 is then moved towards the cane, cutting the pushed cane down a section of corresponding length; the electric cylinder 16 continuously pushes out the sugarcane until the whole sugarcane is cut into sections, finally the electric cylinder 16 is retracted, the cutting device 17 is reset, and the sugarcane conveying belt 2 continues to rotate; in the time when the sugarcane conveying belt 2 stops, the sugarcane in the cleaning area is sufficiently cleaned, and meanwhile, the time is left for an operator to put the sugarcane into the sugarcane placing area;
vacuum packaging: the cut sugarcane is fed into the vacuum packaging machine 5 through the sugarcane section conveying belt 18 for vacuum packaging, and finally the sugarcane sections with vacuum packaging are obtained, so that the sugarcane sections are convenient to transport and sell.
Example two
The difference between this embodiment and the first embodiment is that: the supports 1 on two sides of the head cutting area are provided with falling openings 21; the edge of the falling opening 21 is provided with an inclined baffle 22; the bottom of the falling port 21 is provided with a transport trolley I23.
The method of use of this embodiment is the same as that of embodiment one.
Example III
The difference between this embodiment and the second embodiment is that: the bottom of the cleaning area is provided with a water receiving disc 27; the water receiving tray 27 is connected with a drain pipe.
The method of use of this embodiment is the same as that of embodiment one.
Example IV
The difference between this embodiment and the third embodiment is that: the supports 1 on two sides of the head cutting area are provided with falling openings 21; the edge of the falling opening 21 is provided with an inclined baffle 22; the bottom of the falling port 21 is provided with a transport trolley I23. The bottom of the cleaning area is provided with a water receiving disc 27; the water receiving tray 27 is connected with a drain pipe.
The method of use of this embodiment is the same as that of embodiment one.
The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention, the scope of which is defined by the claims. Various modifications and equivalent arrangements of parts may be made to the present invention within the spirit and scope of the invention, and such modifications and equivalents should be considered to fall within the scope of the invention.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "inner", "front", "rear", "left", "right", etc., are based on directions or positional relationships shown in the drawings, or directions or positional relationships in which the inventive product is conventionally put in use, are merely for convenience of describing the present invention and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed", "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.

Claims (10)

1. A sugarcane processing device, characterized in that: comprises a support (1), a sugarcane conveying belt (2), a sugarcane cleaning assembly, a vacuum packaging machine (5) and a control system; the sugarcane conveying belt (2) is arranged on the support (1); the sugarcane conveying belt (2) is externally covered with a shell (6); the sugarcane conveyer belt (2) is provided with sugarcane placing belts which penetrate through the sugarcane conveyer belt (2) in an arrayed manner; the sugarcane conveying belt (2) sequentially comprises a sugarcane placing area, a crop area, a cleaning area and a segment cutting area;
the two sides of the sugarcane conveying belt (2) in the sugarcane placing area are free from shielding;
two sides of the sugarcane conveying belt (2) in the crop area are respectively provided with a group of crop devices (9);
the sugarcane cleaning assembly is arranged in the cleaning area; the sugarcane cleaning assembly comprises an upper cleaning device (3) and a lower cleaning device (4); the upper cleaning device (3) is inversely arranged above the sugarcane conveying belt (2) in the cleaning area; the lower cleaning device (4) is arranged in the belt loop of the sugarcane conveying belt (2) in the cleaning area; the upper cleaning device (3) and the lower cleaning device (4) are sequentially provided with a wiping part, a rotary cleaning brush part, a spraying cleaning part, a wiping part and a wind bath drying cleaning part;
one side of the sugarcane conveying belt (2) in the sectioning area is provided with a movable sectioning device (17), and the other side is provided with an electric cylinder (16);
a sugarcane section conveying belt (18) is arranged below the section cutting device (17); the sugarcane section conveying belt (18) is connected with an inlet of the vacuum packaging machine (5);
the sugarcane conveying belt (2), the sugarcane cleaning assembly and the vacuum packaging machine (5) are all connected with the control system.
2. The sugar cane processing apparatus of claim 1, wherein: the wiping part is provided with wiping cotton (10); the rotary cleaning part is provided with a rotary cleaning brush assembly I (11) in an arrayed manner; the spray cleaning parts are alternately provided with spray heads (12) and rotary cleaning brush assemblies I (11); the wiping part is provided with wiping cotton (13); the rotary cleaning brush assemblies II (14) and the air bath spray heads (15) are alternately arranged on the air bath drying cleaning part.
3. The sugar cane processing apparatus of claim 2, wherein: the rotary cleaning brush assembly I (11) and the rotary cleaning brush assembly II (14) comprise a rotary rod (29), a rotary motor (30) and a rotary brush (31); the rotary rod (29) is connected with a rotary motor (30); the rotary brushes (31) are distributed and connected in series on the rotary rods (29); the spray header (12) is connected with a cleaning water source pipeline; the air bath spray head (15) is connected with a compressed air source pipeline; an electric heating wire is arranged in the air bath spray head (15).
4. A sugar cane processing apparatus according to claim 3, wherein: the rotary brushes (31) on the adjacent rotary cleaning brush assemblies I (11) are arranged in an inserting way; the rotary brush (31) is provided with soft rotary blades; hard particles (32) are distributed on the rotating blades.
5. The sugar cane processing apparatus of claim 1, wherein: the cutting device (17) comprises a track (28), a cutter Duan Dianji (33) and a cutting sheet (34); the track (28) is arranged on the support (1); the bottom of the shell of the sectioning motor (33) is provided with a rail wheel with a hub motor; the rail wheels are matched and placed in the rail (28); the cutting piece (34) is connected with a rotor of the cutting motor (33); the head cutting device (9) comprises a head cutting motor (26) and a cutting blade connected with the head cutting motor (26); the sugarcane conveying belt (2) is provided with a conveying belt motor (25).
6. The sugar cane processing apparatus of claim 1, wherein: the supports (1) on two sides of the head cutting area are provided with falling openings (21); an inclined baffle plate (22) is arranged at the edge of the falling opening (21); the bottom of the falling opening (21) is provided with a transport trolley I (23).
7. The sugar cane processing apparatus of claim 1, wherein: the sugarcane placement belt comprises a through groove (7) and a clamping block (8); the through grooves (7) are arranged on the sugarcane conveying belt (2); the clamping block (8) is arranged at the edge of the through groove (7).
8. The sugar cane processing apparatus of claim 1, wherein: a water receiving disc (27) is arranged at the bottom of the cleaning area; the water receiving disc (27) is connected with a drain pipe.
9. The sugar cane processing apparatus of claim 1, wherein: the vacuum packaging machine (5) is provided with a packaging conveying belt (19); one end of the packing conveyer belt (19) corresponds to the sugarcane section conveyer belt (18), and a transport trolley II (24) is arranged below the other end of the packing conveyer belt.
10. The method of using a sugar cane processing apparatus according to any one of claims 1 to 9, comprising the steps of:
1) Placing sugarcane: the method comprises the steps that a worker places sugarcane to be processed on a sugarcane conveying belt (2) in a sugarcane placing area, and at the moment, the sugarcane is placed in the sugarcane placing belt; along with the rotation of the sugarcane conveying belt (2), the sugarcane is conveyed to a crop area;
2) Sugarcane is headd: in the crop area, two ends of the sugarcane are cut by two groups of crop devices (9), so that the sugarcane forms sugarcane strips with equal length, and dirt parts at the two ends of the sugarcane are cut off;
3) Cleaning sugarcane: along with the rotation of the sugarcane conveying belt (2), removing the sugarcane at two ends and moving the sugarcane into the cleaning area; at the moment, the upper cleaning device (3) cleans the upward part of the sugarcane, and the lower cleaning device (4) cleans the downward part of the sugarcane; firstly, sugarcane passes through a wiping part, and dust, soil and the like which are easy to wipe off on the surface are wiped off by the wiping part; then the sugarcane passes through a rotary cleaning brush part, and the sugarcane wax, dust and the like on the surface of the sugarcane are removed by a rotary cleaning mode; then, the sugarcane enters a spraying cleaning part along with the driving of a sugarcane conveying belt (2), and the surface of the sugarcane is cleaned by further cleaning the sugarcane wax, dust and the like on the surface of the sugarcane through the cooperation of spraying cleaning and brushing; the sugarcane is driven by the sugarcane conveying belt (2) to reach a wiping part, and the surface of the sugarcane is wiped at the wiping part; the sugarcane conveying belt (2) moves continuously, and finally the sugarcane is brought to a wind bath drying and cleaning part, and water drops attached to the surface of the sugarcane are removed through the wind bath in a matched wiping mode;
4) Cutting sugarcane into sections: the cleaned sugarcane is brought to a cutting area under the drive of a sugarcane conveying belt (2); at the moment, the sugarcane conveying belt (2) stops rotating, and the electric cylinder (16) pushes the cleaned sugarcane to the other side of the sugarcane conveying belt (2) for a corresponding proper length; subsequently, the cutting device (17) moves towards the sugarcane, and cuts off a section of the pushed sugarcane with a corresponding length; the electric cylinder (16) continuously pushes out the sugarcane until the whole sugarcane is cut into sections, and finally the electric cylinder (16) is retracted, the cutting device (17) is reset, and the sugarcane conveying belt (2) continues to rotate; in the stopping time of the sugarcane conveying belt (2), the sugarcane in the cleaning area is sufficiently cleaned, and meanwhile, the time is reserved for an operator to put the sugarcane into the sugarcane placing area;
5) Vacuum packaging: the cut sugarcane enters the vacuum packaging machine (5) through the sugarcane section conveying belt (18) for vacuum packaging, and finally the sugarcane sections with vacuum packaging are obtained, so that the sugarcane sections are convenient to transport and sell.
CN202310742556.7A 2023-06-21 2023-06-21 Sugarcane processing device and application method thereof Pending CN116690679A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310742556.7A CN116690679A (en) 2023-06-21 2023-06-21 Sugarcane processing device and application method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310742556.7A CN116690679A (en) 2023-06-21 2023-06-21 Sugarcane processing device and application method thereof

Publications (1)

Publication Number Publication Date
CN116690679A true CN116690679A (en) 2023-09-05

Family

ID=87844881

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310742556.7A Pending CN116690679A (en) 2023-06-21 2023-06-21 Sugarcane processing device and application method thereof

Country Status (1)

Country Link
CN (1) CN116690679A (en)

Similar Documents

Publication Publication Date Title
CN107440140B (en) Small-size fruit belt cleaning device
CN112170419A (en) Dull and stereotyped cleaning equipment of glass apron
KR20120013077A (en) Processing apparatus for vegetables
CN213404801U (en) A harmless cleaning equipment for lemon or oranges and tangerines
CN116690679A (en) Sugarcane processing device and application method thereof
CN212831163U (en) Cleaning device of marking knife formula medicine cutting machine
CN105665327B (en) The device that a kind of continuous wash method and this method use
CN219078561U (en) Starch processing material feeding unit
CN215270286U (en) Recovery unit of shredded cake oil
JP3626778B2 (en) Potato earthmoving equipment
CN210497415U (en) From meat cutting machine of taking cleaning function
CN211268562U (en) Novel fresh fruit cleaning and drying machine
JP3785597B2 (en) Leafy vegetable removal device
JPH1190360A (en) Fruit vegetable washing device
CN210456389U (en) Automatic cleaning device for mesh belt mechanism
CN209825176U (en) Artichoke feed machine
CN113021430A (en) Wild jujube pulp removing equipment
EP0328222B1 (en) Egg-washer
US2548798A (en) Cabbage washing and stripping machine
CN206690151U (en) Equipment is dried in a kind of Kuerle delicious pear cutting
CN217658092U (en) Fruit cleaning and drying device
CN110693049A (en) Yacon processing device and processing method thereof
CN212728719U (en) Feeding device for sweet potato processing
CN220916505U (en) Slicing and drying integrated machine for lemon processing
CN216807048U (en) Stuffing steel belt cleaning and drying device convenient for grid-connected connection

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination